www.osram-americas.com/OPTOTRONIC OPTOTRONIC(R) LED Power Supply OT180W/347- 480/800C/2DIMLT2/P6 - Technical Specifications GENERAL INFORMATION Item Number 79208 Type Constant Current Output Power 180W (Max.) Programming tool 51645: Software Output current Dimming level ELECTRICAL SPECIFICATIONS Input Voltage (VAC) 347V-480V (+/- 10%) Frequency Range (Hz) 50 - 60 Hz (+/- 10%) LED thermal protection AstroDIM LEDSet Gen2 Constant Lumen output End of life indicator Input Programmable features 347V 480V Input Current (A) 0.6 0.45 THD @ Full load <15% <20% ELECTRICAL SPECIFICATIONS Power Factor @ Full load >0.95 >0.95 LED thermal protection (NTC) 91% 48A, 400s 91% 127A, 140s Efficiency @ Full load Inrush Current (Apk) Output Output Current (mA) 350-800mA 1mA resolution (programmable) NTC value active range 25k Output level minimum User defined ENVIRONMENTAL SPECIFICATIONS Ambient Operating Temperature -40 C to 55 C Output Voltage (VDC) 82-280VDC Output Ripple Current <30% @ 1250mA Case Temperature (Tc) 85C** 90C (max) Max. Output power (W) 180W (model dependent) Max. Storage Temp. 70C LED Power-up time < 0.5sec Max. Relative Humidity (%) 95% non condensing Load Regulation <5% Transient Protection Line Regulation <5% ANSI C62.41 Cat.B 6.0kV* IP Rating IP66 UL Environmental Rating Damp & Wet UL File number E320395 EMI Compliance FCC Part 15 Class A Sound Rating Class A Over voltage protection Over Power Protection Output short-circuit protection Dimming Yes, non latching Max Vout 285V Current Foldback @185W (+/- 5%) to operate in constant power mode Yes, latching Dimming Range 0 - 10V (Isolated)* AstroDIM 10-100% (60mA min) Dimming Type Analog Source/Sink Current 1mA Dimming Control **- Warranty applicable only at 85C * -Meets only 4kV for common mode combination wave * Class 2 or non-Class 2 wiring allowed 1 WIRING DIAGRAM Note 1: Maximum suggested remote mounting distance is 32 feet. For additional information on further distances and EMI compliance reference application note LED126 . Note 2: The Dimming input is isolated and will allow Class 2 or non-Class 2 wiring across Purple and Gray wires MECHANICAL DIAGRAM MECHANICAL DIAGRAM Length 9.47" (240.5mm) Width 2.36" (60mm) Height 1.50" (38.1mm) Mounting length 8.9" (226.3mm) Mounting slot width 0.34" (8.7mm) 2 OPERATING RANGE 300 Output Voltage [V] 250 200 150 100 50 300 400 500 600 700 800 900 Output Current [mA] Pf >0.9 and THD <20% at347V and 480V DIMMING CURVE 100 % of Output current 80 60 40 20 0 0 1 2 3 4 5 6 7 8 9 10 Dim Voltage [V] *The absolute minimum current the driver can deliver is 60mA 3 EFFICIENCY VS OUTPUT VOLTAGE Efficiency @ 347V 94.00 92.00 Efficency [%] 90.00 88.00 800mA 86.00 530mA 350mA 84.00 82.00 80.00 70 100 130 160 190 220 250 280 Output Voltage [V] Efficency @ 480V 92 90 Efficiency [%] 88 86 800mA 84 530mA 82 350mA 80 78 76 50 80 110 140 170 200 230 260 290 320 Output Voltage [V] 4 POWER FACTOR PERFORMANCE 1 0.98 0.96 Power Factor 0.94 0.92 347V 0.9 480V 0.88 0.86 0.84 0.82 50 70 90 110 130 150 170 190 Output Power [W] 1 0.98 0.96 Power Factor 0.94 0.92 347V 0.9 480V 0.88 0.86 0.84 0.82 70 90 110 130 150 170 190 210 230 Output Voltage [V] 5 THD PERFORMANCE 26 24 22 THD[%] 20 18 347V 16 480V 14 12 10 8 60 80 100 120 140 160 180 Output Power [W] 17 16 15 THD [%] 14 13 12 11 10 9 8 280 305 330 355 380 405 430 455 480 505 Input Voltage [V] 6 LED THERMAL PROTECTION (NTC) CHARACTERISTIC The LED thermal protection feature of the OT180W helps reduce the temperature of the LED module by reducing the output current in case of abnormal temperature conditions. To use this feature a third party NTC thermistor should be connected to the LED power supply as shown in the wiring diagram below. In the end application, care must be taken to place the NTC thermistor close to the hottest spot on the LED module. If LED thermal protection is not required the NTC port on the LED power supply connector can be left open. Vishay, EPCOS, Murata, Panasonic are some of the manufacturers of NTC thermistor. EPCOS part number for reference only B57164K153J (15k @ 25C). Murata part number for reference only - NCP03XH223J05RL (22k @ 25C) Note 2: Graphs for reference. The de-rating limits can be programmed using the OT Programmer Derating start = 6.3k; Derating end = 4.3k; Min output level = 10% % Of Output Current 100 80 60 40 20 0 6.5 6 5.5 5 4.5 4 RNTC in k AstroDIM AstroDIM is an autonomous five level (1 Power ON & 4 Dimming levels) dimming protocol. It provides multi-stage nighttime power reduction based on an internal timer; there is no need for an external control infrastructure. The ECG is automatically aligned to the on and off times for the street lighting and provide a defined output for the particular period of time. Compared with conventional systems there are significant cost savings. AstroDIM is designed for dimming without any external control wiring. Therefore, AstroDIM helps to save energy, extend the life of the driver and the LED module and reduce light pollution, even if only a power line is available. In AstroDIM operation, the driver executes a preset dimming profile, which can be reconfigured via the OT Programming Tool. The autonomous dimming is regulated by an integrated timer (no real-time clock), which adjusts the dimming profile according to the previous night (operation from switch-on to switch-off). 