Amphenol(R) Assembly Instructions-C7R BNC 2-PIECE CRIMP PLUGS outer ferrule Amphenol Number Connector Type Cable RG-/U plug body assembly Hex Crimp Data Cavity for Outer Ferrule Stripping Dimensions, inches (mm) Die Set for Tool 227-944* CTL Series Tool Number a b c d BNC Plug 59, 62 .324(8.2) 227-1221-32 CTL-2 .437(11.1) .312(7.9) .248(6.3) .125(3.2) BNC Plug 58 .324(8.2) 227-1221-32 CTL-2 .437(11.1) .312(7.9) .248(6.3) .125(3.2) 31-5560-RFX BNC Plug Plenum 59, 62 .324(8.2) 227-1221-32 CTL-2 .437(11.1) .312(7.9) .248(6.3) .125(3.2) Step 1 Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. All cuts are to be sharp and square. Important: Do not nick braid, dielectric, and center conductor. Slide outer ferrule onto cable as shown. a Step 2 Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule of connector. Important: Do not comb out braid. c b Step 2 Step 3 Install cable assembly into body assembly so that inner ferrule portion slides under braid. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule using Die Set Cavity specified in table above. Step 3 Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 279 Assembly 31-5556-RFX 31-5557-RFX Amphenol(R) Assembly Instructions-C25 BNC CLAMP CONNECTORS nut washer* gasket clamp bushing female contact * Not supplied on all items Amphenol Number 6775 a Step 2 male contact plug body Connector Type BNC Plug Cable RG-/U 8, 9, 11, 213, 214 Stripping Dims, Inches (Millimeters) a .490(12.4) c .200(5.1) 6775-75 75 BNC Plug 11 .490(12.4) .200(5.1) 8525 BNC Angle Plug 58, 141, 142, 400 .343(8.7) .187(4.7) 8575 BNC Angle Plug 59, 62, 140, 210 .297(7.5) .094(2.4) 9350 BNC Plug 6 .405(10.3) .094(2.4) 15875 BNC Plug 178, 196 .156(3.96) .078(1.98) 16300 BNC Plug 180 .250(6.4) .094(2.4) 33275 BNC Angle Plug 174, 179, 187, 188, 316 .540(13.7) .156(3.96) 69475 BNC Plug 174, 179, 187, 188, 316 .281(7.1) .172(4.4) 84975 BNC Plug 122 .281(7.1) .172(4.4) 86350 BNC Bulkh. Jack 174, 179, 187, 188, 316 .265(6.73) .156(3.96) 86425 BNC Panel Jack 174, 179, 187, 188, 316 .313(7.95) .203(5.15) 86850 BNC Bulkh. Jack 178, 196 .266(6.75) .109(2.76) 31-2 BNC Plug 58, 141, 142, 400 .312(7.9) .094(2.4) 31-2-RFX BNC Plug 58, 141, 142A .315(8.0) .118(3.0) 31-15 BNC Jack 59, 62, 71, 140, 210 .297(7.54) .109(2.75) 31-202 BNC Plug 55, 58, 141, 142, 223, 400 .274(6.95) .094(2.4) 31-204 BNC Angle Plug 55, 58, 141, 142, 223, 400 .297(7.54) .109(2.8) 31-206 BNC Bulkhead Jack 58, 141, 142, 400 .297(7.5) .109(2.8) 31-207 BNC Bulkhead Jack 59, 62, 71, 140, 210 .297(7.54) .209(2.75) 31-212 BNC Plug 59, 62, 71, 140, 210, 302 .250(6.4) .094(2.4) 31-212-1005 BNC Plug 59 (20GA CC) .250(6.4) .094(2.4) 31-850 BNC Angle Plug 59, 62, 71, 140, 210 .375(9.52) .125(3.17) 31-3202 BNC Plug 55, 58, 141, 142, 223, 400 .250(6.4) .094(2.4) 31-3301 BNC Plug 58, 141, 142, 223 .250(6.4) .094(2.4) 31-3302 BNC Plug 59, 62, 71, 140, 210 .250(6.4) .094(2.4) c Step 1 Place nut, washer (when supplied) and gasket over cable and strip jacket to dimension a shown in table above. Step 3 Step 2 Comb out braid and fold out. Trim insulation off center conductor to dimension c shown in table above. [For RG-62, 71 and 210/U cable, trim an additional .032"(0.8mm) of insulation off center conductor and add bushing.] Tin center conductor. Step 4 Step 3 Pull braid wires forward and taper toward center conductor. Place clamp over braid and push back