ACT Summary 1 Introduction 2 Synoptic 3 Technical characteristics 4 Part-numbering system 5 Arrangements 6 Receptacles 7 Plug / Panel seal 8 Mating and unmating dimensions 9 Mounting cutouts 10-11 Contacts and Tools ACT Introduction The Deutsch ACT is a high performance composite connector qualified to MIL-DTL-38999. What Deutsch Defense/Aerospace does better than anyone else is make wire termination devices for demanding applications. Deutsch utilized its unprecedented achievements in the area of defense/aerospace composite technology enabling us to design and produce the latest version of MIL-DTL-38999 connectors. The superior design of the ACT deliberately took into consideration the connector, its contacts, and the respective strain reliefs to favorably influence intra-system life-cycle performance and costs. Performance The total performance of the ACT connector is matched by individual components within the system. For example, the use of composite materials has increased the durability of the connector housing and coupling mechanism to 1500 cycles. Deutsch developed an extended life MIL-C-39029 contact to meet the increased performance requiremets of today's systems. Superior corrosion resistance The ACT eliminates the largest contributing factor in advanced systems malfunction... corrosion, which is the main cause of mechanical, electrical, and electromagnetic connector degradation. Electromotive force differentials between many dissimilar metals found in connectors and accessories produce galvanic action. The ACT eliminates these dissimilar metals resulting in an interconnection system that withstands over 2000 hours of salt spray. 1 ACT Synoptic SEALED receptacles TYPE 90 4 holes square flange mounting Plug TYPE 96 TYPE 94 Single hole mounting 2 ACT Technical characteristics Mechanical Shell Material Plating : Composite : W - Olive drab cadmium, M - Nickel coating : Thermoplastic and fluorinated silicone elastomer : fluoronited silicone elastomer : Copper alloy : Gold : Crimp type or printed circuit pin (consult us) : Size 22 D: 44 N Size 20 : 67 N Size 16 : 111 N Size 12 : 111 N Size 8 : 111 N : As per MIL-DTL-38999 : 300 g, 3 ms in the 3 axes : 1500 coupling and uncoupling cycles Insert Material Flat gasket and o'ring Material Contact Material Plating Type Retention Vibrations Physical shocks Durability Climatics Service temperature : : : : : Thermal shocks Sealing Salt spray resistance Cadmium plating - 65 C to + 175 C Nickel plating - 65 C to + 200 c As per MIL-DTL-38999 Leakage 16 cm3/h on mated connecting under 2,1 bars 2000 hours, class W as per MIL-DTL-38999 2000 hours class M, as per MIL-DTL-38999 Electrical Withstanding voltage at sea level : Service M : 1300 V Service I : 1800 V Service II : 2300 V at 21000 m altitude : Mated connector Unmated connector Service M : 800 V Service M : 350 V Service I : 1000 V Service I : 400 V Service II : 1000 V Service II : 500 V Insulation resistance (Ambiant temperature) : 5000 M to 25 C and 65 % HR max. Voltage drop : size 22 : test to 5 Amp. = 73 millivolts max. Size 20 : test to 7,5 Amp. = 55 millivolts max. Size 16 : test to 12 Amp. = 49 