Contents This booklet is intended to be used as a ready reference to typical standard, miniature and subminiature cylindrical connector part numbers and terminology. Reading its brief pages will not make you a connector expert, but should guide you in becoming familiar with the product, in order to better serve our customers. SECTION I Nomenclature: Cylindrical Connectors .................................. 1-3 Basic Components SECTION II Major MIL-Specifications by Type Standard, MIL-DTL-5015 Amphenol 97 Series Heavy Duty, MIL-DTL-22992 Proprietary Variations ............................................................ 4-5 MIL-DTL-5015 and 97 Series Part Number Breakdown MIL-DTL-22992 Part Number Breakdown AAO, Amphenol Aerospace division of Amphenol Corporation, is the leading manufacture of military aerospace interconnect products in the word. Brand names include Amphenol(R) and Pyle-National(R) and Matrix(R). AIO, Amphenol Industrial division of Amphenol Corporation, is a worldwide leader in the manufacture of industrial and powerbus interconnect products. Brand names include Amphenol(R) and Pyle-National(R). SECTION III Major MIL-Specifications by Type Miniature, MIL-DTL-26482................................................... 6-10 MIL-DTL-26482 Part Number Breakdown Miniature Crimp, Solder Part Number Breakdown Note: Many of the connector products in this brochure were formerly known as "Bendix" products. These products are now manufactured and sold under the Amphenol (R) brand name. The name "Amphenol" will replace the name "Bendix" on products and literature in the future. SECTION IV Major MIL-Specifications by Type Subminiature, MIL-DTL-38999, MIL-DTL-27599 ............... 11-22 Subminiature - JT/LJT, Tri-Start, SJT Features JT/LJT Part Number Breakdown and Specifications LJT-R/JT-R and Accessories Cross Reference List Tri-Start Series III Part Number Breakdown (metal, composite and Clutch-Lok) Tri-Start Specifications SJT Part Number Breakdown Amphenol operates a quality system that is third-party certified to ISO9001:2000 and AS9100. For more information and for Amphenol catalogs online go to: www.amphenol-aerospace.com or www. amphenol-industrial.com. SECTION V Cross Reference by MIL-Spec to Competitor's and Amphenol Part Numbers ............................................ 23-25 Intermating Chart Amphenol Corporation Amphenol Aerospace and Amphenol Industrial Operations 40-60 Delaware Avenue Sidney, New York 13838-1395 Phone: 800-678-0141 or 607-563-5011 Fax: 607-563-5157 SECTION VI Qualified Products List by Connector Specification ........................................................................... 26 Amphenol(R)/Pyle(R)/Matrix(R) Quick Product Guide................. 27-28 SECTION VII Know the Language........................................................... 29-31 Basic Questions to Determine Connector Requirements ....... 32 What Do You Need to Sell............................. Inside Back Cover Checklist Conclusion NOTE: MIL-DTL-5015 supersedes MIL-C-5015 MIL-DTL-22992 supersedes MIL-C-22992 MIL-DTL-26482 supersedes MIL-C-26482 MIL-DTL-38999 supersedes MIL-C-38999 These MIL-spec numbers will be updated in catalogs as they are printed in the future. 0 SECTION I Nomenclature: Cylindrical Connectors Mated Pair Basic Components 1. Shell (Houses Inserts & Contacts) 2. Insert (Dielectric Contact Insulator) Pin or Socket 3. Contact (Wire End Termination) (Electrical Engagement) 4. Coupling Nut 5. Accessories (Wire Seals, Cable Seals, Wire Support, etc.) RECEPTACLE PLUG SHELL Rear Accessory COUPLING NUT INSERT ENVIRONMENTAL SEALING GROMMET CONTACTS REAR ACCESSORIES Shell Styles WALL MOUNT RECEPTACLE DESIGNATION: 00 LINE MOUNT RECEPTACLE OR CABLE CONNECTING RECEPTACLE* DESIGNATION: 01 SOLDER MOUNT RECEPTACLE (HERMETIC) DESIGNATION:IH JAM NUT RECEPTACLE DESIGNATION: 07 * This connector style is sometimes referred to as a cable connecting "plug." It does, however, mate with either a straight or 90 degree plug. 1 BOX MOUNT RECEPTACLE DESIGNATION: 02 STRAIGHT PLUG DESIGNATION: 06 Nomenclature: Cylindrical Connectors and Contacts Inserts Insert (Pin or Socket) Insert & Grommet Assy. Shell Styles (Cont'd.) Coupling Threaded, Bayonet Shell Sizes (Typical MIL-DTL-5015) 8S, 10S, 10SL, 12S, 12, 14S, 14, 16S, 16, 18 20, 22, 24, 28, 32, 36, 40, 44, 48 "S" designates short shell and short contacts Shell size denotes mating thread diameter in 16ths of an inch. For example, a size 8 shell denotes 8/16 of an inch with a .5000-28 UNEF thread. * * * * Style Designation (PT) May include a soft front interfacial seal (Bonded) if dielectric is hard, and a rear sealing grommet separate or attached. PLUG SHELL STYLES 06 Straight 08 Angle 09 Flange Mount Receptacle 05 Straight, Less Rear Accessory Solder Crimp Metal Clip Retention Dielectric Retention Contact and Contact Termination Style Pin - Crimp* RECEPTACLE SHELL STYLES 00 Wall Mount 01 Cable Connecting or Line Mount Receptacle 02 Box Mount 03 Wall Mount, Less Rear Accessory 04 Line Mount, Less Rear Accessory 07 Jam Nut IH Solder Mount Hermetic Socket - Crimp* Pin - Solder Socket - Solder Sizes by Wire Gauge, Examples: *Crimp is removable 4/0 American Wire Gauge 4/0 22D American Wire Gauge 22-28 2 Contact Versatility - Several types of Contacts can be designed into a Connector Shell Nomenclature: Cylindrical Connectors and Contacts, cont. MIL-DTL-38999 connectors allow users to mix a variety of different power, signal, shielded, fiber optic and high speed contact styles within a common insert. The insert arrangement below is an arrangement for Tri-Start MIL-DTL-38999 Series III connectors. It shows the variety of contacts that can be designed into a shell size 25. Typically, customers specify the contacts sizes and power they require and chose an existing arrangement that fits their needs. For special new configurations, engineering will design the arrangement of contacts to fit within material and performance criteria. Contacts Pin Socket Crimp or Solder Usually installed in insert, frequently bonded in place. Usually separate from insert, shipped loose or in bulk, tools needed to crimp, install and remove. A P Contact Options: Solderless Wrap (Wire Wrap), PC Tail, Coaxial, Thermocouple, Triaxial, Fiber Optic, Filter, Twinax, Quadrax B Y N R d X M n m W s c k L K C Z e p q t S g h r T D a E i j b V Contact Sizes F U J G H Contact Size American Wire Gauge Wire Size (AWG) Contact Size American Wire Gauge Wire Size (AWG) 22D 22M 22 20 16 22-28 24-28 22-26 20-24 16-20 12 8 4 0 12-14 8-10 4-6 0-2 Insert Arrangement Number of Contacts Contact Size 22 22D Contact Legend 3 20 8 25-41 11 2 16 12 Coax 10 12 16 3 8 Twinax 20 22D Contacts and Fiber Optic Termini for Cylindrical Connectors Accessories * Adapters - straight, 90, 75 - conduit, environmental, open wire bundle, EMI, etc. Amphenol's broad contact product range for Cylindrical Connectors includes: * Standard 500 cycle and 1500 cycle, M39029 type power and signal contacts * Crimp contacts for front or rear release connector applications * Solder type, fixed contacts with cup or eyelet termination * Thermocouple contacts * Compression ring - wire seal * Clamp - cable sealing * Stain relief - clamp, kellems grip * Potting boot - straight, angle, universal * RADSOK(R) sockets for high amperage power contacts * Spring-loaded and push-pull types * Filter contacts: Pi type tubular or Pi type planar for MF, HF, VHF, and UHF frequencies * High frequency shielded coax, triax and twinax contacts * High speed differential twinax and quadrax contacts * For cylindrical connector attachment to Printed Circuit Boards: * PC tail contacts for signal and power applications, in coax, twinax, triax, differential twinax and quadrax designs * Compliant pin (Press fit) contacts * Fiber optic Termini: MIL-T-29504 type or MT ferrules or ARINC 801 termini 3 SECTION II MIL-DTL-5015 Part Number Major MIL-Specifications by Type * Standard, MIL-DTL-5015 * Amphenol 97 Series * Heavy Duty, MIL-DTL-22992 * Proprietary Variations Shell Style MS* 3102 Military Standard * Older larger series of connectors * Found on many pieces of military equipment and commercial applications Insert Arrangement A 18 Class Shell Size Alternate Rotation -3 S W Contact Type *or 97 Series Proprietary MIL-DTL-5015 * Mostly heavy current carrying connectors * Early types had only solder type contacts * Later revision to MIL Spec also added crimp type contacts * Amphenol supplies both the solder and crimp types to the MIL Spec * Amphenol supplies both solder and crimp versions under proprietary part numbers Class A or C Class B * Several variations of basic MIL-DTL-5015 and MIL-DTL22992 types are available in the same and additional contact arrangements, such as the QWL, QWLD, 10-214000 Series, 10-244000 Series and others. * See Amphenol catalog sections: - MIL-DTL-5015 Cylindrical 12-020, - MIL-DTL-5015 Modifications 12-021, - Heavy Duty Cylindrical 12-052, - Commercial Aircraft Cylindrical 12-101, - 97 Series (MIL-DTL-5015 Proprietary) 12-022, - GT Series Bayonet 12-024. Class E/F * Basic part number for MIL-DTL-5015 Series as supplied by Amphenol is MS310X A, C, E, F or R * MIL-DTL-5015 threaded coupling - 1 key/keyway shell polarization Class R Mating Halves * Plugs: MS3106, MS3107, MS3108 or 97-3106, 97-3107, 97-3108 * Receptacles: MS3100, MS3102, MS3101, 97-3101, 97-3100, 97-3102 MIL-DTL-5015 Shell Styles 3100 Wall Mount Receptacle 3101 Cable Connecting Receptacle* 3102 Box Mount Receptacle 3106 Straight Plug Other Non-MIL-Mates, Flange Mounted * Flange Mounted Plug: FP3106, 97-5105 3108 90 Plug * Thru-bulkhead Receptacle: TBF 3107 Quick Disconnect Plug (97 Series only) See also 10-74XXX and 10-873XX in catalog section MIL-DTL-5015 Mods. for jam nut receptacles (Non-MIL) Alternate Positions of Insert Arrangements Contact Sizes Contact Size 16 12 8 4 0 American Wire Gauge Wire Size (AWG)** 16-20 12-14 8-10 4-6 0-2 NORMAL POSITION * This connector style is sometimes referred to as a cable connecting "plug." It does, however, mate with either a straight or 90 degree plug. ** Crimp adapter for small gauge wire is available, part number 10-074696-XXX. POSITION W 4 POSITION X POSITION Y POSITION Z Heavy Duty Cylindrical Connectors * Class L - for the heaviest loads - Current range 40 to 200 amperes - Direct current or single/three phase, 60/400 Hertz alternating current - Automatic grounding for safety 7. Alternate Insert Rotations: Used to prevent cross-mating of connectors. Absence of a letter in this space indicates normal (0 ) position of the insert. See catalog for alternate insert rotation illustrations. * QWLD - for most power and control circuits - Military qualified connectors and commercial equivalents available - Increased shell size for greater durability than similar standard connectors * Class L and QWLD have 5 key/keyway shell polarization and double stub thread coupling * QWL - a more economical, compact heavy duty design for commercial power and control applications; single key shell polarization and double stub thread coupling The ordering procedure for QWLD MS-Approved Connectors is illustrated by part number MS17343R20N27PW as shown below: Part Number MS17343 R 20 N 27 P W 2 3 4 5 6 The ordering procedure for Class "L" Connectors is illustrated by part number MS90555C32412SY as shown below: Part Number MS90555 C 32 4 12 S Y 1 2 3 4 5 6 7 See code below: MIL-DTL-22992 Series Connectors Classes C, R and L Part Number Breakdown 1 See catalog 12-052 for proprietary equivalents such as 10194XXX Series. Also see catalog 12-053 for QWL Series. 1. MS Numbers MS90555 designates wall mount receptacle (power source) MS90556 designates straight plug MS90557 designates cable connecting receptacle without coupling ring MS90558 designates wall mount plug with coupling ring (equipment end) 2. Shell Finish C (conductive) for AC or N (non-conductive) for DC circuits 7 3. Shell Size Relates directly to current carrying capability Size 28 - 40 amperes See code below: 1. MS Numbers MS17343 designates wall mount receptacle MS17344 designates straight plug MS17345 designates cable connecting receptacle MS17346 designates box mount receptacle MS17347 designates jam nut receptacle with rear accessory threads (wall mount) MS17348 designates jam nut receptacle (box mount) Size 32 - 60 amperes Size 44 - 100 amperes Size 52 - 200 amperes 4. Main shell Key/keyway Position N designates normal position. Three other positions (4, 5 and 6) of the main shell key/keyway prevent cross-mating or incompatible voltages. Refer to the individual connector style descriptions in catalog 12-052 for applicability. 2. Class C designates pressurized; used where circuit integrity is protected by a pressure differential R designates environmental; (see Heavy Duty Cylindrical catalog 12-052 for definition) 5. Insert Arrangement Determined by connector size (current carrying capability) and cable configuration to be accommodated. See catalog for insert arrangement pattern illustrations. 