tyca /cecrones ANF OSP* Panel Feedthrough Connectors 1059631-1, 1059632-1, and 1059612-1 Instruction Sheet 408-8287 (was AP. 45-104) 100CT02 RevA O Ring Metal Gasket == OSP Plug | TYCO ELECTRONICS PART NUMBER PREVIOUS PART NUMBER PANEL SIZE 1059631-1 4557-5119-00 1059632-1 4557-5119-02 6.4mm [,064 In.] Thick 1059612-1 4557-3205-00 Figure 7 1. INTRODUCTION This instruction sheet contains the assembly procedures for the OSP Panel Feedthrough Connectors shown in Figure 1. These connectors are threaded installation type connectors that attach to the cable panel thickness listed in Figure 1. Figure 1 also contains the previous part numbers of these OSP Panel Feedthrough Connectors ena The table in Figure 2 references the torque tool required to apply these connector. The table includes tool description, Tyco Electronics part number, and the corresponding previous part number. Dimensions on this sheet are in millimeters [with inches in brackets] unless otherwise specified. Figures are not drawn to seate. 2. Insert a step reamer into the pilot hole and ream to the depth shown in Figure 3. 3. Tap .25036 thread to the depth shown in Figure 3. 4. Plate per customer application recommended total. Plating is .00483 [.00019]. NOTE Plating is optional. 5. Clean the panel in a suitable solvent. 2.2. Installing the Connector Into the Panel 1. Assemble the metal gasket onto the connector. 3.9 [.145] Minimum 250-36, UNS-2B << 1.68 +/- .025 APPLICATION TOOLING oa. Tyco Electronics Previous Tool Description Part Number Part Number Torque Tool 1059773-1 4598-5014-54 Ie] Al 003 T.I.R | \ Figure 2 Reasons for revision can be found in Section 3, REVISION SUMMARY. 2. ASSEMBLY PROCEDURES 2.1. Preparing the Mounting Hole (Figure 3) 1. Drill a 1.68 +4 0.025 mm [.066 +/ .001 In.] diameter pilot hole through the panel. NOTE Refer to the customer drawing shipped with the connector. a) [.066 +/ .001 [-a-] 4 of 554 4/- 025 [218 +-.001] 41,02 4/.025 [.040 +.002 +.001] a4 F 210 [ cea Figure 3 2002 Tyco Electronics Corporation, Harrisburg, PA. All Intemational Rights Reserved. AMP and Tyco are trademarks. Trademark Other products, logos, and company names used are the property of their respective owners. This controlled document is subject to change. For latest revision call the AMP FAX* number. TOOLING ASSISTANCE CENTER 1-800-722-1111 1of2 AMP FAX/PRODUCT INFO 1-800-622-6752 For Regional Gustomer Service, visit our website at Loc B www.tycoelectronics.com tyco / Electronics amP OSP Panel Feedthrough Connectors 1059631-1, 1059632-1,and1059612-1 408-8287 2. Thread the connector into the mounting hole. 3. Using the torque tool (see Figure 2), tighten the OSP Connector connector to 18 inIbs. 4. This completes the installation of the connecior. The finished connector should appear as shown in Figure 4. * SS Meta s Va Gasket 3. REVISION SUMMARY Per EC 0990146002 the following changes have been made: * Added part number 1059612-1 * Changed the title * Updated format to current corporate requirements NI anal Figure 4 20f2 Rev A