1-57040-2 - Tyco Electronics - Datasheet.Directory

Electronic Cable

0.025" [0.64mm] Centerline PVC IDC Ribbon Cable

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Product Specifications

sInsulation: PVC

sVoltage Rating: 150 Volts

sUL Recognized: AWM Style

2678

sCSA Certification:

AWM 1A FTI

Edge Mark

for orientation

.0125

[0.318]

.025 [0.635] TYP

Electrical Specifications

30 AWG Solid Bare Copper

sImpedance (Ohms):80

sCapacitance (pf/ft): 23.0

sCrosstalk:

sNear End: 4.0%

Far End: 6.0%

sPropagation Delay ns/ft: 1.51

30 AWG 7/38 Tin Plated

Copper

sImpedance (Ohms):70

sCapacitance (pf/ft): 22.0

sCrosstalk:

sNear End: 5.2%

Far End: 6.9%

sPropagation Delay ns/ft: 1.55

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

30 AWG Solid Bare Copper - 0.025 [.64]

20 0.475 [12.07] 0.500 [12.70] 100 ft. 1-57013-3 100-4136

40 0.975 [24.77] 1.000 [25.40] 100 ft. 1-57013-7 100-4136

50 1.225 [31.12] 1.250 [31.75] 100 ft. 1-57013-9 100-4136

68 1.675 [42.55] 1.700 [43.18] 100 ft. 2-57013-1 100-4136

80 1.975 [50.17] 2.000 [50.80] 100 ft. 2-57013-3 100-4136

100 2.475 [62.87] 2.500 [63.50] 100 ft. 2-57013-4 100-4136

200.475 [12.07] 0.500 [12.70] 500 ft. 0-57013-1 100-4136

40 0.975 [24.77] 1.000 [25.40] 500 ft. 0-57013-2 100-4136

50 1.225 [31.12] 1.250 [31.75] 500 ft. 1-57013-0 100-4136

68 1.675 [42.55] 1.700 [43.18] 500 ft. 1-57013-1 100-4136

80 1.975 [50.17] 2.000 [50.80] 500 ft. 0-57013-4 100-4136

100 2.475 [62.87] 2.500 [63.50] 500 ft. 0-57013-5 100-4136

30 AWG 7/38 Tin Plated Copper - 0.025 [.64]

20 0.475 [12.07] 0.500 [12.70] 100 ft. 1-57131-3 100-7147

40 0.975 [24.77] 1.000 [25.40] 100 ft. 1-57131-7 100-7147

50 1.225 [31.12] 1.250 [31.75] 100 ft. 1-57131-9 100-7147

68 1.675 [42.55] 1.700 [43.18] 100 ft. 2-57131-1 100-7147

80 1.975 [50.17] 2.000 [50.80] 100 ft. 2-57131-3 100-7147

100 2.475 [62.87] 2.500 [63.50] 100 ft. 2-57131-4 100-7147

20 0.475 [12.07] 0.500 [12.70] 500 ft. 0-57131-1 100-7147

40 0.975 [24.77] 1.000 [25.40] 500 ft. 0-57131-2 100-7147

50 1.225 [31.12] 1.250 [31.75] 500 ft. 1-57131-0 100-7147

68 1.675 [42.55] 1.700 [43.18] 500 ft. 1-57131-1 100-7147

80 1.975 [50.17] 2.000 [50.80] 500 ft. 0-57131-4 100-7147

100 2.475 [62.87] 2.500 [63.50] 500 ft. 0-57131-5 100-7147

Other Conductor Counts Available on Request.

Electronic Cable

0.025" [0.64mm] Centerline FEP IDC Ribbon Cable

46 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Product Specifications

sInsulation: FEP

sVoltage Rating: 150 Volts

sUL Recognized: AWM Style

20726

sCSA Certification: AWM 1A FTI

sColor: Opaque w/Blue Edge

Mark

.0125

[0.318]

.025 [0.635] TYP

Electrical Specifications

30 AWG Solid Bare Copper

sImpedance (Ohms):90

sCapacitance (pf/ft): 14.7

sCrosstalk:

sNear End: 2.6%

Far End: 2.1%

30 AWG 7/38 Silver Plated

Copper

sImpedance (Ohms):85

sCapacitance (pf/ft): 15.5

sCrosstalk:

sNear End: 2.5%

Far End: 2.1%

30 AWG 7/40 Silver Plated

Copper

sImpedance (Ohms):95

sCapacitance (pf/ft): 13.5

sCrosstalk:

sNear End: 2.8%

Far End: 2.0%

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

30 AWG Solid Silver Plated Copper - 0.025 [.64]

10 0.225 [5.72] 0.250 [6.35] 100 ft 102BY00002 100-4907

20 0.475 [12.07] 0.500 [12.70] 100 ft 202BY00002 100-4907

40 0.975[24.77] 1.000 [24.50] 100 ft 402BY00011 100-4907

50 1.225 [31.12] 1.250 [31.75] 100 ft 502BY00002 100-4907

641.675 [42.55] 1.700 [43.18] 100 ft 642BY00012 100-4907

68 1.675 [42.55] 1.700 [43.18] 100 ft 682BY00012 100-4907

80 1.975 [50.17] 2.000 [50.80] 100 ft 802BY00010 100-4907

30 AWG 7/38 Silver Plated Copper - 0.025 [.64]

10 0.225 [5.72] 0.250 [6.35] 100 ft 102BY00001 100-4428

20 0.475 [12.07] 0.500 [12.70] 100 ft 202BY00010 100-4428

40 0.975[24.77] 1.000 [24.50] 100 ft 402BY00010 100-4428

50 1.225 [31.12] 1.250 [31.75] 100 ft 502BY00011 100-4428

64 1.675 [42.55] 1.700 [43.18] 100 ft 642BY00001 100-4428

68 1.675 [42.55] 1.700 [43.18] 100 ft 682BY00011 100-4428

80 1.975 [50.17] 2.000 [50.80] 100 ft 802BY00011 100-4428

32 AWG 7/40 Silver Plated Copper - 0.025 [.64]

10 0.225 [5.72] 0.250 [6.35] 100 ft 102AY00001 100-4952

20 0.475 [12.07] 0.500 [12.70] 100 ft 202AY00001 100-4952

40 0.975 [24.77] 1.000 [24.50] 100 ft 402AY00002 100-4952

50 1.225 [31.12] 1.250 [31.75] 100 ft 502AY00002 100-4952

64 1.675 [42.55] 1.700 [43.18] 100 ft 642AY00001 100-4952

68 1.675 [42.55] 1.700 [43.18] 100 ft 682AY00001 100-4952

80 1.975 [50.17] 2.000 [50.80] 100 ft 802AY00001 100-4952

Other Conductor Counts Available on Request

Electronic Cable

0.025" [0.64mm] Centerline TPO IDC Ribbon Cable

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Product Specifications

sInsulation: TPO

sVoltage Rating: 150 Volts

sUL Recognized: AWM Style

20297

sCSA Certification: AWM 1A FTI

sColor: Natural

Electrical Specifications

31 AWG 7/39 Tin Plated

Copper

sImpedance (Ohms):90

sCapacitance (pf/ft): 15.4

sCrosstalk:

sNear End: 2.4%

Far End: 3.0%

30 AWG Solid Bare Copper

sImpedance (Ohms):90

sCapacitance (pf/ft): 15.3

sCrosstalk:

sNear End: 2.4%

Far End: 3.0%

30 AWG 7/38 Tin Plated

Copper

sImpedance (Ohms):80

sCapacitance (pf/ft): 19.5

sCrosstalk:

sNear End: 2.4%

Far End: 3.0%

Edge

Mark

for orien-

tation.0125

[0.318]

.025 [0.635] TYP

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

31 AWG 7/39 Tin Plated Copper - 0.025 [.64]

68 1.675 [42.55] 1.700 [43.18] 300 ft. 1-219253-1 15400

30 AWG Solid Bare Copper - 0.025 [.64]

68 1.675 [42.55] 1.700 [43.18] 300 ft. 1-219054-1 100-7444

Other Conductor Counts Available on Request

30 AWG 7/38 Tin Plated Copper - 0.025 [.64]

68 1.675 [42.55] 1.700 [43.18] 300 ft. 1-219055-1 100-7491

Electronic Cable

0.050" [1.27mm] Centerline Flat PVC and TPO IDC Ribbon Cable

48 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Electronic Cable

Product Specifications

sVoltage Rating: 300 Volts

sUL Recognized: AWM Style

2651 or 20297

sCSA: AWM 1A FTI

.050 [1.27]

TYP

.025 [0.64]

