PM25RSK120 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts B D J AA TYP TYP Z K 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 V R"Y" TYP (4 PLACES) A E F G 1 VUPC 2 UFO 3 UP 4 VUP1 5 VVPC 6 VFO 7 VP 8 VVP1 9 VWPC 10 WFO 11 WP 12 VWP1 13 VNC L U H W X TYP 20 21 22 23 24 14 VN1 15 BM 16 UN 17 VN 18 WN 19 FO 20 P 21 BR 22 N 23 U 24 V 25 W 25 N "T" (4 TYP) TYP M P R C Q S WP Fo BR 19 15 V NC WN 13 18 V N1 VN UN 17 16 14 V WPC 9 V W FO 11 V WP1 V 10 12 V P V VPC 5 7 UP VP1 V FO 6 8 UPC 1 V U FO 3 2 UP1 4 Description: Powerex IntellimodTM Intelligent Power Modules are isolated base modules designed for power switching applications operating at frequencies to 20kHz. Built-in control circuits provide optimum gate drive and protection for the IGBT and free-wheel diode power devices. Rfo GND I N GND I N F O V CC F O V CC GND I N GND I N F O V CC GND I N F O V CC GND I N F O V CC GND I N F O V CC Features: Complete Output Power Circuit F O V CC TEMP GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT GND SI OUT TH Gate Drive Circuit N B W V U P Outline Drawing and Circuit Diagram Dimensions Inches Millimeters Dimensions Inches Millimeters A 2.760.04 B 3.960.04 70.01.0 P 2.660.03 67.50.8 100.51.0 Q 0.49 12.4 C 0.710.04 D 3.480.02 18.01.0 R 0.17 Rad. 4.4 Rad. 88.50.5 S 0.35 8.9 E 2.300.02 F 2.230.03 58.50.5 T 0.18 Dia. Dia. 4.5 56.750.8 U 0.02 0.4 G 1.61 41.0 V 0.02 0.6 H 1.30 33.0 W 0.080.004 2.00.1 J 2.700.03 68.580.8 X 0.02 0.5 K 0.40 10.16 Y 0.20 5.0 L 0.100.01 2.540.25 Z 0.04 M 0.41 10.5 AA 0.390.03 N 0.530.01 13.50.3 1.02 Protection Logic - Short Circuit - Over Current - Over Temperature - Under Voltage Applications: Inverters UPS Motion/Servo Control Power Supplies Ordering Information: Example: Select the complete part number from the table below -i.e. PM25RSK120 is a 1200V, 25 Ampere IntellimodTM Intelligent Power Module. Type Current Rating Amperes VCES Volts (x 10) PM 25 120 9.960.8 601 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSK120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Absolute Maximum Ratings, Tj = 25 C unless otherwise specified Characteristics Symbol PM25RSK120 Units Junction Temperature Tj -20 to 150 C Storage Temperature Tstg -40 to 125 C Case Operating Temperature TC -20 to 100 C Mounting Torque M4 Mounting Screws - 13 in-lb Module Weight (Typical) - 130 Grams Supply Voltage Protected by OC and SC (VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125C) 800 Volts VRMS 2500 Volts VD 20 Volts Input Voltage Applied between (UP, VP, WP, UN, VN, WN, Br) VCIN 20 Volts Fault Output Supply Voltage (Applied between FO and VNC) VFO 20 Volts Fault Output Current IFO 20 mA VCES 1200 Volts IC 25 Amperes Isolation Voltage, AC 1 Minute, 60Hz Sinusoidal VCC(prot.) Control Sector Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC) IGBT Inverter Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, ICP 50 Amperes Supply Voltage (Applied between P-N) VCC 900 Volts VCC (surge) 1000 Volts PC 100 Watts VCES 1200 Volts IC 10 Amperes Supply Voltage, Surge (Applied between P-N) Collector Dissipation Brake Sector Collector-Emitter Voltage (VD = 15V, VCIN = 15V) Collector