millivolts max. Size 12 : test to 23 Amp. = 42 millivolts max. Size 8 : test to 46 Amp. = 26 millivolts max. Shielding : As per MIL-DTL-38999 Size 22 20 16 12 8 Contacts current Diameter over Sealed Insulation sheath version in mm 5 A 7,5 A 13 A. 23 A. 46 A. 0,76 to 1,37 1,01 to 2,10 1,65 to 2,77 2,46 to 3,61 4,50 to 5,80 Permitted wire Sizes section in mm2 0,095 to 0,38 0,21 to 0,60 0,60 to 1,34 1,91 to 3,18 5,30 to 8,98 For more information, see MIL-DTL-38999 series III 3 ACT Part numbering system DEUTSCH System Shell Square flange receptacle * Single hole mounting receptacle Plug ACT 90 Connector type type : 90 : 94 : 96 Contact type P : Male contact S : Female contact A : Without male contact B : Without female contact U : Male PCB contact M : Female PCB contact Shell size A-B-C-D-E-F -G-H-J * J Finish Olive drab cadmium : W Nickel coating : M B-35 * Arrangements (See page 5) Special modifications 3025 : Standard gold 500 cycles contact. Consult factory for availability N * Key orientation * N-A-B-C-D-E The square flange receptacle is never delivered with panel seal. For ordering panel seals see page 9. For standard contacts delivered with the connector, see page 10. MIL-DTL-38999 SYSTEM Shell type Square flange receptacle : 20 ** Single hole mounting receptacle : 24 Plug : 26 D38999 Model of designation 20 Shell size A-B-C-D-E-F -G-H-J * J Contact type P : Male contact 500 cycles S : Female contact 500 cycles H : Male, extended life 1500 cycles contact J : Female, extended life 1500 cycles contact A : Without male contact B : Without female contact 19 Arrangements (See page 5) Finish Olive drab cadmium : J Nickel coating : M * Consult factory for availability ** Consult factory for current QPL listing. 4 P N Key orientation * N-A-B-C-D-E ACT Arrangements Male insert viewed from front face. B A Disposition B-98 6 contacts size 20 Disposition B-99 7 contacts size 20 Disposition A-35 6 contacts size 22 Disposition A-98 3 contacts size 20 Disposition B-02 2 contacts size 16 Disposition B-05 5 contacts size 20 Disposition B-35 13 contacts size 22 Disposition C-08 8 contacts size 20 Disposition C-35 22 contacts size 22 Disposition C-98 10 contacts size 20 Disposition D-05 5 contacts size 16 Disposition D-15 14 contacts size 20 1 contacts size 16 Disposition D-18 18 contacts size 20 Disposition D-19 19 contacts size 20 Disposition D-35 37 contacts size 22 Disposition E-06 6 contacts size 12 Disposition E-08 8 contacts size 16 Disposition E-26 26 contacts size 20 Disposition E-35 55 contacts size 22 Disposition E-99 21 contacts size 20 2 contacts size 16 Disposition F-11 11 contacts size 16 Disposition C-04 4 contacts size 16 1 6 17 30 11 Disposition E-02 38 contacts size 22 1 contacts size 8 Disposition D-97 8 contacts size 20 4 contacts size 16 Disposition F-32 32 contacts size 20 Disposition F-35 66 contacts size 22 Disposition G-11 11 contacts size 12 Disposition G-35 79 contacts size 22 Disposition G-16 16 contacts size 16 Disposition G-39 2 contacts size 16 37 contacts size 20 Disposition G-41 41 contacts size 20 29 22 64 72 16 79 7 46 1 41 59 42 60 33 19 85 94 74 24 18 32 81 67 H 68 26 82 76 6 93 