Edge Mark on

Conductor #1

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

28 AWG 7/36 Tin Plated Copper - PVC Insulation - 0.035 [.89]

9 0.400 [10.16] 0.450 [11.43] 100 ft. 1-57040-2 100-4703

10 0.450 [11.43] 0.500 [12.70] 100 ft. 1-57040-3 100-4703

20 0.950 [24.13] 1.000 [25.40] 100 ft. 0-57040-1 100-4703

34 1.650 [41.91] 1.700 [43.18] 100 ft. 0-57040-4 100-4703

40 1.950 [49.53] 2.000 [50.80] 100 ft. 0-57040-5 100-4703

50 2.450 [62.23] 2.500 [63.50] 100 ft. 0-57040-6 100-4703

60 2.950 [74.93] 3.000 [76.20] 100 ft. 0-57040-7 100-4703

64 3.150 [80.01] 3.200 [81.28] 100 ft. 2-57040-2 100-4703

9 0.400 [10.16] 0.450 [11.43] 500 ft. 1-971111-2 100-4703

10 0.450 [11.43] 0.500 [12.70] 500 ft. 1-971111-3 100-4703

20 0.950 [24.13] 1.000 [25.40] 500 ft. 0-971111-1 100-4703

34 1.650 [41.91] 1.700 [43.18] 500 ft. 0-971111-4 100-4703

40 1.950 [49.53] 2.000 [50.80] 500 ft. 0-971111-5 100-4703

50 2.450 [62.23] 2.500 [63.50] 500 ft. 0-971111-6 100-4703

60 2.950 [74.93] 3.000 [76.20] 500 ft. 0-971111-7 100-4703

64 3.150 [80.01] 3.200 [81.28] 500 ft. 2-971111-2 100-4703

28 AWG 7/36 Tin Plated Copper - TPO Insulation - 0.035 [.89]

14 0.650 [16.51] 0.700 [17.80] 300 ft. 0-219350-4 100-6257

34 1.650 [41.91] 1.700 [43.18] 300 ft. 0-219350-3 100-6257

40 1.950 [49.53] 2.000 [50.80] 300 ft. 0-219350-2 100-6257

50 2.450 [62.23] 2.500 [63.50] 300 ft. 0-219350-1 100-6257

26 AWG 7/34 Tin Plated Copper - PVC Insulation - 0.039 [.99]

9 0.400 [10.16] 0.450 [11.43] 500 ft. 0-57034-2 100-7077

10 0.450 [11.43] 0.500 [12.70] 500 ft. 0-57034-3 100-7077

20 0.950 [24.13] 1.000 [25.40] 500 ft. 0-57034-7 100-7077

34 1.650 [41.91] 1.700 [43.18] 500 ft. 1-57034-1 100-7077

40 1.950 [49.53] 2.000 [50.80] 500 ft. 1-57034-4 100-7077

50 2.450 [62.23] 2.500 [63.50] 500 ft. 1-57034-5 100-7077

60 2.950 [74.93] 3.000 [76.20] 500 ft. 1-57034-6 100-7077

64 3.150 [80.01] 3.200 [81.28] 500 ft. 2-57034-5 100-7077

Other Conductor Counts Available on Request

Electronic Cable

0.050" [1.27mm] Centerline Flat FEP IDC Ribbon Cable

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Electronic Cable

.050 [1.27]

TYP

.025 [0.64]

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

28AWG 7/36 Silver Plated Copper - 0.035 [.89]

10 0.450 [11.43] 0.500 [12.70] 100 FT 102DY00016 100-4673

20 0.950 [24.13] 1.000 [25.40] 100 FT 202DY00015 100-4673

40 1.950 [49.53] 2.000 [50.80] 100 FT 402DY00016 100-4673

64 3.150 [80.01] 3.200 [81.28] 100 FT 642DY00012 100-4673

Other Conductor Counts Available on Request

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

26 AWG 7/34 Silver Plated Copper - 0.032 [.81]

10 0.450 [11.43] 0.500 [12.70] 100 FT 102EY00002 100-5021

20 0.950 [24.13] 1.000 [25.40] 100 FT 202EY00001 100-5021

40 1.950 [49.53] 2.000 [50.80] 100 FT 402EY00001 100-5021

64 3.150 [80.01] 3.200 [81.28] 100 FT 642DY00002 100-5021

Other Conductor Counts Available on Request

Product Specifications

sInsulation: FEP

sTemperature Rating: -65˚C to

+200˚C

sVoltage Rating: 300 Volts

sUL Recognized: AWM Style

20424

Electrical Specifications

28 AWG 7/36 Silver Plated

Copper

sImpedance (Ohms):115

sCapacitance (pf/ft): 10

sCrosstalk:

sNear End: 3.0%

Far End: 2.8%

26 AWG 7/34 Silver Plated

Copper

sImpedance (Ohms):100

sCapacitance (pf/ft): 11.5

sCrosstalk:

sNear End: 2.8%

Far End: 2.8%

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

30 AWG 7/38 Tin Plated Copper - 0.027 [.68]

10 0.279 [7.09] 0.31 [7.87] 100 ft 0-1284416-1 100-6364

20 0.589 [14.96] 0.62 [15.75] 100 ft 0-1284417-1 100-6364

40 1.21 [30.73] 1.24 [31.50] 100 ft 0-1284418-1 100-6364

Other Conductor Counts Available on Request

Electronic Cable

0.8 mm [0.0315"] Centerline PVC Insulation Ribbon Cable

50 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

0.016 +0.003/ -0.002

[0.406 +0.076/ -0.051]

0.027 ±0.002

[0.686 ±0.051]

.031±0.002

[.787±.051]

TYP

0.0075 [0.190]

Product Specifications

sInsulation: PVC

sImpedance, GSG: 90 Ohms

sCapacitance, GSG: 21.0 ft/ft

sCrosstalk:

sNear End: 3.25%

Far End: 3.31%

sPropagation Delay: 1.49 ns/ft

sVoltage Rating: 150 Volts

sUL Recognized: 2678

sCSA: AWM 1A FT1

sColor: Gray

Product Specifications

sInsulation: PVC

sImpedance, GSG: 90 Ohms

sCapacitance, GSG: 16.5 ft/ft

sCrosstalk:

sNear End: 4.0%

Far End: 6.0%

sPropagation Delay: 1.47 ns/ft

sVoltage Rating: 150 Volts

sUL Recognized: AWM Style

2678

1mm [0.0394"] Centerline PVC IDC Ribbon Cable

Edge Mark on

Conductor #1

0.0197 [0.500]

.0394

[1.00]

TYP

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

28 AWG 7/36 Tin Plated Copper - 0.031 [.79]

6 0.197 [5.00] 0.236 [6.00] 100 ft. 1-57051-7 100-7096

10 0.354 [9.00] 0.394 [10.00] 100 ft. 1-57051-9 100-7096

12 0.433 [11.00] 0.472 [12.00] 100 ft. 5-57051-2 100-7096

20 0.748 [19.00] 0.787 [20.00] 100 ft. 2-57051-2 100-7096

40 1.535 [39.00] 1.575 [40.00] 100 ft. 2-57051-7 100-7096

44 1.693 [43.00] 1.732 [44.00] 100 ft. 2-57051-8 100-7096

50 1.929 [49.00] 1.969 [50.00] 100 ft. 2-57051-9 100-7096

6 0.197 [5.00] 0.236 [ 6.00] 500 ft. 0-57051-1 100-7096

10 0.354 [9.00] 0.394 [10.00] 500 ft. 0-57051-3 100-7096

12 0.433 [11.00] 0.472 [ 12.00] 500 ft. 5-57051-3 100-7096

20 0.748 [19.00] 0.787 [ 20.00] 500 ft. 0-57051-6 100-7096

40 1.535 [39.00] 1.575 [40.00] 500 ft. 1-57051-1 100-7096

44 1.693 [43.00] 1.732 [ 44.00] 500 ft. 1-57051-2 100-7096

50 1.929 [49.00] 1.969 [50.00] 500 ft. 1-57051-3 100-7096

Other Conductor Counts Available on Request

Electronic Cable

1mm [0.0394"] Centerline FEP Insulation IDC Ribbon Cable

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Product Specifications

sInsulation: FEP

sImpedance, GSG: 100 Ohms

sCapacitance, GSG: 12.0 ft/ft

sCrosstalk:

sNear End: 2.8%

Far End: 2.5%

sPropagation Delay: 1.21 ns/ft

sVoltage Rating: 300 Volts

sUL Recognized: AWM Style

20424

sColor: Blue

0.0197 [0.500]

.0394

[1.00]

TYP

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

28AWG 7/36 Silver Plated Copper - 0.031 [.79]

10 0.354 [9.00] 0.394 [10.00] 100 Ft 102DY00017 100-5109

200.748 [19.00] 0.787 [20.00] 100 Ft 202DY00016 100-5109

30 1.143 [29.00] 1.182 [30.00] 100 Ft 302DY00013 100-5109

40 1.535 [39.00] 1.575 [40.00] 100 Ft 402DY00017 100-5109

50 1.929 [49.00] 1.969 [50.00] 100 Ft 502DY00015 100-5109

80 3.110 [79.00] 3.150 [80.00] 100 Ft 802DY00001 100-5109

Other Conductor Counts Available on Request

Electronic Cable

0.100" [2.54 mm] Centerline IDC Ribbon Cable, PVC Insulation

52 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Edge Mark .100 TYP

[2.54] Insulation –

Gray Flame Retardant Flexible PVC

.007 [0.17] Minimum Insulation Thickness

.010 [0.25]

.050 [1.27] TYP

No. of Dimensions Roll Part Spec

Cond. A B Length Number Number

26AWG 7/34 Tin Plated Copper - 0.035 [.89]

