Surface-mounting Relay G6J-Y Ultra-compact and Slim DPDT Relay Dimensions of 5.7 x 10.6 x 9 mm (W x L x H) represent a reduction of approximately 56% in mounting area compared with the OMRON G6S, for higher-density mounting. Dielectric strength of 1,500 VAC and an impulse withstand voltage of 2,500 V for 2 x 10 s (conforms to North American Telcordia specifications (formerly Bellcore)). Conforms to FCC Part 68 (i.e., impulse withstand voltage of 1,500 V for 10 x 160 s between coil and contacts and between contacts of the same polarity). Single-winding latching models to save energy. Conforms to UL60950 (File No. E41515)/CSA C22.2 No. 60950 (File No. LR31928). RoHS Compliant Refer to pages 16 to 17 for details. Ordering Information Classification DPDT Single-side stable Plastic sealed PCB terminal G6J-2P-Y Surface mount terminal Short G6J-2FS-Y Long Note: Single-winding latching G6JU-2P-Y G6JU-2FS-Y G6J-2FL-Y G6JU-2FL-Y 1. When ordering, add the rated coil voltage to the model number. Example: G6J-2P-Y 12 VDC Rated coil voltage 2. When ordering tape packing, add "-TR" to the model number. Example: G6J-2P-Y-TR 12 VDC Tape packing Be sure since "-TR" is not part of the relay model number, it is not marked on the relay case. Model Number Legend: G6J@-@@-@ 1 2 3 4 1. Relay function 3. Terminal shape None: Single-side stable relay P: PCB terminals U: FS: Surface-mounting terminals, short FL: Surface-mounting terminals, long Single-winding latching relay 2. Contact form 2: DPDT 4. Special function Y: Improved product for soldering heat resistance Application Examples Telephones, communications equipment, measurement devices, office automation machines, and audio-visual products. 81 G6J-Y G6J-Y Specifications Standard Specifications Contact mechanism: Crossbar twin Ag (Au-alloy contact) Enclosure rating: Plastic-sealed Coil Ratings Single-side Stable Relays (G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y) Rated voltage 3 VDC 4.5 VDC 5 VDC 12 VDC 24 VDC Rated current 48.0 mA 32.6 mA 28.9 mA 12.3 mA 9.2 mA Coil resistance 62.5 137.9 173.1 976.8 2,600.5 Must operate voltage 75% max. of rated voltage Must release voltage 10% min. of rated voltage Max. voltage 150% of rated voltage Power consumption Approx. 140 mW Note: Approx. 230 mW 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. Single-winding Latching Relays (G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y) Rated voltage 3 VDC 4.5 VDC 5 VDC Rated current 33.7 mA 22.0 mA 20.4 mA 9.0 mA Coil resistance 89.0 204.3 245.5 1,329.2 Must set voltage 75% max. of rated voltage Must reset voltage 75% max. of rated voltage Max. voltage 150% of rated voltage Power consumption Approx. 100 mW Note: 12 VDC 1. The rated current and coil resistance are measured at a coil temperature of 23C with a tolerance of 10%. 2. The operating characteristics are measured at a coil temperature of 23C. 3. The maximum voltage is the highest voltage that can be imposed on the Relay coil instantaneously. Contact Ratings Load Resistive load Rated load 0.3 A at 125 VAC, 1 A at 30 VDC Rated carry current 1A Max. switching voltage 125 VAC, 110 VDC Max. switching current 1A 82 G6J-Y G6J-Y Characteristics Item Single-side Stable Relays Single-winding Latching Relays G6J-2P-Y, G6J-2FS-Y, G6J-2FL-Y G6JU-2P-Y, G6JU-2FS-Y, G6JU-2FL-Y Contact resistance (See note 1.) 100 m max. Operating (set) time (See note 2.) 3 ms max. (approx. 1.6 ms) Release (reset) time (See note 2.) 3 ms max. (approx. 1.0 ms) 3 ms max. (approx. 0.9 ms) Minimum set/reset signal width --- 10 ms Insulation resistance (See note 3.) 