Current, Peak Collector Current, ICP 20 Amperes Supply Voltage (Applied between P-N) VCC 900 Volts VCC (surge) 1000 Volts PC 43 Watts IF 10 Amperes VR(DC) 1200 Volts Supply Voltage, Surge (Applied between P-N) Collector Dissipation Diode Forward Current Diode DC Reverse Voltage 602 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSK120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25 C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units OC -20C Tj 125C 32 58 - Amperes 15 30 - Amperes - 81 - Amperes - 41 - Amperes Control Sector Over Current Trip Level Inverter Part Over Current Trip Level Brake Part Short Circuit Trip Level Inverter Part SC -20C Tj 125C Short Circuit Trip Level Brake Part Over Current Delay Time Over Temperature Protection Supply Circuit Under Voltage Protection toff(OC) VD = 15V - 10 - S OT Trip Level 100 110 120 C OTR Reset Level - 90 - C UV Trip Level 11.5 12.0 12.5 Volts UVR Reset Level - 12.5 - Volts Supply Voltage VD Applied between VUP1-VUPC, 13.5 15.0 16.5 Volts Circuit Current ID - 44 60 mA VVP1-VVPC, VWP1-VWPC, VN1-VNC VD = 15V, VCIN = 15V, VN1-VNC VD = 15V, VCIN = 15V, VXP1-VXPC - 13 18 mA Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 1.7 2.0 2.3 Volts PWM Input Frequency fPWM 3-O Sinusoidal 5 15 20 kHz Fault Output Current IFO(H) VD = 15V, VFO = 15V - - 0.01 mA IFO(L) VD = 15V, VFO = 15V - 10 15 mA tFO VD = 15V 1.0 1.8 - mS Minimum Fault Output Pulse Width 603 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSK120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Electrical and Mechanical Characteristics, Tj = 25C unless otherwise specified Characteristics Symbol Test Conditions Min. Typ. Max. Units Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25C - - 1 mA VCE = VCES, VD = 15V, Tj = 125C - - 10 mA Diode Forward Voltage VFM -IC = 25A, VD = 15V, VCIN = 15V - 2.5 3.5 Volts VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, Tj = 25C - 2.5 3.5 Volts VD = 15V, VCIN = 0V, IC = 25A, - 2.2 3.2 Volts 0.5 1.0 2.5 S IGBT Inverter Sector Collector-Emitter Saturation Voltage Tj = 125C Inductive Load Switching Times ton trr VD = 15V, VCIN = 0 ~ 15V, - 0.15 0.3 S tC(on) VCC = 600V, IC = 25A, - 0.4 1.0 S toff Tj = 125C, Inductive Load - 2.0 3.0 S - 0.7 1.2 S VD = 15V, VCIN = 0V, IC = 10A, Tj = 25C - 2.8 3.8 Volts VD = 15V, VCIN = 0V, IC = 10A, - 2.5 3.5 Volts tC(off) Brake Sector Collector-Emitter Saturation Voltage VCE(sat) Tj = 125C Diode Forward Voltage VFM -IC = 15A, VD = 15V, VCIN = 15V - 2.5 3.5 Volts Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25C - - 1 mA VCE = VCES, VD = 15V, Tj = 125C - - 10 mA Condition Min. Typ. Max. Units Thermal Characteristics Characteristic Junction to Case Thermal Resistance Contact Thermal Resistance Symbol Rth(j-c)Q Each Inverter IGBT - - 1.25 C/Watt Rth(j-c)D Each Inverter FWDi - - 3.0 C/Watt Rth(j-c)Q Each Brake IGBT - - 2.9 C/Watt Rth(j-c)D Each Brake FWDi - - 5.4 C/Watt Case to Fin Per Module, - - 0.038 C/Watt Rth(c-f) Thermal Grease Applied Recommended Conditions for Use Characteristic Supply Voltage Symbol Condition Value Units VCC Applied across P-N Terminals 0 ~ 800 Volts VD Applied between