3. Shell Size Available in shell sizes 12 through 44. See catalog 12-052 for dimensional data 4. Shell Finish C for conductive or N for non-conductive 5. Insert Arrangement Current MS insert arrangements are listed in catalog 12-052, Heavy Duty Cylindrical 6. Contact Type "P" designates pin contacts; "S" for socket contacts 5 6. Contact Type "P" designates pin contacts. "S" for socket contacts. MS90555 and MS90557 are supplied with socket contacts only. MS90556 and MS90558 are supplied with pin contacts only. 7. Alternate Insert Rotation Used to prevent cross-mating of incompatible frequencies. Absence of a letter in this space indicates normal (0 ) position of the insert. See catalog for individual insert arrangement description. SECTION III Major MIL-Specifications by Type * Miniature, MIL-DTL-26482 MIL-DTL-26482 Part Number Miniature PT-Types MIL-DTL-26482 MS/PT-SE Crimp Series 1 * Widely used smaller connectors Shell Style * Extensive use on military equipment including aircraft as well as commercial applications Contact Type * Available with either crimp or solder type contacts MS 312 Military Std. Crimp Type * 3 point bayonet coupling 0 E 22 - 55 P W * Popular low cost series * 5 Key/keyway shell polarization * Amphenol supplies MIL-Spec types as well as proprietary versions Class Shell Insert Size Arrangement Alternate Rotation * MS311X or PT, solder type contacts (Series 1) * MS312X or PT-SE, crimp type contacts (front release) (Series 1) MIL-DTL-26482 Part Number * MS347X or MB1, crimp type contacts (rear release) (Series 2) MS/PT Solder Series 1 * Modifications of Basic Series are: Shell Style - PT-CE, crimp type contacts (front release) no MIL P/N, intermates with MS connectors - PC, double stub threaded coupling, bright cadmium plated, - (available with either crimp or solder contacts) no MIL P/ N, does not intermate with PT types - SP, same as PT except wider flanges for back panel mounting, anodic coating, no MIL P/N, intermates with MS connectors - DC, same as PT except resistant to aircraft fluids, no MIL P/N, intermates with MS connectors - Other modifications and specials available MS 311 Military Std. Solder Type * For details on above series see Amphenol catalog sections: - "Miniature Cylindrical" 12-070 - "Commercial Aircraft Cylindricals" 12-101. 0 Contact Type E Class 22 - 55 P Shell Insert Size Arrangement X Alternate Rotation MIL-DTL-26482 Part Number MB1 Series 2, Rear Release Crimp MIL-DTL-26482 Series 2 is the same as MIL-DTL-83723 Series 1 and will intermate with all PT connectors. The Series features rear removable contacts - accessories are ordered separately. MIL-DTL-83723 Series 1 has been superseded by MIL-DTL26482 Series 2. Shell Style MS 347 0 Military 26482 Std. Series 2 Rear Release Crimp 6 Contact Type L Class 22 - 55 Shell Insert Size Arrangement S Y Alternate Rotation How to Order BY MILITARY PART NUMBER MIL-DTL-26482 Series 2 Connectors MS 1 3470 2 W 3 12 - 10 4 5 P 6 W 7 1. Connector Type MS designates Military Standard 2. Connector Style 3470 wall mounting receptacle with narrow flange 3472 wall mounting receptacle with wide flange 3471 cable connecting receptacle 3474 jam nut receptacle 3476 straight plug 3475 straight plug with RFI grounding fingers 3. How to Order BY PROPRIETARY PART NUMBER MIL-DTL-26482 Series 2 Connectors MB1 1 Service Class L aluminum shell, electroless nickel finish, fluid resistant insert A aluminum shell, black anodized finish, non-conductive fluid resistant insert W aluminum shell, olive drab cadmium plated, fluid resistant insert Note: 0 2 W - 12 3 4 10 5 P 6 W 7 *** 8 1. Connector Type MB1 designates Amphenol(R)/Matrix(R) Bayonet Coupling Connector 2. Connector Style 0 wall mounting receptacle with narrow flange 1 wall mounting receptacle with wide flange 3 cable connecting receptacle 4 jam nut receptacle 6 straight plug 8 straight plug with RFI grounding fingers 3. Service Class A aluminum shell, black anodize finish, non-conductive, fluid resistant insert R aluminum shell, electroless nickel finish, fluid resistant insert G stainless steel shell, passivated, fluid resistant insert W aluminum shell, cadmium plated, olive drab finish, fluid resistant insert For stainless steel shell, passivated, order by Amphenol(R)/Matrix(R) proprietary Class G. Class L inactivates older classes E and R (Ref. MIL-C-26482) 4., 5. Shell size and insert arrangement - See chart on page 9 and pattern drawings that follow. 4., 5. Shell size and insert arrangement - See chart on page 9 and pattern drawings that follow. 6. 6. Contact Types P designates pin S designates socket 7. Insert Rotation "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. 8. Modification Number Consult Amphenol, Sidney, NY for information. For strain reliefs use the following modification codes: (189) E-nut M85049/31 configuration (190) Straight strain relief M85049/52 configuration (191) 90 strain relief M85049/51 configuration Contact Types P designates pin S designates socket A designates less pins B designates less sockets Note: 7. Use A & B only when other than a full complement of power contacts is to be installed. Insert Rotation "W", "X", "Y", "Z" designate that insert is rotated in its shell from normal position. No letter required for normal (no rotation) position. For ordering information on accessories, such as protection caps and backshell hardware, contact Amphenol, Sidney, NY. 7 Miniature Crimp Connectors Part Number Breakdown Proprietary Part Number Construction for Miniature Crimp Connectors Part Number Nomenclatures for MS/PT Crimp Connectors to MIL-DTL-26482 Specification To more easily illustrate ordering procedures, part number PT00SE-20-41PW (SR) is shown as follows: To more easily illustrate ordering procedures, part number MS3120E-20-41PW is broken down as follows: Part Number PT 00 1 2 SE - 20 - 41 3 4 5 Part Number P W (SR) MS 312 0 E 20 - 41 P W 6 7 8 1 2 3 4 5 7 8 See code below: 1. Connector Family PT designates standard olive drab cadmium plated Tri-Lock coupling connector SP designates connector similar to PT except for anodic coating and larger flange and mounting holes for back panel mounting of receptacles 2. Shell Style "00" designates wall mount receptacle "01" designates cable connecting receptacle "02" designates box mount receptacle "06" designates straight plug "07" designates jam nut receptacle "08" designates 90 plug 3. Service Class "SE" designates crimp, environmental (MIL-DTL-26482) "SP" designates crimp, potted type (MIL-DTL-26482) Both of the above are Amphenol proprietary versions of the MIL-DTL-26482 Series 1 crimp contact connector and offer 15 lbs. contact retention for size 20 contacts, 25 lbs. for size 16 contacts. "CE" designates crimp, environmental "CP" designates crimp, potted type Both of the above are original Amphenol crimp connectors and offer 7 lbs. contact retention for size 20 contacts, 9 lbs. for size 16 contacts. 4. "20" designates shell size. Shell sizes available are 8 through 24. 6 See code below: 1. "MS" designates Military Standard 2. "312" designates basic family number for MIL-Spec 26482 crimp type 3. Shell Style "0" designates wall mount receptacle "1" designates cable connecting receptacle "2" designates box mount receptacle "4" designates jam nut receptacle "6" designates straight plug "7" designates box mount receptacle with dual mounting holes "8" designates wall mount receptacle with dual mounting holes 4. Service Class "E" designates environmental resisting connector "F" designates environmental resisting connector with strain relief "P" designates potted type with potting boot 5. "20" designates shell size. Shell sizes available are 8 through 24. 6. "20-41" designates insert arrangement 7. "P" designates pin contacts; "S" for socket contacts 8. "W" designates that the insert is rotated in its shell from the standard position to alternate position W. The basic rotations are W, X, Y, and Z. No letter required for normal (no rotation) position. 5. "20-41" designates insert arrangement Cross Reference - Commercial PT to Comparable Military MS Types 6. "P" designates pin contacts; "S" for socket contacts 7. "W" designates that insert is rotated in its shell from the standard position to alternate position W. The basic rotations are W, X, Y, and Z. No letter required for normal (no rotation) position. 8. "SR" designates a strain relief clamp. Deviation suffixes would be inserted here. For example, (005) would indicate the metal parts (except contacts) would have anodic coating. 8 Amphenol P/N MS P/N Amphenol P/N MS P/N PT00SE PT01SE PT02SE PT06SE MF02SE MF00SE PT07SE PT08SE PT00SE(SR) PT01SE(SR) MS3120E MS3121E MS3122E MS3126E MS3127E MS3128E MS3124E None MS3120F MS3121F PT06SE(SR) MF00SE(SR) PT07SE(SR) PT08SE(SR) PT00SP PT01SP PT02SP PT06SP PT07SP MS3126F MS3128F MS3124F None MS3120P MS3121P MS3122P MS3126P MS3124P Miniature Solder Connectors Part Number Breakdown Part Number Nomenclature for Miniature Solder Connectors Part Number Nomenclatures for MS/PT Solder Connectors to MIL-DTL-26482 Specification To more easily illustrate ordering procedures, part number PT00A-20-41PW (SR) is shown as follows: To more easily illustrate ordering procedures, part number MS3110E20-41PW is shown as follows: Part Number PT 00 A- 1 2 3 Part Number 20 - 41 P W (SR) MS 311 0 E 4 6 7 8 1 2 3 4 5 See code below: 20 - 41 5 P W 7 8 6 See code below: 1. Connector Family PT designates standard olive drab cadmium plated Tri-Lock coupling connector. This is the Amphenol(R) proprietary version of the MIL-DTL-26482 solder contact connector. PC designates a bright cadmium plated connector with double stub thread coupling SP designates connector similar to PT except for anodic coating and larger flange and mounting holes for back panel mounting 1. "MS" designates Military Standard 2. "311" designates basic family number for MIL-Spec 26482 solder type 3. Shell Style "0" designates wall mount receptacle "1" designates cable connecting receptacle "2" designates box mount receptacle "4" designates jam nut receptacle "6" designates straight plug 4. Service Class "E" designates environmental resisting connector with grommet and clamping nut "F" designates environmental resisting connector with grommet and strain relief "J" designates clamp assembly for moisture proofing multijacketed cables, with strain relief "P" designates potted type with potting boot 2. Shell Style "00" designates wall mount receptacle "01" designates cable connecting receptacle "02" designates box mount receptacle "06" designates straight plug "07" designates jam nut receptacle PTB designates thru-bulkhead receptacle PTI designates solder mount receptacle 3. Service Class "A" designates general duty backshell "C" designates pressurized receptacle "E" designates environmental resisting with grommet and clamping nut "J" designates clamp assembly for moisture proofing multijacketed cables, with strain relief "P" designates potted with potting boot "W" designates clamp assembly for moisture-proofing, multijacketed cables "H" designates hermetic seal receptacle 4. "20" designates shell size. Shell sizes available are 6 through 24. 5. "20-41" designates insert arrangement 6. "P" designates pin contacts; "S" for socket contacts 7. "W" designates that insert is rotated in its shell from the standard position to alternate position W. The basic rotations are W, X, Y, and Z. No letter required for normal (no rotation) position. 8. "SR" designates a strain relief clamp. Deviation suffixes would be inserted here. For example, (005) would indicate the metal parts (except contacts) would have alumilite plating. 9 5. "20" designates shell size. Shell sizes available are 8 through 24. 