against cable jacket. Step 5 Step 4 Fold back braid wires as shown, trim to proper length [approximately .125" (3.2mm) long] and form over clamp as shown. Braid wire should not extend beyond step of braid clamp. Solder contact to center conductor, sliding bushing first (when supplied) over center conductor. For angle plugs only: (except 31-204) Solder center conductor to preassembled contact. Assemble cap and lightly punch center of cap for retention in body, or solder in place. Step 5 Insert cable and parts into connector body. Make sure sharp edge of clamp seats properly in gasket. Tighten nut to approximately 15 inch pounds. Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 299 Assembly Step 1 jack body For use on RG-62, 71, 122, 178, 180, 196, 210 Amphenol(R) Assembly Instructions-C26 BNC 3-PIECE CRIMP PLUGS outer ferrule bushing male contact plug body assembly used with RG-62, 71, 210 cable only Amphenol Number Hex Crimp Data Stripping Dimensions, inches (mm) Connector Type Cable RG-/U 36650-1003 BNC Plug Belden 82907, 88240 89907, Plenum 58 36650-3RFX BNC Plug Plenum 58 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .630(16.0) .319(8.1) .157(4.0) 36875 BNC Plug 55, 142, 223, 400 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 68175-1003 BNC Plug Belden 9259 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 68175-1005 BNC Plug 59 (20AG CC) .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 68175-1011 BNC Plug Belden 1560A, 82259, 89259, Plenum 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 68175-11RFX BNC Plug Plenum 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .630(16.0) .303(7.7) .157(4.0) 68175-5RFX BNC Plug 59 (20GA CC) .068(1.7) .255(6.5) 227-1221-13 CTL-1 .630(16.0) .303(7.7) .157(4.0) 31-242 BNC Plug 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-242-RFX BNC Plug 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .590(15.0) .323(8.2) .118(3.0) 31-315 BNC Plug 174, 188, 316 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-315-RFX BNC Plug 174, 188, 316 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-315-1005 BNC Plug Dbl. Br. 316 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-320 BNC Plug 58, 141 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-320-RFX BNC Plug 58A, 141, 142A .068(1.7) .213(5.4) 227-1221-11 CTL-1 .630(16.0) .303(7.7) .156(4.0) 31-320-1006 BNC Plug Belden 9907, 89907 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-321 BNC Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-321-RFX BNC Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .630(16.0) .303(7.7) .156(4.0) 31-321-1000 BNC Plug Belden 8281, 88281 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-321-10RFX BNC Plug Belden 8281 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .630(16.0) .303(7.7) .156(4.0) 31-325 BNC Plug Belden 8218 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-326 BNC Plug 55, 142, 223 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-326-RFX BNC Plug 55, 142, 223, 400 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-4320 BNC Plug 58, 141 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-4321 BNC Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-4411 BNC Plug Belden 8213 .100(2.5) .429(10.9) 227-1221-25 CTL-3 .650(16.5) .250(6.4) .156(4.0) 31-4427 BNC Plug 142, 400 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-5558-RFX