UC3842T UC3843T UC3844T UC3845T (R) HIGH PERFORMANCE CURRENT MODE PWM CONTROLLER . . .. . . .. . TRIMMED OSCILLATOR FOR PRECISE FREQUENCY CONTROL OSCILLATOR FREQUENCY GUARANTEED AT 250kHz CURRENT MODE OPERATION TO 500kHz AUTOMATIC FEED FORWARD COMPENSATION LATCHING PWM FOR CYCLE-BY-CYCLE CURRENT LIMITING INTERNALLY TRIMMED REFERENCE WITH UNDERVOLTAGE LOCKOUT HIGH CURRENT TOTEM POLE OUTPUT UNDERVOLTAGE LOCKOUT WITH HYSTERESIS LOW START-UP AND OPERATING CURRENT Minidip SO8 comparator which also provides current limit control, and a totem pole output stage designed to source or sink high peak current. The output stage, suitable for driving N-Channel MOSFETs, is low in the offstate. Differences between members of this family are the under-voltage lockout thresholds and maximum duty cycle ranges. The UC3842T and UC3844T have UVLO thresholds of 16V (on) and 10V (off), ideally suited to off-line applications The corresponding thresholds for the UC3843T and UC3845T are 8.5 V and 7.9 V. The UC3842T and UC3843T can operate to duty cycles approaching 100%. A range of zero to < 50 % is obtained by the UC3844T and UC3845T by the addition of an internal toggle flip flop which blanks the output off every other clock cycle. DESCRIPTION The UC384XT family of control ICs provides the necessary features to implement off-line or DC to DC fixed frequency current mode control schemes with a minimal external parts count. Internally implemented circuits include a trimmed oscillator for precise DUTY CYCLE CONTROL under voltage lockout featuring start-up current less than 0.5mA, a precision reference trimmed for accuracy at the error amp input, logic to insure latched operation, a PWM BLOCK DIAGRAM (toggle flip flop used only in UC3844T and UC3845T) Vi 7 UVLO 34V GROUND S/R 5 8 5V REF INTERNAL BIAS 2.50V VREF GOOD LOGIC RT/CT VFB COMP CURRENT SENSE 4 2 1 3 6 OSC + - ERROR AMP. VREF 5V 50mA OUTPUT T 2R R S 1V R PWM LATCH CURRENT SENSE COMPARATOR D95IN331 September 2001 1/15 UC3842T - UC3843T - UC3844T - UC3845T ABSOLUTE MAXIMUM RATINGS Symbol Parameter Vi Supply Voltage (low impedance source) Vi IO Supply Voltage (Ii < 30mA) EO Output Energy (capacitive load) Value Unit 30 V Self Limiting 1 5 Output Current Analog Inputs (pins 2, 3) Error Amplifier Output Sink Current Ptot Power Dissipation at Tamb 25 C (Minidip) Ptot Power Dissipation at Tamb 25 C (SO8) Tstg Storage Temperature Range TL Lead Temperature (soldering 10s) A - 0.3 to 5.5 J V 10 1.25 mA W 800 mW - 65 to 150 C 300 C * All voltages are with respect to pin 5, all currents are positive into the specified terminal. PIN CONNECTION (top view) Minidip/SO8 COMP 1 8 VREF VFB 2 7 Vi ISENSE 3 6 OUTPUT RT/CT 4 5 GROUND D95IN332 PIN FUNCTIONS No Function 1 COMP Description 2 VFB This is the inverting input of the Error Amplifier. It is normally connected to the switching power supply output through a resistor divider. 3 ISENSE A voltage proportional to inductor current is connected to this input. The PWM uses this information to terminate the output switch conduction. 