222209636222 - Vishay Intertechnology, Inc.

096 PLL-4TSI

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Revision: 15-Aug-11 1Document Number: 28392

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Aluminum Capacitors

Power Long Life 4-Terminal Snap-In

Fig. 1

FEATURES

• Polarized aluminum electrolytic capacitors,

non-solid electrolyte

• Large types, minimized dimensions, cylindrical

aluminum case, insulated with a blue sleeve

• Pressure relief on the side of the aluminum case

• Very long useful life: 5000 h at 85 °C

• Temperature range up to 85 °C

• Keyed polarity

• Low ESR, high ripple current capability

• Compliant to RoHS Directive 2002/95/EC

APPLICATIONS

• Telecommunication and industrial systems

• Smoothing and filtering applications

• Switched mode power supplies

• Renewable energy power converters

• Energy storage in pulse systems

• For excellent mounting stability

MARKING

The capacitors are marked (where possible) with the

following information:

• Rated capacitance (in μF)

• Tolerance code on rated capacitance, code letter in

accordance with IEC 60062 (M for ± 20 %)

• Rated voltage (in V)

• Date code (YYMM)

• Name of manufacturer

• Code for factory of origin

• “-” sign to identify the negative terminal, visible from the

top and side of the capacitor

• Code number

• Climatic category in accordance with IEC 60068

QUICK REFERENCE DATA

DESCRIPTION VALUE

Nominal case size

(D x L in mm) 35 x 50

to 45 x 100

Rated capacitance range CR390 μF to 2700 μF

Tolerance on CR ± 20 %

Rated voltage range, UR350 V to 500 V

Category temperature range - 40 °C to + 85 °C

Endurance test at 85 °C 2000 h

Useful life at 85 °C 5000 h

Useful life at 40 °C,

1.4 x IR applied 200 000 h

Shelf life at 0 V, 85 °C 1000 h

Based on sectional

specification IEC 60384-4/EN130300

Climatic category IEC 60068 40/085/56

096

longer life

095

SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES (Ø D x L in mm)

(μF)

UR (V)

350 385 400 420 450 500

390 - - - - - 35 x 60

470 - - - - - 35 x 70

560 - - - - 35 x 60 35 x 70

40 x 60

680 - 35 x 50

40 x 50 35 x 60

40 x 50 35 x 70

40 x 50 35 x 80

40 x 70

820 35 x 50

40 x 40 35 x 60

40 x 50 35 x 60

40 x 50 35 x 70

40 x 60 35 x 80

40 x 60 35 x 100

40 x 80

1000 35 x 60

40 x 50 35 x 70

40 x 60

35 x 70

40 x 60

45 x 50

35 x 80

40 x 60

35 x 100

40 x 70

45 x 60

40 x 100

45 x 70

1200 35 x 70

40 x 60 35 x 80

40 x 70

35 x 80

40 x 70

45 x 60 40 x 70 40 x 80

45 x 70 45 x 100

1500 35 x 80

40 x 70

45 x 60

40 x 80

45 x 60

35 x 100

40 x 80

45 x 70

40 x 100

45 x 70 40 x 100

45 x 80 45 x 100

1800 40 x 80

45 x 60 40 x 100

45 x 70 40 x 100

45 x 80 40 x 100

45 x 80 45 x 100 -

2200 40 x 100

45 x 70 40 x 100 45 x 100 45 x 100 - -

2700 45 x 100 45 x 100 45 x 100 - - -

096 PLL-4TSI

www.vishay.com Vishay BCcomponents

Revision: 15-Aug-11 2Document Number: 28392

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DIMENSIONS in millimeters AND AVAILABLE FORMS

PRINTED WIRING

Fig. 2 - Printed wiring pin version

(Case Ø D = 35 mm)

Fig. 3 - Mounting hole diagram viewed from component side

(Case Ø D = 35 mm)

Fig. 4 - Printed wiring pin version

(Case Ø D = 40 mm)

Fig. 5 - Mounting hole diagram viewed from component side

(Case Ø D = 40 mm)

FOUR TERMINAL SNAP-IN

Fig. 6 - 4-Terminal snap-in Fig. 7 - Mounting hole diagram

Pin numbers 2, 3 and 4 (if present) should be free from the electrical circuit or connected to the minus terminal.

CCA976-1

Ø D

+ 1 max.

L +

5 max.

4.9

± 0.2

1.3

(4 x)

7.5 ± 0.1

2.5



15 ± 0.1

17.5 ± 0.1

Ø D

+ 1 max.

L + 5 max.