5 0.400 [10.16] 0.500 [12.70] 250 ft 0-57744-5 100-7244

10 0.900 [22.86] 1.000 [25.40] 250 ft 1-57744-0 100-7244

15 1.400 [35.56] 1.500 [38.10] 250 ft 1-57744-5 100-7244

20 1.900 [48.26] 2.000 [50.80] 250 ft 2-57744-0 100-7244

252.400 [60.96] 2.500 [63.50] 250 ft 2-57744-5 100-7244

28 2.700 [68.58] 2.800 [71.12] 250 ft 2-57744-8 100-7244

26 AWG 7/34 Overcoated Tin Plated Copper - 0.039 [.99]

5 0.400 [10.16] 0.500 [12.70] 250 ft 0-57745-5 100-7245

10 0.900 [22.86] 1.000 [25.40] 250 ft 1-57745-0 100-7245

15 1.400 [35.56] 1.500 [38.10] 250 ft 1-57745-5 100-7245

20 1.900 [48.26] 2.000 [50.80] 250 ft 2-57745-0 100-7245

25 2.400 [60.96] 2.500 [63.50] 250 ft 2-57745-5 100-7245

28 2.700 [68.58] 2.800 [71.12] 250 ft 2-57745-8 100-7245

24 AWG 7/32 Tin Plated Copper - 0.044 [1.12]

5 0.400 [10.16] 0.500 [12.70] 250 ft 0-57746-5 100-7137

10 0.900 [22.86] 1.000 [25.40] 250 ft 1-57746-0 100-7137

15 1.400 [35.56] 1.500 [38.10] 250 ft 1-57746-5 100-7137

20 1.900 [48.26] 2.000 [50.80] 250 ft 2-57746-0 100-7137

25 2.400 [60.96] 2.500 [63.50] 250 ft 2-57746-5 100-7137

28 2.700 [68.58] 2.800 [71.12] 250 ft 2-57746-8 100-7137

24 AWG 7/32 Overcoated Tin Plated Copper - 0.044 [1.12]

50.400 [10.16] 0.500 [12.70] 250 ft 0-57747-5 100-7242

10 0.900 [22.86] 1.000 [25.40] 250 ft 1-57747-0 100-7242

15 1.400 [35.56] 1.500 [38.10] 250 ft 1-57747-5 100-7242

20 1.900 [48.26] 2.000 [50.80] 250 ft 2-57747-0 100-7242

25 2.400 [60.96] 2.500 [63.50] 250 ft 2-57747-5 100-7242

28 2.700 [68.58] 2.800 [71.12] 250 ft 2-57747-8 100-7242

22 AWG 7/30 Tin Plated Copper - 0.051 [1.30]

50.400 [10.16] 0.500 [12.70] 250 ft 0-57748-5 100-7178

10 0.900 [22.86] 1.000 [25.40] 250 ft 1-57748-0 100-7178

15 1.400 [35.56] 1.500 [38.10] 250 ft 1-57748-5 100-7178

20 1.900 [48.26] 2.000 [50.80] 250 ft 2-57748-0 100-7178

25 2.400 [60.96] 2.500 [63.50] 250 ft 2-57748-5 100-7178

28 2.700 [68.58] 2.800 [71.12] 250 ft 2-57748-8 100-7178

Product Specifications

sVoltage Rating: 300 Volts

sUL Recognized: AWM Style

2651

sCSA: AWM IA FTI

sTemperature Rating: -20˚C to

+105˚C

sFlammability: UL: VW1

Electronic Cable

0.156" [3.96mm] Centerline IDC Ribbon Cable, PVC Insulation

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Standard Flat Ribbon

Cables

Product Specifications

sVoltage Rating: 300 Volts

sUL Recognized: AWM Style

2651

sCSA: AWM IA FTI

Edge Mark .156 TYP

[3.95] Insulation –

Gray Flame Retardant Flexible PVC

.007 [0.17] Minimum Insulation

Thickness

Temperature Rating –

-20°C to +105°C

Flammability – UL: VW1

.010 [0.25]

.078 [1.96] TYP

No. of Dimensions Roll Part Spec

Cond. A B Length Part Number Number

22 AWG 7/30 Tin Plated Copper - 0.051 [1.30]

2 0.156 [ 3.96] 0.312 [ 7.92] 250 Ft 0-57750-2 100-7234

5 0.624 [15.85] 0.780 [19.81] 250 Ft 0-57750-5 100-7234

10 1.404 [35.66] 1.560 [39.62] 250 Ft 1-57750-0 100-7234

15 2.184 [55.47] 2.340 [59.44] 250 Ft 1-57750-5 100-7234

20 2.964 [75.29] 3.120 [79.25] 250 Ft 2-57750-0 100-7234

24 3.588 [91.14] 3.744 [95.10] 250 Ft 2-57750-4 100-7234

18 AWG 7/26 Tin Plated Copper - 0.068 [1.73]

2 0.156 [ 3.96] 0.312 [ 7.92] 250 Ft 0-57752-2 100-4394

5 0.624 [15.85] 0.780 [19.81] 250 Ft 0-57752-5 100-4394

10 1.404 [35.66] 1.560 [39.62] 250 Ft 1-57752-0 100-4394

13 1.872 [47.55] 2.028 [51.51] 250 Ft 1-57752-3 100-4394

Other Conductor Counts Available on Request

Electronic Cable

RF Coaxial Cables

Theory and Application

The proper selection and application of cables requires a

knowledge of factors not involved in other types of cables.

The following paragraphs have been prepared to aid in the

selection of proper coax cable:

Signal Integrity and Propagation

Toexplain how to maintain signal integrity, it is necessary

toreview how the signal is configured in a cable and how

itpropagates. Ignoring digital signals for this discussion

we will identify the issues that deal with the integrity of a

sine wave. Consider a coaxial cable consisting of an inner

conductor surrounded by a dielectric material and then an

outer conductor (See Figure 1). The outer conductor

may be a braid, a foil, or a solid metal.

An electromagnetic wave traveling in a coaxial cable

produces an electric and a magnetic field between the

inner conductor and the outer conductor (Figure 2).

The electric (E field) is radial and varies in time. An

alternating current flows along the inner conductor and

the outer conductor. An oscillating magnetic field (H field)

circles the inner conductor.

The alternating current on a conductor is not spread

throughout the conductor but is strongest at the surface

and decays exponentially at points further into the

conductor. This is called the skin effect. At a frequency of

1MHz, three skin depths is 0.0078” (95% of the current

is within three skin depths of the surface) and at 10GHz

three skin depths is 0.00078”. As a result, the current is on

the outer surface of the inner conductor and the inner sur-

face of the outer conductor over the entire range of interest

for most RF systems. The dimensions and material beyond

several skin depths have no effect on the wave; gold plated

plastic will propagate as well as gold plated copper at

sufficiently high frequencies.

54 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Figure 1

Diagram of a Cable

Outer

Conductor

Center

Conductor

Dielectric

Material

Figure 2

Electric field (E) and magnetic field (H)

belonging to the principal mode in a coaxial line.

Velocity of Propagation

When an electromagnetic wave travels in a medium other

than air or vacuum, the velocity for the wave is reduced by

afactor of the square root of the dielectric constant ( ε) of

the media. The velocity (v) of the propagation of a signal is

given by: c

v= __

Where c is the speed of light, 3 x 108m/sec or 1.18 x 1010

in/sec, and εis the dielectric constant of the medium.

(See Table 1 for dielectric constants of various materials)

The wavelength of a signal is given by the formula

c1.18 x 1010

λ=v/f = _________ =_________ inches

√

εxf(GHz)

√

εx f (GHz)

Electronic Cable

RF Coaxial Cables (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

√

Inches

Wavelengths

1000

100

0.1

.001

GHz

.01

GHz

100

GHz

TEFLON (E=2.03) AIR (E=1.00)

FREQUENCY (MHZ)

Figure 3

Frequency (MHZ)

Table 1.

Properties of Insulating Materials

Dielectric Dielectric Operating

Material Constant Temperature Range

_________ _________ __________________

TFE 2.03 -70 +250°C

Polyethylene 2.3 -60 +80°C

Nylon 4.6-4.0 -40 +120°C

Polypropylene 2.25 -40 +105°C

Electronic Cable

RF Coaxial Cables (Continued)

56 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Attenuation

Awave loses energy (attenuates) in several ways: (1) The

resistance of the inner and outer conductors is small but

can be significant over long lengths and will produce some

heat. (2) The dielectric may cause loss; it’s resistance is

high but not infinite, and some energy is lost.

(3) Electromagnetic energy radiates at high frequencies;

significant energy losses are caused by radiation of

electromagnetic energy (the cable acts like an antenna).

(4) Energy is reflected due to impedance mismatches or

impedance discontinuities. The combination of these four

types of losses are referred to as the insertion loss of a

transmission line system.

Characteristic Impedance

Aparameter which defines the behavior of a cable,

connector, or any propagating system is Characteristic

Impedance,Zo. The characteristic impedance of a loss-

less cable is related to the inductance per unit length, L,

and the capacitance per unit length, C, as follows:

Zo = L/C in ohms

The equivalent circuit of a transmission line is shown in

Figure 4. R represents the conductor resistance for a unit

length.

√

Figure 4

Typical Transmission Line Schematic

Reflections

When the characteristic impedance changes in a transmis-

sion line system, part of an incident wave is reflected. The

reflection coefficient can be calculated as:

ViZR- ZO

Reflection Coefficient = ρ=___ =________

VRZR+ ZO

Where Vi and Zo are the incident voltage and impedance of

the first media. VRand ZRrepresent the reflected voltage and

impedance of the media that caused the reflection. The

decibel loss due to reflection is given by:

Return Loss = 10 Log10 (____ )dB

1-ρ2

VSWR

The traditional way to determine the

reflection coefficient is to measure

the standing wave caused by the

superposition of the incident wave

and the reflected wave. Traditionally

the voltage is measured at a series

of points using a slotted line. The

ratio of the maximum divided by the

minimum is the Voltage Standing

Wave Ratio (VSWR). The VSWR is

infinite for total reflections because

the minimum voltage is zero. If no

reflection occurs the VSWR is 1.0.

VSWR and reflection coefficient are

related as follows:

VSWR = (1 + ρ)/(1 - ρ)

Present instrumentation measures

the return loss.

Figure 5 represents the relationship

between VSWR and its equivalent

in return loss (expressed in dB).

Figure 5

VSWR vs. Return Loss

Multiple Reflections

If there is a series of impedance changes, each one will

cause a reflection. The total reflection is the vector

addition of each of the individual coefficients accounting

for the distance between discontinuities. Even though

the calculations are difficult, a total VSWR can still be

measured.

For a coaxial cable the characteristic

impedance is given by:

138 D

Zo = x Log10 in ohms

εd

where “D” is the inner diameter of the outer conductor and

“d” is the outer diameter of the inner conductor, respective-

ly. Similar equations apply for other geometries such as

two parallel wires.

As can be observed from this equation, the impedance is a

function of the diameters. Generally the conductor diameter

can be very accurately controlled, but the dielectric diameter

can vary based on the accuracy of the process. If the

impedance changes are a consistent spacing of one 1/4

wavelength, this can cause significant signal loss.

Electronic Cable

Cable Design

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Conductor - Materials/Construction:

Conductor Material:

The ability of a material to act as a conductor, semi-con-

ductor or insulator is determined by that material's

molecular structure.

Copper

Copper is by far the most versatile and the most widely

used conductor material. It is also compatible with numer-

ous coatings to enhance termination and retard corrosion.

Annealed copper conductors provide better flex life than

hard copper conductors.

Copper Clad Steel

Copper covered steel is utilized when greater strength

than that of solid copper conductor is required and where

some of the conductivity of solid copper can be sacrificed.