1,000 M min. (at 500 VDC) Dielectric strength Contacts of different polarity 1,000 VAC, 50/60 Hz for 1 min Contacts of same polarity 750 VAC, 50/60 Hz for 1 min Impulse withstand voltage Coil and contacts 1,500 VAC, 50/60 Hz for 1 min Coil and contacts 2,500 VAC, 2 x 10 s Contacts of different polarity 1,500 VAC, 10 x 160 s Contacts of same polarity Vibration resistance Destruction: 10-55-10 Hz 2.5-mm single amplitude (5-mm double amplitude) Malfunction: 10-55-10 Hz 1.65-mm single amplitude (3.3-mm double amplitude) Shock resistance Destruction: 1,000 m/s2 (approx. 100G) Malfunction: 750 m/s2 (approx. 75G) Life expectancy Mechanical: 50,000,000 operations min. (at 36,000 operations/hour) Electrical: 100,000 operations min. (with a rated load at 1,800 operations/hour) Failure rate (P level) (See note 4.) 10 A at 10 mVDC Ambient temperature -40 to 85C (with no icing or condensation) Ambient humidity 5% to 85% Weight Approx. 1.0 g Note: The above values are initial values. Note: 1. The contact resistance was measured with 10 mA at 1 VDC with a fall-of-potential method. 2. Values in parentheses are actual values. 3. The insulation resistance was measured with a 500-VDC Megger Tester applied to the same parts as those for checking the dielectric strength. 4. This value was measured at a switching frequency of 120 operations/min and the criterion of contact resistance is 50 . This value may vary depending on the operating frequency, operating conditions, expected reliability level of the relay, etc. Always double-check relay suitability under actual load conditions. 83 G6J-Y G6J-Y 10 7 5 3 Ambient Temperature vs. Maximum Voltage Ambient Temperature vs. Switching Current Switching current (A) Switching current (A) Maximum Switching Capacity Maximum voltage (%) Engineering Data 250 200 1.2 1 0.8 150 AC resistive load 1 0.6 0.7 100 DC resistive load 0.5 0.4 0.3 0.1 50 1 3 5 10 30 50 100 0 -40 300 500 1,000 0.2 -20 0 20 40 Switching voltage (V) 60 80 0 -40 100 -20 0 20 40 Ambient temperature (C) 60 80 100 Ambient temperature (C) Note: "Maximum voltage" is the maximum voltage that can be applied to the Relay coil. 1,000 500 300 30 VDC resistive load Ambient temperature: 23C Switching frequency: 1,800 operations/hour 100 50 30 10 125 VAC resistive load Ambient temperature: 23C Switching frequency: 1,800 operations/hour 5 3 1 0 0.2 0.4 0.6 Y 100 max. avg. min. 80 1 200 200 40 max. avg. min. 30 20 Operating voltage Release voltage -40 0 -20 20 Number of Relays: 10 Test conditions: 1-A resistive load at 30 VDC with an operation rate of 50% Switching frequency: 1,800 operations/hour max. min. 60 Operate voltage Contact resistance (m) On the basis of rated voltage (%) 80 40 60 1,000 Sample: G6J-2P-Y Number of Relays: 10 Test conditions: 1-A resistive load 500 at 30 VDC with an operation rate of 50% Switching frequency: 1,800 operations/hour NO contact NC contact 300 100 1,000 X' 600 Shock directions X X' Y Z 800 1,000 Unit: m/s2 Sample: G6J-2P-Y Number of Relays: 10 Y' Z' 80 100 Ambient temperature (C) 400 1,000 Z' Y' Conditions: Shock is applied in X, Y, and Z directions three times each with and without energizing the Relays to check the number of contact malfunctions. Contact Reliability Test (See notes 1 and 2.) Electrical Endurance (Contact resistance) (See note 1.) 100 Sample: G6J-2P-Y 1,000 Sample: G6J-2P-Y Number of Relays: 10 Test conditions: 10 A resistive load NO contact NC contact 500 at 10 m VDC with an operation rate 300 of 50% Switching frequency: 7,200 operations/hour 100 max. 40 min. Release voltage 0 0.001 0.01 0.1 1 10 100 1,000 Contact resistance 10 0.001 0.01 Operating frequency (x103 operations) Note: max. max. min. min. 50 30 20 Z 1,000 50 Switching current (A) Electrical Endurance (with Operate and Release Voltage) (See note 1.) 