84 21 28 Disposition H-53 53 contacts size 20 Disposition H-35 100 contacts size 22 Disposition H-55 55 contacts size 20 Disposition J-04 48 contacts size 20 8 contacts size 16 99 53 15 Disposition H-21 21 contacts size 16 Disposition G-75 4 contacts size 8 78 Disposition J-7 97 contacts size 22 2 contacts size 8 Disposition J-8 8 contacts size 8 q _ n _ o _ m __ q_ w _ k _ c_ v _ x _ r_ d _ h_ y _ i_ u _ f_ j_ Disposition J-19 19 contacts size 12 * Disposition J-20 10 contacts size 20 13 contacts size 16 4 contacts size 12 3 contacts size 8 Disposition J-24 12 contacts size 16 12 contacts size 12 Disposition J-29 29 contacts size 16 Disposition J-35 128 contacts size 22 Disposition J-43 23 contacts size 20 20 contacts size 16 t_ u _ s_ r_ a _ v_ q_ b _ q _ n _ m __ c_ w _ z_ y_ d _ x_ e _ k _ h_ g _ f_ Disposition J-90 40 contacts size 20 4 contacts size 16 2 contacts size 8 * Sold less contacts tools, and sealing plugs Arrangements is not currently a MIL-DTL-38999 specification, please refer to MIL-STD-1560 5 Disposition J-61 61 contacts size 20 ACT Receptacles Square flange - TYPE 90 B E 31,50 max. D C1 C2 E OR OS F F G G 13,20 max. 13,20 max. 13,50 0,1 5 31,50 max. PP P With PCB contacts Contact Size 22 20 16 R S + 0.. - 0,05 0,05 10,5 1,5 2,6 0,7. 1,15 Size C1 C2 . 0,3 23,80 26,20 28,60 31,00 33,30 36,50 39,70 42,90 46,00 A B C D E F G H J P/N PCB contacts, page 11 B 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 38,10 D E F G 0,1 0,1 15,75 18,90 22,10 25,25 29,95 31,55 34,70 37,90 41,10 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 max. 15,09 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 19,50 19,50 19,50 19,50 19,50 19,50 18,70 18,70 18,70 3,65 3,65 3,65 3,65 3,65 3,65 4,35 4,35 4,35 P . PP Mass 0,2 0,2 max. 3,25 3,25 3,25 3,25 3,25 3,25 3,25 3,91 3,91 5,49 4,93 4,93 4,93 4,93 4,93 4,93 6,15 6,15 8,00 11,00 14,00 18,00 23,00 26,00 31,00 36,00 43,00 Single hole mounting - TYPE 94 32,50 max. 32,50 max. E 22,60 max. B E 22,60 max. M OR OS F G 12,06 0,6 F G 5 13,20 max. OA 13,20 max. With PCB contacts Contact Size 22 20 16 R S + 0.. - 0,05 0,05 10,5 1,5 2,6 0,7. 1,15 P/N PCB contacts, page 11 Size A B C D E F G H J A B E F G 0,3 0,4 + 0,7.. - 0,1 0,1 0,1 30,20 34,90 38,10 41,30 44,50 49,20 52,40 55,60 58,70 27,00 31,80 34,90 38,10 41,30 46,00 49,20 52,40 55,60 3,00 3,00 3,00 3,00 3,00 3,70 3,70 3,70 3,70 15,75 18,90 22,10 25,25 29,95 31,55 34,70 37,90 41,10 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 6 M Mass max. 21,82 24,99 29,77 32,91 36,12 39,25 42,47 45,61 49,25 11,00 14,00 18,00 23,00 29,00 35,00 38,00 46,00 55,00 ACT Plug TYPE 96 31 max. F G OS Size F max. G S max. max. Mass max. A B C D E F G H J 18,40 21,10 25,40 28,70 32,20 34,90 38,10 41,10 44,30 11,90 14,90 17,90 21,90 24,90 27,90 30,90 33,90 36,90 9,00 13,00 18,00 23,00 25,00 32,00 35,00 41,00 48,00 21,80 25,00 29,40 32,50 35,70 38,50 41,70 44,90 48,00 Panel seal For square flange receptacle E B C Sealed version C OH B 4 holes O T E1 max. Front flange mounting Size A B C D E F G H J Part-Number 108-0003-10 108-0001-12 108-0001-14 108-0001-16 108-0003-18 108-0003-20 108-0003-22 108-0003-24 108-0001-25 