Copper clad steel consists of a steel core with a concen-

tric copper covering thoroughly bonded to it. The most

widely used grades are:

High Strength - 40% Conductivity

High Strength - 30% Conductivity.

The above conductivity is expressed in terms of con-

ductivity of a solid copper wire of equal diameter.

Where greater flexibility is necessary, the annealed

grade should be specified since it employs a soft steel

core with the flexibility near that of copper but with twice

the strength. High strength will be achieved by using the

hard drawn form. In the applications of high frequency

transmission, no loss of conductivity is evident from that

of solid copper due to transmission along the copper

surface (skin effect). However, at power frequencies, the

conductivity is 30 or 40% that of copper wire.

High Strength Alloys

Greater breaking strength and flex life are achieved by

alloying copper with cadmium chromium, cadmium,

chromium and zirconium. With only a slight increase in

resistivity compared with copper clad steel, these alloys

allow size and weight reduction to be achieved in

electronic and aerospace applications.

Cadmium Chromium copper provides the highest

conductivity of the above four alloys and is suitable for

high temperature application.

Property Annealed Copper Clad Steel High Strength

Copper (40% Conductivity) Alloy 135

Density (gm/cm3) 8.89 8.15 8.71

Resistivity (ohm-cm/ft) 10.37 26.45 11.30

Tensile Strength (psi) 35,000 110,000 60,000

Coating Available* T S N SS N

Maximum Service Temp (°C) 150 200 260 200 200 200

*T-Tin S-Silver N-Nickel

Copper Conductors:

Resistivity

All conductor materials possess resistance to

pass electrical energy.

Ampacity

Ampacity (or current carrying capacity) is determined

byanumber of factors;

1. The maximum continuous thermal performance of

the covering insulation,

2. By the heat generated in the cable

(result of conductor and insulation loses) and

3. By the heat-dissipating properties of the cable

and its environment.

Heat generated in a conductor varies as the square of the

applied current. The factors influencing current carrying capacity

are:

*Conductivity of Conductor Material - The higher con-

ductivity materials such as silver and copper possess higher

current carrying capacity compared with alloys or aluminum

hence generating less heat.

*Conductor Size- Ampacity varies directly with conductor size

and will increase as the diameter increases.

*Insulation Material - The specific heat of the insulating

material will determine its ability to conduct heat through the

wall to the surrounding medium (air, water, etc.) In no case

should the conductor temperature exceed the thermal rating of

the insulation.

*Surrounding Temperature - Ambient conditions such as a

higher air temperature will reduce heat transfer away from the

conductor.

Stranding

Stranded conductor constructions were developed as a means of

overcoming the rigidity of solid wires. For any given wire size, the

greater the number of strands with corresponding decrease in

individual strand size, the more flexible and costly the conductor.

An increase in diameter must be associated with the use of

stranded wires; resistance and weight are affected as well,

depending on the number of strands and lay length used.

There are specific numbers of strands which lend themselves to

round configurations, i.e., 7, 12, 19, 27 and 37. Normally beyond

37 strands, rope type constructions are utilized consisting of 7 or

19 strand groups.

Technical

Information

Electronic Cable

Cable Design (Continued)

58 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Table 2 Conductor Data (Solid Copper)

Diameter Cross Section Weight DCR @ 20°C DCR @ 20° Break

AWG Area Tinned Copper Bare Copper Strength

inches mils mm circ. mils sq. mm lbs/Kft Kg/Km ohms/Kft ohms/Km ohms/Kft ohms/Km lbs. (max). Kg (max.)

36 0.0050 5.0 0.127 25.0 0.0127 0.0757 0.113 441 1447 415 1360 0.78 0.36

35 0.0056 5.6 0.142 31.4 0.0159 0.0949 0.141 350 1148 331 1080 0.99 0.45

34 0.0063 6.3 0.160 39.7 0.0201 0.1200 0.179 274 890 261 857 1.25 0.57

33 0.0071 7.1 0.180 50.4 0.0255 0.1530 0.228 215 705 206 675 1.57 0.71

32 0.0080 8.0 0.203 64.0 0.0324 0.1940 0.289 169 554 162 532 1.98 0.90

31 0.0089 8.9 0.226 79.2 0.0401 0.2400 0.357 136 446 131 430 2.50 1.14

30 0.0100 10.0 0.254 100 0.0507 0.3030 0.451 107 351 104 340 3.16 1.43

29 0.0113 11.3 0.287 128 0.0649 0.3870 0.576 83.9 275 81.2 266 3.98 1.81

28 0.0126 12.6 0.320 159 0.0806 0.4810 0.716 67.5 221 65.3 214 5.02 2.27

27 0.0142 14.2 0.361 202 0.1020 0.6100 0.908 53.1 174 51.4 169 6.33 2.87

26 0.0159 15.9 0.404 253 0.1280 0.7650 1.140 42.4 139 41.0 135 7.98 3.62

25 0.0179 17.9 0.455 320 0.1620 0.9700 1.440 33.4 109 32.4 106 10.07 4.55

24 0.0201 20.1 0.511 404 0.2050 1.2200 1.820 26.5 86.9 25.7 84.2 12.69 5.76

23 0.0226 22.6 0.574 511 0.2590 1.5500 2.310 20.9 68.6 20.3 66.6 15.41 6.99

22 0.0253 25.3 0.643 640 0.3240 1.9400 2.890 16.7 54.8 16.2 53.2 19.43 8.81

21 0.0285 28.5 0.724 812 0.4110 2.4600 3.660 13.1 42.9 12.8 41.9 24.50 11.11

20 0.0320 32.0 0.813 1020 0.5190 3.1000 4.610 10.5 34.4 10.1 33.2 30.89 14.01

19 0.0359 35.9 0.912 1290 0.6530 3.9000 5.800 8.31 27.3 8.05 26.4 38.95 17.67

18 0.0403 40.3 1.020 1620 0.8230 4.9200 7.320 6.59 21.6 6.39 21.0 49.12 22.28

170.0453 45.3 1.150 2050 1.0400 6.2300 9.240 5.22 17.1 5.05 16.6 61.93 28.09

16 0.0508 50.8 1.290 2580 1.3100 7.8100 11.600 4.15 13.6 4.02 13.2 78.10 35.43

15 0.0571 57.1 1.450 3260 1.6500 9.8700 14.700 3.29 10.8 3.18 10.4 98.48 44.67

14 0.0641 64.1 1.630 4110 2.0800 12.4000 18.500 2.61 8.56 2.52 8.28 124.2 56.34

13 0.0720 72.0 1.830 5180 2.6300 15.7000 23.400 2.07 6.79 2.00 6.56 156.6 71.03

12 0.0808 80.8 2.050 6530 3.3100 19.8000 29.500 1.64 5.38 1.59 5.21 197.5 89.58

11 0.0907 90.7 2.300 8230 4.1700 24.9000 37.100 1.30 4.27 1.26 4.14 249.0 112.9

10 0.1019 101.9 2.590 10380 5.2600 31.4000 46.800 1.03 3.38 0.99 3.28 314.0 142.4

Table 3 Conductor Data (Stranded Copper)

Diameter Cross-Section Weight DCR @ 20°CDCR @ 20°C

AWG Stranding Area Tinned Copper Bare Copper

inches mm circ. mils sq. mn lbs/Kft Kg/Km ohms/Kft ohms/km ohms/Kft ohms/km

32 7/40 0.0093 0.236 67 0.0434 0.203 0.302 171.0 561.0 165.7 543.6

30 7/38 0.0117 0.297 112 0.0723 0.339 0.504 100.6 330.1 98.0 321.5

30 19/42 0.0120 0.305 119 0.0766 0.366 0.546 98.0 321.5 94.9 311.4

29 7/37 0.0135 0.343 142 0.0915 0.429 0.638 78.7 258.2 76.6 251.3

28 7/36 0.0147 0.373 175 0.113 0.529 0.788 64.1 210.3 62.2 204.1

28 19/40 0.0147 0.373 183 0.118 0.563 0.839 63.6 208.7 61.7 202.4

27 7/35 0.0170 0.432 220 0.142 0.664 0.989 51.2 170.0 50.1 164.4

26 7/34 0.0190 0.483 278 0.179 0.840 1.25 39.8 130.6 38.8 127.3

26 10/36 0.0190 0.483 250 0.163 0.756 1.13 44.2 145.0 43.3 142.1

26 19/38 0.0190 0.483 304 0.196 0.956 1.42 36.9 121.1 36.0 118.1

26 26/40 0.0180 0.457 250 0.161 1.03 1.15 46.0 150.9 44.4 145.7

25 7/33 0.0210 0.533 353 0.228 1.07 1.59 31.2 102.4 30.7 100.7

24 7/32 0.0240 0.610 448 0.289 1.36 2.01 24.3 79.7 24.0 78.7

24 10/34 0.0220 0.559 397 0.256 1.20 1.79 27.8 91.2 27.1 88.9

24 16/36 0.0220 0.559 400 0.258 1.21 1.80 27.9 91.5 27.1 88.9

24 19/36 0.0240 0.610 475 0.306 1.47 2.18 23.4 76.8 23.2 76.1

24 41/140 0.0220 0.559 394 0.254 1.23 1.83 29.5 96.8 28.2 92.5

Electronic Cable

Cable Design (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Table 3 Conductor Data (Stranded Copper) (continued)