600 Not energized 400 X 1,000 60 0 -60 1.2 Energized 800 70 10 0.8 1,000 Maximum estimated value 90 Contact resistance (m) Switching operations (x104 operations) Change rate on the basis of rated voltage (%) Ambient Temperature vs. Must Shock Malfunction Operate or Must Release Voltage Electrical Endurance 0.1 1 10 100 1,000 Operating frequency (x103 operations) max. max. 50 30 min. min. Contact resistance 10 0.001 0.01 0.1 1 10 100 1,000 Operating frequency (x105 operations) 1. The tests were conducted at an ambient temperature of 23C. 2. The contact resistance data are periodically measured reference values and are not values from each monitoring operation. Contact resistance values will vary according to the switching frequency and operating environment, so be sure to check operation under the actual operating conditions before use. 84 G6J-Y G6J-Y Energized +30 +20 Mutual Magnetic Interference Installed in flush configuration +10 Sample 0 -10 -20 Average value -30 Initial stage Not energized Installed in flush configuration +10 Sample 0 -10 -20 Average value -30 Initial stage Change rate on the basis of initial value (%) Sample Change rate on the basis of initial value (%) Not energized +30 +20 Change rate on the basis of initial value (%) Sample Initial stage +30 +20 Change rate on the basis of initial value (%) Mutual Magnetic Interference +30 +20 Energized Installed in flush configuration +10 0 -10 -20 Average value -30 Initial stage Installed in flush configuration +10 0 -10 -20 Average value -30 Operate voltage Release voltage Operate voltage Release voltage External Magnetic Interference N +10 0 -10 -20 -800 -400 +30 S N +20 +10 0 -10 Operate voltage Release voltage 0 400 Sample: G6J-2P-Y Number of Relays: 5 -30 -1,200 800 1,200 +30 S N +20 +10 0 -10 -20 -20 Sample: G6J-2P-Y Number of Relays: 5 -30 -1,200 Change rate on the basis of initial value (%) S +20 Average value Average value Change rate on the basis of initial value (%) Change rate on the basis of initial value (%) Average value +30 -800 -400 External magnetic field (A/m) Sample: G6J-2P-Y Number of Relays: 5 Operate voltage Release voltage 0 400 -30 -1,200 800 1,200 -800 -400 Operate voltage Release voltage 0 400 800 1,200 External magnetic field (A/m) External magnetic field (A/m) High-frequency Characteristics High-frequency Characteristics High-frequency Characteristics (Return Loss, V.SWR) (See notes (Isolation) (See notes 1 and 2.) (Insertion Loss) (See notes 1 1 and 2.) and 2.) 0 0.5 20 30 2 poles 1 pole 1 40 0 3.5 10 3 20 2.5 2-pole return loss 30 2 poles V.SWR Return loss (dB) 10 Average value Average value Insertion Loss (dB) Isolation (dB) Average value 0 2 1-pole return loss 1 pole 50 40 1.5 1.5 60 50 70 1 2-pole V.SWR 2 80 1-pole V.SWR 60 0.5 90 100 1 2.5 10 100 1,000 10 100 Frequency (MHz) Note: 0 70 1 1,000 Frequency (MHz) 1 10 100 1,000 Frequency (MHz) 1. The tests were conducted at an ambient temperature of 23C. 2. High-frequency characteristics depend on the PCB to which the Relay is mounted. Always check these characteristics, including endurance, in the actual machine before use. 85 G6J-Y G6J-Y Operate and Release Bounce Time Distribution (See note.) 35 Sample: G6J-2P-Y Number of Relays: 30 Operate time Release time 30 Vibration Resistance 40 5.0 Operate bounce time 35 Change rate on the basis of rated value (%) 40 Number of contacts Number of contacts Operate and Release Time Distribution (See note.) Release bounce time 30 25 25 20 20 15 15 10 10 5 5 0.5 1 1.5 2 2.5 3 0 Time (ms) Note: The tests were conducted at an ambient temperature of 23C. 86 0.5 1 1.5 2 2.5 3.0 2.0 1.0 Operate voltage 0.0 -1.0 Release voltage -2.0 -3.0 -4.0 Sample: G6J-2P-Y Number of Relays: 30 0 4.0 3 Time (ms) -5.0 Initial After G6J-Y G6J-Y Dimensions Note: All units are in millimeters unless otherwise indicated. G6J-2P-Y G6JU-2P-Y Terminal Arrangement/ Internal Connections (Bottom View) Mounting Dimensions (Bottom View) 10.6 Tolerance 0.1 mm 5.7 G6J-2P-Y 7.6 5.4 3.2 9 