5.1 ± 0.1

20 ± 0.1

1.3 (5 x)

10 ± 0.1

17.5 ± 0.1

2.5

20 ± 0.1

22.5

Ø D

Bottom view

Lmax. 6.3 ± 1

60° 60°

dummy dummy

2 ± 0.1

(4 x)

22.5 ± 0.1

60°

Dummy terminals (A and C) must be free from the electrical circuit

096 PLL-4TSI

www.vishay.com Vishay BCcomponents

Revision: 15-Aug-11 3Document Number: 28392

For technical questions, contact: aluminumcaps2@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

Table 1

Note

• Unless otherwise specified, all electrical values in Table 2 apply

at Tamb = 20 °C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %

ORDERING EXAMPLE

Electrolytic capacitor 096 series

820 μF/385 V;

Printed wiring:

Ordering code: MAL2 096 18821 E3

Former 12NC: 2222 096 18821

4-terminal snap-in:

Ordering code: MAL2 096 68821 E3

Former 12NC: 2222 096 68821

Table 2

DIMENSIONS in millimeters, MASS AND PACKAGING QUANTITIES

NOMINAL

CASE SIZE

Ø D x L

Ø DMAX. 4T-SI

Lmax.

L + 5

MASS

(g)

PACKAGING QUANTITIES

(units per box)

CARDBOARD BOX

DIMENSIONS

L x W x H

35 x 50 36 52 55 72 50 390 x 198 x 60

35 x 60 36 62 65 91 50 390 x 198 x 70

35 x 70 36 72 75 103 50 377 x 375 x 97

35 x 80 36 82 85 115 50 377 x 375 x 107

35 x 100 36 102 105 151 50 377 x 375 x 127

40 x 40 41 42 45 70 50 440 x 223 x 60

40 x 50 41 52 55 94 50 440 x 223 x 70

40 x 60 41 62 65 118 25 230 x 230 x 80

40 x 70 41 72 75 134 25 230 x 230 x 90

40 x 80 41 82 85 150 25 230 x 230 x 100

40 x 100 41 102 105 176 25 230 x 230 x 120

45 x 40 46 42 - 88 36 TBD

45 x 50 46 52 - 119 36 377 x 375 x 77

45 x 60 46 62 - 150 36 377 x 375 x 87

45 x 70 46 72 - 170 36 377 x 375 x 97

45 x 80 46 82 - 190 36 377 x 375 x 107

45 x 100 46 102 - 250 36 377 x 375 x 127

ELECTRICAL DATA

SYMBOL DESCRIPTION

CRRated capacitance at 100 Hz

IRRated RMS ripple current at 100 Hz and 85 °C

IL5 Max. leakage current after 5 min at UR

ESR Max. equivalent series resistance at 100 Hz

Z Max. impedance at 10 kHz

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 Hz

(μF)

NOMINAL

CASE SIZE

Ø D x L

(mm)

100 Hz

85 °C

(A)

IL5

5min

(μA)

ESR

100 Hz

(m)

Zmax.

10 kHz

(m)

CATALOG NUMBER

MAL2096.......

4T-SI PW

350

820 35 x 50 4.0 578 126 82 15821E3 65821E3

820 40 x 40 3.8 578 134 90 25821E3 75821E3

1000 35 x 60 4.7 704 104 67 15102E3 65102E3

1000 40 x 50 4.8 704 108 72 25102E3 75102E3

1200 35 x 70 5.3 844 87 57 15122E3 65122E3

1200 40 x 60 5.4 844 90 59 25122E3 75122E3

1500 35 x 80 6.0 1054 71 47 15152E3 65152E3

1500 40 x 70 6.2 1054 73 49 25152E3 75152E3

1500 45 x 60 6.3 1054 76 52 35152E3 -

1800 40 x 80 6.9 1264 62 41 25182E3 75182E3

1800 45 x 60 6.6 1264 68 48 35182E3 -

2200 40 x 100 8.2 1544 51 34 25222E3 75222E3

2200 45 x 70 7.4 1544 57 41 35222E3 -

2700 45 x 100 9.2 1894 44 30 35272E3 -

096 PLL-4TSI

www.vishay.com Vishay BCcomponents

Revision: 15-Aug-11 4Document Number: 28392

For technical questions, contact: aluminumcaps2@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