Diameter Cross-Section Weight DCR @ 20°C DCR @ 20°C

AWG Stranding Area Tinned Copper Bare Copper

inches mm circ. mils sq. mm lbs/Kft Kg/Km ohms/Kft ohms/km ohms/Kft ohms/km

22 7/30 0.0300 0.762 700 0.452 2.11 3.15 15.4 50.5 15.4 50.5

22 16/34 0.0280 0.711 635 0.410 1.92 2.86 17.3 56.8 17.1 56.1

22 19/34 0.0300 0.762 754 0.487 2.32 3.46 14.9 48.9 14.3 46.9

22 26/36 0.0290 0.737 650 0.419 2.10 2.99 17.3 56.8 16.8 55.1

22 27/36 0.0290 0.737 675 0.435 2.08 3.1 16.8 55.1 16.1 52.8

22 66/40 0.0280 0.711 634 0.409 1.99 2.97 18.6 61.0 18.1 59.4

21 19/33 0.0345 0.876 958 0.618 2.96 4.4 11.6 38.1 11.3 37.1

20 7/28 0.0380 0.965 1111 0.717 3.36 5.01 9.8 32.2 9.6 31.5

20 10/30 0.0360 0.914 1000 0.645 3.02 4.5 10.8 35.4 10.9 35.8

20 19/32 0.0380 0.965 1216 0.785 3.75 5.59 9.2 30.2 8.9 29.1

20 26/34 0.0360 0.914 1032 0.666 3.20 4.77 10.7 35.1 10.5 34.4

20 41/36 0.0360 0.914 1025 0.661 3.19 4.76 11.0 36.1 10.8 35.4

20 42/36 0.0360 0.914 1050 0.677 3.27 4.87 10.8 35.4 10.4 34.1

20 7x38/44 0.0400 1.02 1064 0.686 3.35 4.98 11.2 36.7 11.1 36.4

19 24/32 0.0420 1.07 1536 0.991 4.77 7.1 7.1 23.3 7.0 22.9

18 7/0.0152 0.0455 1.16 1617 1.04 4.89 7.28 6.7 21.9 6.7 21.9

18 7/26 0.0480 1.154 1770 1.14 5.35 7.97 6.2 20.3 6.1 20.0

18 16/30 0.0450 1.143 1600 1.03 4.84 7.21 6.8 22.3 6.7 21.9

18 19/30 0.0480 1.219 1900 1.22 5.86 8.73 5.8 19.0 5.7 18.7

18 41/34 0.0440 1.118 1627 1.05 5.07 7.55 6.9 22.6 6.7 21.9

18 65/36 0.0440 1.118 1625 1.05 5.11 7.61 6.8 22.3 6.8 22.3

18 7x59/44 0.0530 1.346 1652 1.07 5.20 7.74 7.3 23.9 7.0 22.9

16 7/24 0.0600 1.524 2828 1.82 8.55 12.7 3.9 12.8 3.8 12.5

16 7/0.0192 0.0570 1.448 2580 1.66 7.81 11.6 4.3 14.1 4.2 13.8

16 19/29 0.0540 1.372 2426 1.57 7.49 11.1 4.5 14.8 4.4 14.4

16 19/0.0117 0.0560 1.422 2601 1.68 8.02 11.9 4.2 13.8 4.2 13.8

16 26/30 0.0570 1.448 2600 1.68 8.07 12.0 4.3 14.1 4.2 13.8

16 65/34 0.0570 1.448 2580 1.66 8.12 12.1 4.3 14.1 4.3 14.1

16 105/36 0.0570 1.448 2625 1.69 8.26 12.3 4.3 14.1 4.2 13.8

14 7/0.0242 0.0725 1.842 4099 2.64 12.4 18.5 2.7 8.86 2.7 8.86

14 7/22 0.0760 1.930 4481 2.89 13.6 20.2 2.5 8.20 2.6 8.53

14 19/27 0.0675 1.715 3831 2.47 12.1 17.9 2.8 9.19 2.6 8.53

14 19/0.0147 0.0710 1.803 4106 2.65 12.9 19.2 2.7 8.86 2.7 8.86

14 41/30 0.0700 1.778 4100 2.65 12.8 19.0 2.7 8.86 2.7 8.86

12 7/0.0305 0.0920 2.337 6512 4.20 19.7 29.3 1.7 5.58 1.7 5.58

12 19/25 0.0850 2.159 6088 3.93 18.8 28.0 1.8 5.91 1.8 5.91

12 19/0.0185 0.0880 2.235 6502 4.19 20.1 29.9 1.7 5.58 1.7 5.58

12 65/30 0.0890 2.261 6500 4.19 20.4 30.4 1.7 5.58 1.7 5.58

12 7x24/34 0.1000 2.540 6668 4.30 21.0 31.2 1.7 5.58 1.7 5.58

10 19/0.0234 0.1120 2.845 10404 6.71 32.1 47.8 1.1 3.61 1.1 3.61

10 37/26 0.1080 2.743 9354 6.03 29.0 43.2 1.2 3.94 1.2 3.94

10 105/30 0.1150 2.921 10500 6.77 33.0 49.2 1.1 3.61 1.0 3.28

819/0.0295 0.1380 3.505 16535 10.7 51.0 75.9 0.66 2.17 0.66 2.17

87x19/29 0.1600 4.064 16983 11.0 53.4 79.5 0.65 2.13 0.65 2.13

8 7x24/30 0.1620 4.115 16800 10.8 52.8 178.7 0.65 2.13 0.65 2.13

6 7x19/27 0.1990 5.055 26818 17.3 84.4 125.6 0.41 1.35 0.41 1.35

4 7x19/25 0.2500 6.350 42615 27.5 134.1 199.6 0.39 1.28 0.39 1.28

4 7x60/30 0.2520 6.400 42000 27.1 132.1 196.7 0.26 0.853 0.26 0.85

Electronic Cable

Cable Design (Continued)

60 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Strand Construction

Bunched - Conductor strands of any number twisted togeth-

er in the same direction without regard to the geometric

arrangement.

Bunch Stranding

True Concentric - Acentral wire surrounded by layers

of helically laid wires. Each layer has reversed lay

direction and an increasing lay length in each

succeeding layer. The inner layer will support the

outer layers to prevent migration of strand that can

occur in bunch constructions.

True Concentric and Equilay Stranding

Unidirectional Concentric - Acentral wire surrounded by one

or more layers of helically laid wires with same direction of

lay and increasing lay length in each

succeeding layer. It has an advantage of much greater

flexibility and flex life than true concentric.

Unilay - Amulti-layer of helically laid wires with the same

direction and same lay length for each layer.

Unidirectional Concentric and Unilay Stranding

Equilay - Composed of multi-layers of helically laid wire,

with the direction of lay reversed for succeeding layers. As

the name designates, all layers have equal lay length.

Rope - Is cabled groups of any of the above stranded

members. It is standard to use a number of groups that

provide a round construction (7, 13, 19, 27). Rope lay is

basically used for large gauge (No. 10 AWG and larger)

constructions that consist of a central core stranded

member surrounded by one or more layers of stranded

members.

Rope Stranding

Conductor Coatings

Bare copper conductor will oxidize from exposure to the

atmosphere forming copper oxide on the surface.

Oxidation and other types of corrosion are accelerated by

the presence of heat, moisture, and some insulating mate-

rials such as rubber. The oxide film is a poor conducting

material and must be removed to assure a good, reliable

terminal connection. To prevent corrosion and enhance

terminating (soldering), bare copper is coated with a metal

that is not susceptible to oxidation and corrosion. Contact

resistance between conductors and terminals is reduced

with coating materials like tin, silver and nickel.

Tin is the most frequently used coating; however, nickel

and silver are used for specific applications.

Tin - The least expensive coating for ordinary usage is tin.

It is a soldering aid and is specified when that type of ter-

minating method is used.

Tinned Copper - Normally a film thickness of 20

micro-inches (.000020") is applied to each strand. The

strands are twisted together to form the tinned copper con-

ductor.

Heavy Tinned Copper - Carries a heavier tin thickness on the

individual strand - 100 micro-inches on smaller than 30

AWG strands; 150 micro-inches on 30 AWG and larger.

Electronic Cable

Cable Design (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Insulation/Jacket

Introduction:

Based on the requirements the best insulating material for

the application will be selected. The selection may involve

examination of many different performance properties. The

properties are addressed in the following sections and

tables.

General Terms:

Thermoplastic: Materials that soften and flow when heated.

Usually possess a definite melting point. The material will

become firm again upon cooling. These materials can be

molded and shaped with a heating and cooling process.

(This process can be repeated.) Extrusion of melt flow

polymers on wire is an example of this type of material.

Thermoset: Materials are soft and pliable during one stage

of processing, can be molded and extruded at this state

after which they are set or cured, usually at a higher tem-

perature. After the setting process (cross linking) is com-

plete they cannot be softened by reheating, hence heat

and solvent resistance properties are improved over ther-

moplastic materials.

Insulation: Materials possessing good dielectric properties

used on wire components in cable usually as direct cover-

ing on conductors.

Jacket: Materials that provide a protection in mechanical

and chemical properties applied as a direct covering over

cable components. The choice of materials for cable

design to satisfy any given combination of installation and

environmental conditions can often be more critical than

the electrical requirements.

Insulation and Jacket Compound Properties*

Material Max Operating Dielectric Specific Oxygen

Temp °C K @ 1Mhz Gravity Index

Vinyl (PVC)

Plasticized (Conventional) 105 4-6 1.38 26-30

Semi Rigid 80 4.0 1.39 36

Irradiated 105 2.70 1.38 27

Polyethylene

Low Density 80 2.28 0.92 18

High Density 80 2.34 0.95 18

Flame Retardant 80 2.35 1.0 27

Cellular (Foam) 80 1.5510.50118

Cross-Linked 90 2.44 1.19 27

Polypropylene

Solid 90 2.30 0.91 18

Cellular (Foam) 90 1.5010.50118

Thermoplastic Elastomer 105 2.80 1.20 32

Teflon®FEP

Solid 200 2.1 2.15 95

Cellular (Foam) 200 1.411.1140

Teflon®PFA 250 2.1 2.15 30

Tefzel®ETFE 150 2.6 1.7 30

Kynar®PVDF 135 6.4 1.76 44

Halar®ECTFE 150 2.56 1.7 30

Nylon 105 4-8 1.13 22

Mylar (Polyester) 150 3.0 1.40 20

Polyurethane 80 — 1.13 20-29

Solef®PVDF 150 — 1.78 40

*Nominal Values

1Properties based on expansion level

Prefused Copper - Consists of twisted strands of heavy

tinned copper fused with heat along the length.

Overcoated Copper - Consists of tinned strands of copper

twisted together followed by a tin coating over the twisted

conductor. The finished product is bonded along its entire

length.