4 RT/CT The oscillator frequency and maximum Output duty cycle are programmed by connecting resistor RT to Vref and cpacitor CT to ground. Operation to 500kHz is possible. 5 GROUND This pin is the combined control circuitry and power ground. 6 OUTPUT This output directly drives the gate of a power MOSFET. Peak currents up to 1A are sourced and sunk by this pin. 7 VCC This pin is the positive supply of the control IC. 8 Vref This is the reference output. It provides charging current for capacitor C T through resistor RT. This pin is the Error Amplifier output and is made available for loop compensation. ORDERING NUMBERS 2/15 SO8 Minidip UC3842TD UC3843TD UC3844TD UC3845TD UC3842TN UC3843TN UC3844TN UC3845TN U3842T - UC3843T - UC3844T - UC3845T THERMAL DATA Symbol Rth j-amb Description Thermal Resistance Junction-ambient. Minidip SO8 Unit 100 150 C/W max. ELECTRICAL CHARACTERISTICS ( [note 1] Unless otherwise stated, these specifications apply for 0 < Tamb < 105C; Vi = 15V (note 5); RT = 10K; CT = 3.3nF) Symbol Parameter Test Conditions Min. Value Typ. Max. Unit REFERENCE SECTION VREF Line Regulation 12V Vi 25V 2 20 mV VREF Load Regulation 1 Io 20mA 3 25 mV VREF/T Temperature Stability (Note 2) Total Output Variation Line, Load, Temperature eN Output Noise Voltage 10Hz f 10KHz Tj = 25C (note 2) Long Term Stability Tamb = 125C, 1000Hrs (note 2) ISC Output Short Circuit 0.2 4.85 mV/C 5.15 V V 50 5 25 mV -30 -100 -180 mA 49 48 225 52 - 250 55 56 275 KHz KHz KHz OSCILLATOR SECTION Frequency Tj = 25C TA = Tlow to Thigh TJ = 25C (RT = 6.2k, CT = 1nF) fOSC/V Frequency Change with Volt. VCC = 12V to 25V - 0.2 1 % fOSC/T Frequency Change with Temp. TA = Tlow to Thigh - 1 - % VOSC Oscillator Voltage Swing (peak to peak) - 1.6 - V Idischg Discharge Current (VOSC =2V) TA = Tlow to Thigh 7.3 - 8.8 mA 2.42 2.50 2.58 V -0.1 -2 A fOSC ERROR AMP SECTION V2 Input Voltage VPIN1 = 2.5V Ib Input Bias Current VFB = 5V AVOL 2V Vo 4V 65 Unity Gain Bandwidth TJ = 25C Power Supply Rejec. Ratio Io Io BW PSRR 90 dB 0.7 1 MHz 12V Vi 25V 60 70 dB Output Sink Current VPIN2 = 2.7V VPIN1 = 1.1V 2 12 mA Output Source Current VPIN2 = 2.3V VPIN1 = 5V -0.5 -1 mA VOUT High VPIN2 = 2.3V; RL = 15K to Ground 5 6.2 V VOUT Low VPIN2 = 2.7V; RL = 15K to Pin 8 0.8 1.1 V 3 3.15 V/V 1 1.1 CURRENT SENSE SECTION GV V3 SVR Ib Gain (note 3 & 4) 2.85 Maximum Input Signal VPIN1 = 5V (note 3) 0.9 Supply Voltage Rejection 12 Vi 25V (note 3) Input Bias Current Delay to Output 70 V dB -2 -10 A 100 300 ns 3/15 UC3842T - UC3843T - UC3844T - UC3845T ELECTRICAL CHARACTERISTICS (continued) Symbol Parameter Value Typ. Max. ISINK = 20mA 0.1 0.4 V ISINK = 200mA 1.6 2.2 V Test Conditions Min. Unit OUTPUT SECTION VOL VOH VOLS Output Low Level Output High Level ISOURCE = 20mA 13 13.5 V ISOURCE = 200mA 12 13.5 V UVLO Saturation VCC = 6V; ISINK = 1mA 0.1 1.1 V tr Rise Time Tj = 25C CL = 1nF (2) 50 150 ns tf Fall Time Tj = 25C CL = 1nF (2) 50 150 ns UNDER-VOLTAGE LOCKOUT SECTION Start Threshold Min Operating Voltage After Turn-on UC3842T/4T 15 16 17 V UC3843T/5T 7.8 8.4 9.0 V UC3842T/4T 9 10 11 V UC3843T/5T 7.0 