Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 Intellimod™ Module
Dual-In-Line Intelligent
Power Module
5 Amperes/600 Volts
PS21562-P
1
Description:
DIP and Mini DIP-IPMs are
intelligent power modules that
integrate power devices, drivers,
and protection circuitry in an ultra
compact dual-in-line transfer-mold
package for use in driving small
three phase motors. Use of 5th
generation IGBTs, DIP packaging,
and application specific HVICs
allow the designer to reduce
inverter size and overall design
time.
Features:
£ Compact Packages
£ Single Power Supply
£ Integrated HVICs
£ Direct Connection to CPU
Applications:
£ Washing Machines
£ Refrigerators
£ Air Conditioners
£ Small Servo Motors
£ Small Motor Control
Ordering Information:
PS21562-P is a 600V, 5 Ampere
Mini DIP Intelligent Power
Module.
Note: P suffix designates lead-free
lead frame.
Dimensions Inches Millimeters
A 1.93 49.0
B 1.20 30.5
C 0.20 5.0
D 1.82 46.23
E 0.25 6.25
F 0.32 8.0
G 0.14 3.556
H 0.04 1.0
J 0.07 1.778
K 0.02 0.5
L 0.06 1.5
M 0.07 Min. 1.8 Min.
N 0.30 0.75
P 0.69 17.4
Dimensions Inches Millimeters
Q 0.02 0.5
R 0.41 10.5
S 0.05 1.2
T 0.05 1.25
U 0.10 2.5
V 0.30 7.62
W 0.16 Min. 4.0 Min.
X 1.20 30.48
Y 1.61 41.0
Z 1.65 42.0
AA 0.08 Dia. 2.0 Dia.
AB 0.13 Dia. 3.3 Dia.
AC 0.05 1.25
Outline Drawing and Circuit Diagram
DETAIL "A"
DETAIL "A"
DETAIL "B"
FRONT VIEW
BEFORE BENDING
WITH OPEN
HOLE IN
POWER LEAD
DETAIL "B"DETAIL "B"
DUMMY
PINS
AA DEEP
(5 PLACES)
R
H
C
L
C
L
U
AC
T
S
W
Y
Q
M
L
EF
FEE
KH
LABEL
G G
G
G
G
G G
P
P
35
N
X
HEATSINK
SIDE
AB
(2 PLACES)
POWER SIDE
CONTROL SIDE
D
V
J J
J
JJ
J
J
C
Z
B
A
30
29
13 246 579 81012 11161719 1820
3132333435
1314152122232425262728
19 NC
17 NC
14 NC
11 NC
8 NC
2 NC 30 NC
31 P
29 NC
33 V
34 W
35 N
32 U
27 VNC
28 VN1
6 UP
5 NC
3 VUFB
26 CIN
24 FO
23 WN
22 VN
21 UN
25 CFO
20 VNO
7 VVFS
9 VVFB
10 VP1
12 VP
1 VUFS
4 VP1
16 VP1
15 VWFB
18 WP
13 VWFS
TERMINAL CODE
19 NC
17 NC
14 NC
11 NC
8 NC
2 NC 30 NC
31 P
29 NC
33 V
34 W
35 N
32 U
27 VNC
28 VN1
6 UP
5 NC
3 VUFB
26 CIN
24 FO
23 WN
22 VN
21 UN
25 CFO
20 VNO
7 VVFS
9 VVFB
10 VP1
12 VP
1 VUFS
4 VP1
16 VP1
15 VWFB
18 WP
13 VWFS
TERMINAL CODE
PS21562-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
2
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PS21562-P Units
Power Device Junction Temperature* Tj -20 to 125 °C
Module Case Operation Temperature (See Tf Measurement Point Illustration) Tf -20 to 100 °C
Storage Temperature Tstg -40 to 125 °C
Mounting Torque, M3 Mounting Screws — 8.5 in-lb
Module Weight (Typical) — 20 Grams
Self-protection Supply Voltage Limit (Short Circuit Protection Capability)** VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal, Connection Pins to Heatsink Plate VISO 2500 Volts
*The maximum junction temperature rating of the power chips integrated within the DIP-IPM is 150°C (@Tf ≤ 100°C). However, to ensure safe operation of the DIP-IPM,
the average junction temperature should be limited to Tj(avg) ≤ 125°C (@Tf ≤ 100°C).
**VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C, Non-repetitive, Less than 2µs
IGBT Inverter Sector
Collector-Emitter Voltage VCES 600 Volts
Collector Current (Tf = 25°C) ±IC 5 Amperes
Peak Collector Current (Tf = 25°C, <1ms) ±ICP 10 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation (Tf = 25°C, per 1 Chip) PC 16.7 Watts
Control Sector
Supply Voltage (Applied between VP1-VNC, VN1-VNC) VD 20 Volts
Supply Voltage (Applied between VUFB-VUFS, VVFB-VVFS, VWFB-VWFS) VDB 20 Volts
Input Voltage (Applied between UP
, VP
, WP-VNC, UN, VN, WN-VNC) VIN -0.5 ~ VD+0.5 Volts
Fault Output Supply Voltage (Applied between FO-VNC) VFO -0.5 ~ VD+0.5 Volts
Fault Output Current (Sink Current at FO Terminal) IFO 1 mA
Current Sensing Input Voltage (Applied between CIN-VNC) VSC -0.5 ~ VD+0.5 Volts
3
PS21562-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
16 mm
GROOVE
CONTROL TERMINALS
POWER
TERMINALS
FWDi CHIP
18 mm
N W V U P
Al BOARD
TEMPERATURE MEASUREMENT POINT
(INSIDE THE Al BOARD)
TEMPERATURE
MEASUREMENT POINT
(INSIDE THE Al BOARD)
IGBT CHIP
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, Tj = 25°C — — 1.00 mA
VCE = VCES, Tj = 125°C — — 10 mA
Diode Forward Voltage VEC Tj = 25°C, -IC = 5A, VIN = 0V — 1.50 2.00 Volts
Collector-Emitter Saturation Voltage VCE(sat) IC = 5A, Tj = 25°C, VD = VDB = 15V, VIN = 5V — 1.60 2.10 Volts
IC = 5A, Tj = 125°C, VD = VDB = 15V, VIN = 5V — 1.70 2.20 Volts
Inductive Load Switching Times ton 0.60 1.20 1.80 µs
trr VCC = 300V, VD = VDB = 15V, — 0.30 — µs
tC(on) IC = 5A, Tj = 125°C, VIN = 5 ⇔ 0V, — 0.40 0.60 µs
toff Inductive Load (Upper-Lower Arm) — 1.30 2.00 µs
tC(off) — 0.50 0.80 µs
Tf Measurement Point
PS21562-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
4
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts
VVFB-VVFS, VWFB-VWFS
Circuit Current ID VD = VDB = 15V, VIN = 5V, — — 5.00 mA
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 0V, — — 7.00 mA
Total of VP1-VNC, VN1-VNC
VD = VDB = 15V, VIN = 5V, — — 0.40 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
VD = VDB = 15V, VIN = 0V, — — 0.55 mA
VUFB-VUFS, VVFB-VVFS, VWFB-VWFS
Fault Output Voltage VFOH VSC = 0V, FO Circuit: 10k Ω to 5V Pull-up 4.9 — — Volts
VFOL VSC = 1V, IFO = 1mA — — 0.95 Volts
Input Current IIN VIN = 5V 1.0 1.50 2.00 mA
Short-Circuit Trip Level* VSC(ref) Tj = 25°C, VD = 15V 0.43 0.48 0.53 Volts
Supply Circuit Undervoltage UVDBt Trip Level, Tj ≤ 125°C 10.0 — 12.0 Volts
Protection UVDBr Reset Level, Tj ≤ 125°C 10.5 — 12.5 Volts
UVDt Trip Level, Tj ≤ 125°C 10.3 — 12.5 Volts
UVDr Reset Level, Tj ≤ 125°C 10.8 — 13.0 Volts
Fault Output Pulse Width** tFO CFO = 22nF 1.0 1.8 — ms
ON Threshold Voltage Vth(on) Applied between UP
, VP
, WP-VNC, 2.1 2.3 2.6 Volts
OFF Threshold Voltage Vth(off) UN, VN, WN-VNC 0.8 1.4 2.1 Volts
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Fin Rth(j-f)Q IGBT Part (Per 1/6 Module) — — 6.0 °C/Watt
Thermal Resistance Rth(j-f)D FWDi Part (Per 1/6 Module) — — 6.5 °C/Watt
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. Units
Supply Voltage VCC Applied between P-N Terminals 0 300 400 Volts
Control Supply Voltage VD Applied between VP1-VNC, VN1-VNC 13.5 15.0 16.5 Volts
VDB Applied between VUFB-VUFS, 13.0 15.0 18.5 Volts
VVFB-VVFS, VWFB-VWFS
Control Supply Variation ΔVD, ΔVDB -1 — 1 V/µs
PWM Input Frequency fPWM Tf ≤ 100°C, Tj ≤ 125°C — — 20 kHz
* Short-Circuit protection is functioning only at the lower arms. Please select the value of the external shunt resistor such that the SC trip level is less than 17A.