6. "20-41" designates insert arrangement 7. "P" designates pin contacts; "S" for socket contacts 8. "W" designates that the insert is rotated in its shell from the standard position to alternate position W. The basic rotations are W, X, Y, and Z. No letter required for normal (no rotation) position. Cross Reference - Commercial PT to Comparable Military MS Types Amphenol P/N MS P/N Amphenol P/N MS P/N PT00A PT01A PT02A PT06A PT07A PT00C PT02C PT07C PTB PT00E PT01E PT02E PT06E PT07E None None None None None None None None MS3119Ref MS3110E MS3111E MS3112E MS3116E MS3114E PT00E(SR) PT01E(SR) PT06E(SR) PT07E(SR) PT00P PT01P PT02P PT06P PT07P PT00W PT01W PT06W PT02H PT07H PT1H MS3110F MS3111F MS3116F MS3114F MS3110P MS3111P None MS3116P MS3114P None None None None MS3114H MS3113H Miniature Shell Styles Also see PTB - Thru- bulkhead, double-ended receptacle in Miniature Cylindrical catalog. Wall Mount Receptacle Cable Connecting or Line Mount Receptacle* Wide Flange - Back Panel Mount: MS3127 Box Mount, MS3128 Wall Mount MIL-DTL-26482 Box Mount Receptacle Class E Class F Class P Class H Solder Mount Receptacle (Hermetic) Class J Jam Nut Receptacle Class W (Non-MIL) Shell Sizes 6, 8, 10, 12, 14, 16, 18, 20, 22, 24 Contact Sizes Straight Plug * This connector style is sometimes referred to as a cable connecting "plug." It does, however, mate with either a straight or 90 degree plug. 10 Contact Size 20 16 12 American Wire Gauge Wire Size (AWG) 20-24 16-20 12-14 SECTION IV Major MIL-Specifications by Type * Subminiature, MIL-DTL-38999* * MIL-DTL-27599 Subminiature - JT/LJT, Tri-Start, SJT MIL-DTL-38999 * Preferred for new design by the Military Series I (LJT-R) * Greatest growth potential of all cylindricals * 100% scoop-proof * "State of the Art" technology and performance * High density arrangements (up to 128 contacts) * MIL-DTL-27599 has molded-in solder type contacts * Contact sizes 12 through 22D plus size 16, 12, 8 coax, and size 8 twinax * MIL-DTL-38999 has rear release, crimp removable contacts * SJT has features of both the JT and LJT and is a NATO preferred connector in Europe * Bayonet coupling * DOD preferred * MIL-DTL-38999 Series I & II will not intermate * Corrosion resistant (500 hr. salt spray) finish available * MIL-DTL-27599 Series I & II will not intermate * Removable crimp, PCB, wire wrap, twinax, and coax contacts available * MIL-DTL-38999 and MIL-DTL-27599, Series I and II will intermate respectively * Options include Hermetics, Filters and Thermocouples * 5 key/keyway polarization with 4 alternate keyings * For more information, see Amphenol catalog section: - 12-C1*, Subminiature Cylindrical Connectors designed to MIL-DTL-38999 and MIL-DTL-27599 * Shell grounding fingers are standard on all plug - 12-C1*, Tri-Start Connector - MIL-DTL-38999 Series III * Available in a Fail Safe Lanyard Release plug: see Amphenol catalog 12-C1. * Triple-web grommet seal - 12-091, SJT - Proprietary MIL-DTL-38999 type - 12-130, High Frequency Contact Catalog Series II (JT-R) * High density arrangements (up to 128 contacts) MIL-DTL-27599 * Low silhouette, light-weight non-scoop-proof Series I (LJT-Solder) * Bayonet coupling * 100% scoop-proof * Contact sizes 12 through 22D plus size 16 & 12 coax * Molded-in solder type contacts * 5 key/keyway polarization with 4 alternate keyings * Options include PCB, wire wrap contacts * High contact density (up to 128 contacts) * Removable crimp, PCB, wire wrap and coax contacts available * Shell grounding fingers standard on all plugs * Corrosion resistant (500 hr. salt spray) finish available * Intermateable with MIL-DTL-38999 Series I * Options include Hermetics, Filters and Thermocouples * Bayonet coupling * Shell grounding fingers on plugs are an option * 5 key/keyway polarization with 4 alternate keyings * Triple-web grommet seal * Available in Fail Safe Lanyard Release plug Series II (JT-Solder) * Low profile, light-weight, non-scoop-proof * Molded-in solder type contacts * Options include PCB, wire wrap contacts * High contact density (up to 128 contacts) * Catalog 12-C1 is Amphenol's new catalog - combining 38999 Series I, II and III Connectors. These were formerly catalogs 12-090 (Series I, II) and catalog 12092 (Series III). Consult Amphenol Aerospace for the availability of this new catalog. * Shell grounding fingers available as option on plug * Intermateable with MIL-DTL-38999 Series II * Bayonet coupling * 5 key/keyway polarization with 4 alternate keyings 11 Subminiature JT/LJT Part Number Breakdown PROPRIETARY PART NUMBER To more easily illustrate ordering procedure, part number JT00RE-22-2PA( ) is shown as follows: Part Number JT 00 RE- 22- 2 P A ( ) 1 2 3 4 5 6 7 8/9 See code below: 1. Connector Type: JT designates standard Junior Tri-Lock connector LJT designates long Junior Tri-Lock connector LJTS JTS designates high temperature connector LJTN JTN designates chemical and fuel resistant JTL designates miniature mounting dimensions JTLN designates miniature mounting dimensions - chemical resistant JTLS designates miniature mounting dimensions - high temperature LJTPQ JTPQ designates back panel mounted wall mounting receptacle LJTP JTP designates back panel mounted box mounting receptacle LJTPN JTPN designates back panel mounted - chemical resistant LJTPS JTPS designates back panel mounted - high temperature JTG* designates plug with grounding fingers JTNG* designates plug with grounding fingers - chemical resistant 3. Service Class: Crimp contacts/connectors "RP" for potting crimp applications - Supplied with spacer grommet and potting boot. "RE" for environmental crimp applications - Supplied with a grommet and compression nut (JT Series only). Can be supplied with strain relief integral with compression nut "RE (SR)." "RT" for environmental applications - Supplied without rear accessories. Design provides serrations on rear threads of shells. For additional information defining complete description of service class, consult Amphenol, Sidney, NY. 4. Shell Size JT shell sizes available from 8 through 24. LJT shell sizes available from 9 through 25. 5. Insert Arrangement: 22-2 designates insert arrangement. Refer to catalog 12-C1 for additional insert patterns. 6. Contact Style "P" designates pin contacts; "S" designates socket contacts. 7. Alternating Keying "A" designates alternate keying connector assembly. Other basic alternate keys are "B", "C" and "D". No letter required for normal (no rotation) position. 8. "SR" designates a strain relief clamp. Strain reliefs are available only on "A", "C" and "RE" class connectors. 9. Finish variation suffix. Not applicable to box mounting style. Cadmium plated nickel base Olive drab cadmium plate nickel base Electroless nickel Anodic coating (Alumilite) Chromate treated (Iridite 14-2) *Grounding fingers standard on all LJT plugs. 2. Shell Style "00" designates wall mount receptacle "01" designates line mount receptacle "02" designates box mount receptacle "06" designates straight plug "07" designates jam nut receptacle "08" designates 90-degree plug "I" designates solder mount receptacle - hermetic 3. Service Class: Solder contacts/connectors "P" for potting applications - These connectors are supplied with a potting boot. All shells are designed with integral features to retain potting boots "A" for general duty applications (JT series only) "A (SR)" - threaded rear design with strain relief "C" for pressurized applications "C" (SR)" - threaded rear design with strain relief "H" for hermetic applications - Fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft/hr. (1 x 10-7 cc/sec.) at 15 psi differential. "Y" same as "H" with interfacial seal "T" for MS27599A applications - General duty - pressurized (receptacles only) (LJT series only) Military Finish Data Finish A B F C Finish Suffix Finish plus "SR" Suffix (SR) (386) (424) (300) (344) (014) (023) (005) (011) MILITARY TYPES MS27473 E MS Number Service Class Shell Size Finish Insert Arrangement Contact Style (P or S) Alternate Keying -No letter required for normal position 14 A 18 P A Military Service Class E Environmental, same as RE T Environmental, same as RT Y Hermetically sealed, same as Y P Potting, same as RP For finish variations see finish data on following page. For MS depictions and dimensional data see applicable MILSpec. (MIL-DTL-38999, MIL-DTL-27599). 12 Amphenol Gage Code 77820 Subminiature JT/LJT Specifications CONTACT RATING Test Current Contact Size Solder & Crimp Hermetic Maximum Millivolt Drop Crimp* Maximum Millivolt Drop Crimp Well Data Contact Size Solder Well Data Well Diameter Nominal Well Depth 22M .028 .001 .141 .029 85 22D .0345 .0010 .141 .034 Solder* Hermetic* 20 60 W Diameter 22M 3 2 45 22D 5 3 73 22 5 3 73 20 85 22 .0365 .0010 .141 .036 20 7.5 5 55 20 60 20 .047 . 001 .209 .044 16 13 10 49 20 85 16 .067 .001 .209 .078 12 23 17 42 20 85 12 .100 .002 .209 .116 10 Power 33 NA 33 NA NA 10 Power .137 .002 .355 Nominal Well Depth +.004 -.000 +.004 -.000 +.004 -.000 +.004 -.004 +.000 -.004 +.004 -.002 .094 .094 .094 .125 .141 .141 NA NA * When tested using silver plated wire SERVICE RATING** Suggested Operating Voltage (Sea Level) Service Rating Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. AC (RMS) DC M 400 500 1300 VRMS 550 VRMS 350 VRMS 200 VRMS N 300 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS ** Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since he is in the best position to know what peak voltages, switching surges, transients, etc. can be expected in a particular circuit. FINISH DATA Aluminum Shell Components Non-Hermetic Suffix Proprietary Indicated Finish Standard for JT Types Listed Below Finish Military Standard for LJT Types Listed Below Cadmium Plated Nickel Base MS (A) - JT/JTG/JTL/JTP LJT/LJTP Anodic Coating (Alumilite) MS (C) (005) JTS/JTPS/JTLS LJTPS/LJTS (011) JTN/JTPN/JTLN LJTN/LJTPN Chromate Treated (Iridite 14-2) Olive Drab Cadmium Plate Nickel Base MS (B) (014) Electroless Nickel MS (F) (023) Hermetic Connectors Suffix Material Finish Military Proprietary Carbon Steel Shell Tin Plated Shell and Contacts Carbon Steel Shell Tin Plated Shell and Gold Plated Contacts MS (D) (452) special termination (468) solder cup Stainless Steel Shell Gold Plated Contacts MS (E) (162) 13 Indicated Finish Standard for JT Types Listed Below Indicated Finish Standard for LJT Types Listed Below JT ( ) H/JT ( ) Y JTL ( ) H/JTL ( ) Y LJT ( ) Y/LJT ( ) H JTS ( ) Y JTLS ( ) Y LJTS ( ) Y MIL-DTL-38999 LJT-R/JT-R and Accessories Cross Reference List Series or Accessory MS Part No. Amphenol Part No. Description Series or Accessory MS Part No. Amphenol Part No. II MS27472EXXAXXP/S JT00R-EXX-XXP/S II MS27472EXXBXXP/S JT00RE-XX-XXP/S (014) Ac MS27502AXXA 10-275197-XX7 Ac MS27502BXXA 10-275197-XX9 Ac MS27502FXXA 10-275197-XXG II MS27472EXXCXXP/S JTS00R-EXX-XXP/S Ac MS27501AXXA 10-275196-XX7 II MS27472EXXFXXP/S JT00RE-XX-XXP/S (023) Ac MS27501BXXA 10-275196-XX9 II MS27472TXXAXXP/S JT00RT-XX-XXP/S Ac MS27501FXXA 10-275196-XXG II MS27472TXXBXXP/S JT00RT-XX-XXP/S (014) Ac MS27342AXX-1 10-440390-XX7 (Series II) II MS27472TXXCXXP/S JTS00RT-XX-XXP/S Cap, Recept. Series I No Chain Cap, Plug Series I, No Chain Ac MS27342BXX-1 10-440390-XX9 (Series II) II MS27472TXXFXXP/S JT00RT-XX-XXP/S (023) Ac MS27342CXX-1 10-440390-XX5 (Series II) II MS27472PXXAXXP/S JT00RP-XX-XXP/S Ac MS27342FXX-1 10-440390-XXG (Series II) II MS27472PXXBXXP/S JT00RP-XX-XXP/S (014) Ac MS27342AXX-2 10-241055 Series II II MS27472PXXCXXP/S JTS00RP-XX-XXP/S Ac MS27342BXX-2 10-457452 Series I II MS27472PXXFXXP/S JT00RP-XX-XXP/S (023) Ac MS27342CXX-2 II MS27473EXXAXXP/S JT06RE-XX-XXP/S Ac MS27342FXX-2 II MS27473EXXBXXP/S JT06RE-XXP/S (014) Ac MS27510AXXA 10-241853-XX7 II MS27473EXXCXXP/S JT06RE-XX-XXP/S Ac MS27510BXXA 10-241853-XX9 II MS27473EXXFXXP/S JT06RE-XX-XXP/S (023) Ac MS27510CXXA 10-241853-XX5 II MS27473TXXAXXP/S JT06RT-XX-XXP/S Ac MS27510FXXA 10-241853-XXG II MS27473TXXBXXP/S JT06RT-XX-XXP/S (014) Ac MS27511AXXA 10-241856-XX7 II MS27473TXXCXXP/S JT06RT-XX-XXP/S II MS27473TXXFXXP/S JT06RT-XX-XXP/S (023) II MS27473PXXAXXP/S JT06RP-XX-XXP/S Adapter Cap, Plug Series II, No Chain Ac MS27511BXXA 10-241856-XX9 Ac MS27511CXXA 10-241856-XX5 Ac MS27511FXXA 10-241856-XXG II MS27473PXXBXXP/S JT06RP-XX-XXP/S (014) I MS27466EXXAXXP/S LJT00RE-XX-XXP/S II MS27473PXXCXXP/S JTS06RP-XX-XXP/S I MS27466EXXBXXP/S LJT00RE-XX-XXP/S (014) II MS27473PXXFXXP/S JT06RP-XX-XXP/S (023) I MS27466EXXFXXP/S LJT00RE-XX-XXP/S (023) II MS27474EXXAXXP/S JT07RE-XX-XXP/S I MS27466TXXAXXP/S LJT00RT-XX-XXP/S II MS27474EXXBXXP/S JT07RE-XX-XXP/S (014) I MS27466TXXBXXP/S LJT00RT-XX-XXP/S (014) II MS27474EXXCXXP/S JTS07RE-XX-XXP/S I MS27466TXXFXXP/S LJT00RT-XX-XXP/S (023) II MS27474EXXFXXP/S JT07RE-XX-XXP/S (023) I MS27466PXXAXXP/S LJT00RP-XX-XXP/S II MS27474TXXAXXP/S JT07RT-XX-XXP/S I MS27466PXXBXXP/S LJT00RP-XX-XXP/S (014) II MS27474TXXBXXP/S JT07RT-XX-XXP/S (014) I MS27466PXXFXXP/S LJT00RP-XX-XXP/S (023) II MS27474TXXCXXP/S JTS07RT-XX-XXP/S I MS27467EXXAXXP/S LJT06RE-XX-XXP/S II MS27474TXXFXXP/S JT07RT-XX-XXP/S (023) I MS27467EXXBXXP/S LJT06RE-XX-XXP/S (014) II MS27474PXXAXXP/S JT07RP-XX-XXP/S I MS27467EXXFXXP/S LJT06RE-XX-XXP/S (023) II MS27474PXXBXXP/S JT07RP-XX-XXP/S (014) I MS27467TXXAXXP/S LJT06RT-XX-XXP/S II MS27474PXXCXXP/S JTS07RP-XX-XXP/S I MS27467TXXBXXP/S LJT06RT-XX-XXP/S (014) II MS27474PXXFXXP/S JT07RP-XX-XXP/S (023) I MS27467TXXFXXP/S LJT06RT-XX-XXP/S (023) II MS27475YXXDXXP JT00Y-XX-XXP I MS27467PXXAXXP/S LJT06RP-XX-XXP/S II MS27475YXXEXXP JTS00Y-XX-XXP Cap, Recept. Series II, No Chain Wall Mount Receptacle Straight Plug Wall Mount Receptacle Straight Plug Jam Nut Mount Receptacle Wall Mount Recept., Hermetic Seal I MS27467PXXBXXP/S LJT06RP-XX-XXP/S (014) II MS27476YXXDXXP JT02Y-XX-XXP I MS27467PXXFXXP/S LJT06RP-XX-XXP/S (023) II MS27476YXXEXXP JTS0Y-XX-XXP I MS27468EXXAXXP/S LJT07RE-XX-XXP/S II MS27477YXXDXXP JT07Y-XX-XXP I MS27468EXXBXXP/S LJT07RE-XX-XXP/S (014) II