2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) DF59 Series Floating Structure in Three Axial Directions (Board-to-Board Structure) DF59 DF59S DF59SN DF59 floating amount 0.5mm(X,Y, Z directions) OY^gZXi^dc %#*bb MY^gZXi^dc Features %#*bb 1. Floating Structure (Board-to-Board) The Board-to-Board connector can be used to connect multiple boards together in a co-planar arrangement and features a "Stress free contact" that floats 0.5mm in the X, Y and Z dimensions. NY^gZXi^dc %#*bb 2. Swing Lock Structure (Wire-to-Board) The DF59 features a "swing-lock" mechanism that employs both a positive and friction lock. This helps to prevent the cable assembly from unmating by severe wiring and mechanical stress. DF59S/SN floating amount 0.5mm(X,Y direction), 0.2mm(Z direction) OY^gZXi^dc 3. Short-Circuit Pin Connector %#'bb The Short-Circuit Pin connector allows the termination of an open circuit. Typically used at the end of a series of connected circuit boards. 4. Multi Function Design The DF59 has the ability to function as either a Board-to-Wire or Board-to-Board System. The PCB mounted receptacle is designed to mate with the B-to-W, B-to-B, and Short Circuit Pin connectors. This multi function ability allows versatility while keeping connectors to a minimum. 5. Performance and Space Savings MY^gZXi^dc %#*bb NY^gZXi^dc %#*bb Fig.1 Swing-Lock Structure (Board-to-Wire Structure) The DF59 series offers high performance in a compact, space saving design; featuring a 2mm pitch and coupled with a mated height of only 2.48mm with AWG#22 cable. The single position floating plugs DF59S and DF59SN are specifically designed to save space, and can be mounted in high density applications. Positive Lock Friction Lock 6. Contact Design 2.48mm Fig.2 The terminal design features two points contact to ensure a highly reliable connection. 7. High Operating Temperature DF59's are rated at temperatures up to 105 c. Short Pin Connector 8jggZci8^gXj^i 8. Common Applicator Crimping can be performed using the applicator (AP105-DF11-22S) for the existing series DF11-22S C F(A), by replacing the die with the one for DF59 series. * For crimping quality standards and crimping conditions, crimping needs to be performed in accordance with the specific conditions of DF59-22PCFA. Fig.3 2014.8w 1 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Product Specifications Current rating 3A Operating Temperature Operating Humidity Range -35-105c 20-80% (Note 1) Voltage rating AC/DC 230V AC/DC 350V (Without the central contact) Storage Temperature Range Storage Humidity Range -10-60c 40-70% (Note 2) (Note 2) Ratings Items Specifications Conditions 1.Insulation resistance Over 1000Mo Measured at DC 500V 2.Withstanding voltage No flashover or breakdown AC650V / minute. 3.Contact resistance 50mo max. (DF59-*P-2FC/SP, DF59S/SN-1P-FC) Under 6V DC, must be Measured by 100mA (DC 30mo max. (DF59-*P-2C) or 1000Hz) 4.Vibration No electrical discontinuity over 1s. Frequency 10-55Hz, single amplitude 0.75mm, 3 directions, 10 cycles each 5.Shock No electrical discontinuity over 1s. Acceleration 490 m/s , 11ms; duration, sine halfwave 3 cycles in each of the 3 axis. 2 6.Humidity 7.Temperature cycle Contact resistance 50mo max. (DF59-*P-2FC/SP, DF59S/SN-1P-FC) 30mo max. (DF59-*P-2C) Insulation resistance 1000Mo min. Contact resistance 50mo max. (DF59-*P-2FC/SP, DF59S/SN-1P-FC) 30mo max. (DF59-*P-2C) Insulation resistance 1000Mo min. 8. Operating Life Contact resistance 50mo max. (DF59-*P-2FC/SP, DF59S/SN-1P-FC) 30mo max. (DF59-*P-2C) 9.Resistance to soldering heat No solubility of resin which affect the item's performance. Temperature 40 2c, humidity 90-95%, left for 96 hours (-55c: 30 min. 5-35c: 2-3 min. 85c: 30 min. 5-35c: 2-3 min.) 5 cycles