**Fault signal is asserted when the lower arm short circuit or control supply under-voltage protective functions operate. The fault output pulse-width tFO depends on the capacitance value
of CFO according to the following approximate equation: CFO = (12.2 x 10-6) x tFO {F} .
5
PS21562-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
100
100
10-1
101
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
Tj = 25°C
Tj = 125°C
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY TIME, trr, (ns)
103
100
102
101
101
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(on), (mJ/PULSE)
100
100
10-1
10-2
101
SWITCHING LOSS (ON) VS.
COLLECTOR CURRENT (TYPICAL)
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING LOSS, ESW(off), (mJ/PULSE)
100
100
10-1
10-2
101
SWITCHING LOSS (OFF) VS.
COLLECTOR CURRENT (TYPICAL)
Tj = 25°C
Tj = 125°C
VCC = 300V
VD = VDB = 15V
VIN = 0V ↔ 5V
REVERSE RECOVERY CHARACTERISTICS
(TYPICAL)
EMITTER CURRENT, IE, (AMPERES)
EMITTER-COLLECTOR VOLTAGE, VEC, (VOLTS)
FREE-WHEEL DIODE
FORWARD CHARACTERISTICS
(TYPICAL)
0 8 10642
2.5
2.0
1.5
1.0
0.5
0
VIN = 0V
Tj = 25°C
Tj = 125°C
COLLECTOR CURRENT, IC, (AMPERES)
COLLECTOR-EMITTER
SATURATION VOLTAGE, VCE(sat), (VOLTS)
COLLECTOR-EMITTER
SATURATION VOLTAGE CHARACTERISTICS
(TYPICAL)
0 8 10
VD = VDB = 15V
VIN = 5V
Tj = 25°C
Tj = 125°C
642
2.5
2.0
1.5
1.0
0.5
0
Recommended Conditions for Use
Characteristic Symbol Condition Min. Typ. Max. Units
Allowable rms Current* IO VCC = 300V, VD = 15V, fC = 5kHz, — — 4.6 Arms
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
VCC = 300V, VD = 15V, fC = 15kHz, — — 3.2 Arms
PF = 0.8, Sinusoidal, Tj ≤ 125°C, Tf ≤ 100°C
Minimum Input PWIN(on)** 0.3 — — µs
Pulse Width PWIN(off)***
Below Rated Current 200 ≤ VCC ≤ 350V, 13.5 ≤ VD ≤ 16.5V, 0.5 — — µs
Between Rated Current 13.0 ≤ VDB ≤ 18.5V, -20°C ≤ Tf ≤ 100°C, 0.5 — — µs
& 1.7 Times of rated Current N-line Wiring Inductance Less Than 10nH
VNC Variation VNC Between VNC-N (Including Surge) -5.0 — 5.0 Volts
Arm Shoot-through tDEAD For Each Input Signal, Tf < 100°C 1.5 — — µs
Blocking Time
* The allowable rms current value depends on the actual application conditions.