Rear flange mounting H B max. max. 15,40 18,40 22,70 25,90 29,10 32,30 35,40 38,60 41,10 24,30 26,70 29,10 31,30 33,70 36,90 40,10 43,30 46,00 C E 0,10 max. 18,30 20,60 23,00 24,60 27,00 29,40 31,75 34,90 38,10 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 3,00 E1 T H max. max. max. 5,92 5,92 5,92 5,92 5,92 5,92 5,16 5,16 4,87 3,30 3,30 3,30 3,30 3,30 3,30 3,30 4,30 3,90 14,10 17,20 20,40 23,60 26,80 30,60 33,50 36,30 37,70 Part-Number Size 108-0004-10 108-0004-12 108-0004-14 108-0004-16 108-0004-18 108-0001-20 108-0001-22 108-0004-24 108-0012-25 A B C D E F G H J Nota : The panel seal is never delivered with receptacle. To be ordered separatly. 7 ACT Mating and unmating dimensions Square flange - TYPES 90 - 96 Front mounting 38,80 max. Type 90 Size 8,75 max. A B C D E F G H J 53,05 max. Rear mounting 35,60 max. 3,20 max. Type 90 11,90 max. Coupling torque Mating Unmating Nm mini Nm max. 0,2 0,2 0,2 0,3 0,3 0,3 0,6 0,6 0,6 0,9 1,4 1,8 2,3 2,7 3,2 3,6 4,1 4,6 Type 96 49,85 max. TYPE 94 - 96 2,30 to 3,10 max. 37,05 max. 1,50 to 3,20 max. Size Type 94 Type 96 8 A B C D E F G H J Coupling torque Mating Unmating Nm mini Nm max. 0,2 0,2 0,2 0,3 0,3 0,3 0,6 0,6 0,6 0,9 1,4 1,8 2,3 2,7 3,2 3,6 4,1 4,6 ACT Mounting cutouts For sealed receptacles - TYPE 90 - 94 Type 90 Type 94 Front panel mounting 3,20 max. 1,58 to 3,20 max. Panel cutout C1 OH O H1 C1 V C1 Size A B C D E F G H J 18,26 20,62 23,01 24,61 26,97 29,36 31,75 34,93 38,10 K V1 H mini H1 K V V1 Coupling torque Front Rear + 0,25. -0 . + 0,25. -0 . mini. mini. Nm mini Nm max . 13,11 15,08 19,05 23,01 25,81 28,98 32,16 34,93 37,69 16,66 22,22 23,42 26,59 30,96 32,94 36,12 39,29 42,47 17,70 20,88 25,58 28,80 31,98 35,15 38,28 41,50 44,68 16,99 19,53 24,26 27,53 30,68 33,86 37,06 40,01 43,41 24,60 27,00 30,20 33,30 36,50 39,30 42,50 45,70 48,80 27,80 32,60 36,00 39,60 43,30 47,00 50,60 54,20 59,70 9 3,40 4,50 6,20 7,90 9,00 10,20 11,30 12,40 13,60 4,00 5,20 6,80 8,50 9,60 10,70 12,40 13,50 14,70 ACT Contacts Standard gold 500 cycles contact (3025) Sealing plug color code For contact P as per MIL-DTL 38999 Color code 1 2 3 Color code 3 2 1 L Connector rear face Male contact Wires strip length Female contact CONTACTS Commercial Type Size Part-number 724-0001-22 724-0007-22 P S 22 724-0001-20 724-0007-20 P S 20 724-0001-16 724-0007-16 724-0001-12 724-0007-12 P S P S 182-0001-08 182-0003-08 P S 8 182-0068-20 182-0009-20 P S 20 182-0069-20 182-0010-20 P S 20 182-0068-22 182-0009-22 P S 22 182-0069-22 182-0010-22 P S 22 16 12 1 CABLES Color code 2 Orange Orange Orange Orange Orange Orange Orange Orange Blue Yellow Blue Green Blue Green Blue Green Yellow Yellow Yellow Yellow Yellow Yellow Yellow Yellow Purple Grey Purple Grey Purple White Purple White Observations AWG wire O over sheath L P/N Color code Standard contact 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow Standard contact 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 0,60 to 1,34 16 - 20 1,65 to 2,77 5,80 to 6,60 006-0893-16 Bleu 1,93 to 3,18 12 - 14 2,46 to 3,61 5,80 to 6,60 006-0892-12 Yellow 5,30 to 8,98 8 4,50 to 5,80 9,20 to 9,80 182-0061-08 - 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 