Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase + Brake
IGBT Inver ter Output
25 Amperes/1200 Volts
PM25RSK120
601
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Servo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM25RSK120 is a 1200V,
25 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 25 120
Dimensions Inches Millimeters
A 2.76±0.04 70.0±1.0
B 3.96±0.04 100.5±1.0
C 0.71±0.04 18.0±1.0
D 3.48±0.02 88.5±0.5
E 2.30±0.02 58.5±0.5
F 2.23±0.03 56.75±0.8
G 1.61 41.0
H 1.30 33.0
J 2.70±0.03 68.58±0.8
K 0.40 10.16
L 0.10±0.01 2.54±0.25
M 0.41 10.5
N 0.53±0.01 13.5±0.3
Dimensions Inches Millimeters
P 2.66±0.03 67.5±0.8
Q 0.49 12.4
R 0.17 Rad. 4.4 Rad.
S 0.35 8.9
T 0.18 Dia. Dia. 4.5
U 0.02 0.4
V 0.02 0.6
W 0.08±0.004 2.0±0.1
X 0.02 0.5
Y 0.20 5.0
Z 0.04 1.02
AA 0.39±0.03 9.96±0.8
214365789 1210 11 13 1614 15 17 18 19
20 21 22 23 24 25
"T" (4 TYP)
TYP
M P
N
CQ
R
S
TYP
TYP
TYP
TYP
(4 PLACES)
A E
Z
F G H
B
D
JAA
L
X
W
V
U
K
R"Y"
GND F
I
TEMP
GND
V
S OUT
NCC
O
IOUTGND ISSGND IOUT IGND S OUT OUTGND SIGND S OUTI
TH
o V WPC V VPC V UPC
FO
WFO
VFO
U
WP V WP1 UP
NW V
Rfo
F
GND F
INV
OCC GND F
INV
OCC GND NIOFVCC GND NIOFVCC GND INFOCC
V
19 15 13 18 14 17 16
B
UP
SIGND OUT
GND INFOCCV
UP1
V
911 10 12 57681324
V
VPVP1
R
BV
NC WNVN1 VNUN
19 FO
11 WP
9 VWPC
25 W
16 UN
15 BM
17 VN
18 WN
24 V
23 U
22 N
21 BR
1 VUPC
7 VP
8 VVP1 20 P
2 UFO
3 UP
4 VUP1
5 VVPC
6 VFO
10 WFO
12 VWP1
13 VNC
14 VN1
Outline Drawing and Circuit Diagram
PM25RSK120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
602
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25 °C unless otherwise specified
Characteristics Symbol PM25RSK120 Units
Junction Temperature Tj–20 to 150 °C
Storage Temperature Tstg –40 to 125 °C
Case Operating Temperature TC–20 to 100 °C
Mounting Torque M4 Mounting Screws – 13 in-lb
Module Weight (Typical) – 130 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 ~ 16.5V, Inverter Part, Tj = 125°C) VCC(prot.) 800 Volts
Isolation Voltage, AC 1 Minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, VP, WP, U N, VN, WN, Br)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VNC)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ±IC25 Amperes
Peak Collector Current, ±ICP 50 Amperes
Supply Voltage (Applied between P-N) VCC 900 Volts
Supply Voltage, Surge (Applied between P-N) VCC (surge) 1000 Volts
Collector Dissipation PC100 Watts
Brake Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 1200 Volts
Collector Current, ±IC10 Amperes
Peak Collector Current, ±ICP 20 Amperes
Supply Voltage (Applied between P-N) VCC 900 Volts
Supply Voltage, Surge (Applied between P-N) VCC (surge) 1000 Volts
Collector Dissipation PC43 Watts
Diode Forward Current IF10 Amperes
Diode DC Reverse Voltage VR(DC) 1200 Volts
603
PM25RSK120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25 °C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ Tj ≤ 125°C 32 58 – Amperes
Over Current Trip Level Brake Part 15 30 – Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ Tj ≤ 125°C – 81 – Amperes
Short Circuit Trip Level Brake Part – 41 – Amperes
Over Current Delay Time toff(OC) VD = 15V – 10 – µS
Ov er Temperature Protection O T Trip Lev el 100 110 120 °C
OTRReset Level – 90 – °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level – 12.5 – Volts
Supply V oltage VDApplied between VUP1-VUPC, 13.5 15.0 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC –4460mA
VD = 15V, VCIN = 15V, VXP1-VXPC –1318mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-Ă˜ Sinusoidal 5 15 20 kHz
Fault Output Current IFO(H) VD = 15V, VFO = 15V – – 0.01 mA
IFO(L) VD = 15V, VFO = 15V – 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 – mS