Topcoated Copper - Consists of bare copper strands twisted

together, with the resulting conductor given a coating of

tin. The finished product is bonded along its entire length.

Silver - Silver is primarily electroplated to copper and then

drawn down to the proper conductor size with a resulting

40 micro-inch coating. Silver-coated conductors are reli-

able for continuous temperature application through

200°C. Although higher in cost than tinned

copper, silver coated conductors have a lower

resistance, than either tin or nickel coated conductors.

At higher frequencies, the current density is at the

conductor surface (skin effect) thereby making this

highly conductive coating material the most effective

of all coatings.

Nickel - Nickel plating is considered suitable for continuous

service up to 260°C. At these elevated temperatures, nick-

el does not tarnish as does silver.

Electronic Cable

Cable Design (Continued)

62 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

General Properties of Insulation Compounds

The primary insulation material is the most important of the

cable materials for overall performance reasons.

sVo

ltage dielectric for higher voltage charge at the

conductor surface.

Low loss material for higher frequency signal cables.

Heat resistance in high temperature environments.

Low temperature flexibility.

Toughness for cut-through, abrasion and

crush resistance.

Insulation compounds serve an electrical function first.

Secondary properties consider the environmental factors.

Polyvinyl Chloride (PVC): This material is available in many for-

mulations tailored to meet specific needs. Madison

provides two (2) basic types:

Plasticized flexible materials for 80°, 90°, and 105°C

applications.

Semi-rigid compounds rated at 80°C that can be made

asthin wall products (8-9 mils).

PVC compounds are moderately good dielectric materials.

Depending on the formulation, the dielectric constant can

vary from 3 to 6. Formulations typically include the PVC resin,

plasticizer, stabilizer, flame retardants, fillers, and

specialty additives.

PVC compounds are limited to 105°C temperature

applications and a cold environment of -40°C. Plasticizers

can migrate from the compound causing the material to

become brittle, especially at lower temperatures.

Typical Properties of Madison PVC Insulations

Property Flexible* Semi-Rigid

Physical

Specific Gravity 1.30-1.40 1.5

Durometer (Hardness) 90 Shore A 63 Shore D

Tensile Strength (psi) 1500 3500

Elongation (%) 150-300 200

Max. Opr. Temperature (°C) 60-105 80

Oxygen Index 25-30 30

Solder Iron Resistance Poor Poor to Fair

Cut-through Poor to Fair Good

Electrical

Dielectric Constant 4-6 3.0-3.5

Volume Resistivity (Ω-cm) 1011-1012 1014

Dielectric Strength (Volts/Mil) 300-600 700

Insulation Resistance

(Megohm - 1000 ft.) 500-2000 5000

*Properties vary depending on compound design.

Polyolefins

Polyolefins are made up of a family of hydrocarbons similar

in nature to paraffin oils and waxes. Over the past few

decades they have been the most common of insulation

materials because of a number of superior characteristics,

low cost and availability.

Polyethylene: It is specified by general classifications of densi-

ty (low, medium, and high). Combined high performance of

electrical and physical properties have made

this versatile polymer widely accepted.

Electrical performance of polyethylene is excellent. Dielectric

quality is known by a high dielectric strength (volts per mil),

low dielectric constant, low dissipation factor and high

insulation resistance. These properties are stable over a

broad range of frequencies and temperature.

Physical properties of polyethylene are generally considered

good except for fire resistance and ultra-violet resistance

(weatherability). Modifiers are used to tailor specific improve-

ments in these areas.

Electronic Cable

Cable Design (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Typical Properties of Madison Polyolefin Insulations

Property Low Density High Density Flame Retardant Polypropylene Cellular (1)

Physical

Density .92 .95 1.0 .90 .45-.80

Tensile Strength (psi) 2000 3000 2000 3000 600-1000

Elongation (%) 300 500 300 500 100-200

Max. Opr. Temp (°C) 80 80 80 80 80

Low Temp. Brittleness (°C) -65 -76 -20 -40 -65

Solder Iron Poor Poor Poor Poor Poor

Abrasion Resistance Good Good Fair Good Poor

Flame Resistance Poor Poor Good Poor Poor

Electrical

Dielectric Constant 2.28 2.34 2.35 2.27 1.45-1.75

Dissipation Factor .0002 .0001 .001 .0003 .0002

Insulation Resistance 20000 20000 10000 20000 1000

(Megohm-1000 ft.)

Dielectric Strength (Volts/Mil) 800 1000 800 1000 200-500

(1)-properties vary with amount of expansion

Polypropylene: This polyolefin material is characteristic in

many ways to high density polyethylene; electrical and chem-

ical resistance are similar. It has superior physical properties

such as abrasion, cut through, and heat resistance; however,

it has a lower density. It is flammable, but flame retardant

grades can be made available. It is preferred to polyethylene

for stress crack resistance applications. Much of polypropy-

lene is used in telecommunication cables for physical and

dielectric quality.

Cellular Polyolefin: Dielectric improvements in capacitance

within insulations are provided by production of a cellular

structure in the finished insulation. Processes of producing an

inert gas in the polymer melt are controlled in the extruder

and the resulting extrudate can be provided with a variation

in the amount of voids (air to solid regions). This allows con-

trol over the dielectric constant and dissipation factor.

Polyolefin dielectric constant (typically 2.27) can be lowered

to 1.55 by expansion.

Flame Retardant Polyethylene: Compounds of polyethylene

employing fire retardant additives are available, but there is

some sacrificing of properties to consider when designing

these materials into electrical wire applications.

Non Halogen Compounds:

Over the past few years, non halogen, flame retardant,

reduced emissions compounds have been developed in

response to a growing demand for products which offer

greater protection against fatalities, injuries and property

damage from fire. When burned, cables made with non-

halogen flame retardant compounds give off as little as

one-quarter the smoke and fumes of conventional cable

materials. These compounds have good crush and deforma-

tion resistance, good flexibility, excellent long term aging

properties plus physical integrity at low temperatures.

Electronic Cable

Cable Design (Continued)

64 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Fluorocarbons

There are a number of fluorocarbon resins available as insu-

lating materials. Each fluorocarbon type is distinctly different,

however they all can be classified as highly fire resistant and

physically and electrically stable at elevated temperature.

FEP: FEP has a service temperature of 200°C with excellent

electrical properties - dielectric constant (2.1) and dissipation

factor (.001) that is consistent through its maximum operating

temperature and frequency range.

Low temperature properties of FEP are similar to those of TFE

resulting in a -65°C rating. FEP insulated wire can be sup-

plied in long continuous lengths allowing it to service a wider

range of applications. FEP cannot be used in applications

where thermosetting quantities are required (solder iron or

short term overload). Along with the inherent flame resis-

tance, this material is widely used in plenum cable applica-

tions because it produces low smoke in fire events.

PFA: PFA has a 260°C temperature rating, therefore it is an

excellent choice for wiring requiring TFE properties and long

lengths.

ETFE (Tefzel®): For application where properties

of FEP are needed, with better chemical resistance.

ECTFE (Halar®):This material is slightly different from ETFE in

chemical resistance, cross-linking ability, electrical,

physical and thermal properties.

Like FEP and TFE, ECTFE is not useful where corona

conditions prevail as in high voltage applications. As with

other resins, irradiation cross-linking improves stress crack

resistance. ECTFE ranks among the most radiation resistant

polymers comparing with ETFE and polyethylene in this

property.

PVDF (Kynar®): This material is rated for continuous use

over a temperature range of -65° to 125°C. It has good resis-

tance to corrosive chemical and organic solvents. Although

this material is very hard with high tensile strength, abrasion

resistance and excellent cut-through, limitations of flexibility

are evident. It is resistant to creep and fatigue. It can be used

in exterior applications because it is stable in sunlight and

other sources of UV radiation.

Typical Properties of Madison Fluorocarbon Insulations

ETFE ECTFE PVDF PVDF Foam

Type Trade Trade Trade Trade TEFLON®

Property FEP PFA Name Name Name name FLUORO-

TEFZEL®HALAR®KYNAR®SOLEF®CARBON

Specific Gravity 2.15 2.15 1.70 1.68 1.76 1.75 1.10-1.40

Tensile Strength (psi) 2500 2500 6500 4500 4500 4500 700-1400

Elongation (%) 250 250 150 150 150 150 100-150

Hardness D55 D60 D75 D75 D75 D75 —

Temperature Rating (°C) 200 260 150 150 125 150 200

Low Temperature (°C) -65 -65 -65 -75 -65 -35 -65

Flame Resistance Pass Pass Pass Pass Pass Pass Pass

(VW-1)

Dielectric Constant 2.1 2.1 2.6 2.6 9.7 9.6 1.3-1.7

Dissipation Factor .001 .002 .005 .003 .019 — .0003

Volume Resistivity (Ω-cm) >1018>1018>1016>1015>107>1014—

Applications Coaxial Cable High Temp Wire Nuclear Nuclear Computer Plenum Data

Plenum Cable Heater Wire Control Control Back Jacket Transmission

Heater Cable Geophysical Cable Cable Panel Plenum Coax

Computer Cable Fiber Optic Aircraft Wire Oil-well Insul. Plenum Jacket

Jacket Computer Computer Wire Cathodic

Back Rapid Transit Protection

Panel Cable

Rapid Transit

TEFZEL and TEFLON are trademarks of

E. I. du Pont de Nemours & Company

Electronic Cable

Cable Design (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Electrical properties of PVDF are not as good as other

fluoropolymers. Most common use of this material is for

jackets and back panel wire where electrical performance

is not critical. PVDF is highly flame resistant and low smoke

producing finding wide use as plenum cable jackets.

Foam Fluorocarbons: To further improve on the superb proper-

ties of Teflon®FEP, processes have been developed to foam

the FEP, resulting in lower dielectric material. These materials

are increasingly used in plenum applications.

They produce little smoke and minimize dripping and fire

propagation.

Jacket Compounds

Jacket or sheaths over multicomponent cable or single

components act as a protective covering as well as contain

the component elements and shields. Jackets can be made

semiconductive, depending on the application. Jacket

materials are called upon to be flame resistant, physically

tough, flexible, chemically resistant and to have a good

appearance.