3.5 Eight, 0.85-dia. holes Orientation mark 1 3 4 7 6 5 + 3.2 0.3 2 - 1.5 0.15 0.4 3.2 5.4 7.6 3.2 Note: (1.5) (1.25) 8 G6JU-2P-Y Each value has a tolerance of 0.3 mm. Orientation mark 1 2 3 4 7 6 5 + - S R - + 8 G6J-2FS-Y G6JU-2FS-Y Terminal Arrangement/ Internal Connections (Top View) Mounting Dimensions (Top View) Tolerance 0.1 mm 7.6 5.4 3.2 5.7 10.6 G6J-2FS-Y Orientation mark 2.35 8 7 6 5 2 3 4 10.0 max. - 4.35 + 1.5 0.4 3.2 5.4 7.6 3.2 5.7 Note: 0.8 1 (1.5) G6JU-2FS-Y Each value has a tolerance of 0.3 mm. Orientation mark 8 7 6 5 2 3 4 - + S R + - 1 Mounting Dimensions (Top View) G6J-2FL-Y G6JU-2FL-Y Terminal Arrangement/ Internal Connections (Top View) Tolerance 0.1 mm 10.6 7.6 5.4 3.2 5.7 G6J-2FL-Y Orientation mark 3.2 8 7 6 5 2 3 4 - 10.0 max. 5.2 1.5 0.4 3.2 5.4 7.6 3.2 7.4 1 0.8 (1.5) Note: + Each value has a tolerance of 0.3 mm. G6JU-2FL-Y Orientation mark 8 7 6 5 2 3 4 - + S R + - 1 87 G6J-Y G6J-Y Stick Packing and Tape Packing 1. Stick Packing Carrier Tape Dimensions Relays in stick packing are arranged so that the orientation mark of each Relay is on the left side. G6J-2FS-Y, G6JU-2FS-Y Always confirm that the Relays are in the correct orientation when mounting the Relays to the PCBs. 10.20.1 160.1 20.1 40.1 B A 1.5 +0.1 dia. 0 1.750.1 0.40.05 Orientation of Relays Stopper (gray) 11.50.1 240.2 11.10.1 6.30.1 Stopper (green) 5 max. B-B Cross Section B Stick length: 555 mm (stopper not included) A 6.20.1 No. of Relays per stick: 50 8.30.1 5 max. 5 max. 2. Tape Packing (Surface-mounting Terminal Relays) When ordering Relays in tape packing, add the prefix "-TR" to the model number, otherwise the Relays in stick packing will be provided. A-A Cross Section G6J-2FL-Y, G6JU-2FL-Y 10.20.1 160.1 20.1 40.1 Tape type: TB2412R (EIAJ (Electronic Industrial Association of Japan)) Reel type: R24D (EIAJ (Electronic Industrial Association of Japan)) Relays per reel: 400 A B 1.5 +0.1 dia. 0 B A Orientation mark 5 max. 7.90.1 100.1 5 max. Top tape (cover tape) Pulling direction Carrier tape Embossed tape Reel Dimensions 25.50.5 29.51 130.2 dia. 20.5 210.5 dia. A 330 80 R1 Enlarged View of Section A 88 0.40.05 11.50.1 240.2 11.10.1 6.30.1 Direction of Relay Insertion Pulling Direction 1.750.1 A-A Cross Section 5 max. B-B Cross Section G6J-Y G6J-Y Recommended Soldering Method IRS Method (for Surface-mounting Terminal Relays) * The thickness of cream solder to be applied should be between 150 and 200 m on OMRON's recommended PCB pattern. Temperature (C) * In order to perform correct soldering, it is recommended that the correct soldering conditions be maintained as shown below on the left-hand side. 250 max. Top of cover (Peak): 255C max. Soldering Correct Soldering 230 PCB 180 Incorrect Soldering Relay Insufficient amount of solder Terminal Solder Land Excessive amount of solder Visually check that the Relay is properly soldered. 150 Preheating Surface of the relay terminal 120 max. 30 max. Time (s) Note: Temperatures are given for the surface of the terminal. Approved Standards UL approval: UL60950 (File No. E41515) CSA approval: C22.2 No. 60950 (File No. LR31928) Contact form DPDT Coil rating G6J-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC Contact rating 1 A at 30 VDC Number of test operations 6,000 G6JU-2P-Y, 2FS-Y, 2FL-Y: 3 to 24 VDC 0.5 A at 60 VDC 0.3 A at 125 VAC 89 G6J-Y G6J-Y Precautions Refer to page 25 for information on general precautions. Be sure to read these precautions before using the Relay. Correct Use Mounting Latching Relays * Long Term Current Carrying Under a long-term current carrying without switching, the insulation resistance of the coil goes down gradually due to the heat generated by the coil itself. Furthermore, the contact resistance of the Relay will gradually become unstable due to the generation