**If input signal ON pulse is less than PWIN(on), the device may not respond.
***The IPM may fail to respond to an ON pulse if the preceeding OFF pulse is less than PWIN(off).
PS21562-P
Intellimod™ Module
Dual-In-Line Intelligent Power Module
5 Amperes/600 Volts
6
Powerex, Inc., 200 E. Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
+C2
C1C7C6+
AC LINE
D1
R1
R2
C2
C5
C5
C5
UP
VUFB
VUFS
VP1
+C2
C1
D1
R1
R2
C2VP
VVFB
VVFS
VP1
+
+
C2
C1
D1
R1
R2
C2WP
VNO
UN
VN
WN
FO
VWFB
VWFS
VP1
VN1
VNC
CIN
CFO
+15V
C2
C4
C5
C5
C5
R2
R3
R2
R2
C3
+3.3 to +5V
CSF
RSF
This symbol indicates
connection to ground plane.
+VCC LVIC
FAULT
LOGIC
INPUT SIGNAL
CONDITIONING
UV
PROT.
OVER CURRENT
PROTECTION
GATE DRIVE
UV PROT.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT
.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
GATE DRIVE
UV PROT
.
LEVEL SHIFT
INPUT
CONDITION
HVIC
+VCC
P
U
V
W
NRSHUNT
MOTOR
CONTROLLER
Component Selection:
Dsgn. Typ. Value Description
D11A, 600V Boot strap supply diode – Ultra fast recovery
C110-100uF, 50V Boot strap supply reservoir – Electrolytic, long life, low Impedance, 105°C (Note 5)
C20.22-2.0uF, 50V Local decoupling/High frequency noise filters – Multilayer ceramic (Note 8)
C310-100uF, 50V Control power supply filter – Electrolytic, long life, low Impedance, 105°C
C422nF, 50V Fault lock-out timing capacitor – Multilayer ceramic (Note 4)
C5100pF, 50V Optional Input signal noise filter – Multilayer ceramic (Note 1)
C6200-2000uF, 450V Main DC bus filter capacitor – Electrolytic, long life, high ripple current, 105°C
C70.1-0.22uF, 450V Surge voltage suppression capacitor – Polyester/Polypropylene film (Note 9)
CSF 1000pF, 50V Short circuit detection filter capacitor – Multilayer Ceramic (Note 6, Note 7)
RSF 1.8k ohm Short circuit detection filter resistor (Note 6, Note 7)
RSHUNT 5-100 mohm Current sensing resistor - Non-inductive, temperature stable, tight tolerance (Note 10)
R110 ohm Boot strap supply inrush limiting resistor (Note 5)
R2330 ohm Optional control input pull-up resistor (Note 1, Note 2)
R310k ohm Fault output signal pull-up resistor (Note 3)
Notes:
1) To prevent input signal oscillations minimize wiring length to controller (∼2cm). Additional RC filtering (C5 etc.) may be required.
If filtering is added be careful to maintain proper dead time and voltage levels. See application notes for details.
2) Internal HVIC provides high voltage level shifting allowing direct connection of all six driving signals to the controller.
3) FO output is an open collector type. Pull-up resistor (R3) should be adjusted to current sink capability of the module.
4) C4 sets the fault output duration and lock-out time. C4 ≈ 12.2E-6 x tFO, 22nF gives ∼1.8ms
5) Boot strap supply component values must be adjusted depending on the PWM frequency and technique.
6) Wiring length associated with RSHUNT, RSF, CSF must be minimized to avoid improper operation of the SC function.
7) RSF, CSF set short circuit protection trip time. Recommend time constant is 1.5us-2.0us. See application notes.
8) Local decoupling/high frequency filter capacitors must be connected as close as possible to the modules pins.
9) The length of the DC link wiring between C6, C7, the DIP’s P terminal and the shunt must be minimized to prevent excessive transient voltages.
In particular C7 should be mounted as close to the DIP as possible.
10) Use high quality, tight tolorance current sensing resistor. Connect resistor as close as possible to the DIP’s N terminal.
Be careful to check for proper power rating. See application notes for calculation of resistance value.
GATE DRIVE
Mini DIP-IPM Application Circuit (Shown Pins Up)