Number of insertion and withdrawal force 30 times (DF59-*P-2FC/C) 10 times (DF59-*P-2SP, DF59S/SN-1P-FC) Reflow: Depends on recommended temperature profile. Hand soldering: Soldering iron temperature 350 10c, 3 sec. (Note 1) Including temperature rise caused by current flow. (Note 2) The term "storage" refers to products stored for long period of time prior to mounting and use. Operating temperature and humidity range covers connectors after installation, storage, shipment or during transportation. Materials Items Receptacle DF59 DF59S DF59 Floating plug DF59S DF59SN Short pin 2 Parts Materials Treatment UL Specification Insulator LCP Natural UL94V-0 Contact Phosphor bronze Gold plated Contact Phosphor bronze Tin plated Insulator PBT White UL94V-0 --------------- Contact Brass Gold plated --------------- Insulator LCP Natural UL94V-0 Contact Brass Tin plated --------------- Insulator LCP Natural UL94V-0 Contact Brass Tin plated --------------- Insulator PBT White UL94V-0 Contact Brass Gold plated --------------- Crimp case Insulator PBT White UL94V-0 Crimp contact Contact Phosphor bronze Gold plated --------------- DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Ordering Information Please refer to the ordering information below for each connector type Receptacle DF 59 # - * S - 2 V Series Name: DF Series No.: 59 Type of connector S: Receptacle None: Standard S: Single contact type (Applied connector DF59S/SN-1P-FC) Pitch: Standard 2mm (4mm: Without the central contact) Single contact type Blank Number of contacts: 2, 3, 4 (Standard) 1 (Single contact type) Termination form V: SMT straight type Floating plug DF 59 # - * P - 2 FC Series Name: DF Series No.: 59 Type of connector P: Plug None: Standard S: Single contact type SN: Single contact slim type Pitch: Standard 2mm (4mm: Without the central contact) Single contact type Blank Single contact slim type Blank Number of contacts: 2, 3, 4 (Standard) 1 (Single contact type, Single contact slim type) Termination form FC: Floating Short pin DF 59 - * P - 2 SP Series Name: DF Pitch: 2mm Series No.: 59 Termination form SP: Short Circuit pin Number of contacts: 2, 3 Type of connector P: Plug Crimp Socket DF 59 - * P - 2 C Series Name: DF Pitch: 2mm Series No.: 59 Termination form C: Crimp Housing Number of contacts: 2, 3, 4 Type of connector P: Plug Crimp contact DF 59 - 22 PCFA Applicable Wire Size 22: AWG#22 Form Type/Package Type PCFA: Crimp plug contact = Reel PCA: Crimp plug contact = Bulk Crimp contacts are reqired on the DF59-*P-2C part. 3 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Straight Receptacle (SMT) A B 7.95 2.75 7.55 Vacuum area A 0.7 P=2 C 2.3 1.40.05 E0.05 1.40.05 6.150.05 0.650.05 1.050.05 Recommended PCB Dimensions (t=1.6mm) D 1.10.05 Part No. [Specification No.] (51): Gold plating, emboss packaging P=20.05 C0.05 Unit : mm HRS No. No. of contacts A B C D E DF59-2S-2V(51) 667-0001-0 51 2 7.2 5.3 2.0 6.0 6.62 DF59-3S-2V(51) 667-0002-3 51 3 9.2 7.3 4.0 8.0 8.62 DF59-4S-2V(51) 667-0003-6 51 4 11.2 9.3 6.0 10.0 10.62 DF59-2S-4V(51) 667-0021-8 51 2* 9.2 7.3 4.0 8.0 8.62 * DF59-2S-4V(51) is made by removing the middle pin of DF59-3S-2V(51) at the factory. (Note) Please order in full reel quantities. (2,000 pcs/reel) Carrier Tape Dimensions 5 O1 . 