385

680 35 x 50 3.7 528 140 88 18681E3 68681E3

680 40 x 50 4.2 528 140 87 28681E3 78681E3

820 35 x 60 4.4 635 116 73 18821E3 68821E3

820 40 x 50 4.5 635 120 76 28821E3 78821E3

1000 35 x 70 5.0 774 96 60 18102E3 68102E3

1000 40 x 60 5.1 774 99 63 28102E3 78102E3

1200 35 x 80 5.5 928 81 51 18122E3 68122E3

1200 40 x 70 5.7 928 83 53 28122E3 78122E3

1500 40 x 80 6.5 1159 68 43 28152E3 78152E3

1500 45 x 60 6.2 1159 74 50 38152E3 -

1800 40 x 100 7.7 1390 56 36 28182E3 78182E3

1800 45 x 70 7.0 1390 62 43 38182E3 -

2200 40 x 100 8.2 1698 49 32 28222E3 78222E3

2700 45 x 100 9.1 2083 43 29 38272E3 -

400

680 35 x 60 4.1 548 134 82 16681E3 66681E3

680 40 x 50 4.2 548 138 85 26681E3 76681E3

820 35 x 60 4.4 660 114 71 16821E3 66821E3

820 40 x 50 4.5 660 119 75 26821E3 76821E3

1000 35 x 70 5.0 804 94 59 16102E3 66102E3

1000 40 x 60 5.1 804 97 62 26102E3 76102E3

1000 45 x 50 5.1 804 103 67 36102E3 -

1200 35 x 80 5.5 964 80 50 16122E3 66122E3

1200 40 x 70 5.7 964 82 52 26122E3 76122E3

1200 45 x 60 5.9 964 85 55 36122E3 -

1500 35 x 100 7.1 1204 64 40 16152E3 66152E3

1500 40 x 80 6.5 1204 67 43 26152E3 76152E3

1500 45 x 70 6.6 1204 69 46 36152E3 -

1800 40 x 100 7.7 1444 56 35 26182E3 76182E3

1800 45 x 80 7.3 1444 59 39 36182E3 -

2200 45 x 100 8.6 1764 48 32 36222E3 -

2700 45 x 100 9.1 2164 42 29 36272E3 -

420

680 35 x 60 4.1 575 137 85 14681E3 64681E3

680 40 x 50 4.2 575 141 89 24681E3 74681E3

820 35 x 70 4.6 693 114 71 14821E3 64821E3

820 40 x 60 4.7 693 117 74 24821E3 74821E3

1000 35 x 80 5.1 844 95 59 14102E3 64102E3

1000 40 x 60 5.1 844 100 64 24102E3 74102E3

1200 40 x 70 5.7 1012 84 54 24122E3 74122E3

1500 40 x 100 7.2 1264 66 42 24152E3 74152E3

1500 45 x 70 6.6 1264 71 48 34152E3 -

1800 40 x 100 7.6 1516 57 37 24182E3 74182E3

1800 45 x 80 7.2 1516 60 40 34182E3 -

2200 45 x 100 8.5 1852 49 33 34222E3 -

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 Hz

(μF)

NOMINAL

CASE SIZE

Ø D x L

(mm)

100 Hz

85 °C

(A)

IL5

5min

(μA)

ESR

100 Hz

(m)

Zmax.

10 kHz

(m)

CATALOG NUMBER

MAL2096.......