7.6 8.2 V UC3842T/3T 94 96 100 % UC3844T/5T 47 48 50 % 0 % PWM SECTION Maximum Duty Cycle Minimum Duty Cycle TOTAL STANDBY CURRENT Ist Ii Viz Start-up Current Vi = 6.5V for UC3843T/45T 0.3 0.5 mA Vi = 14V for UC3842T/44T 0.3 0.5 mA 12 17 mA Operating Supply Current VPIN2 = VPIN3 = 0V Zener Voltage Ii = 25mA 30 36 V Notes : 1. Max package power dissipation limits must be respected; low duty cycle pulse techniques are used during test maintain Tj as close to Tamb as possible. 2. These parameters, although guaranteed, are not 100% tested in production. 3. Parameter measured at trip point of latch with VPIN2 = 0. 4. Gain defined as : VPIN1 A= ; 0 VPIN3 0.8 V VPIN3 5. Adjust Vi above the start threshold before setting at 15 V. 4/15 U3842T - UC3843T - UC3844T - UC3845T Figure 1: Open Loop Test Circuit. VREF RT 4.7K 2N2222 100K COMP VFB ERROR AMP. ADJUST 1K ISENSE ISENSE ADJUST 4.7K A VREF 5K RT/CT 0.1F 8 1 7 2 3 Vi Vi 1W 1K 0.1F D.U.T. 6 4 5 OUTPUT OUTPUT GROUND CT GROUND D95IN343 High peak currents associated with capacitive loads necessitate careful grounding techniques. Timing and bypass capacitors should be connected close to pin 5 in a single point ground. The transistor and 5 K potentiometer are used to sample the oscillator waveform and apply an adjustable ramp to pin 3. Figure 2: Timing Resistor vs. Oscillator Frequency Figure 3: Output Dead-Time vs. Oscillator Frequency RT (K) % D95IN333 D95IN334 C 50 T= 20 0p F T= 10 0p C T= 50 20 CT=5nF 50 C F C CT=2nF 30 0p F CT=5nF 20 T= 1n F CT=1nF 10 5 CT=10nF CT=100pF 3 2 2 Vi=15V TA=25C 1 0.8 10K CT=200pF 5 CT=2nF CT=10nF CT=500pF 10 Vi=15V TA=25C 20K 30K 50K 100K 200K 300K 500K fOSC(KHz) 1 10K 20K 30K 50K 100K 200K 300K 500K fOSC(KHz) 5/15 UC3842T - UC3843T - UC3844T - UC3845T Figure 4: Oscillator Discharge Current vs. Temperature. Idischg (mA) Figure 5: Maximum Output Duty Cycle vs. Timing Resistor. D95IN336 D95IN335 Dmax (%) Vi=15V VOSC=2V 90 8.5 Idischg=7.5mA 80 Idischg=8.8mA 70 8.0 60 Vi=15V CT=3.3nF TA=25C 7.5 50 40 7.0 -55 -25 0 25 50 75 100 TA(C) Figure 6: Error Amp Open-Loop Gain and Phase vs. Frequency. D95IN337 (dB) Vi=15V VO=2V to 4V RL=100K TA=25C 80 Gain 60 0.8 1 2 3 5 RT(K) Figure 7: Current Sense Input Threshold vs. Error Amp Output Voltage. Vth (V) 30 1.0 D95IN338 Vi=15V TA=25C 60 0.8 90 0.6 20 120 0.4 0 150 0.2 180 f(Hz) 0.0 TA=125C 40 Phase -20 10 100 1K 10K 100K 1M Figure 8: Reference Voltage Change vs. Source Current. D95IN339 60 Vi=15V 50 TA=-40C 0 2 4 6 Figure 9: Reference Short Circuit Current vs. Temperature. D95IN340 ISC (mA) Vi=15V RL0.1 100 TA=-40C 40 VO(V) 90 TA=125C 30 TA=25C 80 20 70 10 60 0 50 0 6/15 20 40 60 80 100 Iref(mA) -55 -25 0 25 50 75 100 TA(C) U3842T - UC3843T - UC3844T - UC3845T Figure 10: Output Saturation Voltagevs. Load Current. Ii (mA) D95IN341 Vi -1 -2 Source Saturation (Load to Ground) TA=25C TA=-40C D95IN342 20 Vi=15V 80s Pulsed Load 120Hz Rate 15 UCX843/45 3 10 TA=-40C 2 TA=25C 5 1 Sink Saturation (Load to Vi) 0 0 200 400 RT=10K CT=3.3nF VFB=0V ISense=0V TA=25C UCX842/44 Vsat (V) Figure 11: Supply Current vs. Supply Voltage. GND 0 600 IO(mA) Figure 12: Output Waveform. 