Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Intellimodâ„¢ Module
Three Phase
IGBT Inver ter Output
200 Amperes/600 Volts
PM200CSA060
493
Description:
Powerex Intellimodâ„¢ Intelligent
Power Modules are isolated base
modules designed for power
switching applications operating
at frequencies to 20kHz. Built-in
control circuits provide optimum
gate drive and protection for the
IGBT and free-wheel diode
power devices.
Features:
â–¡Complete Output Power
Circuit
â–¡Gate Drive Circuit
â–¡Protection Logic
– Shor t Circuit
– Over Current
– Over Temperature
– Under Voltage
Applications:
â–¡Inverters
â–¡UPS
â–¡Motion/Servo Control
â–¡Power Supplies
Ordering Information:
Example: Select the complete
par t number from the table below
-i.e. PM200CSA060 is a 600V,
200 Ampere Intellimodâ„¢ Intelligent
Power Module.
Type Current Rating VCES
Amperes Volts (x 10)
PM 200 60
Dimensions Inches Millimeters
A 5.31±0.04 135.0±1.0
B 4.74±0.02 120.5±0.5
C 4.33±0.04 110.0±1.0
D 4.27 10.5
E 3.76±0.02 95.5±0.5
F 3.29 83.5
G 2.01 51.0
H 1.602 40.68
J 1.54 39.0
K 1.37 34.7
L 1.33 33.7
M 1.02 26.0
N 0.95 +0.06/-0.0 24.1 +1.5/-0.0
P 0.85 21.5
Q 0.79 20.0
R 0.780 19.82
Dimensions Inches Millimeters
S 0.69 17.5
T 0.65 16.5
U 0.52 13.2
V 0.43 11.0
W 0.39 10.0
X 0.31 8.0
Y 0.285 7.25
Z 0.24 6.0
AA 0.22 Dia. Dia. 5.5
AD Metric M5 M5
AC 0.128 3.22
AD 0.10 2.6
AE 0.08 2.0
AF 0.07 1.8
AG 0.06 1.6
AH 0.02 0.5
Outline Drawing and Circuit Diagram
1.
2.
3.
4.
5.
6.
7.
8.
9.
V
V
V
V
V
V
V
10.
11.
12.
13.
14.
15.
16.
U
U
VV
W
W
WPC
UPI
VPI
WPI
NC
NI
P
N
P
P
N
N
UPC
F
O
V
VPC
17.
18.
19.
NC
O
WF
O
VF
O
UF
AC
R
B
A
Y
Y
C
E
V
F
W
M M S
ZDZ
J
Q
Q
T
H
AC WWW
AHAH G
10
12
N
V
BP
W
U
ZY
ZY
AB - THD
(6 TYP.)
AA - DIA.
(4 TYP.)
3
AE (15 TYP.)
4 5678 9 11
12 14 16 18
13 15 17 19
P
AF AG
X
AD
NLK
U
2.54 MM DIA. (2 TYP.)
0.5 MM SQ. PIN
(19 TYP.)
V
V
CC
S
I
GND GND
OUT
UPI
V
U
FO
UP
UPC
F
O
IN
V
CC
S
I
GND GND
OUT F
O
IN
V
CC
S
I
GND GND
OUT F
O
IN
V
V
FO
V
V
FO
VPI
V
VP
VPC
WPI
W
WP
WPC
V
CC
S
I
GND GND
OUT F
O
IN
V
CC
S
I
GND GND
OUT F
O
IN
U
N
V
CC
S
I
GND GND
OUT F
O
IN
V
V
W
N
V
NI
N
NC
TEMP
NC
F
O
PUVWNNC
PM200CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
494
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Absolute Maximum Ratings, Tj = 25°C unless otherwise specified
Characteristics Symbol PM200CSA060 Units
Power Device Junction Temperature Tj-20 to 150 °C
Storage Temperature Tstg -40 to 125 °C
Case Operating Temperature TC-20 to 100 °C
Mounting Torque, M5 Mounting Screws — 17 in-lb
Mounting Torque, M5 Main Terminal Screws — 17 in-lb
Module Weight (Typical) — 920 Grams
Supply Voltage Protected by OC and SC (VD = 13.5 - 16.5V, Inverter Part) VCC(prot.) 400 Volts
Isolation Voltage, AC 1 minute, 60Hz Sinusoidal VRMS 2500 Volts
Control Sector
Supply Voltage Applied between (VUP1-VUPC, VVP1-VVPC, VWP1-VWPC, VN1-VNC)V
D20 Volts