MS27477YXXEXXP JTS07Y-XX-XXP I MS27468EXXFXXP/S LJT07RE-XX-XXP/S (023) II MS27478YXXDXXP JTIY-XX-XXP I MS27468TXXAXXP/S LJT07RT-XX-XXP/S II MS27478YXXEXXP JTSIY-XX-XXP I MS27468TXXBXXP/S LJT07RT-XX-XXP/S (014) II MS27479EXXCXXP/S JTS00RE-XX-XXP/S I MS27468TXXFXXP/S LJT07RT-XX-XXP/S (023) II MS27479TXXCXXP/S JTS00RT-XX-XXP/S I MS27468PXXAXXP/S LJT07RP-XX-XXP/S II MS27480EXXCXXP/S JTS06RE-XX-XXP/S I MS27468PXXBXXP/S LJT07RP-XX-XXP/S (014) II MS27480TXXCXXP/S JTS06RT-XX-XXP/S I MS27468PXXFXXP/S LJT07RP-XX-XXP/S (023) II MS27481EXXCXXP/S JTS07RE-XX-XXP/S I MS27469YXXDXXP LJT00Y-XX-XXP II MS27481TXXCXXP/S JTS07RT-XX-XXP/S II MS27482YXXEXXP JTS00Y-XX-XXP Wall Mount Recept., Hermetic Seal, Inactive, Use MS27475 II MS27483YXXEXXP JTS07Y-XX-XXP Jam Nut Mount Recept., Hermetic Seal, Inactive, Use MS27477 I MS27469YXXEXXP LJTS00Y-XX-XXP I MS27470YXXDXXP LJT07Y-XX-XXP I MS27470YXXEXXP LJTS07Y-XX-XXP I MS27471YXXDXXP LJTIY-XX-XXP I MS27471YXXEXXP LJTSIY-XX-XXP Straight Plug Description Jam Nut Mount Receptacle Wall Mount Recept., Hermetic Seal Jam Nut Mount Recept., Hermetic Seal Solder Mount Recept., Hermetic Seal 14 Box Mount Recept., Hermetic Seal Jam Nut Mount Recept., Hermetic Seal Solder Mount Recept., Hermetic Seal Wall Mount Recept., Inactive, Use MS27472 Straight Plug, Inactive, Use MS27473 Jam Nut Mount Recept., Inactive, Use MS27474 MIL-DTL-38999 LJT-R/JT-R and Accessories Cross Reference List (Cont.) Series or Accessory MS Part No. Amphenol Part No. Description Series or Accessory MS Part No. Amphenol Part No. II MS27484EXXAXXP/S JTG06RE-XX-XXP/S I MS27498EXXAXXP/S LJT08RE-XX-XXP/S II MS27484EXXBXXP/S JTG06RE-XX-XXP/S (014) I MS27498EXXBXXP/S LJT08RE-XX-XXP/S (014) II MS27484EXXFXXP/S JTG06RE-XX-XXP/S (023) II MS27499EXXAXXP/S JT02RE-XX-XXP/S II MS27484TXXAXXP/S JTG06RT-XX-XXP/S II MS27499EXXBXXP/S JT02RE-XX-XXP/S (014) II MS27484TXXBXXP/S JTG06RT-XX-XXP/S (014) II MS27499EXXCXXP/S JTS02RE-XX-XXP/S II MS27484TXXFXXP/S JTG06RT-XX-XXP/S (023) II MS27499EXXFXXP/S JT02RE-XX-XXP/S (023) II MS27484PXXAXXP/S JTG06RP-XX-XXP/S II MS27500EXXAXXP/S JT08RE-XX-XXP/S II MS27484PXXBXXP/S JTG06RP-XX-XXP/S (014) II MS27500EXXBXXP/S JT08RE-XX-XXP/S (014) II Straight Plug with Grounding Spring Description 90 Degree Plug, Inactive for Design Box Mount Receptacle 90 Degree Plug, Inactive for Design MS27484PXXFXXP/S JTG06RP-XX-XXP/S (023) I MS27501AXXC 10-421399-XX7 Ac MS27485AXX 10-528399-XX7 I MS27501BXXC 10-421399-XX9 Ac MS27485BXX 10-528399-XX9 I MS27501FXXC 10-421399-XXG Ac MS27485CXX 10-528399-XX5 I MS27502AXXC 10-427406-XX7 Ac MS27485FXX 10-528399-XXG I MS27502BXXC 10-427406-XX9 Ac MS27486-XX-1 10-241912-XX Potting, Boot Straight, Series II I MS27502FXXC 10-427406-XXG Ac MS27486-XX-2 10-241990-XX Potting, Boot 90 Degree Series II II MS27503YXXEXXP JTSIY-XX-XXP Solder Mount Receptacle, Hermetic Seal Inactive, use MS27503 Ac MS27487-XX-1 10-450910-XX, Includes MS27489 Kit, EMR Adapter, Straight, Series I & II II MS27504EXXCXXP/S JTS00RE-XX-XXP/S Box Mount Receptacle, Inactive, use MS27499 Ac MS27487-XX-2 10-450911-XX Kit, EMR Adapter, 90 Degree Series I & II, I MS27505EXXAXXP/S LJTP02RE-XX-XXP/S (023) I MS27505EXXBXXP/S LJTP02RE-XX-XXP/S (014) I MS27505EXXFXXP/S LJTP02RE-XX-XXP/S (023) I MS27506AXX-1 10-436792-XX7 I MS27506BXX-1 10-436792-XX9 I MS27506FXX-1 10-436792-XXG MS27506AXX-2 10-433992-XX7 Ac MS27488-12-1 10-405996-121 Ring, Potting Boot, Series II Ac MS27488-16-1 10-405996-161 Ac MS27488-20-1 10-405996-201 Ac MS27488-22-1 10-405996-241 Ac MS27489-XXX 10-352425-XX Adapter, Reducer EMR for use with MS27487 II Plug, Sealing Grommet I MS27490-XX 10-407035-XX5 Contact-Socket II MS27506BXX-2 10-433992-XX9 II MS27491-XX 10-251416-XX5 Contact-Socket II MS27506CXX-2 10-433992-XX5 II MS27492-XX 10-251416-XXH Contact-Socket, Inactive, use MS27491 II MS27506FXX-2 10-433992-XXG I & II MS27507A-XX 10-415693-XX7 I & II MS27507B-XX 10-415693-XX9 I & II MS27507C-XX 10-415693-XX5 II MS27493-XX 10-251415-XX5 Contact-Pin II MS27494-XX 10-251415-XXH Contact-Pin, Inactive, use MS27493 MS27495R-XX 11-8675-XX Tool, Contact, Removable, Metal I & II I & II MS27495A-XX 11-8674-XX I MS27496EXXAXXP/S LJT02RE-XX-XXP/S I MS27496EXXBXXP/S LJT02RE-XX-XXP/S (014) Tool, Contact, Assembly, Metal Box Mount Receptacle I & II MS27507F-XX 10-415693-XXG II MS27508EXXAXXP/S JTP02RE-XX-XXP/S II MS27508EXXBXXP/S JTP02RE-XX-XXP/S (014) II MS27508EXXCXXP/S JTPS02RE-XX-XXP/S II MS27508EXXFXXP/S JTP02RE-XX-XXP/S (023) MS27509R-XX 10-296943-XX I MS27496EXXFXXP/S LJT02RE-XX-XXP/S (023) I & II II MS27497EXXAXXP/S JTPQ00RE-XX-XXP/S I & II MS27509A-XX 10-296940-XX II MS27497EXXBXXP/S JTPQ00RE-XX-XXP/S (014) II MS27510AXXC 10-241801-XX7 II MS27497EXXCXXP/S JTPSQ00RE-XX-XXP/S II MS27510BXXC 10-241801-XX9 II MS27497EXXFXXP/S JTPQ00RE-XX-XXP/S (023) II MS27510CXXC 10-241801-XX5 II MS27497TXXAXXP/S JTPQ00RT-XX-XXP/S II MS27510FXXC 10-241801-XXG II MS27497TXXBXXP/S JTPQ00RT-XX-XXP/S (014) II MS27511AXXC 10-241800-XX7 II MS27497TXXCXXP/S JTPSQ00RT-XX-XXP/S II MS27511BXXC 10-241800-XX9 II MS27511CXXC 10-241800-XX5 Cover, Plug, with chain Cover Receptacle, with chain Back Panel Wall Mount Receptacle Adapter, Strain Relief, Clamp Bars Adapter, 90 Degree, Strain Relief, Clamp Bars Back Panel Box Mount Receptacle Tool, Contact Removal and Assembly, Plastic Inactive, use M81969/14 Cap, Plug with chain Cap, Receptacle, with chain II MS27497TXXFXXP/S JTPQ00RT-XX-XXP/S (023) II MS27497PXXAXXP/S JTPQ002P-XX-XXP/S II MS27511FXXC 10-241800-XXG II MS27497PXXBXXP/S JTPQ002P-XX-XXP/S (014) II MS27511AXXR 10-241866-XX7 II MS27497PXXCXXP/S JTPSQ002P-XX-XXP/S II MS27511BXXR 10-241866-XX9 II MS27497PXXFXXP/S JTPQ00RP-XX-XXP/S (023) II MS27511CXXR 10-241866-XX5 II MS27497VXXAXXP/S JTP00RE-XX-XXP/S II MS27511FXXR 10-241866-XXG II MS27497VXXBXXP/S JTP00RE-XX-XXP/S (014) II MS27510 ( )XXR 10-241864- Cap, Plug with wire rope II MS27497VXXCXXP/S JTPS00RE-XX-XXP/S II MS27511( )XXN 10-241802- Cap, Receptacle, Jam Nut, with chain II MS27497VXXFXXP/S JTP00RE-XX-XXP/S (023) Back Panel Wall Mount Receptacle. 15 Cap, Receptacle with wire rope MIL-DTL-38999 LJT-R/JT-R and Accessories Cross Reference List (Cont.) Series or Accessory MS Part No. Amphenol Part No. Description Series or Accessory MS Part No. Amphenol Part No. II MS27512-XXA 10-101917-XX7 I MS27656TXXAXXP/S LJTPQ00RT-XX-XXP/S II MS27512-XXB 10-101917-XX9 I MS27656PXXBXXP/S LJTPQ00RT-XX-XXP/S (014) II MS27512-XXC 10-101917-XX5 I MS27656PXXFXXP/S LJTPQ00RT-XX-XXP/S (023) II MS27512-XXE 10-260548-XX I MS27656PXXAXXP/S LJTPQ00RP-XX-XXP/S II MS27512-XXF 10-101917-XXG I MS27656PXXBXXP/S LJTPQ00RP-XX-XXP/S (014) II MS27513EXXAXXP/S JT02RE-XX-XXP/S I MS27656PXXFXXP/S LJTPQ00RP-XX-XXP/S (023) II MS27513EXXAXXP/S JT02RE-XX-XXP/S (014) I MS27661EXXAXXP/S 87-538800/74 II MS27513EXXCXXP/S JTS02RE-XX-XXP/S I MS27661EXXBXXP/S 88-538800/74 II MS27513EXXFXXP/S JT02RE-XX-XXP/S (023) I MS27661EXXFXXP/S 91-538800/74 10-123017-XX7 I MS27662EXXAXXC LJTB-XX-XXX 10-123017-XX9 I MS27662EXXBXXC LJTB-XX-XXX I MS27662EXXCXXC LJTB-XX-XXX I I I MS3186AXXW I 10-195959-XX I MS3186AXXN 10-123017-XXG I MS27515EXXAXXP/S LJTP00RE-XX-XXP/S I MS27515EXXBXXP/S LJTP00RE-XX-XXP/S (014) MS81969/14-04 10-538988-12 I & II I & II MS81969/14-03 10-538988-16 I & II MS81969/14-10 10-538988-20 I & II MS81969/14-01 10-538988-22D Nut, Hex Box Mount Receptacle, Full Length Grommet Nut, Hex Black Panel Wall Mount Receptacle, Inactive, Use MS27656 Tool, Contact Insertion/ Removal, Plastic I MS39029/59 21-33101-XX Contact, Socket, Shielded I MS39029/60 21-33102-XX Contact, Pin, Shielded I MS27652EXXFXXP/S LJTS00RE-XX-XXP/S (023) I MS27652TXXFXXP/S LJTS00RT-XX-XXP/S (023) Wall Mount Receptacle Inactive, Use MS27466 I MS27653EXXFXXP/S LJTS06RE-XX-XXP/S (023) I MS27653TXXFXXP/S LJTS06RT-XX-XXP/S (023) I MS27654EXXFXXP/S LJTPS00RE-XX-XXP/S (023) I MS27654TXXFXXP/S LJTPS00RT-XX-XXP/S (023) Back Panel Wall Mount Recept. Inactive, Use MS27656 I MS27655-XX 10-407035-XXH Contact, Socket, Inactive, Use MS27490 I MS27656EXXAXXP/S LJTPQ00RE-XX-XXP/S I MS27656EXXFXXP/S LJTPQ00RE-XX-XXP/S (014) I MS27656EXXFXXP/S LJTPQ00RE-XX-XXP/S (023 MS27662EXXFXXC LJTB-XX-XXX I & II MS27663AXX-1 10-482790-XX7 I & II MS27663BXX-1 10-482790-XX9 I & II MS27663CXX-1 10-482790-XX5 I & II MS27663FXX-1 10-482790-XX6 I & II MS27663AXX-2 10-482494-XX7 I & II MS27663BXX-2 10-482494-XX9 I & II MS27663CXX-2 10-482494-XX5 I & II Straight Plug, Inactive, Use MS27467 MS27663FXX-2 10-482494-XX6 II MS27664EXXAXXP/S JTPQ00RE-XX-XXP/S II MS27664EXXBXXP/S JTPQ00RE-XX-XXP/S (014) II MS27664EXXCXXP/S JTPSQ00RE-XX-XXP/S II MS27664EXXFXXP/S JTPQ00RE-XX-XXP/S (023) II MS27664TXXAXXP/S JTPQ00RT-XX-XXP/S II MS27664TXXBXXP/S JTPQ00RT-XX-XXP/S (014) II MS27664TXXCXXP/S JTPSQ00RT-XX-XXP/S II MS27664TXXFXXP/S JTPQ00RT-XX-XXP/S (023) I MS27665 Back Panel Wall Mount Receptacle 16 Description Back Panel Wall Mount Receptacle Back Panel Wall Mount Receptacle Straight Plug, Lanyard Release Thru-Bulkhead Mount Receptacle Adapter Nut, Non-Metallic (Nylon Only) Adapter 90 Degree, Non-Metallic (Nylon Only) Back Panel Wall Mount Receptacle, Inactive Use MS27497 Rack and Panel, Cancelled MS27666 DNS II MS27667EXXBXXC JTB-XX-XX II MS27667EXXCXXC JTB-XX-XX II MS27667EXXFXXC JTB-XX-XX MS27668 DNS MS27669 DNS MS27670 DNS Thru-Bulkhead UTZ Receptacle Subminiature Tri-Start How to Order - Amphenol(R) TV, metal and Amphenol(R) TV26 CLUTCH-LOK(R) Proprietary Part Number Amphenol(R) Tri-Start Connectors (metal) can be ordered by coded part number. Ordering procedure is illustrated by part number TVPS00RF-9-35PB( ) as shown below: TVPS 00 RF - 9 -35 P B (XXX) Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Special Variations Connector Type RQK TV TVP TVS TVPS RQW Y RS* designates Tri-Start Series Connector designates back panel mounted receptacle designates 200C rated designates back panel mounted, 200C rated receptacle same as RK except with Quadrax contacts and not firewall capable same as RW except with Quadrax contacts hermetic seal, passivated stainless steel, 200C (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness -65dB @ 10 GHz specification min., 500 hour salt spray, 200C, firewall barrier (hermetic connectors), nickel plated stainless steel, 200C Durmalon plated, Nickel-PTFE alternative to cadmium. Corrosion resistant, 1,000 hour salt spray, EMI-50dB at 10GHz specification min., 175 degrees Shell Style 00 01 02 06 26 07 09 IY HIY designates wall mount receptacle designates line receptacle designates box mount receptacle designates straight plug designates proprietary CLUTCH-LOK high vibration straight plug (available in service classes RK and RS only) designates jam nut receptacle designates flange mounted plug designates solder mounted receptacle, hermetic only designates weld mounted receptacle, hermetic only Service Class alternate finish, requires special variation suffix. Example: non-conductive, anodic coated aluminum is defined by variation suffix 005. Consult Amphenol, Sidney NY for details, options and availability of non-cadmium or nickel finishes. RF electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10GHz specification min., 48 hour salt spray, 200C RGF** electroless nickel plated ground plane aluminum, 200C RGW** olive drab cadmium plated ground plane aluminum, 175C RK* corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI -45 dB @ GHz specification min., 200C RW corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50 dB @ 10 GHz specification min., 175C RQF same as RF except with Quadrax contacts RGQF same as RGF except with Quadrax contacts RGQW same as RGW except with Quadrax contacts YN DN Shell Size MIL-DTL-38999, Sizes 9-25. A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol(R) Shell Size RX 17 Insert Arrangement MIL-DTL-38999, see insert arrangement charts in catalog 12-C1 Contact Type P designates pin contacts S designates socket contacts Alternate Positions Locksmith keying - rotation of minor keys. See catalog 12-C1 "N" not required for normal position. Special Variations Consult Amphenol Aerospace, Sidney, NY for variations. * Coaxial arrangements are not available in these classes. ** For more information on Coax/Triax/Twinax Ground Plane Connectors consult Amphenol Aerospace. NOTE:Catalog 12-C1 is Amphenol's new catalog - combining 38999 Series I, II and II. These were formerly catalogs 12-090 (Series I, II) and catalog 12-092 (Series III). This combined catalog will be available 4th Qtr. 2008. Subminiature Tri-Start How to Order - D38999, TV Military, metal and MTV26 CLUTCH-LOK(R) Military Part Number To more easily illustrate ordering procedure by military designation, part number D38999/20F A35PB is shown as follows: D38999 / 20 F A 35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type D38999/ designates MIL-DTL-38999 Series III Connector MTV designates military D38999/26 CLUTCH-LOK high vibration straight plug (available in service class RK only) Shell Style 