VUP1-VUPC, 15 1.5 Volts VN1-VNC, VVP1-VVPC, VWP1-VWPC 604 Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br 4.0 ~ VD Volts PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz Minimum Dead Time tDEAD 2.5 S Input Signal Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSK120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Inverter Sector 30 1 2 1 IC = 15A VCIN = 0V Tj = 25oC Tj = 125oC 0 0 0 10 20 30 Tj = 25oC VCIN = 0V VD = 17V 15 13 20 10 0 0 12 14 16 18 0 20 1 2 3 COLLECTOR CURRENT, IC, (AMPERES) SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) SWITCHING TIME VS. COLLECTOR CURRENT (TYPICAL) REVERSE RECOVERY CURRENT VS. COLLECTOR CURRENT (TYPICAL) 101 101 toff 100 ton 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) 101 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC REVERSE RECOVERY TIME, trr, (AMPERES) SWITCHING TIMES, tc(on), tc(off), (s) VCC = 600V VD = 15V Tj = 25oC Tj = 125oC 100 tc(off) tc(on) 10-1 100 102 VCC = 600V VD = 15V Tj = 25oC Tj = 125oC Irr 101 100 10-1 100 trr 10-2 101 COLLECTOR CURRENT, IC, (AMPERES) 102 REVERSE RECOVERY CURRENT, Irr, (AMPERES) 2 COLLECTOR CURRENT, IC, (AMPERES) 3 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 SWITCHING TIMES, ton, toff, (s) OUTPUT CHARACTERISTICS (TYPICAL) COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 10-1 100 101 102 COLLECTOR CURRENT, IC, (AMPERES) DIODE FORWARD CHARACTERISTICS (TYPICAL) DIODE FORWARD CURRENT, -IC, (AMPERES) 102 VD = 15V Tj = 25oC Tj = 125oC 101 100 0.4 0.8 1.2 1.6 2.0 2.4 2.8 DIODE FORWARD VOLTAGE, VEC, (VOLTS) 605 Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272 PM25RSK120 IntellimodTM Module Three Phase + Brake IGBT Inverter Output 25 Amperes/1200 Volts Inverter Sector TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 1.25oC/W 10-3 10-3 10-2 10-1 100 101 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 3.0oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101 TIME, (s) Brake Sector COLLECTOR-EMITTER SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) SATURATION VOLTAGE CHARACTERISTICS (TYPICAL) 15 2 1 VD = 15V VCIN = 0V Tj = 25oC Tj = 125oC 3 2 1 IC = 10A VCIN = 0V Tj = 25oC 0 0 5 10 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) DIODE FORWARD CURRENT, -IC, (AMPERES) 102 VD = 15V Tj = 25oC Tj = 125oC 101 100 0.8 1.2 1.6 2.0 DIODE FORWARD VOLTAGE, VEC, (VOLTS) VD = 17V 2.4 15 13 5 12 14 16 18 20 0 1 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)Q = 2.9oC/W 10-2 10-1 TIME, (s) 100 3 4 TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (FWDi) 101 10-3 10-3 2 COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS) TRANSIENT THERMAL IMPEDANCE CHARACTERISTICS (IGBT) FREE-WHEEL DIODE FORWARD CHARACTERISTICS (TYPICAL) 0.4 10 SUPPLY VOLTAGE, VD, (VOLTS) COLLECTOR CURRENT, IC, (AMPERES) 0 Tj = 25oC VCIN = 0V 0 0 101 TRANSIENT IMPEDANCE, Zth(j-c), (NORMALIZED VALUE) 0 606 COLLECTOR CURRENT, IC, (AMPERES) 4 COLLECTOR-EMITTER SATURATION VOLTAGE VCE(sat), (VOLTS) SATURATION VOLTAGE VCE(sat), (VOLTS) 3 OUTPUT CHARACTERISTICS (TYPICAL) 101 100 10-1 10-2 SINGLE PULSE STANDARD VALUE = Rth(j-c)D = 5.4oC/W 10-3 10-3 10-2 10-1 TIME, (s) 100 101