of film on the contact surfaces. A Latching Relay can be used to prevent these problems. When using a single-side stable relay, the design of the fail-safe circuit provides protection against contact failure and open coils. Make sure that the vibration or shock that is generated from other devices, such as Relays in operation, on the same panel and imposed on the Latching Relays does not exceed the rated value, otherwise the Latching Relays that have been set may be reset or vice versa. The Latching Relays are reset before shipping. If excessive vibration or shock is imposed, however, the Latching Relays may be set accidentally. Be sure to apply a reset signal before use. Handling of Surface-mounting Relays The maximum voltage of the coil can be obtained from the coil temperature increase and the heat-resisting temperature of coil insulating sheath material. (Exceeding the heat-resisting temperature may result in burning or short-circuiting.) The maximum voltage also involves important restrictions which include the following: Use the Relay as soon as possible after opening the moistureproof package. If the Relay is left for a long time after opening the moisture-proof package, the appearance may suffer and seal failure may occur after the solder mounting process. To store the Relay after opening the moisture-proof package, place it into the original package and sealed the package with adhesive tape. When washing the product after soldering the Relay to a PCB, use a water-based solvent or alcohol-based solvent, and keep the solvent temperature to less than 40C. Do not put the relay in a cold cleaning bath immediately after soldering. Soldering Soldering temperature: Approx. 250C (At 260C if the DWS method is used.) Soldering time: Approx. 5 s max. (Approx. 2 s for the first time and approx. 3 s for the second time if the DWS method is used.) Be sure to adjust the level of the molten solder so that the solder will not overflow onto the PCB. Claw Securing Force During Automatic Insertion During automatic insertion of Relays, make sure to set the securing force of the claws to the following values so that the Relay characteristics will be maintained. C B A Maximum Voltage * Must not cause thermal changes or deterioration of the insulating material. * Must not cause damage to other control devices. * Must not cause any harmful effect on people. * Must not cause fire. Therefore, be sure not to exceed the maximum voltage specified in the catalog. As a rule, the rated voltage must be applied to the coil. A voltage exceeding the rated value, however, can be applied to the coil provided that the voltage is less than the maximum voltage. It must be noted that continuous voltage application to the coil will cause a coil temperature increase thus affecting characteristics such as electrical life and resulting in the deterioration of coil insulation. Coating Relays mounted on PCBs may be coated or washed. Do not apply silicone coating or detergent containing silicone, otherwise the silicone coating or detergent may remain on the surface of the Relays. Other Handling Direction A: 4.90 N max. Direction B: 9.80 N max. Direction C: 9.80 N max. Please don't use the relay if it suffered the dropping shock. Because there is a possibility of something damage for initial performance. Secure the claws to the area indicated by shading. Do not attach them to the center area or to only part of the Relay. Environmental Conditions During Operation, Storage, and Transportation Protect the Relays from direct sunlight and keep the Relays under normal temperature, humidity, and pressure. ALL DIMENSIONS SHOWN ARE IN MILLIMETERS. To convert millimeters into inches, multiply by 0.03937. To convert grams into ounces, multiply by 0.03527. Cat. No. K125-E1-02 90