Product 1 08-1 503-1 AMF Specification 150ct97 Rev A Connector, Power, MDI, Thru-Hole 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for AMP* thru-hole Multi-Directional Interface (MDI) connectors. These connectors are printed circuit board mounted header and receptacle connectors. 1.2. Qualification When tests are performed on subject product line, procedures specified in AMP 109 series specifications shall be used. All inspections shall be performed using applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, latest edition of the document applies. In the event of conflict between requirements of this specification and product drawing, product drawing shall take precedence. In the event cf conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.1. AMP Documents A. 109-1: General Requirements for Test Specifications B. 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL- STD-1344 and EIA RS-364) Cc. Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or Commercial Documents D. 108-1503: Product Specification E. 11440045: Application Specification F, 501-269-1: Test Report 3. REQUIREMENTS 3.1. Design and Construction Product shall be of design, construction and physical dimensions specified on applicable product drawing. 3.2. Materials A. Contact: (1) Header: Brass, AMP-DURAGOLD* plating in contact area, tin-lead plating on solder tails, all over nickel plating (2) Receptacle: Phosphor bronze, AMP-DURAGOLD plating in contact area, tin-lead plating on solder tails, all over nickel plating B. Housing: (1) Header: Thermoplastic, black, UL94V-0 (2) Receptacle: Thermoplastic, black, UL94V-0 2657 EG 0410-0432-97, BAB AMP Incorporated, Harrisburg, PA This specification is a controlled document. 1of45 For latest revision call AMP FAX*/Product Info number 1-800-522-6752. * Trademark Copyright 1997 by AMP Incorporated. LOC B | Indicates change All rignts reserved. Form 404-38 20Nov96- ANF 3.3. Ratings A. Voltage: B. Current: Cc. Temperature: 30 vac (rms) or 30 vde See Figure 4 for applicable current carrying capability -55 to 105C 3.4. Performance and Test Description 108-1503-1 Product is designed tc meet electrical, mechanical and environmental performance requirements specified in Figure 1. Unless otherwise specified, all tests shall be performed at ambient environmental conditions per AMP Specification 109-1. 3.5. Test Requirements and Procedures Summary Test Description Requirement Procedure Examination of product. Meets requirements of product drawing and AMP Spec 114-40045. Visual, dimensional and functional per applicable quality inspection plan. ELECTRICAL Termination resistance. 15 millionms maximum initial. 20 millishms maximum final. AMP 109-6-1. Subject mated contacts assembled in housing to 50 mv maximum open circuit at 100 ma maximum. See Figure 3. Temperature rise vs current. 30C maximum temperature rise at specified current. AMP Spec 109-45-1. Measure temperature rise vs current. See Figure 4. MECHANICAL Vibration, random. No discontinuities of 1 microsecond or longer duration. See Note. AMP Spec 109-21-7, except 10-500 Hz. Subject mated samples to 5.41 G's rms. 20 minutes in each of 3 mutually perpendicular planes. See Figure 5, ENVIRONMENTAL Temperature life. See Note. AMP Spec 109-43. Subject mated samples to temperature life at 105C for 315 hours. Mixed flowing gas. See Note. AMP Spec 109-85-3. Subject mated samples to environmental class III for 10 days. NOTE Figure 1 (end) Shalt meet visual requirements, show no physical damage and shail meet requirements of additional tests as specified in Test Sequence in Figure 2. Rev A 2ot5 Form 404-34 20Nov96- ANP 108-1503-1 3.6. Product Qualification and Requalification Test Sequence Test Group (a) Test or Examination 1 Test Sequence (b) Examination of product 1,9 Termination resistance 2,7 Temperature rise vs current 3,8 Vibration 6(c) Temperature life 5 Mixed flowing gas 4(d) (a) See Para 4.1.A. {b) Numbers indicate sequence in which tests are performed. (c) Discontinuities shall not be measured. Energize at 18C level for 100% loadings per AMP Specification 109-157. {d) Precondition samples with 10 cycles durability. Figure 2 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Samples shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test group 1 shall consist of 5 header and 5 receptacle connectors. A minimum of 30 contacts shall be selected and identified, unless otherwise specified, these contacts shall be used for all measurements. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 2. 4.2. Requalification Testing If changes significantly affecting form, fit or function are made to product or manufacturing process, product assurance shall coordinate requalification testing, consisting of all or part of original testing sequence as determined by development/product, quality and reliability engineering. 4.3. Acceptance Acceptance is based on verification that product meets requirements of Figure 1. Failures attributed to equipment, test setup or operator deficiencies shall not disqualify product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Testing to confirm corrective action is required before resubmittal. 4.4. Quality Conformance Inspection Applicable AMP quality inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. Rev A 3of5 Form 404-34 20Nov96- ANF RATED CURRENT AMPS CBASE? NOTE o Vig wn LY & oe WK ey 108-1503-1 Figure 3 Termination Resistance Measurement Points | 19 29 30 4Q 39 69 70 80 30 100 7110 120 130 AMBIENT TEMPER ATURE- C MAXIMUM OPERATING TEMPERATURE Figure 4A Current Carrying Capability Percent Connector Loading 1 Contact Energized F Factor 1.0 50% Energized 0.73 100% Energized 0.49 To determine acceptable current carrying capa city for percentage connector loading and wire gage indicated, use Multiplication Factor (F) from above chart and multiply it times Base rated Current for a single circuit at maximum ambien Figure 4B Current Rating t operating temperature as shown in Figure 4A. Rev A 4ot5 Form 404-34 20Nov96- ANP 108-1503-1 ACCESS HEADER \\ foes fo ~ / Jnl. BOARL g MDI HEADER DISCONTINUITY MONT TOF || | ] MDI aly LK tect ante f PC BOARD VIBRAIICN TABLE EASFPL ATE Figure 5 Vibration & Physical Shock Mounting Fixture Rev A 5o0t5 Form 404-34 20Nov96-