PM25RSK120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
604
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C––1mA
VCE = VCES, VD = 15V, Tj = 125°C– – 10 mA
Diode Forward Voltage VFM -IC = 25A, VD = 15V, VCIN = 15V – 2.5 3.5 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 25A, Tj = 25°C – 2.5 3.5 Volts
VD = 15V, VCIN = 0V, IC = 25A, – 2.2 3.2 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.5 1.0 2.5 µS
trr VD = 15V, V CIN = 0 ~ 15V, – 0.15 0.3 µS
tC(on) VCC = 600V, IC = 25A, – 0.4 1.0 µS
toff Tj = 125°C, Inductive Load – 2.0 3.0 µS
tC(off) – 0.7 1.2 µS
Brake Sector
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 10A, Tj = 25°C – 2.8 3.8 Volts
VD = 15V, VCIN = 0V, IC = 10A, – 2.5 3.5 Volts
Tj = 125°C
Diode Forward Voltage VFM -IC = 15A, VD = 15V, VCIN = 15V – 2.5 3.5 Volts
Collector-Emitter Cutoff Current ICES VCE = VCES, VD = 15V, Tj = 25°C––1mA
VCE = VCES, VD = 15V, Tj = 125°C– – 10 mA
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each Inverter IGBT – – 1.25 °C/Watt
Rth(j-c)D Each Inverter FWDi – – 3.0 °C/Watt
Rth(j-c)Q Each Brake IGBT – – 2.9 °C/Watt
Rth(j-c)D Each Brake FWDi – – 5.4 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, – – 0.038 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 800 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN, Br4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥2.5 µS
605
PM25RSK120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
10
0
10
1
10
2
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
ton
10
0
10
1
t
o
ff
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE VCE(sat), (VOLTS)
03010
0
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
20 0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VCE(sat), (VOLTS)
12 14 16 18 20
3
0
I
C
= 15A
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
0123
10
30
0
20
15
Tj = 25oC
VCIN = 0V VD = 17V
13
0.4 2.8
10
0
DIODE FORWARD VOLTAGE, VEC, (VOLTS)
DIODE FORWARD CURRENT, -IC, (AMPERES)
DIODE FORWARD
CHARACTERISTICS (TYPICAL)
10
1
10
2
0.8 1.6 2.4
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
1.2 2.0
10
1
10
2
10
-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
10
0
VCC = 600V
VD = 15V
Tj = 25oC
Tj = 125oC
t
c(
on)
t
c(o
ff)
10
1
10
2
10
-2
COLLECTOR CURRENT, IC, (AMPERES)
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10
0
10
1
REVERSE RECOVERY TIME, trr, (AMPERES)
10
-1
10
1
10
2
10
0
V
CC
= 600V
V
D
= 15V
T
j
= 25
o
C
T
j
= 125
o
C
t
rr
I
rr
10
-1
10
0
Inverter Sector
PM25RSK120
Intellimodâ„¢ Module
Three Phase + Brake IGBT Inverter Output
25 Amperes/1200 Volts
606
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Inverter Sector
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)D = 3.0oC/W
10
-2
10
-3
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = Rth(j-c)Q = 1.25oC/W
10
-2
10
-3
Brake Sector
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, V
CE
, (VOLTS)
COLLECTOR CURRENT, I
C
, (AMPERES)
012 4
5
15
0
10
T
j
= 25
o
C
V
CIN
= 0V
3
15
13
V
D
= 17V
0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VCE(sat), (VOLTS)
12 14 16 18 20
4
0
I
C
= 10A
V
CIN
= 0V
T
j
= 25
o
C
3
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE VCE(sat), (VOLTS)
0105
0
V
D
= 15V
V
CIN
= 0V
T
j
= 25
o
C
T
j
= 125
o
C
TIME, (s)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 5.4
o
C/W
10
-2
10
-3
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
0 2.4
10
0
DIODE FORWARD VOLTAGE, V
EC
, (VOLTS)
DIODE FORWARD CURRENT, -I
C
, (AMPERES)
FREE-WHEEL DIODE FORWARD
CHARACTERISTICS (TYPICAL)
10
1
10
2
0.4 1.2 2.0
T
j
= 25
o
C
T
j
= 125
o
C
V
D
= 15V
0.8 1.6
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 2.9
o
C/W
10
-2
10
-3