BNC Plug 6 Type (.314OD) .068(1.7) .324(8.2) 227-1221-32 CTL-2 .630(16.0) .303(7.7) .156(4.0) 31-5800 BNC Plug 58, 141, PL-58 .068(1.7) .213(5.4) 227-1221-11 CTL-1 .593(15.1) .250(6.4) .156(4.0) BNC Plug 59, 62, 59 (20GA CC), Plenum -59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-5900 Step 1 Cavity for Contact a .068(1.7) Cavity for Outer Ferrule .178(4.5) Die Set for Tool 227-944* 227-1221-9 Step 2 CTL Series Tool Number CTL-2 Step 3 b a b .593(15.1) .250(6.4) c .156(4.0) cable dielectric must butt insulator outer ferrule should butt here c contact must butt against cable dielectric Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. [for RG62,71,210/U cable, trim an additional .039"(1.0mm) of insulation off center conductor and add bushing] All cuts are to be sharp and square. Important: Do not nick braid, dielectric, and center conductor. Slide outer ferrule onto cable as shown. Step 2 Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule. Important: Do not comb out braid . Place contact on cable center conductor so that it butts against cable dielectric. Crimp contact in place using Die Set Cavity indicated in table above. When using RG-62, 71, 210 cable, install bushing over center conductor before installing contact. For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm) as shown. Before attaching center contact, slide metal spacer/TFE sleeve (not shown) over cable dielectric and under braid. The center contact should butt against the dielectric and TFE sleeve. crimp here Step 3 Install cable assembly into body assembly so that inner ferrule portion slides under braid. Push cable assembly forward until contact snaps into place in insulator. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule using Die Set Cavity specified in table above. * for pneumatic crimp tool 227-60, use die sets indicated in this column. Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 300 Amphenol(R) Assembly Instructions-C26a BNC 3-PIECE CRIMP ANGLE PLUGS & BULKHEAD JACKS outer ferrule bushing male contact plug body assembly used with RG-62, 71, 210 cable only Amphenol Number Connector Type BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC BNC Jack Jack Jack Bulkh. Jack Bulkh. Jack Angle Plug Jack Bulkh. Jack Bulkh. Jack Bulkh. Jack Bulkh. Jack Angle Plug Angle Plug Angle Plug Angle Plug Angle Plug Bulkh. Jack Bulkh. Jack Bulkh. Jack Bulkh. Jack Jack Angle Plug Angle Plug Angle Plug Angle Plug Angle Plug Angle Plug Plug Plug Plug Plug Plug Plug Jack Angle Plug Plug Plug Angle Plug Angle Plug Plug b c For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm) as shown. Before attaching center contact, slide metal spacer/TFE sleeve (not shown) over cable dielectric and under braid. The center contact should butt against the dielectric and TFE sleeve. Step 2 Step 3 Cavity for Outer Ferrule .213(5.4) .213(5.4) .255(6.5) .213(5.4) .178(4.5) .178(4.5) .178(4.5) .178(4.5) .178(4.5) .178(4.5) .178(4.5) .213(5.4) .213(5.4) .213(5.4) .255(6.5) .255(6.5) .213(5.4) .213(5.4) .255(6.5) .255(6.5) .213(5.4) .213 .255 .128 .128 .255 .187 .319 .324 .178 .255 .187 .178 .178 .213 .429 .255 .429 .255 .255 Die Set for Tool 227-944* 227-1221-11 227-1221-11 227-1221-13 227-1221-11 227-1221-9 227-1221-9 227-1221-9 227-1221-9 227-1221-9 227-1221-9 227-1221-9 227-1221-11 227-1221-11 227-1221-11 227-1221-13 227-1221-13 