7 LEDset 2 LEDset (Gen2) is an analog interface, allowing basic communication between a LED control gear and one or more LED modules. It allows setting the output current of the LED driver by providing a highly accurate voltage reference (Vset) to the driver. The interface supports the following functions: Output current setting of the constant current LED control gear to single LED modules as well as to series/parallel connected LED modules Best matching of LED control gear and modules working point Self-configuration according to system structure, automatic tracking of technology development Easy mode of operation Additional monitoring & protection features (e.g. thermal protection of the LED modules) Therefore, the typical applications of this interface are single or multiple LED module parallel connections, offering an increasing choice of modular capabilities and low cost thermal protections circuits. For detailed information on LEDset interface please refer to Technical Application guide LEDset interface (LED 409) Note 3: When the LEDset feature is enabled, the LED Thermal protection (NTC) feature is disabled. CONSTANT LUMEN MAINTENANCE The Constant Lumen Maintenance feature of the OT180W helps to maintain the required lumen output of the fixture at a constant level throughout its lifetime. In general LED's lumen output will depreciate over time and in order to maintain sufficient light level towards the end of lifetime, the LED's are driven at high current initially and will result in more energy consumption. The constant lumen maintenance will give the flexibility to drive the LEDs at optimal driving current throughout its lifetime. This helps in energy savings, constant light output and enhanced reliability of the system. Note 4: A detailed step-by-step instructions are outlined in the `OT Programmer User Manual V2.1' END OF LIFE INDICATOR The End-of-Life indicator feature helps the end user to receive a signal from the fixture indicating that it has reached its programmed life-time. After the LED driver reaches the programmed life-time, whenever it is turned ON, it stays at `Dim' level (10%) for 10 minutes and reaches its appropriate level. 8 LIFETIME VS CASE TEMPERATURE 120 100 Life time (kHrs) 80 60 40 20 0 30 40 50 60 70 80 90 Case Temperature (C) DIMMER COMPATIBILITY Manufacturer Encelium EMS SYLVANIA Leviton Lutron Wattstopper Synergy lighting Controls Part no EN-LCM-1R10V-GB2-BK EN-LCM-1R10V-GB2-BK/DR EN-ALC-1R10V-GB2-BK EN-ALC-1R10V-GB2-BK-DR ELMC-SL3W-TVWBX/UNV IP710-DLX DVTV-XX ADF-120277 ISD BC Note 5: The absence of a dimmer from this chart does not necessarily imply incompatibility. Please reference the dimmer manufacturer's instructions for installation. 9 UL CONDITIONS OF ACCEPTABILITY Conditions of Acceptability - When installed in the end-product, consideration shall be given to the following: Use - For use only in (or with) complete equipment where the acceptability of the combination is determined by UL LLC. Rated output loading for these products was achieved using electronic loads. The temperature tests were performed at nominal 40C ambient for TL Type reference temperatures. These models were also tested at elevated temperatures and the Tc applied for non-TL applications for these models is 90C. non-TL Type application: Model No. OT180W/347-480/1250C/2DIMLT2/P6 OT180W/347-480/800C/2DIMLT2/P6 Test temperature 46.7C 52.6C As part of temperature testing, the case temperature at Tc was monitored. During the normal temperature test of the end product, the temperature at Tc is to be monitored. The absolute value at T C cannot exceed the Specified T ref, noted in product characteristics table for a TL application. These products are intended for building in. Acceptability of the LED driver- with respect to mounting, spacing, casualty, temperature and segregation- is to be determined as part of the end device evaluation. These products are provided with 18AWG leads, refer to descriptive pages for input and output connections. Acceptability of the leads relative to strain relief and secureness, is to be determined as part of the end device evaluation. These products are dimmable using a low voltage 0-10 V or a DALI proprietary interface. This interface is a sink, since the interface circuit operates from an external source of supply. The interface circuit has been evaluated for isolation from primary (input) and secondary (output) circuits with spacings based on the maximum rated branch supply, 347/480 Vac. A Dielectric test was applied to verify spacing in the dimming circuit, at 2500Vac. The PWB spacings for use in wet locations have been evaluated to UL8750 spacing requirements. The Unit is completely potted spacing requirements comply with Table 7.4 in UL8750, Parts Potted or subsequently coated. These drivers are Type TL rated and shall be marked with a TC point on the label for temperatures recorded during temperature testing performed in a 40C ambient. Model No. OT180W/347-480/XXXC/2DIMLT2/P6 (XXXC- 800mA max) OT180W/347-480/YYYYC/2DIMLT2/P6 (YYYY= 1250mA max) Tc rating at elevated temp. 90C 90C Tc point on label, C 90/76 90/83 These Drivers are 100% potted refer to ILL. 1 and 2 for assembly drawings demonstrating amount of potting applied WARRANTY OPTOTRONIC(R) products are covered by our LED Module, OPTOTRONIC Power Supply or Control Warranty. For additional details, refer to the latest version of the warranty (LED089) available at www.osram-americas.com/optotronic 10