20 designates wall mount receptacle 21 designates box mount receptacle, hermetic 23 designates jam nut receptacle, hermetic 24 designates jam nut receptacle 25 designates solder mount receptacle, hermetic 26 designates straight plug 27 designates weld mount receptacle, hermetic 29 designates Lanyard Release plug with pin contacts* 30 designates Lanyard Release plug with socket contacts* 31 designates Lanyard Release plug with MIL-STD-1760 pin contacts* * For ordering Amphenol(R) Lanyard Release Connectors, consult catalog 12-C1. Ordering procedure for Lanyard Release Connectors includes specifying lanyard length codes and designating Stye 1 or 2. Protection Caps (see catalog 12-C1) 32 designates plug protection cap 33 designates receptacle protection cap Service Class C non-conductive, anodic coated aluminum, 500 hour salt spray, 200 C (environmental resisting) F electroless nickel plated aluminum, optimum EMI shielding effectiveness - 65dB @ 10GHz specification min., 48 hour salt spray, 200 C (conductive, environmental resisting) G space grade, electroless nickel, 48 hour salt spray, 200C K corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI - 45 dB @ 10 GHz specification min., 200 C L corrosion resistant steel, electro-deposited nickel, 48 hour salt spray, 200C W Y S N corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI - 50 dB @ 10GHz specification min., 175C hermetic seal, passivated stainless steel, 200 C (non-hermetic connectors), nickel plated stainless steel, optimum EMI shielding effectiveness - 65 dB @10 GHz specification min., 48 hour salt spray, 200 C (hermetic connectors), nickel plated stainless steel, 200 C Shell Size MIL-DTL-38999, Size 9 - 25 A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol (R) Shell Size Insert Arrangement MIL-DTL-38999, see catalog 12-C1 Contact Type P designates pin contacts S designates socket contacts A designates same as "P" except supplied less pin contacts B designates same as "S" except supplied less socket contacts (A & B designates non-standard contact applications) X designates eyelet contacts, hermetics only Alternate Positions Locksmith keying - rotation of minor keys. See catalog 12-C1. Use "N" for normal position Special Variations Consult Amphenol Aerospace, Sidney, NY for variations. Amphenol(R) Cage Code 77820 18 Subminiature Tri-Start How to Order -Amphenol(R) CTV, composite Proprietary Part Number Amphenol(R) Tri-Start Composite Connectors can be ordered by coded part number. Ordering procedure is illustrated by part number CTVPS00RF-9-35PB as shown below: CTVPS 00 RF - 9 - 35 P B Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type CTV designates Tri-Start Series Connector CTVP designates panel mounted receptacle CTVS designates 200C rated CTVPS designates panel mounted, 200C rated receptacle Shell Size 9 thru 25 available Shell Style 00 designates wall mount receptacle 01 designates line receptacle 02 designates box mount receptacle* 06 designates straight plug 07 designates jam nut receptacle Contact Type H designates 1500 cycle pin contacts J designates 1500 cyclesocket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts Insert Arrangement MIL-DTL-38999, see catalog 12-C1 Alternate Positions Locksmith keying - rotation of minor keys. See catalog 12C1. "N" not required for normal position. Service Class RF electroless nickel plated composite, 200C, 2000 hour salt spray RW olive drab cadmium plated composite, 175C RGF** electroless nickel plated ground plane composite, 200C RGW** olive drab cadmium plated ground plane composite, 175C RQF same as RF composite except with Quadrax contacts RQW same as RW composite except with Quadrax contacts RGQF same as RGF composite except with Quadrax contacts RGQW same as RGW composite except with Quadrax contacts DN Durmalon plated, Nickel-PTFE alternative to Cadmium. Corrosion resistant, 1,000 hour salt spray, EMI-50dB at 10GHz specification min., 175 degrees * Consult Amphenol Aerospace, Sidney, NY for availability. ** For more information on Coax/Triax/Twinax Ground Plane Connectors consult Amphenol Aerospace. Amphenol(R) Cage Code 77820 NOTE:Catalog 12-C1 is Amphenol's new catalog - combining 38999 Series I, II and II. These were formerly catalogs 12-090 (Series I, II) and catalog 12-092 (Series III). This combined catalog will be available 4th Qtr. 2008. 19 Subminiature Tri-Start How to Order -D38999, CTV military, composite Military Part Number To more easily illustrate ordering procedure of Tri-Start Composite Connectors by military designation, part number D38999/20JG35PN is shown as follows: D38999/ 20 J G 35 P N Connector Type Shell Style Service Class Shell Size Insert Arrangement Contact Type Alternate Positions Connector Type D38999/ designates MIL-DTL-38999 Series III Connector Insert Arrangement MIL-DTL-38999, see catalog 12-C1 Shell Style 20 designates wall mount receptacle 24 designates jam nut receptacle 26 designates straight plug (Consult Amphenol Aerospace for availability of composite box mount receptacles) Contact Type H designates 1500 cycle pin contacts J designates 1500 cycle socket contacts P designates 500 cycle pin contacts S designates 500 cycle socket contacts A designates same as "P" except supplied less pin contacts B designates same as "S" except supplied less socket contacts (A & B designate non-standard contact applications) Service Class J olive drab cadmium plate (175C), 2000 hrs. dynamic salt spray M electroless nickel plate (200C), 2000 hrs. dynamic salt spray Alternate Positions Locksmith keying - rotation of minor keys. See catalog 12C1 (Use N for normal). Shell Size MIL-DTL-38999, Sizes 9-25 A B C D E F G H J MIL Shell Size 9 11 13 15 17 19 21 23 25 Amphenol (R) Shell Size 20 Subminiature Tri-Start Specifications CONTACT RATING MIL-DTL-38999, Series III (TV) Test Current Contact Size Maximum Millivolt Drop* Crimp** Hermetic** * 100% scoop-proof 22D 5 3 73 85 * High density contact arrangements 20 7.5 5 55 60 85 * Contact sizes 12 through 22D plus size 8, 12, 16 coax, and size 8 twinax * Removable crimp, PCB, wire wrap, coax, triax, twinax and high speed quadrax and differential twinax contacts * Fiber optics available with MIL-PRF-29504 termini, MT ferrule termini and ARINC 801 termini Crimp Hermetic 16 13 10 49 12 23 17 42 85 10 (Power) 33 NA 33 NA * Maximum Millivolt Drop data is determined by measuring resistance of mated contacts from end to end ** When using silver plated wire * Options include Hermetics, Filters and Thermocouples Hermetic Well Data Crimp Well Data * Self-locking, quick disconnect threaded coupling * Corrosion resistant - shells of stainless steel or cadmium plate over nickel withstand a 500 hour salt spray exposure Contact Size * Moisture resistance - improved interfacial seal design prevents electrolytic erosion of contacts 22D Well Diameter Nominal Well Depth Min. Well Depth Well Diameter .0345 .0010 .141 .036 20 .047 .001 .209 .044 * EMI shielding - designed to obtain metal-to-metal coupling, the TV connector provides a superior EMI shielding capability 16 .067 .001 .209 .078 * Vibration/Shock - operates under severe, high temperature shock and vibration testing through 200 C 12 .100 .002 .209 .116 * Clutch-LokTM MIL-DTL-38999 Series III High Vibration Connector - All advantages of stainless steel/Class K firewall TriStart connectors plus a unique clutch design that actually tightens itself under vibration 10 (Power) .137 .002 .355 +.004 -.000 +.004 -.000 +.004 -.002 +.004 -.002 .094 .125 .141 .141 NA NA FINISH DATA Non-Hermetic Shell Components Service Class * Firewall capability - available in stainless steel shell, Class K Finish * Composite Tri-Start, qualified to MIL-DTL-38999, Rev. J offers a lightweight, corrosion resistant connector with the same high performance features as it's metal counterpart. * Light weight: 17% - 70% weight savings * Corrosion resistance: withstands 2000 hrs. of salt spray exposure * Durability: 1500 connector couplings * Locksmith keying - 5 keyway polarization provides 5 alternate rotations Military Proprietary Anodic Coating (Non-Conductive) C RX*** Electroless Nickel F RF Olive Drab Cadmium Plate Nickel Base W RW Stainless Steel with Nickel Plate S RS Stainless Steel K RK Olive Drab Cadmium Plate, Composite J RW Electroless Nickel Plate, Composite M RF Hermetic Connectors * Shell grounding fingers are standard on all plugs Suffix * Triple-web grommet seal Material/Finish Military Proprietary * DOD preferred Stainless Steel Y Y * Available in a Fail Safe Lanyard Release plug Stainless Steel, Nickel Plate N YN * See catalog 12-C1 *** Add suffix (005) to part number NOTE:Catalog 12-C1 is Amphenol's new catalog - combining 38999 Series I, II and II. These were formerly catalogs 12-090 (Series I, II) and catalog 12-092 (Series III) Suggested Operating Voltage (Sea Level) Service Rating AC (RMS) M 400 N 300 SERVICE RATING Test Voltage (Sea Level) Test Voltage 50,000 Ft. Test Voltage 70,000 Ft. Test Voltage 110,000 Ft. 550 1300 VRMS 550 VRMS 350 VRMS 200 VRMS 450 1000 VRMS 400 VRMS 260 VRMS 200 VRMS DC I 600 850 1800 VRMS 600 VRMS 400 VRMS 200 VRMS II 900 1250 2300 VRMS 800 VRMS 500 VRMS 200 VRMS Please note that the establishment of electrical safety factors is left entirely in the designer's hands, since he is in the best position to know what peak voltages, switching surges, transients, etc. can be expected in a particular circuit. 21 Subminiature SJT Features, Part Number Breakdown * 100% scoop-proof - Basic LJT lengths SJT How to Order PART NUMBER * Basic JT mounting dimensions * Bayonet coupling * 5 key/keyway polarization with 4 alternate keyings To more easily illustrate ordering procedure, part number SJT00RT-18-66PA( ) is shown as follows: * Rear release crimp contacts SJT 00 1 2 RT - 18 - 66 P A ( ) 5 6 7 8 * PCB, wire wrap, twinax and coax contacts available * High density insert patterns available 3 4 * Shell grounding fingers are an option on the plug * Options include Hermetics, Filters and Thermocouples See code below: * See catalog 12-091 1. Connector Type SJT designates standard scoop-proof Junior Tri-Lock Connector SJTS designates high temperature connector SJTG designates plug with grounding fingers SJTP designates back panel mounted 2. Shell Style 00 designates wall mount receptacle 06 designates straight plug 07 designates jam nut receptacle I designates solder mount receptacle - hermetic 3. Service Class "Y" for hermetic applications, fused compression glass sealed inserts. Leakage rate less than .01 micron cu. ft./hr. (1 x 10-7 cc/sec.) at 15 psi differential, with interfacial seal. "RT" for environmental applications - supplied without rear accessories. Design provides serrations on rear threads of shells. For additional information defining complete description of service class, consult Amphenol, Sidney, NY. 4. SJT shell sizes available from 8 through 24. 5. - 66 designates insert arrangement 6. P designates pin contacts; S for socket contacts 7. A designates a rotated connector assembly (alternate keying). Other basic rotations are B, C and D. No letter required for normal, (no rotation) position 8. Finish variation suffix 22 SECTION V Cross Reference by MIL-Spec to Competitor's Part Number MIL-DTL-5015 (Solder Type) Typical Part No. - MS310X MIL-DTL-26482 (Solder Type) Series 1 Typical Part No. - MS311X Amphenol ITT Cannon Class A, C, E, F, R A, B A, C, E, F, B, K, R Proprietary Part No. (A.N.