Input Voltage Applied between (UP, V P, WP, UN, VN, WN)V
CIN 20 Volts
Fault Output Supply Voltage (Applied between FO and VC)V
FO 20 Volts
Fault Output Current IFO 20 mA
IGBT Inverter Sector
Collector-Emitter V oltage (VD = 15V, VCIN = 15V) VCES 600 Volts
Collector Current, ±IC200 Amperes
Peak Collector Current, ±ICP 400 Amperes
Supply Voltage (Applied between P - N) VCC 450 Volts
Supply Voltage, Surge (Applied between P - N) VCC(surge) 500 Volts
Collector Dissipation PC595 Watts
495
PM200CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
Control Sector
Over Current Trip Level Inverter Part OC -20°C ≤ T ≤ 125°C 310 400 — Amperes
Short Circuit Trip Level Inverter Part SC -20°C ≤ T ≤ 125°C — 560 — Amperes
Over Current Delay Time toff(OC) VD = 15V — 10 — µS
Ov er Temperature Protection O T Trip Le vel 111 118 125 °C
OTRReset Level — 100 — °C
Supply Circuit Under Voltage Protection UV Trip Level 11.5 12.0 12.5 Volts
UVRReset Level — 12.5 — Volts
Supply Voltage VDApplied between VUP1-VUPC, 13.5 15 16.5 Volts
VVP1-VVPC, VWP1-VWPC, VN1-VNC
Circuit Current IDVD = 15V, VCIN = 15V, VN1-VNC —4055mA
VD = 15V, VCIN = 15V, VXP1-VXPC —1318mA
Input ON Threshold Voltage VCIN(on) Applied between 1.2 1.5 1.8 Volts
Input OFF Threshold Voltage VCIN(off) UP, VP, WP, UN, VN, WN1.7 2.0 2.3 Volts
PWM Input Frequency fPWM 3-B Sinusoidal — 15 20 kHz
Fault Output Current IFO(H) VD = 15V, V FO = 15V — — 0.01 mA
IFO(L) VD = 15V, VFO = 15V — 10 15 mA
Minimum Fault Output Pulse Width tFO VD = 15V 1.0 1.8 — mS
PM200CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
496
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
Electrical and Mechanical Characteristics, Tj = 25°C unless otherwise specified
Characteristics Symbol Test Conditions Min. Typ. Max. Units
IGBT Inverter Sector
Collector Cutoff Current ICEX VCE = VCEX, Tj = 25°C — — 1.0 mA
VCE = VCEX, Tj = 125°C——10mA
Diode Forward Voltage VFM -IC = 200A, VD = 15V, VCIN = 15V — 1.9 2.8 Volts
Collector-Emitter Saturation Voltage VCE(sat) VD = 15V, VCIN = 0V, IC = 200A — 1.8 2.7 Volts
VD = 15V, VCIN = 0V, IC = 200A, — 1.75 2.63 Volts
Tj = 125°C
Inductive Load Switching Times ton 0.4 0.8 2.0 µS
trr VD = 15V, VCIN = 0 ~ 15V — 0.15 0.3 µS
tC(on) VCC = 300V, IC = 200A — 0.4 1.0 µS
toff Tj = 125°C — 2.0 2.9 µS
tC(off) — 0.6 1.2 µS
Thermal Characteristics
Characteristic Symbol Condition Min. Typ. Max. Units
Junction to Case Thermal Resistance Rth(j-c)Q Each IGBT — — 0.21 °C/Watt
Rth(j-c)D Each FWDi — — 0.35 °C/Watt
Contact Thermal Resistance Rth(c-f) Case to Fin Per Module, — — 0.018 °C/Watt
Thermal Grease Applied
Recommended Conditions for Use
Characteristic Symbol Condition Value Units
Supply Voltage VCC Applied across P-N Terminals 0 ~ 400 Volts
VDApplied between VUP1-VUPC, 15 ± 1.5 Volts
VN1-VNC, VVP1-VVPC, VWP1-VWPC
Input ON Voltage VCIN(on) Applied between 0 ~ 0.8 Volts