11.50.1 22.25 +0.2 0 G F G G-G(FREE) Unreeling Direction 4 F-F(FREE) (24) 120.1 F 1.750.1 40.1 + 0 0 .1 20.1 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) 0.20.1 1.550.15 Single Contact Type Straight Receptacle (SMT) 1.70.3 1.10.2 10.15 Contact portion 10.2 1.450.15 5.80.3 4.30.2 Vacuum area Lock portion 1.10.2 1.70.3 Recommended PCB Dimensions (t=1.6mm) Recommended PCB Layout for parallel positioning 0.90.05 1.50.05 10.2 Distance between pads:3.0mm Min. 6.20.05 Contact portion Mount the lock portion side towards the board edge. 1.50.05 Part No. DF59S-1S-V(21) HRS No. 0.90.05 Board edge 3.050.05 Lock portion Board edge Distance between pads:3.0mm Min. [Specification No.] (21): Tin plating, emboss packaging 667-0024-6 21 (Note) Please order in full reel quantities. (10,000 pcs/reel) Carrier Tape Dimensions O1.5 1.750.1 +0.1 0 40.1 40.1 20.1 t=0.30.05 A-A +0.2 0 (16) 14.25 Lock portion 7.50.1 A Contact portion A B B B-B Unreeling Direction 5 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) 2.65 Floating plug [Specification No.] (50):Gold plating, tray packaging B A P=2 17.1 Unit : mm Part No. HRS No. No. of contacts A B Packaged Quantity/Tray DF59-2P-2FC(50) DF59-3P-2FC(50) DF59-4P-2FC(50) DF59-2P-4FC(50) 667-0006-4 50 667-0007-7 50 667-0008-0 50 667-0020-5 50 2 3 4 2* 7.2 9.2 11.2 9.2 2.0 4.0 6.0 4.0 50 *DF59-2P-4FC(50) is made by removing the middle pin of DF59-3P-2FC(50) at the factory. (Note) Please order in full tray quantities. (50 pcs/tray) Single contact type floating plug 21.60.3 2.0.37 Part No. DF59S-1P-FC(21) HRS No. 667-0023-3 21 1.130.2 CAV No. HRS logo mark Plug center markings [Specification No.] (21): Tin plating, emboss packaging (Note) Please order in full reel quantities. (10,000 pcs/reel) Single contact slim type floating plug Part No. DF59SN-1P-FC(21) HRS No. 667-0028-7 21 Insertion Tool 6 Part No. HRS No. DF59SN-1P-FC/IN-TOOL 667-0040-2 00 HRS logo mark Plug center markings [Specification No.] (21): Tin plating, emboss packaging (Note) Please order in full reel quantities. (10,000 pcs/reel) (Note) Use the special (DF59SN-1P-FC/IN-TOOL) tool for connector insertion. 1.170.2 G 17.70.3 1.70.2 CAV No. DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Short pin 6 '#)( '#'- ,#.* 7 8 E2' [Specification No.] (50):Gold plated, emboss packaging Unit : mm Part No. HRS No. No. of contacts A B C DF59-2P-2SP(50) 667-0017-0 50 2 7.2 5.9 2.0 DF59-3P-2SP(50) 667-0018-3 50 3 9.2 7.9 4.0 Packaged Quantity/Tray 100 (Note) Please order in full tray quantities. (100 pcs/tray) Crimp Socket -#&* 6 7 9 '#)) 8 '#)( '#'- E2' [Specification No.] None: 100 pcs/pack Unit : mm Part No. HRS No. No. of contacts A B C D DF59-2P-2C 667-0011-4 00 2 7.2 5.9 5.2 2.0 DF59-3P-2C 667-0012-7 00 3 9.2 7.9 7.2 4.0 DF59-4P-2C 667-0013-0 00 4 11.2 9.9 9.2 6.0 (Note) Please order in full pack quantities. (100 pcs/pack) 7 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Crimp contact &#*) %#, '#, &#' +#& %#-* ( &#* i2%#' Part No. HRS No. By Type Quantity DF59-22PCFA 667-0016-8 00 Reel contact (Note 1) 10,000 contacts / reel DF59-22PCA 667-0022-0 00 Bulk contact (Note 2) 100 contacts / pack Treatment Gold plated (Note1) Please order reel contacts by full reel quantities. (10,000 pcs/reel) (Note2) Please order loose piece contacts in full pack. (100 pcs/pack) Applicable Wire (Tin plated soft copper wire) Conductor Size (Wire Constitution) AWG#22 (17 /O0.16mm) Recommended Wire Jacket Diameter UL1061, UL3265 UL1061 (O1.26mm) Strip Length UL3265(O1.38mm) 1.7-2.3mm (Note) Please contact your nearest Hirose Sales Representative for information regarding compatible wire Remarks: Please consult with our sales representative when using wires other than applicable wire. Applicable Crimping Tool Types Part No. HRS No. Applicable Contact Applicator AP105-DF59-22P 901-4619-8 00 DF59-22PCFA Press Unit CM-105 901-0005-4 00 - Hand Tool HT801/DF59-22P 902-4638-9 00 DF59-22PCA DF-C-PO(B) 550-0179-2 00 DF59-22PCFA DF59-22PCA Extraction Tool Note: Customers are strongly encouraged to utilize HRS application tooling or tooling created by a Hirose tooling partner. Hirose assumes no liability for customers using tooling from non-recognized sources. 