0,21 to 0,60 20 - 24 1,02 to 2,11 5,80 to 6,60 006-0893-20 Red 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow 0,10 to 0,38 22 - 28 0,76 to 1,37 5,00 to 5,80 028-0102-22 Yellow 3 Black Grey Orange Brown Yellow Red Green Orange Standard contact Standard contact Power contact Alumel contact Chromel contact Alumel contact Chromel contact Green Purple Blue Grey Brown Green Red Blue SEALING PLUG Section mm2 DATABUS CONTACTS SIZE 8 (TWISTED PAIR) AS PER MIL-C 38999 SERIES I, III AND IV STANDARD CONTACTS Part-number Type Size CABLES Color code Types SLEEVE Conduct. Braid Types max. section O max. TOOLS Crimping tool Conductor Ferrule Tool Extraction 182-0034-03 182-0035-03 P S 8 Brown-red braid simple 0,86 mm2 3,48 Thermosetting and silicone TDB-CT-08 TDB-CT-HEX Mark C 114-008 or M 81969/14-06 182-0034-04 182-0035-04 P S 8 Red-red Hight immunity double braid 0,86 mm2 3,91 Thermosetting and silicone TDB-CT-08 TDB-CT-HEX Mark D 114-008 or M 81969/14-06 Nota : Standard contacts delivered with connector. Size 8 and Bus contacts are delivered with protect sleeve. Contact 1500 cycles contact DEUTSCH EXTENDED LIFE FINISH Part number Military part number Type 182-0441-22 182-0447-22 MIL-C 39029/107-620 MIL-C 39029/106-614 p S 182-0441-20 182-0447-20 MIL-C 39029/107-621 MIL-C 39029/106-615 P S 182-0441-16 182-0447-16 182-0441-12 182-0447-12 MIL-C 39029/107-622 MIL-C 39029/106-616 MIL-C 39029/107-623 MIL-C 39029/106-617 P S P S Size 1 Color code 2 3 22 Blue Blue Red Brown Black Yellow 20 Blue Blue Red Brown Bown Green Blue Blue Blue Blue Red Brown Red Brown Red Blue Orange Violet 16 12 10 ACT Tools SITIO PO TO N 0 IN CH 9 ND R AALL NE ST TOOLS Tool Insertion CONTACTS STANDARDISATION Crimping tool Extraction Pilot stop for crimping tool M 81969/14-01 M 22520/2-01 M 22520/2-09 M 22520/2-07 M 15570-20 M 22520/1-01 M 22520/1-04 M 15570-16 M 22520/1-01 M 22520/1-04 M 15570-12 M 22520/1-01 M 22520/1-04 M 22520/5-01 SP 593 Manual M 81969/14-06 M 15570-20 M 22520/1-01 M 22520/1-04 M 15570-20 M 22520/1-01 M 22520/1-04 M 81969/14-01 M 22520/2-01 M 81969/14-01 M 22520/2-01 PCB Contacts Part-number Type Size 724-0902-22 724-0902-20 724-0902-16 724-0902-12 724-0904-22 724-0904-20 724-0904-16 724-0904-12 22 P S 20 16 12 22 20 16 12 MIL-C MIL-C 39029/58-360 MIL-C 39029/56-348 MIL-C 39029/58-363 MIL-C 39029/56-351 MIL-C 39029/58-364 MIL-C 39029/56-352 MIL-C 39029/58-365 MIL-C 39029/56-353 MIL-C 39029/87-475 MIL-C 39029/88-487 MIL-C 39029/87-476 MIL-C 39029/88-488 MIL-C 39029/87-471 MIL-C 39029/89-495 MIL-C 39029/87-472 MIL-C 39029/89-496 M 22520/2-09 M 22520/2-07 M 22520/2-09 M 22520/2-07 COAXIAL Contacts Part-number Type Size MIL-C 39029 724-0004-16 182-0013-16 182-0100-12 182-0101-12 182-0127-68 182-0128-68 P S P S P S 76 77 102 103 59 60 16 12 8 11 SHIELDED CONTACTS Part-number Type Size MIL-C 39029 182-0098-12 182-0099-12 P S 12 28 52 Notes ACT CONNECTEURS ELECTRIQUES DEUTSCH 17, rue Lavoisier z.i. n 2 B.P. 117 27091 EVREUX CEDEX 09 (FRANCE) - Tel.: +33 (0)2 32 23 57 00 - Fax : +33 (0)2 32 23 58 00 E-mail : ced@deutsch.net - We b : w w w. d e u t s c h . n e t - Ref.: CC 024-21 A Edition Mars 2008