Types

PVC: Is the most widely used non-plenum jacket. A variety of

compounds are available to serve a wide range of

applications. Fire safety is an important role served by

PVC jackets.

Polyurethane: Amaterial used for severe service of

abrasion and cut-through with flexibility. A range of grades

are available to meet various applications, such as extreme

low temperatures.

Polyethylene: Inherent properties make it ideal for direct burial

applications.

Thermoplastic Elastomer (TPE): Asuitable replacement

to rubber where the thermosetting properties of rubber are

not critical.

Fluorocarbon: Physical toughness and fire resistant character-

istics override the slight increase in cost. See description of

benefits in the section on dielectric material.

Typical Properties of Madison Jacket Compounds

TPE Nylon PU PVC PE PVC

Property Thermoplastic Polyamide Polyurethane Polyvinyl Polyethylene Fluorocarbon** Non-Halogen Alloy

Elastomer Chloride*

Tensile Strength 1700 6500 5000 1500-3000 3000 3500 1200-2000 2500

(psi)

Elongation (%) 450 250 500 200 500 150 150-200 200

Operating

Temperature

High (°C) 125 105 80 80-105 80 125 90 75

Low (°C) -50 -40 -50 -25 -40 -40 -40 0

Oil Aging ASTM 7/60 — 30/15.6 7/60 — — — —

No. 2 (Days/°C)

Tear Strength 380 — 290 —450 — ——

Die C (lb./in.)

Specific Gravity 1.20 1.13 1.20 1.25-1.40 0.93 1.76 1.3-1.6 1.6

Shore Hardness A95 D85 A82 A70-A95 D45 D65 A80 - A95 C83

Fire Resistance-

Oxygen Index 30* 23 30* 25-35 18 44 35-48 47

Dielectric

Strength

(Volts/mil) 500 450 400 450 500 500 500 500

Volume

Resistivity 2 x 1016 1012 2x1011 1014 2 x 1016 1014 1012 1012

(Ω-cm)

Applications -Appliance Wire -THHN/THWN -Camera Cable -Computer -Direct -Plenum -Data -Plenum

-Coiled Cord -Jackets for -Military Cable Cable Burial Cable Processing Cable

-Arctic Small Cables -Fiber Optics -Coaxial -Control Cable -Control Cable

-Industrial -coil cord Cable Cable -Industrial

Control Cable Cable

-Transit Cable

Note: *Varies with formulation **Based upon Copolymer — Data Not Available

TEFLON is a trademark of E. I. du Pont

de Nemours & Company

Electronic Cable

Cable Design (Continued)

66 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Shields

The increasing number of high frequency interference

sources has emphasized the necessity for shielding in

electronic equipment. Shields, are used for EMI and RFI

protection.

If a shield is required, the end user has a choice among

several options - braided copper wire; spiral (served) copper

wire; copper and aluminum tapes; laminates of aluminum/

polyester and aluminum/polyester/aluminum with spiral drain

wires for ease of termination; semi-conductive plastics.

The most effective for high frequency applications is a

braided copper shield. For the majority of audio frequency

applications (20 to 20,000 Hz) a coverage of 75% to 85% will

prove effective, but for the high frequency range (3 to 30

MHz) a coverage of 85% to 95% will be necessary to give

adequate protection.

The most economical shield is an aluminum polyester

laminated tape used in conjunction with a drain wire applied

either spirally or longitudinally, directly adjacent to the

aluminum side of the tape. For frequencies up to 400 MHz it

is as effective as a braid copper shield since it provides

100% coverage.

Cables

Cabling ofindividual layers may be either concentric or

bunched. The concentric lay-up consists of a central wire or

filler surrounded by one or more layers of helically laid wires,

with the direction of lay reversed for successive layers and

with the length of lay increasing for each successive layer.

The direction of lay of the outer layer is generally left-hand.

This construction assures cable roundness and greater

mechanical strength. A bunched or unilay cable lay-up

consists of any number of insulated wires cabled together

inthe same direction. It results in a smaller overall cable

diameter, lighter weight, and has greater flexibility than

concentric lay-ups.

Flexibility of a cable is directly related to the lay length of

the individual layers. Usually this is 8 to 16 times the pitch

diameter of each layer; the smaller the lay length, the greater

the flexibility of the cable.

Fillers,are used to round out a cable and obtain symmetry.

Binders and Servers,sometimes needed (depending on con-

struction) to prevent flaring or untwisting of components.

Tapes are frequently placed under the outer jacket as an

added protection against mechanical abuse, and between

overall shields and underlying conductors to prevent physical

damage to the insulation.

Electronic Cable

Color Chart

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Table A

Number of Base Color 1st Stripe/ 2nd Stripe/

Conductors Bandmark Bandmark

1 Black

2 Brown

3Red

4Orange

5Yellow

6Green

7 Blue

8 Violet

9 Gray

10 White

11 White Black

12 White Brown

13 White Red

14 White Orange

15 White Yellow

16 White Green

17 White Blue

18 White Violet

19 White Gray

20 White Black Brown

21 White Black Red

22 White Black Orange

23 White Black Yellow

24 White Black Green

25 White Black Blue

26 White Black Violet

27 White Black Gray

28 White Brown Red

29 White Brown Orange

30 White Brown Yellow

31 White Brown Green

32 White Brown Blue

33 White Brown Violet

34 White Brown Gray

35 White Red Orange

36 White Red Yellow

37 White Red Green

38 White Red Blue

39 White Red Violet

40 White Red Gray

41 White Orange Yellow

42 White Orange Green

43 White Orange Blue

44 White Orange Violet

45 White Orange Gray

46 White Yellow Green

47 White Yellow Blue

48 White Yellow Violet

49 White Yellow Gray

50 White Green Blue

51 White Green Violet

52 White Green Gray

53 White Blue Violet

54 White Blue Gray

55 White Violet Gray

Table B

Number of Base Color 1st Stripe/ 2nd Stripe/

Conductors Bandmark Bandmark

1 Black

2 Red

3 White

4 Green

5 Orange

6 Blue

7 Brown

8 Yellow

9 Violet

10 Gray

11 Pink

12 Tan

13 Red Green

14 Red Yellow

15 Red Black

16 White Black

17 White Red

18 White Green

19 White Yellow

20 White Blue

21 White Brown

22 White Orange

23 White Gray

24 White Violet

25 White Black Red

26 White Black Green

27 White Black Yellow

28 White Black Blue

29 White Black Brown

30 White Black Orange

31 White Black Gray

32 White Black Violet

33 White Black Black

34 White Red Black

35 White Red Red

36 White Red Green

37 White Red Blue

38 White Red Brown

39 White Red Violet

40 White Green Black

41 White Green Red

42 White Green Green

43 White Green Blue

44 White Green Brown

45 White Green Violet

46 White Blue Black

47 White Blue Red

48 White Blue Green

49 White Blue Blue

50 White Blue Brown

51 White Blue Violet

52 White Brown Black

53 White Brown Red

54 White Brown Green

55 White Brown Blue

56 White Brown Brown

57 White Brown Violet

58 White Violet Red

59 White Violet Green

60 White Violet Blue

Table C

Pair Color

Number Combination

1 Black paired with Red

2 Black paired with White

3 Black paired with Green

4 Black paired with Blue

5 Black paired with Yellow

6 Black paired with Brown

7 Black paired with Orange

8 Red paired with White

9 Red paired with Green

10 Red paired with Blue

11 Red paired with yellow

12 Red paired with Brown

13 Red paired with Orange

14 Green paired with White

15 Green paired with Blue

16 Green paired with Yellow

17 Green paired with Brown

18 Green paired with Orange

19 White paired with Blue

20 White paired with Yellow

21 White paired with Brown

22 White paired with Orange

23 Blue paired with Yellow

24 Blue paired with Brown

25 Blue paired with Orange

26 Brown paired with Yellow

27 Brown paired with Orange

28 Orange paired with Yellow

29 Violet paired with Orange

30 Violet paired with Red

31 Violet paired with White

32 Violet paired with Green

33 Violet paired with Blue

34 Violet paired with Yellow

35 Violet paired with Brown

36 Violet paired with Black

37 Gray paired with White

Multi-Conductor Cables Multi-Pair Cables

Electronic Cable

Color Chart (Continued)

68 Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Multi-Pair Cables (Continued)

Table D

Pair Color

Number Combination

1 White paired with Black

2 White paired with Brown

3 White paired with Red

4 White paired with Orange

5 White paired with Yellow

6 White paired with Green

7 White paired with Blue

8 White paired with Violet

9 White paired with Gray

10 Black paired with Brown

11 Black paired with Red

12 Black paired with Orange

13 Black paired with Yellow

14 Black paired with Green

15 Black paired with Blue

16 Black paired with Violet

17 Black paired with Gray

18 Brown paired with Red

19 Brown paired with Orange

20 Brown paired with Yellow

21 Brown paired with Green

22 Brown paired with Blue

23 Brown paired with Violet

24 Brown paired with Gray

25 Red paired with Orange

26 Red paired with Yellow

27 Red paired with Green

28 Red paired with Blue

29 Red paired with Violet

30 Red paired with Gray

31 Orange paired with Yellow

32 Orange paired with Green

33 Orange paired with Blue

34 Orange paired with Violet

35 Orange paired with Gray

36 Yellow paired with Green

37 Yellow paired with Blue

38 Yellow paired with Violet

39 Yellow paired with Gray

40 Green paired with Blue

41 Green paired with Violet

42 Green paired with Gray

43 Blue paired with Violet

44 Blue paired with Gray

45 Violet paired with Gray

46 White/Black paired with Black

47 White/Black paired with Brown

48 White/Black paired with Red

49 White/Black paired with Orange

50 White/Black paired with Yellow

51 White/Black paired with Green

52 White/Black paired with Blue

53 White/Black paired with Violet

54 White/Black paired with Gray

55 White/Brown paired with Black

56 White/Brown paired with Brown

57 White/Brown paired with Red

58 White/Brown paired with Orange

59 White/Brown paired with Yellow

Table E

Pair Color

Number Combination

1 Black paired with White

2 Red paired with Green

3 Brown paired with Blue

4 Orange paired with Yellow

5 Violet paired with Gray

6 Tan paired with Pink

7 White/Blue paired with Blue/White

8 White/Brown paired with Brown/White

9 White/Orange paired with

Orange/White

10 White/Green paired with Green/White

11 White/Red paired with Red/White

12 White/Black paired with Black/White

13 White/Gray paired with Gray/White

14 Red/Blue paired with Blue/Red

15 Red/Orange paired with Orange/Red

16 Red/Green paired with Green/Red

17 Red/Brown paired with Brown/Red

18 Red/Gray paired with Gray/Red

19 Black/Blue paired with Blue/Black

20 Black/Orange paired with

Orange/Black

21 Black/Green paired with Green/Black

22 Black/Brown paired with Brown/Black

23 Black/Gray paired with Gray/Black

24 Yellow/Blue paired with Blue/Yellow

25 Yellow/Orange with Orange/Yellow

*Single conductor - Green/Yellow

Table D (continued)