-M.S.) Shell Size: MS3100 MS3101 MS3102 MS3103 MS3106 MS3107 MS3108 GP, SC, SF CS, SG, SB SM, ACS MS310X or 97310X CA310X X X X X X see 97 Series X X X X X X X X Amphenol Proprietary Intermates: 10-214XXX, 10-244XXX (Crimp types - front removal) Amphenol Proprietary Non-Intermates: (5015 Type) See also Heavy Duty Class "L", Amphenol QWLD (MIL-DTL-22992), catalog 12-052 See also Heavy Duty QWL, catalog 12-053 See also GT Series Reverse Bayonet Coupling, catalog 12-024 MIL-DTL-5015 (Crimp - Front Release) Typical Part No. - MS340X S.A.E. Trans Tech (Flight) Cannon DNS* MOXD, MIXD FF WFS Souriau Cannon PT BT/851 KPT Framatome Array 851-00 PW Veam VPT MS3110 X X X X X X MS3111 X X X X X X MS3112 X X X X X X MS3113 X X X MS3116 X X X X X X MS3114 X X X X X X Shell Style: X X X X X X X Amphenol Amphenol Type X MIL-DTL-26482 (Crimp - Front Release) Series 1 Typical Part No. - MS312X Amphenol Burndy Cannon Array PT-SE LTE, LTF KP-SE PWF MS3120 X X X X MS3121 X X X X MS3122 X X X X MS3126 X X X X MS3124 X X X X MS3127 X X X MS3128 X X X Type Shell Style: Amphenol Proprietary Intermates: DC, SP, BP; also PT-CE. MIL-DTL-5015 (Crimp - Rear Release) Typical Part No. - MS3450X Amphenol ITT S.A.E. Trans Tech Aero Electric 944X CV345X M5X MS AE MIL-DTL-26482 (Crimp - Rear Release) Series 2 Typical Part No. - MS347X ITT Cannon 10-194XXX WLDX (shell sizes 18 & 32 only) General Connector 10-473XXX GLCXX MIL-DTL-26500 (Crimp - Front Release) Typical Part No. - MS24266X 48-XX C48-XX Corsair MB1 PV AFD AE CT097 MIL-DTL-81511 (Crimp - Rear Release) Series III & IV Typical Part No. - M81511/4X Amphenol ZZ( ) - Aero 348- MIL-DTL-22992 Class L (Power Connector) Typical Part No. - MS9055X Cinch Deutsch Amphenol Amphenol Amphenol Cannon MIL-DTL-81511 (Crimp - Rear Release) Series I &II Typical Part No. - M81511/0X MIL-DTL-22992 Typical Part No. - MS1734X Amphenol/ Pyle Amphenol Amphenol Deutsch DNS* B815 MIL-DTL-83723 (Crimp - Rear Release) Series III Typical Part No. - M83723/71X RMS R071X Aero AE66X *DNS - Do not supply 23 Amphenol/Pyle Amphenol/Matrix Amphenol Deutsch BTX/BYX MB3X/MT3X 518- DL60X Intermating Chart Series I & II 81511 Series III & IV 81511 Series I & II 81511 X X Series III & IV 81511 X X All 5015 MIL Series All 5015 All* 26482 All 26500 Series I 38999 Series II 38999 Series III 38999 Series I 27599 Series II 27599 Series I 83723 X Series II 82723 Series III 83723 X All 26482* X All 26500 X X X Series I 38999 X X Series II 38999 X X Series III 38999 X Series I 27599 X X Series II 27599 X Series I 83723 X X Series II 83723 X X X Series III 83723 X * Except push pull coupling Cross Reference by MIL-Spec to Competitor's Part No. MIL-DTL-38999 (Crimp Rear Release) Series I, II, III and IV Amphenol Cannon/Veam G&H American Pyle-National Deutsch Souriau American Micro Products I LJT KJL/LTT - TI DJT 8LT 3C&B II JT KJ - - DJT 8T XC7C-( ) III TV-CTV KJA/VTTG3XXX G-300 T3 DTS 8D X ( )C-( IV - - BLXX - DIV - Socapex Amphenol LTD Aero Electric I LJT LJT AE16 DJT II - JT AE27 DTL III TV TV AE32 ACT/DTS IV - - - - Herm Seal Hi-Rel Series Series Series Sealtron Deutsch LTD/ Dagan Glenair I 9150 7600 A9703 23X II 9XXX 5X000 A980X 23X III HR 8000 A9903 23X IV - - - 23X 24 MIL-SPEC Cross Reference Data and General Information MIL-Spec Amphenol Proprietary Mates Description Contact Termination & Removal Contact Sizes in Series (Wire Gauge) Coupling Method Other Notes MIL-DTL-5015 Power type connectors, large contacts Older series had solder contacts; newer has crimp CS, SM, TBF 10-72XXX, GP, SC, SF, SG, SB, FP, 10-214XXX, 10-244XXX, 10-87XXX, etc. Solder or crimp, front or rear removal 16 thru 0 Threaded 310X solder, 340X crimp F. R., 345X crimp R. R., GT Series Reverse Bayonet Coupling MIL-DTL-26482 Miniature connector. Contacts are medium size, both power and signal currents, solder or crimp PT, PT-SE, PT-CE, PTSDR, BP, SP, DC Solder or crimp, front or rear removal 20, 16, 12 Bayonet thread, version Non-Military 311X solder, 312X crimp F. R. 347X crimp R. R. MIL-DTL-22992 Power type connector, heavy duty. MIL-C-5015 insert patterns, rugged. Solder or crimp contacts QWLD 10-193XXX, Class L 10-473XXX, HK - potted backshell Solder for MS1734X, Crimp for Military Class "L" 16 thru 0 Threaded (quick thread), double stub Class L Series is for heavy power. MS9055X Class "L" MIL-DTL-83723 Series I mates with MIL-C-26482, 2 Series II mates with MIL-C-5015 Series III mates with MIL-C-26500 Refer to applicable series. BTK, BTW, BTR, BTA, BNK, BYK, BYR, BYW, BYA, BTY, BYY Crimp, rear removal 20, 16, 12, 8, 0 Threaded and bayonet, depending on series 83723/1 thru 14, 36 thru 49 Series I, 17 thru 27 -29 -30 -33 -34 -35 -50 -52 -53 Series II, 7X -8X -9X Series III Subminiature - medium and high contact density, crimp contacts. Series I - scoop-proof Series I, LJT-R, (Also see MIL-DTL-27599 solder) Crimp, rear removal 22D, 20, 16, 12, and coax sizes 8, 12, 16 Bayonet Intermates with Series I of MIL-DTL27599 Series II - lightweight, low profile Series II, JT-R, (Also see MIL-DTL-27599 solder) Crimp, rear removal 22D, 20, 16, 12, and coax sizes 12, 16 Bayonet Intermates with Series II of MIL-DTL27599 Series III - High performance, but suited for general duty Series III, TV-R, T3W, Crimp, rear removal T3K, T3F, T3S, T3N, T3Y, Series III CTV - Composite 22D, 20, 16, 12, and coax sizes 8, 12, 16 Threaded Available in Class K Firewall and Lanyard Release Breakaway Series IV Breech-Lok, expensive design, can be difficult to mate None Crimp, rear release 22D, 20, 16, 12, and coax sizes 8, 12, 16 Breech-Lok Does not meet total performance requirements of Series III MIL-DTL-26500 Miniature connector. Contacts are medium size, both power and signal, solder or crimp ZZW, ZZL, ZZY, ZZB Crimp, front removal 20, 16, 12 Bayonet and Threaded Intermates with Series III of MILDTL-83723 MIL-DTL81511* Subminiature - medium and high contact density, crimp contacts. Series I & II - front release contacts Series III & IV - rear release contacts 348 Series Crimp, front (gang) & rear removal 22, 20, 16, 12 Bayonet M81511/0X F. R. M81511/4X R. R. MIL-DTL-27599 Subminiature, similar to MIL-DTL38999 except has non-removable solder contacts. Fully mateable with MIL-DTL-38999 LJT-T, P - Series I LJT-A, C, P - Series II Solder 22, 20, 16 Bayonet Intermates with Series I and II of MILDTL-38999 * Series 1 crimp *Series I, II & III MIL-DTL-38999 * Denotes inactive 25 SECTION VI Qualified Products List by Connector Specification QPL No./Date QPL-5015-43 (6/07) QPL-26482-100 (4/08) QPL-83723-66 (11/06) QPL-38999 (4/08) QPL-22992-38 (1/08) QPL-27599-14 (12/07) QPL-26500-70 (12/05) Qualified Product List Amphenol, ITT Cannon Series II, Front Release Crimp MS3400 Series ElecSys. Inc., J-Tech, TRW Cinch Series III, Rear Release Crimp MS3450 Series Amphenol/Matrix, ITT Cannon, J Tech, Aero Electric, ElecSys. Inc. Accessories only* Glenair, Sunbank, Electro-Adapter, Electro-Sonic Components, Raychem, Triangle Electronics Series I, Solder MS3110 Series Amphenol, Array, ITT Cannon, Souriau Hermetics only Amphenol, ITT Cannon, Glasseal, Deutsch, Sealtron, CIA, Herm Seal Series I, Crimp MS3120 Series Amphenol, Burndy, Cannon, Veam, Souriau, Array Series II, Hermetic (MS3400) Series Deutsch, Glasseal, Herm Seal, Array, Sealtron Series II, Crimp MS3470 Series Amphenol, Aero Electric, ITT Cannon, Deutsch, Corsair, Souriau Accessories only* Sunbank, Glenair, Array Series I Superseded by and transferred to MIL-DTL-26482 Series II Series II ITT Cannon Series III Amphenol, TRW Cinch, Deutsch, Pyle-National, Aero Electric, ITT Cannon Hermetics only Connector Industries, Herm Seal, Sealtron Accessories only* Glenair, Joslyn Sunbank Series I Amphenol/Pyle, Amphenol Limited, Amphenol Socapex, Souriau, ITT Cannon, Deutsch, Aero Electric, JEC, Hi Rel Series II Amphenol, ITT Cannon, Deutsch, Souriau, Aero Electric, Hi Rel Hermetics only Herm Seal, Sealtron, American Micro Products, Glenair Series III Amphenol, Amphenol Socapex, Amphenol/Pyle, TEC, Deutsch, Souriau, ITT Cannon, Amphenol Limited, Deutsch LTD, Hi Rel, Aero Electric, American Micro Products, Glenair Series IV G & H Technology, Deutsch, Glenair Accessories only* ESC, Joslyn Sunbank MS17340 Series (QWLD) Amphenol, ITT Cannon Class "L" (MS90555) Series) Amphenol, General Connector 38999 Solder Amphenol Miniature Cylindrical Amphenol/Pyle, TRW Cinch, Aero Electric, Herm Seal, RMS Accessories only* Glenair, ESC QPL-81511-9 (12/98) QPL-AS39029-2 (7/07) Manufacturer Series I, Solder Type MS3100 Series Amphenol, Deutsch MIL-C-26482 Series 1, Contacts Amphenol/Pyle, Deutsch, ITT Cannon, Tri-Star, Cinch, Veam MIL-C-26482 Series 2, Contacts Amphenol/Pyle, Deutsch, ITT Cannon, Tri-Star, NCMI MIL-DTL-38999, Contacts Amphenol/Pyle, ITT Cannon, Tri-Star, AMP, General Connector MIL-C-22992, Class "L", Contacts Amphenol, General Connector Other Contacts May include all of the above, plus: Continental Connector, AMP, J Tech. Precision Technology, Winchester and others * A General Note: Connector manufacturers also supply many of the accessories. 26 QPL listings change often. Manufacturers can be added or dropped at any time. This listing is current at the time of the printing of this publication (See back cover for printing date). Please check the current QPL when accurate information is required. Amphenol(R)/Pyle(R)/Matrix(R) Quick Product Guide Subminiature Cylindrical Connectors Miniature Cylindrical Connectors MIL-DTL-27599 Solder MIL-DTL-26482 Series 1 Solder Military # MS20026 MS20027 MS20028 MS20029 MS27334 MS27335 MS27336 MS27337 Proprietary # LJT00 LJT01 LJT06 LJT07 JT00 JT02 JT06 JT07 MIL-DTL-38999 Series I & II Military # MS27466 MS27467 MS27468 MS27469 MS27470 MS27472 MS27473 MS27474 MS27475 MS27476 MS27477 MS27478 MS27479 MS27482 MS27483 MS27484 MS27496 MS27497 MS27499 MS27500 MS27503 MS27505 MS27508 MS27656 Proprietary # LJT00R LJT06R LJT07R LJT00Y LJT07Y JT00R JT06R JT06R JT00Y JT02Y JT07Y JTIY JTS00R JTS00Y JTS07Y JTG06R LJT02R JTPQ00R JT02R JT08R JTSIY LJTP02R JTP02R LJTPQ00R MIL-DTL-38999 Series III D38999/20 D38999/26 D38999/24 D38999/21 D38999/23 D38999/25 D38999/27 D38999/29 D38999/30 D38999/31 Metal TVP00R TVP02R TV06R TV07R TV01R TV09R TVPS02Y TVS07Y TVSIY Composite (CTV) CTVP00R CTVP02R CTV06R CTV06R CTV01R Hermetic TV Failsafe Lanyard Release Plug MIL-STD-1760 Plug High Density 38999 Military # MS3110 MS3111 MS3112 MS3113 MS3114 MS3114 MS3116 Proprietary # PT00 PT01 PT02 PTIH PT07 PT07 PT06 MIL-DTL-26482 Series 1 Crimp Military # MS3120 MS3121 MS3122 MS3124 MS3126 MS23127 MS3128 Proprietary # PT00SE PT01SE PT02SE PT07SE PT06SE MF02SE MF00SE MIL-DTL-26482 Series 2 Amphenol part # Matrix part # MS3470 MS3471 MS3472 MS3474 MS3475 MS3476 PTS00DR PTS01DR PTPS00DR PTS07DR PTGS06DR PTS06DR MB10 MB13 MB11 MB14 MB16 MB18 Other Proprietary (MIL-DTL-26482 Type) PT-CE SP SP-SE SP-CE PC Matrix MBL PC-SE PC-CE RPT MIL-DTL-83723 Series III Available in Pyle or Matrix Part No. M83723/71 thru /78 M83723/82 thru /92 M83723/95, /96 Matrix only: M83723/66 thru /69 Quick Disconnect MB3, MT3 MIL-DTL-26500 MS24264 ZZY MS24265 ZZW MS24266 MS27613 BACC45FN, FT, FS, FM MS27614 BACC63BP, BV MS27615 BACC63CB, CC Inserts with 30% higher densities Other Proprietary 38999 Types 38999 with High speed shielded contacts 38999 with PCB contacts 38999 with High Frequency contacts Clutch-Lok TV/MTV (for high vibration) 38999 with Flex circuitry 38999 Power with RADSOK(R) contacts T-Line Series Amphe-Lite Industrial SJT (meets European Specifications) MIL-C-81511 Military # M81511/01E M81511/03E M81511/05E M81511/06E M81511/18 M81511/21E M81511/23E M81511/25E M81511/26E Proprietary # 348-40E 348-43E 348-41E 348-46E 348-140 348-30E 348-33E 348-31E 348-36E Other Proprietary Miniature Types 67 Series 165 Series Engine Connectors (Class K Firewall) D38999/20 BACC63BR/BT D38999/24 BACC63CN/CM D38999/26 M83723/82-92 ESC-10, 11 M83723/95, /96, /97 EN2997 ASN-EO MIL-DTL-26500 types: FPK, FPL, FP5K, FYL 27 Standard/Heavy Duty Cylindrical Connectors MIL-DTL-5015 Solder MS3100 MS3101 MS3102 MS3106 MS3107 MS3108 97 Series Solder 97-3100 97-3101 97-3102 97-3106 97-3107 97-3108 97 Series Crimp 97-4100 97-4101 97-4102 97-4106 97-4107 97-4108 97 Series is UL Approved file E115497(N) and CSA Approved certification file LR69183 Matrix MIL-DTL-5015, Series III Crimp Rear Release MS3450 MS3451 MS3452 MS3454 MS3456 MS3459 9440 9441 9442 9444 9446 9816 9817 Quick Disconnect 9818 Quick Disconnect Proprietary GT Series (5015 inserts) (Reverse Bayonet) GT-A GT-G GT-AF/F GT-R GT-CF/CFZ GT-RV GT-CFGG GT-E GT-LCF/LCFZ GT-AGG GT-PP GT-PC GTC-M Vortex GT Proprietary ACA-B Series ACA-B Reverse Bayonet (5015 inserts) Proprietary AC Series AC Threaded (5015 inserts) Heavy Duty QWLD Class L MS17343 MS90555 MS17344 MS90556 MS17345 MS90557 MS17346 MS90558 MS17347 MS17348 Pyle Star-Line (UL, CSA listed) Pyle Star-Line EX (certified for use in Zone 1-IIC hazardous environment) Pyle Star-Lok (UL, CSA listed) Amphe-EX (ATEX and IECex rated) RIG-Power & VFD rated inserts Other Proprietary Standard and Heavy Duty Types Commercial Aircraft types: DC Series and 10-244 Series BT-M, BT-MA and BT-RA Other Proprietary types: Pre-Earth FMLB Series, 7 Series, MS Modified types, QWL, QWP Heavy duty types Amphe-Power Connectors with High Amperage RADSOK(R) Sockets Amphe-Power P-Lok Amphe-Power GT (Amphe-GTR and Power GT) Amphe-Power 5015 (AC Series) Amphe-BU, Amphe-Armor, Amphe-Y RADSOK(R) technology is being incorporated into Mil-Aero products: Rectangulars and LRM, 38999, 5015 RADSOK(R) Busbar Products Amphe-PD SurLok Tru-Loc Amphe-Base Amphe-Com RADLOK RADSERT PGY PowerBlok Amphenol(R)/Pyle(R)/Matrix(R) Quick Product Guide EMI Filter/Transient Protection Devices FTV FJT FLJT FSJT FBL FPT - Intermateable with/Features of MIL-DTL-38999 Series III MIL_DTL-38999/27599 Series II MIL-DTL 38999/27599 Series I Proprietary SJT MIL-DTL-38999 Series IV MIL-DTL-26482 Series 1 & 2 MIL-DTL-83723 Series I Other EMI/Transient Protection MOV's Hermetic Filters Diodes Filter Adapters EMP Filtered Plugs "AN" Filters Amphenol Canada Filter Products: 485 Series Filtered ARINC 404 & 600 MIL-DTL-24308 Filter D-Subs MIL-DTL-83513 Micro D-Subs Fiber Optic Products Fiber Optic Termini: MIL-PRF-29504/4 & /5 Multi-mode size 16 Multi-mode, HD20 MIL-PRF-20504/4 & /5 Single mode size 16 90 Multi-mode size 16 ARINC 801 MT ferrule Fiber Optic