4T-SI PW

096 PLL-4TSI

www.vishay.com Vishay BCcomponents

Revision: 15-Aug-11 5Document Number: 28392

For technical questions, contact: aluminumcaps2@vishay.com

THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000

450

560 35 x 60 3.8 508 155 94 17561E3 67561E3

680 35 x 70 4.2 616 129 78 17681E3 67681E3

680 40 x 50 4.2 616 136 85 27681E3 77681E3

820 35 x 80 4.8 742 108 66 17821E3 67821E3

820 40 x 60 4.7 742 112 70 27821E3 77821E3

1000 35 x 100 6.0 904 89 54 17102E3 67102E3

1000 40 x 70 5.3 904 93 58 27102E3 77102E3

1000 45 x 60 5.5 904 97 62 37102E3 -

1200 40 x 80 6.0 1084 78 49 27122E3 77122E3

1200 45 x 70 6.1 1084 81 52 37122E3 -

1500 40 x 100 7.2 1354 63 39 27152E3 77152E3

1500 45 x 80 6.8 1354 67 43 37152E3 -

1800 45 x 100 8.0 1624 55 35 37182E3 -

500

390 35 x 60 2.9 394 475 421 19391E3 69391E3

470 35 x 70 3.3 474 395 350 19471E3 69471E3

560 35 x 70 3.6 564 333 296 19561E3 69561E3

560 40 x 60 3.7 564 336 299 29561E3 79561E3

680 35 x 80 4.1 684 275 245 19681E3 69681E3

680 40 x 70 4.2 684 277 247 29681E3 79681E3

820 35 x 100 5.1 824 229 203 19821E3 69821E3

820 40 x 80 4.7 824 231 206 29821E3 79821E3

1000 40 x 100 5.6 1004 189 169 29102E3 79102E3

1000 45 x 70 5.3 1004 195 176 39102E3 -

1200 45 x 100 6.4 1204 160 144 39122E3 -

1500 45 x 100 7.0 1504 131 118 39152E3 -

ADDITIONAL ELECTRICAL DATA

PARAMETER CONDITIONS VALUE

Voltage

Surge voltage  350 V versions Us = 1.1 x UR

Reverse voltage Urev  1

Current

Leakage current After 1 min at URIL1  0.006 CR x UR + 4 μA

After 5 min at URIL5  0.002 CR x UR + 4 μA

Inductance

Equivalent series inductance (ESL) All case sizes Ca. 20 nH

ELECTRICAL DATA AND ORDERING INFORMATION

(V)

100 Hz

(μF)

NOMINAL

CASE SIZE

Ø D x L

(mm)

100 Hz

85 °C

(A)

IL5

5min

(μA)

ESR

100 Hz

(m)

Zmax.

10 kHz

(m)

CATALOG NUMBER

MAL2096.......

4T-SI PW

096 PLL-4TSI

www.vishay.com Vishay BCcomponents

Revision: 15-Aug-11 6Document Number: 28392

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THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT

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RIPPLE CURRENT AND USEFUL LIFE

Fig. 8 - Multiplier of useful life as a function of ambient temperature and ripple current load

Table 3

Table 4

MULTIPLIER OF RIPPLE CURRENT (IR) AS A FUNCTION OF FREQUENCY

FREQUENCY (Hz) IR MULTIPLIER

50 0.9

100 1.0

200 1.2

400 1.3

1000 1.4

10 000 1.5

TEST PROCEDURES AND REQUIREMENTS

TEST PROCEDURE

(quick reference) REQUIREMENTS

NAME OF TEST REFERENCE

Endurance

IEC 60384-4/

EN130300

subclause 4.13

Tamb = 85 °C; UR applied

2000 h

C/C: ± 10 %

ESR 1.3 x spec. limit

Z2 x spec. limit

IL5 spec. limit

Useful life CECC 30301

subclause 4.13

Tamb = 85 °C; UR and IR applied;

5000 h

C/C: ± 30 %

ESR 3 x spec. limit

Z3 x spec. limit

IL5 spec. limit

no short or open circuit,

no visible damage

total failure percentage:  3 %

Shelf life

IEC 60384-4/

EN130300

subclause 4.17

Tamb = 85 °C; no voltage applied;

1000 h

After test: UR to be applied for 30 min

24 h to 48 h before measurement

C/C: ± 10 %

ESR 1.2 x spec. limit

IL5 2 x spec. limit

2.6

2.4

2.2

2.0

1.8

1.6

1.4

1.2

1.0

0.8

0.5

0.0

40 50 60 70 80 90 100

(1)

4.0

6.0

2.0

1.5

3.0

1.0

lifetime multiplier

CCC205-05

Tamb (°C)

IA = Actual ripple current at 100 Hz

IR = Rated ripple current at 100 Hz and 85 °C

(1) Useful life at 85 °C and IR applied: 5000 h

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RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE.

Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively,

“Vishay”), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other

disclosure relating to any product.

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Statements regarding the suitability of products for certain types of applications are based on Vishay’s knowledge of typical

requirements that are often placed on Vishay products in generic applications. Such statements are not binding statements

about the suitability of products for a particular application. It is the customer’s responsibility to validate that a particular

product with the properties described in the product specification is suitable for use in a particular application. Parameters

provided in datasheets and/or specifications may vary in different applications and performance may vary over time. All

operating parameters, including typical parameters, must be validated for each customer application by the customer’s

technical experts. Product specifications do not expand or otherwise modify Vishay’s terms and conditions of purchase,

including but not limited to the warranty expressed therein.

Except as expressly indicated in writing, Vishay products are not designed for use in medical, life-saving, or life-sustaining

applications or for any other application in which the failure of the Vishay product could result in personal injury or death.

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Material Category Policy

Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as RoHS-Compliant fulfill the

definitions and restrictions defined under Directive 2011/65/EU of The European Parliament and of the Council

of June 8, 2011 on the restriction of the use of certain hazardous substances in electrical and electronic equipment

(EEE) - recast, unless otherwise specified as non-compliant.

Please note that some Vishay documentation may still make reference to RoHS Directive 2002/95/EC. We confirm that

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