0 10 20 30 Vi(V) Figure 13: Output Cross Conduction Vi =30V CL = 15pF TA = 25C Vi =15V CL = 1.0nF TA = 25C 90% VO 20V/DIV ICC 10% 100mA/DIV 50ns/DIV 100ns/DIV Figure 14: Oscillator and Output Waveforms. Vi CT 7 8 5V REG OUTPUT PWM 6 RT LARGE RT/SMALL CT OUTPUT CLOCK 4 OSCILLATOR CT ID OUTPUT CT 5 SMALL RT/LARGE CT GND D95IN344 7/15 UC3842T - UC3843T - UC3844T - UC3845T Figure 15 : Error Amp Configuration. 2.5V 1mA + VFB 2 COMP 1 Zi - Zf D95IN345 Figure 16 : Under Voltage Lockout. Vi 7 ON/OFF COMMAND TO REST OF IC UC3842T UC3844T UC3843T UC3845T VON 16V 8.4V VOFF 10V 7.6V ICC <17mA <0.5mA VOFF VON D99IN1058 VCC During UVLO, the Output is low Figure 17 : Current Sense Circuit . ERROR AMPL. IS COMP R RS C 1 3 CURRENT SENSE 5 GND D95IN347 Peak current (is) is determined by the formula 1.0 V IS max RS A small RC filter may be required to suppress switch transients. 8/15 2R R 1V CURRENT SENSE COMPARATOR U3842T - UC3843T - UC3844T - UC3845T Figure 18 : Slope Compensation Techniques. VREG VREG 8 RT/CT IS RSLOPE UC3842T ISENSE R1 3 4 UC3842T CT RSLOPE 5 RS RT/CT IS 4 CT R1 8 RT RT ISENSE 3 5 RS GND GND D99IN1059 Figure 19 : Isolated MOSFET Drive and Current Transformer Sensing. VCC Vin 7 ISOLATION BOUNDARY + 5.0Vref - VGS Waveforms Q1 6 + + 0 - S R Q 50% DC Ipk = - + 0 - V(pin 1) -1.4 3RS 25% DC NS ( ) NP + COMP/LATCH R 3 C RS NS NP D95IN349 9/15 UC3842T - UC3843T - UC3844T - UC3845T Figure 20 : Latched Shutdown. 4 OSC 8 R BIAS R + 1mA 2R + - 2 EA R 1 5 2N 3905 2N 3903 D95IN350 SCR must be selected for a holding current of less than 0.5mA at TA(min). The simple two transistor circuit can be used in place of the SCR as shown. All resistors are 10K. Figure 21: Error Amplifier Compensation From VO + 2.5V 1mA Ri - 2 Rd 2R + Cf EA R Rf 1 5 Error Amp compensation circuit for stabilizing any current-mode topology except for boost and flyback converters operating with continuous inductor current. From VO + 2.5V 1mA RP Ri 2 CP Rd 2R + Cf Rf - EA R 1 5 D95IN351 Error Amp compensation circuit for stabilizing current-mode boost and flyback topologies operating with continuous inductor current. 10/15 U3842T - UC3843T - UC3844T - UC3845T Figure 22: External Clock Synchronization. VREF 8 R BIAS RT R 4 EXTERNAL SYNC INPUT OSC + CT 0.01F 2R + 47 - 2 EA R 1 5 D95IN352 The diode clamp is required if the Sync amplitude is large enough to cause the bottom side of CT to go more than 300mV below ground Figure 23: External Duty Cycle Clamp and Multi Unit Synchronization. 8 VREF RA R RB 5K 8 6 + 5 5K S - 4 + Q + R 3 R - 2 BIAS 4 7 2 5K C NE555 1 OSC 2R + - EA R 1 5 f= 1.44 (RA + 2RB)C Dmax = RB TO ADDITIONAL UC384XT D99IN1060 RA + 2RB 11/15 UC3842T - UC3843T - UC3844T - UC3845T Figure 24: Soft-Start Circuit 8 5Vref R + BIAS - R 4 OSC + S 1mA 2R + 2 - 1M Q + EA R R - 1V 1 C 5 D95IN354 Figure 25: Soft-Start and Error Amplifier Output Duty Cycle Clamp. VCC Vin 7 8 + 5Vref R - + BIAS 7 - R 4 VClamp 1mA 2 R2 R 5 Q R + EA Q1 S 2R + - 6 OSC + 1V 1 Comp/Latch 5 C R1 RS BC109 VCLAMP = * 12/15 R1 R1 + R 2 where 0