Cylindrical Connectors Tri-Start, MIL-DTL-38999 Series III Incorporating MIL-PRF-29504 or ARINC 801 or MT termini Fiber Optic Bulkhead Feed-through Fiber Optic Rectangular Connectors: PCB - Brush & Fiber Optic Combinations LRM - Brush & Fiber Optic Combinations VMEP0/J0, Ruggedized VITA-46 Fiber Optic Rack & Panel Connectors: ARINC 600, R27 and R58 Series Other Fiber Optic Products Fiber Optic Cable Systems MFM Family: Hermaphroditic, Duplex, Simplex TFOCA-II CTOS, CTOL, AXOS Field Deployable Lens ST Fiber Optics MIL-PRF-NGCON MTRJ Field Tactical Optical Splice Fiber Optic Termination Tools Printed Circuit Boards and Flex Circuitry Design formats of Mentor, PADS, Cadence, Zuken. Panel thickness: .500" Panel Sizes: 24" x 54", 30" x 44", 36" x 42" Layer count up to 64 Interconnect formation types: back drilled, dual dia., thru hole, blind, electrically isolated, buried, SMT Many other options and material choices Flexible and Rigid-Flex For attachment to Printed circuit boards: Press fit connectors Cylindricals with PC Tail contacts Universal Header Assemblies Flex Circuit Assemblies Printed Circuit Bd. Terminal Blocks Wiring Interface Modules We invite you to visit our websites where you can find product catalogs that can be downloaded and printed. Catalogs will be added and updated on an on-going basis. Board Level Rectangular Connectors MIL-DTL-55302 with Bristle Brush Contacts M55302/166 M55302/167 M55302/168 M55302/169 M55302/169 M55302/170 MB ( )-( )P MB ( )-( )W PC ( )-( )P IO ( )-( )C IO ( )-( )P DB ( )-( )P MIL-DTL-55302 with Crimp, Solder or PCB Contacts M55302/67-69 M55302/70-71 M55302/76-77 M55302/74-75 M55302/72-73 PCB90A PCB100A PCB100B PCB100C PCB150A High Density Rectangular Connectors HDB3 Mother Board/Daughter Board HiLinx Viper LRM Surface Mount with Bristle Brush Contacts Module and Backplane connectors with standard Brush contacts Staggered Grid - 180 contact pattern grid GEN-X Grid - 236 contact pattern grid SEM-E or custom form factors Air-flow inserts for wider boards LRM can incorporate Fiber Optics, RF contacts, shielded high speed contacts, in combinations with Brush contacts LRM with flex circuitry LRM power supply modules VME Rectangular Products Ruggedized VME64-X Ruggedized VME P0/J0 Backplane Connectors with Tuning Fork & Blade Contacts UHD (Ultra High Density) Connectors NAFI (Daughtercard/Backplane Conn. Other Rectangular Connectors I/O NAFI Series LMD and LMS Modules Amphenol AirLB SIM Modulars SIHD, SIAL Interconnects VITA -46 Heat Sink Manufacturing Amphenol Canada products: R39, R58 and SD308, CD308 Special Purpose Interconnection Products Hermetics Available in the following series: MS Standard MIL-DTL-5015 Miniature MIL-DTL-26482 Subminiature MIL-DTL-38999, I, II, III Breakaway/Lanyard Release Available in the following series: Fail-Safe Subminiature MIL-DTL-38999 Twist-Pull Miniature MIL-DTL-26482 Quick Disconnect Matrix MIL-DTL-83723 Quick Disconnect Matrix MIL-DTL-5015 Stores Management Type II, Rail Launch 1760 Weapons Release Gatelink Breakaway Battlefield Interconnects & Cables Stinger Missile types EMC Protected & Over-molded Cable Sincgars, Bowman Program Connectors Wind Corrected Munitions Dispenser Rail Mass Transit/Industrial Interconnects & Cables Freight-Mate Cable Assemblies Trans-Power & 27 Pole Train-Line Over-molded Cable available with any Amphenol cylindrical industrial connector Data Bus Products Can Couplers, Box Couplers ARINC 629 Current Mode Couplers Wire Integrated Connectors (W.I.C.s) 711 Data Bus Other Special Purpose Products RJ Field, USB Field, MTRJ Field, EZ Field Amphenol Nexus Technologies Products for Audio Frequency Protection SV Microwave Connectors Aquacon Immersible Pyle Pon Series Indicator Lights WFRS Interlocked Safety Switches Astronaut Zero-G Connectors PMAT (ARINC 644) Geophysical Miniatures SCE and Mini SCE Push Pull PPM Push-Pull Shorting Plugs Micro-Miniature Connectors ECTA 133, ECTA 544 Quick Connection Modules 1900 Rectangulars AT Series Circular J1939 Diagnostic. Backplane Systems Electrical and Optical Backplane Systems that can incorporate: MIL-DTL-55302 brush contacts NAFI fork and blade contacts UHD fork and blade ARINC MIL-DTL-38999 Cylindricals MT Optical Ferrules Rack & Panel Connectors Rectangular Rack and Panel: Ruggedized, Non-Floating Brush LPSRC, SR 217 Series LE, LPX Series ARINC 404, ARINC 600 R27 Series RFM Modular Series Micro D-Subs Cylindrical Rack and Panel: RNJ Series 28 Contacts and Accessories Crimp M39029, Thermocouple, Wire wrap, Coaxial, Twinax, Triax, Quadrax and Differential Twinax Shielded Contacts Bristle Brush Contacts for Rectangulars Fork & Blade Contacts for Rectangulars Fiber Optic Termini RADSOK(R) Contacts for High Amperage High Frequency Contacts with "Float Mount Technology AT Series Contacts M85049 Accessories Backshells Industrial Cord Grips and Cable Glands Pipe & Cable Supports Relay Sockets and Junction Modules www.amphenol-aerospace.com www.amphenol-industrial.com www.amphenol-abs SECTION VII Connector: A device providing electrical or signal connection. It consists of a plug and receptacle. Know the Language Common terms you should know (listed alphabetically) * Accessories - Mechanical devices, such as cable added to connector shells and other such hardware that are attachable to connectors to make up the total connector configuration; while providing wire support and/or wire sealing * Bayonet Coupling - A non-threaded, ramp type of coupling * Cable Assembly - A cable with plugs or connectors on each end * Configuration - Arrangement of contacts in a multiple-contact connector * Contacts - Mechanical component to which electrical engagement is accomplished * Contact Size - (Also known as Wire Gauge) - the largest wire that can be used with a specific contact * Contact Spacing - The distance between the center-lines of adjacent contact areas. * Coupling Nut - Outer threaded or grooved ring which holds mated pair together * Crimp Contact - A contact to which wire is joined by mechanical squeeze * EMI or RFI Backshell - A type of accessory to terminate wire shielding * Environmentally Sealed - Connector provided with gaskets, seals, potting or other devices to keep out moisture, dirt, air or dust that might reduce its performance * Extraction/Removal Tool - A handheld tool used for removing a contact from a connector. * Fiber Optic Termini - Comparable to electrical pin and socket contacts, except they transmit data optically through fibers instead of electrically through wires. * Gland - Resilient ring in rear accessory, provides seal on jacketed cable * Grounding Fingers - A metal strap around plug shell for positive shell-to-shell conductivity/shielding * Grommet - Resilient part at back of insert (attached or separate); gives wire moisture seal * Hermetic - A connector with fused glass insert for air tightness * Insert - The dielectric or insulating inner core, holds contacts * Insert Arrangement - The number, spacing and arrangement of contacts in a connector * Insertion Tool - A small, handheld tool used to insert contacts into a connector * Interfacial Seal - A resilient part on the face of pin inserts which provides moisture seal. * Jam Nut - Hex nut that holds receptacle to a panel * Mating Pair - Two connectors that couple together. Shell size insert arrangement and rotation must be compatible * Mating/Unmating Forces - Torque required to couple/ uncouple a mating pair of connectors or contacts * "O" Ring - Doughnut-shaped ring of rubber used as a seal around the mating insulator interface of cylindrical connectors * Pin Contact - Male half of a mated pair of contacts* * Plating - The metal finish applied to contacts and or shell components (protective) to resist corrosion and wear * Plug - The cable/coupling half of a mating pair * Potting Boot - A type of accessory which forms a mold for potting compound * Rear Termination - An accessory which threads to back of shell * Receptacle - The panel/receiving half of a mating pair * Sealing Plug - Plastic type slug, placed in unused grommet holes to seal * Service Rating (Also known as Current Rating) - The maximum voltage or current that a connector is designed to carry continuously. * Shell - Houses insert and contacts * Socket Contact - Female half of a mated pair of contacts * Solder Contact - A contact to which wire is joined by soldering. Has a cup, hollow cylinder, eyelet or hook to accept a wire for conventional soldered termination. * Strain Relief (Also known as Cable Clamp) - A type of accessory which clamps wires for support *Note: Male half always goes into female. 29 SECTION VII Know the Language - Other Interconnection Product Terms * Alternate Rotations - In cylindrical connectors: Rotation of either an insert or designated key/keyway locations (Alternate Keying) in a connector shell to a different angle than normal position. Allows for variations of mating two halves of cylindrical connectors. * Anodize - Formation of a protective, insulating oxide layer on metal bay electrolytic action. * Arc Resistance - The characteristic of insulating materials to resist carbonization (also known as tracking) of the material surface between electrodes resulting from voltage breakdown. * Attenuation - (this term is used in Filters) The ratio of the input to output power levels in a network (transmission line) when it is excited by a matched source and terminated in a matched load. * Back-mounted - When a connector is mounted from the inside of a panel or box with its mounting flanges inside the equipment. * Circuit - A complete path or electron flow from a negative terminal of voltage source through a conductor and back to the positive terminal. * Closed Entry Socket Contacts - A female contact designed to prevent the entry of a pin or probing device having a crosssectional dimension greater than the mating pin. * Coaxial Cable - A high-bandwidth cable consisting of two concentric cylindrical conductors with a common axis that is used for high speed data communication and video signals. * Compliant Contact - A press-fit type contact used to attach to a printed circuit board. Has an eyelet end. * Conductivity - The ability of a material to conduct electric current, expressed in terms of the current per unit of applied voltage. It is reciprocal of resistivity. * Contact Durability - Endurance measured by the number of insertion and withdrawal cycles that a connector withstands remaining within its specified performance level. * Contact Engaging and Separating Force - Force needed to either engage or separate pins and sockets when they are out of connector inserts. Values are generally established for maximum and minimum forces. * Contact Resistance - Maximum permitted electrical resistance of pin and socket contacts when assembled in a connector under typical service use. * Contact Retention - The minimum axial load in either direction that a contact must withstand while remaining firmly fixed in its normal position within the connector insert or housing. * Continuity - A continuous path for the flow of current in an electrical circuit. * Corrosion - The destruction of the surface of a metal by chemical reaction. * Coupling Torque - Force required to rotate a coupling ring or jackscrew when engaging a mating pair of connectors. * Diallyl Phthalate (DAP) - (Blue insert in 97 Series) A thermosetting plastic that offers outstanding dimensional stability and resistance to most chemicals and chemical compounds. * Dielectric - Any insulating medium that intervenes between two conductors. * Dielectric Withstanding Voltage - Maximum potential gradient that a dielectric material can withstand without failure. * Discontinuity - A broken connection or the loss of a specific connection characteristic. * Edge Connector - One piece receptacle, containing female contacts designed to receive the edge of a printed circuit board and interconnect on which the male contacts are etched or printed. The connector may contain either a single or double row of female contacts. * Edgeboard Connector - A connector that mates with printed wiring leads running to edge of a PC board. * Feed-through - A conductor that connects patterns on opposite sides of a PC board. Also called interfacial connection. * Fiber Optics - A data transmission medium consisting of glass fibers. Light-emitting diodes send light through the fiber to a detractor, which then converts the light back into electrical signals. * First Article - A sample part or assembly manufactured prior to the start of production for the purpose of assuring that the manufacturer is capable of manufacturing a product that will meet the requirements. * Front-mounted - A connector is front-mounted when it is attached to the outside or mating side of a panel. (Can only be installed or removed from the outside of the equipment. * Front Release Contacts - Connector contacts are released from the front side of the connector and then removed from the back wire side of the connector. The removal tool engages the front portion of the contact and pushes it out the back where it is removed by hand. * Harsh or Hostile Environment Connector - A connector designed and engineered for operation in hostile environment conditions, such as extreme high temperatures of 677C (1,250F), extreme low temperatures of absolute zero and severe water tight conditions. * Header - A feed through device that introduces a conductive path through an insulating plate. * Hermaphroditic Connector - Interconnecting device in which both mating parts are identical at their mating surfaces. (Also called Sexless Connector) * Hermaphroditic Contact - A contact in which both mating elements are precisely alike at their mating face. * Input/Output Connector - A mating pair of connectors used to carry signals into and out of a panel-mounted subsystem. An example is connector pair that interconnects the individual back panels in a large array of panels. * Insert Retention - Axial load in either direction that an insert must withstand without being dislocated from its normal position in the connector shell. * Insertion Force - The effort, usually measured in ounces, required to engage mating components. * Interchangeable - Characteristic of connectors in which one manufacturer's connector can be replaced by the connector of another manufacturer and provide the same function in the same panel space as the connector it is replacing. * Intermateable - Characteristic of connectors in which a connector half manufactured by one connector will mate directly with a connector half manufactured by a different company 30 SECTION VII Know the Language - Other Interconnection Product Terms * .Keying - Mechanical arrangement of guide pins and sockets, keying plugs, contacts, bosses, slots, keyways, inserts or grooves in a connector housing, shell or insert that allows connectors of the same size and type to be lined up without the danger of making a wrong connection. * Lanyard - A device attached to certain connectors that permit uncoupling and separation of connector halves by a pull on a wire or cable. * Life Cycle - A test that indicates the time span before failure; the test occurs in a controlled, usually accelerated, environment. * Mass Termination - Method of termination in which terminals that pierce flat cable insulation without stripping to cold flow mate with conductors and form a metal-to-metal joint. * Motherboard - A printed board used for interconnecting arrays of plug-in electronic modules. * Operating Temperature - Maximum internal temperatureresistant capabilities of a connector in continuous service. * Outgassing - De-aeration or other gaseous emission from a printed board assembly (printed board, component of connector) when exposed to a reduced pressure or heat, or both. * Panel-mount - Fixing a connector half to a board, panel or frame. Usually, the female portion of the connector is mounted, and the male half is the removable portion. * Plated Through-Hole - A hole-formed deposition of metal on the sides of the hole and on both sides of the base to provide electrical connection from the conductive pattern on one side to that on the opposite side of the PC board. * Poke-Home Contact - Term applied to a male or female contact to which a wire has been permanently affixed prior to the assembly of the contact into the insert. * Positioner - Device attached to the crimping tool to position conductor barrels between the indentors. * Potting - Sealing of a component (for example the cable end of a multiple contact connector) with a plastic compound or material to exclude moisture, prevent short circuits and provide strain relief. * Pre-tinned - Solder applied to an electrical component prior to soldering. * Pre-tinned Solder Cup - Solder cups with inner surfaces that have been pre-coated with a small amount of tin lead solder or RoHs approved solder. * Press-fit Contact - Either a solid pin or a pin having a compliant member that makes an interference connection with a through-hole on a PC board. The pressure developed between interconnecting surfaces is sufficient to provide gastight electrical reliability without the use of solder. * Qualified Products List (QPL) - A list of commercial products that have been pretested and found to meet the requirements of a specification, especially government specifications. * Quick-disconnect Coupling - A design feature, apparent in the quick-disconnect connector; it permits relatively rapid joining and separation. * RADSOK(R) Contact* - A unique socket contact design with a stamped and formed twisted inner grid. Socket cylinder within the female contact has several equally space longitudinal beams twisted into a hyperbolic shape. As male pin is inserted, axial members in the female half deflect, imparting high current flow across the connections. * Ramp - The sloped channel that accepts the detent pin in a bayonet connector. * Rear Release Contacts - Connector contacts are released and removed from the rear (wire side) of the connector. The removal tool engages the contact from the rear and pulls the contact out of the connector contact retainer. * Rear Seal - Design feature that provides an environmental seal at the rear of plug or receptacle. * Removable Contact - A contact that can be mechanically joined to or removed from an insert. Usually, special tools are required to lock the contact in place or remove it for repair or replacement. * RoHS (Restrictions of Hazardous Substances) - The RoHS Directive bans the placing on the EU market of new electrical and electronic equipment containing more than agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants. * Scoop Proof - Design feature whereby exposed contacts of a connector cannot be touched or damaged by any portion of the mating connector. * Serrations - Small grooves or indentations within a terminal wire barrel that increase the tensile strength and electrical conductivity of the crimped termination. * Soldering - Process of joining metallic surfaces with solder, without the melting of the base metals. Soldering is an economical, versatile and fast termination method. A soldered connection has metallic continuity and excellent long term reliability. * Splice Connector - A joint connecting conductors with good mechanical strength and good conductivity; a terminal that permanently joins two or more wires. * Surface Mounting - The electrical connection of components to the surface of a conductive pattern without utilizing component holes. * Thermal Shock - The effect of heat or cold applied to a material at such a rate that non-uniform thermal expansion or contraction occur. In connectors, the effect can cause inserts and other insulation materials to pull away from metal parts. * Thermocouple Contact - A contact of special material used in connectors employed in thermocouple applications. Materials often used are iron, constantan, copper, chromel and alumel. * Tuning Fork Contact - U-shaped female contact that resembles a tuning fork. It can be stamped or formed. * Umbilical Connector - A connector used to connect cables to a rocket or missile prior to launching, and which is removed from the missile at the time of launching. * Wire-Wrapped Connection (Also known as Solderless Wrap) - A solderless connection made by wrapping bare wire around a square or rectangular terminal with a power or hand tool. 31 * RADSOK(R) is a registered trademark of Amphenol Industrial Operations. SECTION VII, cont. Basic Questions to Determine Connector Requirements * How many conductors (wires) and what are the wire gauges (size)? Smallest contact sizes available by Military Specifications: MIL-DTL-5015 - size 16 MIL-DTL-22992 - size 16 MIL-DTL-26482 - size 20 MIL-DTL-38999 - size 22D * What type of plating or finish is preferred? Common platings or finishes: - Olive drab cadmium - Nickel - Black zinc alloy - Electroless nickel - Anodic coating * Will you need accessories? - Cable clamp - Bushing - Protection caps (metal or plastic) - Dummy receptacle * What's your working voltage requirement? See catalog insert arrangement table Catalog 12-024 ....GT Reverse Bayonet Catalog 12-020 ....MIL-DTL-5015 Catalog 12-026 ....MIL-DTL-5015 Matrix Catalog 12-052 ....MIL-DTL-22992 Class L, QWLD Catalog 12-053 ....MIL-DTL-22992 QWL Catalog 12-070 ....MIL-DTL-26482, Series 1 Catalog 12-071 ....MIL-DTL-26482, Series 2 Catalog MS-102 ...MIL-DTL-83723, Series III Pyle Catalog 12-073 ....MIL-DTL-83723, Series III Matrix Catalog 12-090* ...MIL-DTL-38999, Series I, II Catalog 12-092* ...MIL-DTL-38999, Series III * Are you using an electrical or signal connector? POWER MIL-DTL-5015 and Amphenol GT Reverse Bayonet - Standard contacts or (High Amperage) RADSOK(R) MIL-DTL-22992 MIL-DTL-26482 MIL-DTL-38999 Series I, II, III Hermetic MIL-DTL-26482 MIL-DTL-83723 MIL-DTL-38999 Series I, II, III * Are you using your connector in a benign environment or a harsh environment? Harsh environment - will need gaskets, grommets and/or glands for environmental sealing SIGNAL MIL-DTL-5015 - High Frequency contacts MIL-DTL-22992 - High Frequency contacts MIL-DTL-38999, Series I, II, III - High Frequency contacts - Fiber Optics Brush Technology - Rectangular PCB - LRM - Fiber Optics * Do you want to Solder or Crimp your wires? * Are you going cable to cable or cable to panel? Cable plug to Cable receptacle use: - Straight plug with Inline cable receptacle - 90 Plug with Inline cable receptacle Cable plug to Panel receptacle use: - Straight plug with either a wall mount receptacle, box mount receptacle, or jam nut receptacle - 90 plug with either a wall mount receptacle, box mount receptacle, or jam nut receptacle Filter MIL-DTL-38999 Series I, II, III MIL-DTL-26482 * What's your cable outer diameter (OD)? Or are you using discrete wires? Hermetic MIL-DTL-26482 MIL-DTL-83723 MIL-DTL-38999 Series I, II, III * Do you have any material restrictions? - RoHS requirement - Stainless steel - Aluminum - Neoprene - Silicon - Viton NOTE: Socket contacts are to be used in the connector feeding the power NOTE: Not all connectors are limited to solely either power or signal. Many connectors can perform both functions. * Catalog 12-C1 combined catalog for 38999 Series I, II and III Connectors will replace catalog 12-090 (Series I, II) and catalog 12-092 (Series III). Consult Amphenol Aerospace for the availability of this new catalog. 32 SECTION VII, cont. What do you need to Sell? A Basic Product Knowledge * Why connectors are needed * * * * Nomenclature (component parts) Typical terms or descriptive words Pertinent references to MIL-Spec Cross reference Amphenol P/N to MIL P/N A Catalog * Know how it is organized * Keep it current * Add your own notes for reference Know Our Websites * * * * * * Conclusion www.amphenol-aerospace.com www.amphenol-industrial.com Quickly navigate on-line to * Connector Catalogs * Service Instructions * Your Contact Information * Markets Served * Connector Basics has this brochure and other valuable basic connector information * Amphenol One for Distributor Information and Latest Product News Know Your Organization and Ours Who has pricing & delivery data Who has technical data Who can expedite Who can negotiate A back up for each of the above The data in this booklet was designed to provide you with basic information on Amphenol connector products. In order to effectively sell, it is important to remember that knowing your customer and your product go hand in hand. The sale begins with you! We have a great line, you can sell on the quality that it is. Don't promise more than you can deliver, simply tell it like it is. You may lose some sales, but your credibility will grow. Know Yourself and Your Competitors * * * * * What is negotiable at your account What are your strong points What are your weak points What are your protection points Who is your competition Know Your Customers * What are their Needs? * Company Needs - Personal Needs Learn to Listen (and to See) * What are they saying? * What do they mean? - How they say it may mean more than what they say - What you both see may say more than conversation Each account is unique * Don't use a carbon copy approach * Let your customers know you see them that way Take time to know the people you deal with * Both at your account and your facility * Manage your time and territory like assets * If business or potential isn't there, maybe you shouldn't be 33 AMPHENOL CORPORATION Amphenol Aerospace Operations Amphenol Industrial Operations L-1102-7 Printed in U.S.A. JCP 607-563-5011 40-60 Delaware Avenue Sidney, New York 13838-1395 9/08 34 Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: MS17343R22C22S MS17343R18C11P MS27488-22-1 MS27488161 MS27488-12-1