8 It is possible to use tooling from the AP105-DF11-22S applicator. Certain parts will need the be changed out. Please contact Hirose for details. DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Mating Dimensions Board-to-board connection (floating plug) [Standard] (17.1) (2.8) DF59-*P-2FC DF59-*S-2V DF59-*S-2V (0.5) [Single contact type] Lock portion Contact portion (2.7) Contact portion (21.6) (1.18) DF59S-1P-FC DF59S-1S-V (0.5) DF59S-1S-V [Single contact slim type] Lock portion Contact portion (1.7) Contact portion (18.6) (17.7) (1.2) DF59SN-1P-FC DF59S-1S-V (0.5) Wire-to-board connection DF59S-1S-V Short-circuit pin connection (8.15) DF59-*P-2SP DF59-*P-2C (7.95) DF59-*S-2V (2.48) (2.48) CABLE DF59-*S-2V 9 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) Operating Precautions 1. Recommended Temperature Profile (Lead-free soldering possible) &%hZXB6M B6M'*% '*% ''% I:BE:G6IJG: '%% &-% &*% &%% *% % I>B: hZX .%&'%hZX EG:"=:6I>CB: +%hZXB6M HDA9:G>CB: [Applicable Conditions] 1. Peak Temperature: MAX 250c 2. Heated Area: 220c or above, within 60 sec. 3. Pre-heating Area: 150-180c, 90-120 sec. 4. Number of Times: within 2 times *Measured at contact lead area Please be noted that the reflow condition may vary depending on soldering paste type, manufacturer of soldering material, board size, as well as conditions of other mounting materials. (*1) Above temperature profile is our recommended value. 2. Recommended Hand Solder Conditions 3. Recommended Screen Thickness, Open Ratio (Pattern Area Ratio) 10 Soldering iron temperature: 350 10c, soldering time: within 3 seconds Thickness 0.1 mm, Open ratio: 100% 4. Warpage of PC board Maximum of 0.02mm at the connector center, with both ends of the connector as reference points. 5. Cleaning Condition Cleaning with IPA is possible. (Cleaning is not recommended. In case of cleaning, please evaluate if it causes a decrease in the performance which includes mechanical operation and environmental resistance.) 6. Precautions When inserting crimp-type (solderless) terminals to crimping (solderless) sockets, to maintain reliable performance, please do not insert obliquely. DO NOT mate/un-mate a non-terminated plug with a non-mounted receptacles. This may lead to damage or deformation of the contacts. Please note that pulling on the wires or cable during un-mating may cause damage. DO NOT apply flux to the contact terminals when hand soldering the receptacle to the board. Flux can wick into the electrical contact areas and may lead to connection failures. Slight discoloration on the insulating materials will not affect form, fit or function of the connectors. For operating suggestions on insertion and removal, please refer to the "DF59 Insertion and Removal Manual", "DF59S Insertion and Removal Manual", "DF59SN Insertion and Removal Manual" Please refer to the documents "Cable assembly procedure", "Crimp condition"and "Crimp quality standard" for the cable assembly procedures. DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) MEMO : 11 DF59 Series2mm Pitch, Multi functional Connector System. (Floating [Board-to-Board], Swing-Lock [Wire-to-Board], Short Pin) USA: HIROSE ELECTRIC (U.S.A.), INC. Headquarters 2688 Westhills Court, Simi Valley, CA 93065-6235 Phone : +1-805-522-7958 Fax : +1-805-522-3217 http://www.hiroseusa.com USA: HIROSE ELECTRIC (U.S.A.), INC. San Jose Office 3255 Scott Boulevard, Building 7, Suite 101 Santa Clara, CA 95054 Phone : +1-408-253-9640 Fax : +1-408-253-9641 http://www.hiroseusa.com USA: HIROSE ELECTRIC (U.S.A.), INC. Detroit Office (Automotive) 37677 Professional Center Drive, Suite #100C Livonia, MI 48154 Phone : +1-734-542-9963 Fax : +1-734-542-9964 http://www.hiroseusa.com THE NETHERLANDS: HIROSE ELECTRIC EUROPE B.V. Hogehillweg #8 1101 CC Amsterdam Z-O Phone : +31-20-6557460 Fax : +31-20-6557469 http://www.hiroseeurope.com GERMANY: HIROSE ELECTRIC EUROPE B.V. German Branch Herzog-Carl-Strasse 4 D-73760 Ostfildern (Scharnhauser Park) Phone : +49-711-4560-02-1 Fax : +49-711-4560-02-299 http://www.hirose.de GERMANY: HIROSE ELECTRIC EUROPE B.V. Nuernberg Office Muggenhofer Str. 136 90429 Nuernberg Phone : +49-911 32 68 89 63 Fax : +49-911 32 68 89 69 http://www.hirose.de UNITED KINGDOM: Hirose Electric Europe BV (UK Branch) 4 Newton Court, Kelvin Drive, Knowlhill, Milton Keynes, MK5 8NH Phone : +44-1908 202050 Fax : +44-1908 202058 CHINA: HIROSE ELECTRIC (SHANGHAI) CO., LTD. 1601, Henderson Metropolitan, NO.300, East Nanjing Road, Huangpu District, Shanghai, China 200001 Phone : +86-21-6391-3355 Fax : +86-21-6391-3335 http://www.hirose-china.com.cn CHINA: HIROSE ELECTRIC (SHANGHAI) CO.,LTD. BEIJING BRANCH A1001, Ocean International Center, Building 56# East 4th Ring Middle Road, ChaoYang District, Beijing, 100025 Phone : +86-10-5165-9332 Fax : +86-10-5908-1381 http://www.hirose-china.com.cn CHINA: HIROSE ELECTRIC TECHNOLOGIES (SHENZHEN) CO., LTD. Room 09-13, 19/F, Office Tower Shun Hing Square, Di Wang Commercial Centre, 5002 Shen Nan Dong Road, Shenzhen City, Guangdong Province, 518008 Phone : +86-755-8207-0851 Fax : +86-755-8207-0873 http://www.hirose-china.com.cn HONG KONG: HIROSE ELECTRIC HONGKONG TRADING CO., LTD. Room 1001, West Wing, Tsim Sha Tsui Centre, 66 Mody Road, Tsim Sha Tsui East, Kowloon, Hong Kong Phone : +852-2803-5338 Fax : +852-2591-6560 http://www.hirose-hongkong.com.hk TAIWAN: HIROSE ELECTRIC TAIWAN CO., LTD. 103 8F, No.87, Zhengzhou Rd., Taipei Phone : +886-2-2555-7377 Fax : +886-2-2555-7350 http://www.hirose-taiwan.com.tw KOREA: SINGAPORE: INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD Delhi Liaison Office HIROSE KOREA CO., LTD. HIROSE ELECTRIC SINGAPORE PTE. LTD. 1261-10, Jeoungwhang-Dong, Shihung-City, 10 Anson Road #26-1, International Plaza Suite No. 606 5th Floor SB Tower 1A/1 Sector 16 A Filmcity Noida 201301 Uttar Pradesh-India Kyunggi-Do 429-450 079903, Singapore Phone : +91-120-4804917 Phone : +82-31-496-7000,7124 Phone : +65-6324-6113 Fax : +91-120-4804949 Fax : +82-31-496-7100 Fax : +65-6324-6123 http://www.hirose-singapore.com.sg http://www.hirose.com/sg/ http://www.hirose.co.kr INDIA: HIROSE ELECTRIC SINGAPORE PTE. LTD. Bangalore Liaison office Unit No.03, Ground Floor, Explorer Building International Tech Park Whitefield Road, Bangalore 560066 Karnataka, India Phone : +91-80-4120 1907 Fax : +91-80-4120 9908 http://www.hirose-singapore.com.sg (R) 12 MALAYSIA: HIROSE ELECTRIC SINGAPORE PTE. LTD (Representative office) 1-10-07, Suntech @ Penang Cybercity (1164),Lintang Mayang Pasir 3,11950, Bayan Baru, Penang, Malaysia. Phone : +604-619-2564 Fax : +604-619-2574 http://www.hirose.com/sg/ 2-6-3,Nakagawa Chuoh,Tsuzuki-Ku,Yokohama-Shi 224-8540,JAPAN TEL: +81-45-620-3526 Fax: +81-45-591-3726 http://www.hirose.com http://www.hirose-connectors.com The characteristics and the specifications contained herein are for reference purpose. Please refer to the latest customer drawings prior to use. The contents of this catalog are current as of date of 08/2014. Contents are subject to change without notice for the purpose of improvements. Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Hirose Electric: DF59-22PCFA DF59-2P-2C DF59-2P-2FC(50) DF59-2P-2SP(50) DF59-2S-2V(51) DF59-3P-2C DF59-3P-2FC(50) DF59-3P-2SP(50) DF59-3S-2V(51) DF59-4P-2C DF59-4P-2FC(50) DF59-4S-2V(51) HT801/DF59-22P DF59-2P4FC(50) DF59-2S-4V(51) DF59S-1S-V(24) DF59S-1S-V(21) DF59S-1P-FC(21) DF59S-1P-FC(24) DF59SN-1PFC(21) AP105-DF59-22P(65) AP105-DF59-22P(62) AP105-DF59-22P(63) AP105-DF59-22P(66) AP105-DF5922P(64) AP105-DF59-22P(90) AP105-DF59-22P(61)