Pair Color

Number Combination

60 White/Brown paired with Green

61 White/Brown paired with Blue

62 White/Brown paired with Violet

63 White/Red paired with Gray

64 White/Red paired with Black

65 White/Red paired with Brown

66 White/Red paired with Red

67 White/Red paired with Orange

68 White/Red paired with Yellow

69 White/Red paired with Green

70 White/Red paired with Blue

71 White/Red paired with Violet

72 White/Red paired with Gray

73 White/Orange paired with Black

74 White/Orange paired with Brown

75 White/Orange paired with Red

76 White/Orange paired with Orange

77 White/Orange paired with Yellow

78 White/Orange paired with Green

79 White/Orange paired with Blue

80 White/Orange paired with Violet

81 White/Orange paired with Gray

82 White/Yellow paired with Black

83 White/Yellow paired with Brown

84 White/Yellow paired with Red

85 White/Yellow paired with Orange

86 White/Yellow paired with Yellow

87 White/Yellow paired with Green

88 White/Yellow paired with Blue

89 White/Yellow paired with Violet

90 White/Yellow paired with Gray

91 White/Green paired with Black

92 White/Green paired with Brown

93 White/Green paired with Red

94 White/Green paired with Orange

95 White/Green paired with Yellow

96 White/Green paired with Green

97 White/Green paired with Blue

98 White/Green paired with Violet

99 White/Green paired with Gray

Electronic Cable

Color Chart (Continued)

Catalog 1654194 Dimensions are in inches and Dimensions are shown for USA: 1-877-MADISON (623-4766) www.madisoncable.com

Revised 02-05 millimeters unless otherwise reference purposes only. www.tycoelectronics.com

specified. Values in brackets Specifications subject

are metric equivalents. to change.

Technical

Information

Multi-Pair Cables (Continued)

Table F

Pair Color

Number Combination

1 White/Black paired with Black/White

2 White/Brown paired with Brown/White

3 White/Red paired with Red/White

4 White/Orange paired with Orange/White

5 White/Yellow paired with Yellow/White

6 White/Green paired with Green/White

7 White/Blue paired with Blue/White

8 White/Violet paired with Violet/White

9 White/Gray paired with Gray/White

10 Black/Brown paired with Brown/Black

11 Black/Red paired with Red/Black

12 Black/Orange paired with Orange/Black

13 Black/Yellow paired with Yellow/Black

14 Black/Green paired with Green/Black

15 Black/Blue paired with Blue/Black

16 Black/Violet paired with Violet/Black

17 Black/Gray paired with Gray/Black

18 Brown/Red paired with Red/Brown

19 Brown/Orange paired with Orange/Brown

20 Brown/Yellow paired with Yellow/Brown

21 Brown/Green paired with Green/Brown

22 Brown/Blue paired with Blue/Brown

23 Brown/Violet paired with Violet/Brown

24 Brown/Gray paired with Gray/Brown

25 Red/Orange paired with Orange/Red

26 Red/Yellow paired with Yellow/Red

27 Red/Green paired with Green/Red

28 Red/Blue paired with Blue/Red

29 Red/Violet paired with Violet/Red

30 Red/Gray paired with Gray/Red

31 Orange/Yellow paired with Yellow/Orange

32 Orange/Green paired with Green/Orange

33 Orange/Blue paired with Blue/Orange

34 Orange/Violet paired with Violet/Orange

35 Orange/Gray paired with Gray/Orange

36 Yellow/Green paired with Green/Yellow

37 Yellow/Blue paired with Blue/Yellow

38 Yellow/Violet paired with Violet/Yellow

39 Yellow/Gray paired with Gray/Yellow

40 Green/Blue paired with Blue/Green

41 Green/Violet paired with Violet/Green

42 Green/Gray paired with Gray/Green

43 Blue//Violet paired with Violet/Blue

44 Blue/Gray paired with Gray/Blue

45 Violet/Gray paired with Gray/Violet

Table H

Pair Color

Number Combination

1White/Blue paired with Blue/White

2White/Orange paired with

Orange/White

3White/Green paired with Green/White

4White/Brown paired with Brown/White

5White/Gray paired with Gray/White

6Red/Blue paired with Blue/Red

7Red/Orange paired with Orange/Red

8Red/Green paired with Green/Red

Table G

Pair Color

Number Combination

1 White/Tan paired with Tan/White

2 White/Brown paired with Brown/White

3 White/Pink paired with Pink/White

4 White/Orange paired with Orange/White

5White/Yellow paired with Yellow/White

6White/Green paired with Green/White

7White/Blue paired with Blue/White

8 White/Violet paired with Violet/White

9 White/Gray paired with Gray/White

10 Tan/Brown paired with Brown/Tan

11 Tan/Pink paired with Pink/Tan

12 Tan/Orange paired with Orange/Tan

Table I

Pair Color

Number Combination

1 Black/Red paired with Red/Black

2 Black/White paired with White/Black

3 Black/Green paired with Green/Black

4 Black/Blue paired with Blue/Black

5 Black/Yellow paired with Yellow/Black

6 Black/Brown paired with Brown/Black

7 Black/Orange paired with

Orange/Black

8 Red/White paired with White/Red

9 Red/Green paired with Green/Red

10 Red/Blue paired with Blue/Red

11 Red/Yellow paired with Yellow/Red

12 Red/Brown paired with Brown/Red

13 Red/Orange paired with Orange/Red

14 Green/White paired with White/Green

15 Green/Blue paired with Blue/Green

16 Green/Yellow paired with

Yellow/Green

17 Green/Brown paired with

Brown/Green

18 Green/Orange paired with

Orange/Green

19 White/Blue paired with Blue/White

20 White/Yellow paired with

Yellow/White

21 White/Brown paired with

Brown/White

22 White/Orange paired with

Orange/White

23 Blue/Yellow paired with Yellow/Blue

24 Blue/Brown paired with Brown/Blue

25 Blue/Orange paired with Orange/Blue

Table G (continued)

13 Tan/Yellow paired with Yellow/Tan

14 Tan/Green paired with Green/Tan

15 Tan/Blue paired with Blue/Tan

16 Tan/Violet paired with Violet/Tan

17 Tan/Gray paired with Gray/Tan

18 Brown/Pink paired with Pink/Brown

19 Brown/Orange paired with Orange/Brown

20 Brown/Yellow paired with Yellow/Brown

21 Brown/Green paired with Green/Brown

22 Brown/Blue paired with Blue/Brown

23 Brown/Violet paired with Violet/Brown

24 Brown/Gray paired with Gray/Brown

25 Pink/Orange paired with Orange/Pink

26 Pink/Yellow paired with Yellow/Pink

27 Pink/Green paired with Green/Pink

28 Pink/Blue paired with Blue/Pink

29 Pink/Violet paired with Violet/Pink

30 Pink/Gray paired with Gray/Pink

31 Orange/Yellow paired with Yellow/Orange

32 Orange/Green paired with Green/Orange

33 Orange/Blue paired with Blue/Orange

34 Orange/Violet paired with Violet/Orange

35 Orange/Gray paired with Gray/Orange

36 Yellow/Green paired with

Green/Yellow

37 Yellow/Blue paired with Blue/Yellow

38 Yellow/Violet paired with

Violet/Yellow

39 Yellow/Gray paired with Gray/Yellow

40 Green/Blue paired with Blue/Green

41 Green/Violet paired with Violet/Green

42 Green/Gray paired with Gray/Green

43 Blue/Violet paired with Violet/Blue

44 Blue/Gray paired with Gray/Blue

45 Violet/Gray paired with Gray/Violet

46 Aqua/Tan paired with Tan/Black

47 Aqua/Brown paired with Brown/Black

48 Aqua/Pink paired with Pink/Black

49 Aqua/Orange paired with range/Black

50 Aqua/Yellow paired with Yellow/Black

51 Aqua/Green paired with Green/Black

52 Aqua/Blue paired with Blue/Black

53 Aqua/Violet paired with Violet/Black

54 Aqua/Gray paired with Gray/Black

55 Aqua/White paired with White/Black

56 White paired with Tan

57 Gray paired with Brown

58 Blue paired with Pink

59 Violet paired with Orange

60 Green paired with Yellow

Table H (continued)

9 Red/Brown paired with Brown/Red

10 Red/Gray paired with Gray/Red

11 Black/Blue paired with Blue/Black

12 Black/Orange paired with

Orange/Black

13 Black/Green paired with Green/Black

14 Black/Brown paired with Brown/Black

15 Black/Gray paired with Gray/Black

16 Yellow/Blue paired with Blue/Yellow

17 Yellow/Orange paired with

Orange/Yellow

18 Yellow/Green paired with

Green/Yellow

19 Yellow/Brown paired with

Brown/Yellow

20 Yellow/Gray paired with Gray/Yellow

21 Violet/Blue paired with Blue/Violet

22 Violet/Orange paired with

Orange/Violet

23 Violet/Green paired with Green/Violet

24 Violet/Brown paired with Brown/Violet

25 Violet/Gray paired with Gray/Violet