Input OFF Voltage VCIN(off) UP, VP, WP, UN, VN, WN4.0 ~ VDVolts
PWM Input Frequency fPWM Using Application Circuit 5 ~ 20 kHz
Minimum Dead Time tDEAD Input Signal ≥ 2.5 µS
497
PM200CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
0
1
2
3
SATURATION VOLTAGE
CHARACTERISTICS (TYPICAL)
COLLECTOR CURRENT, IC, (AMPERES)
SATURATION VOLTAGE VCE(sat), (VOLTS)
0 100 300200
VD = 15V
Tj = 25oC
Tj = 125oC
VCIN = 0V
0
1
2
COLLECTOR-EMITTER SATURATION
VOLTAGE CHARACTERISTICS (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
COLLECTOR-EMITTER SATURATION VOLTAGE
VCE(sat), (VOLTS)
20
3
02218161412
IC = 200A
Tj = 25oC
Tj = 125oC
VCIN = 0V
OUTPUT CHARACTERISTICS
(TYPICAL)
COLLECTOR-EMITTER VOLTAGE, VCE, (VOLTS)
COLLECTOR CURRENT, IC, (AMPERES)
012
03
100
200
300 Tj = 25oC
VCIN = 15V
VD = 17V
15 13
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, ton, toff, (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
ton
100
101
toff
VCC = 300V
VD = 15V
Tj = 25oC
Tj = 125oC
101102103
10-1
COLLECTOR CURRENT, IC, (AMPERES)
SWITCHING TIMES, tc(on), tc(off), (µs)
SWITCHING TIME VS.
COLLECTOR CURRENT (TYPICAL)
tc(on)
100
101
tc(off)
VCC = 300V
VD = 15V
Tj = 25oC
Tj = 125oC
101102103
10-2
EMITTER CURRENT, IE, (AMPERES)
REVERSE RECOVERY TIME, trr, (µS)
REVERSE RECOVERY CURRENT VS.
COLLECTOR CURRENT (TYPICAL)
10-1
100
VCC = 300V
VD = 15V
Tj = 25oC
Tj = 125oC100
REVERSE RECOVERY CURRENT, Irr, (AMPERES)
101
102
Irr
trr
0.4 1.2 2.4
101
DIODE FORWARD VOLTAGE, VF, (VOLTS)
DIODE FORWARD CURRENT, -IF, (AMPERES)
DIODE FORWARD CHARACTERISTICS
102
103
0.8 1.6 2.0
Tj = 25oC
Tj = 125oC
VD = 15V
10
20
60
100
OVER CURRENT TRIP LEVEL VS.
SUPPLY VOLTAGE (TYPICAL)
SUPPLY VOLTAGE, VD, (VOLTS)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
12014161820
Tj = 25oC
0
120
40
80
0
40
60
120
OVER CURRENT TRIP LEVEL
TEMPERATURE DEPENDENCY (TYPICAL)
JUNCTION TEMPERATURE, Tj, (oC)
OVER CURRENT TRIP LEVEL % (NORMALIZED)
0 50 100 150-50
VD = 15V
100
80
Powerex, Inc., 200 Hillis Street, Youngwood, Pennsylvania 15697-1800 (724) 925-7272
PM200CSA060
Intellimodâ„¢ Module
Three Phase IGBT Inverter Output
200 Amperes/600 Volts
498
0
40
60
80
100
120
FAULT OUTPUT PULSE WIDTH VS.
TEMPERATURE (TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
FAULT OUTPUT PULSE WIDTH % (NORMALIZED)
-50 0 50 100 150
V
D
= 15V
11
12
13
14
15
CONTROL SUPPLY VOLTAGE TRIP-RESET
LEVEL TEMPERATURE DEPENDENCY
(TYPICAL)
JUNCTION TEMPERATURE, T
j
, (
o
C)
UV TRIP-RESET LEVEL,
UV
t
, UV
r
, (VOLTS)
-50 150050100
UV
t
UV
r
0
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(IGBT)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)Q
= 0.21
o
C/W
10
-2
10
-3
TIME, (s)
TRANSIENT IMPEDANCE, Z
th(j-c)
, (NORMALIZED VALUE)
TRANSIENT THERMAL
IMPEDANCE CHARACTERISTICS
(FWDi)
10
1
10
-1
10
0
10
1
10
0
10
-1
10
-2
10
-3
SINGLE PULSE
STANDARD VALUE = R
th(j-c)D
= 0.35
o
C/W
10
-2
10
-3