227-1221-11 227-1221-11 227-1221-13 227-1221-11 227-1221-11 227-1221-11 227-1221-13 227-1221-3 227-1221-3 -- -- -- -- -- -- -- 227-1221-9 227-1221-9 227-1221-11 227-1221-61 227-1221-13 227-1221-25 227-1221-13 227-1221-13 Stripping Dimensions, inches (mm) CTL Series Tool Number CTL-1 CTL-1 CTL-1 CTL-1 CTL-2 CTL-2 CTL-2 CTL-2 CTL-2 CTL-2 CTL-2 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1 CTL-1,3,5 CTL-1,5,6,8 CTL-9,13 CTL-9,13 CTL-14 CTL-15 CTL-14 CTL-14 CTL-15 CTL-14 CTL-15 CTL-2 CTL-2 CTL-1,5 CTL-11 CTL-1,5 CTL-4 CTL-1,5 CTL-1,5 a .593(15.1) .630(16.0) .593(15.1) .593(15.1) .593(15.1) .578(14.6) .593(15.1) .593(15.1) .630(16.0) .593(15.1) .630(16.0) .578(14.6) .578(14.7) .677(17.2) .578(14.7) .677(17.2) .593(15.1) .689(17.5) .593(15.1) .689(17.5) .593(15.1) .709(18.0) .709(18.0) .618(15.7) .618(15.7) .630 (16.0) .630 (16.0) .630 (16.0) .630 (16.0) .630 (16.0) .630 (16.0) .630 (16.0) .593 (15.1) .634 (16.1) .677 (17.2) .630 (16) .630 (16) .728 (18.5) .728 (18.5) .593 (15.1) b .250(6.4) .303(7.7) .250(6.4) .250(6.4) .250(6.4) .328(8.3) .250(6.4) .250(6.4) .362(9.2) .250(6.4) .362(9.2) .328(8.3) .328(8.3) .350(8.9) .328(8.3) .350(8.9) .250(6.4) .362(9.2) .250(6.4) .362(9.2) .250(6.4) .382(9.7) .382(9.7) .350(8.9) .350(8.9) .303 (7.7) .303 (7.7) .303 (7.7) .303 (7.7) .303 (7.7) .303 (7.7) .303 (7.7) .250 (6.4) .303 (7.7) .350 (8.9) .303 (7.7) .303 (7.7) .401 (10.2) .401 (10.2) .250 (6.4) c .156(4.0) .156(4.0) .156(4.0) .156(4.0) .156(4.0) .125(3.1) .156(4.0) .156(4.0) .156(4.0) .156(4.0) .156(4.0) .125(3.1) .125(3.2) 156(4.0) .125(3.2) .156(4.0) .156(4.0) .157(4.0) .156(4.0) .157(4.0) .156(4.0) .161(4.1) .161(4.1) .157(4.0) .157(4.0) .157 (4.0) .157 (4.0) .157 (4.0) .157 (4.0) .157 (4.0) .157 (4.0) .157 (4.0) .156 (4.0) .156 (4.0) .157 (4.0) .157 (4.0) .157 (4.0) .244 (6.2) .244 (6.2) .156 (4.0) a Step 1 Hex Crimp Data Cavity for Contact 58, 141 .068(1.7) 58, 141 .068(1.7) 59, 62, 140 .068(1.7) 55, 142, 223 .068(1.7) 179, 187 .068(1.7) 174, 188, 316 .068(1.7) 174, 188, 316 .068(1.7) 174, 188, 316 .068(1.7) 174, 188, 316 .068(1.7) Dbl. Br. 316 .068(1.7) 179, 187 .068(1.7) 55, 142, 223, 400 .068(1.7) 58, 141 .068(1.7) 58, 144 .068(1.7) 59, 62 .068(1.7) 59, 62 .068(1.7) 58, 141 .068(1.7) 58, 141, 142, 223 .068(1.7) Pl. 59 (20 AWG) .068(1.7) 59, 62, 140, 210 .068(1.7) 58, 141 .068(1.7) 58,141 Solder 59 Solder 316 Solder 316 Solder 734A .042 735A .042 Beld 1694 .042 Beld 8281 .042 Beld 8218 .042 734A .042 735A .042 174,188,316 .068 174,188,316 .068 58,141,142 .068 B8214,B9913,B9914 .118 8x,LMR240 .068 B9913,B9914 Solder 8x,LMR240 Solder 8x,LMR240 .068 contact must butt against cable dielectric cable dielectric must butt insulator outer ferrule should butt here Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. [for RG-62,71,210/U cable, trim an additional .039"(1.0mm) of insulation off center conductor and add bushing] All cuts are to be sharp and square. Important: Do not nick braid, dielectric, and center conductor. Slide outer ferrule onto cable as shown. Step 2 Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule. Important: Do not comb out braid . Place contact on cable center conductor so that it butts against cable dielectric. Crimp contact in place using Die Set Cavity indicated in table above. When using RG-62, 71, 210 cable, install bushing onto center conductor before installing contact. Step 3 Install cable assembly into body assembly so that inner ferrule portion slides under braid. Push cable assembly forward until contact snaps into place in insulator. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule using Die Set Cavity specified in table above. * for pneumatic crimp tool 227-60, use die sets indicated in this column crimp here Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 301 Assembly 36800 36800-RFX 68150 95700 31-245 31-316 31-317 31-318 31-318-RFX 31-318-1001 31-245-RFX 31-334 31-335 31-335-RFX 31-336 31-336-RFX 31-342 31-342-RFX 31-343-1002 31-343-RFX 31-4327 31-5911-RFX 31-5914-RFX 31-5991-RFX 31-316-RFX 31-70239 31-70240 31-70234 31-70235 31-70236 31-70237 31-70238 31-315-RFX 31-317-RFX 31-335-RFX 31-5998-RFX 31-5999-RFX 31-6004-RFX 31-6005-RFX 31-6006 Cable RG-/U Amphenol(R) Assembly Instructions-C26b BNC ORIGINAL CRIMP PLUGS BOOT boot ferrule G O ferrule clamp nut assembly SS plug body assembly Hex Crimp Data Amphenol Number Connector Type 31-351 BNC Plug 58, 141 31-359 BNC Plug 59, 62, 140 31-371 BNC Plug 174, 179, 187, 188, 316 Step 1 FERRULE/ CLAMP NUT ASSY OUTER FERRULE Cable RG-/U Cavity for Contact Stripping Dimensions, inches (mm) Cavity for Outer Ferrule Die Set for Tool 227-944* a b c -- .213(5.4) 227-1221-11 .922(23.4) .516(13.1) .250(6.3) -- .255(6.5) 227-1221-13 .922(23.4) .516(13.1) .250(6.3) -- .128(3.2) 227-1221-3 .797(20.2) .516(13.1) .250(6.3) boot Step 1 Install boot and slide outer ferrule onto cable as shown prior to stripping cable. outer ferrule STEP 1 a Step 2 b STEP 2 c Step 2 Strip cable jacket, braid and dielectric to dimensions shown. See attached table for dimensions. All cuts are to be sharp and square. Important: DO NOT nick braid, dielectric, and center conductor when cutting. Tin center conductor using soft solder per QQ-S-571 comp Sn 60. Avoid excessive heat while tinning to prevent swelling of cable dielectric. Step 3 Step 3 Slightly flare out end of cable braid as so as to facilitate insertion onto ferrule clamp nut assembly. Important: DO NOT comb out braid. P3 Step 4 STEP 4 Step 5 outer ferrule must clamp nut assy as shown cable dielectric must butt insulator as shown note: center conductor must be visible thru contact solder hole prior to soldering Step 4 Install ferrule clamp nut assembly onto cable so that ferrule portion slides under braid and insulator butts flush against cable dielectric. Slide outer ferrule over braid and up against nut. Make sure no slack exists in braid. Crimp outer ferrule with tool specified in table above, keeping cable dielectric bottomed against insulator. STEP 5 Step 5 Soft solder center conductor to contact using rosin core per QQ-S-571 comp Sn 60. DO NOT get any solder on outside surfaces of contact. Step 6 STEP 6 Step 7 lip of boot must be firmly positioned in body groove Step 6 Screw connector body onto prepared cable termination . Wrench tighten by holding the cable nut assembly STATIONARY while ROTATING the connector body. STEP 7 Step 7 Push body forward and into position as shown to complete assembly. * for pneumatic crimp tool 227-60, use die sets indicated in this column Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 302 Amphenol(R) Assembly Instructions-C28 BNC SURETWIST(R) PLUG BNC SURETWIST(R) plug Amphenol Number Connector Type Cable RG-/U 31-5136 BNC Plug 59 31-5136-RFX BNC Plug 59 31-5137 BNC Plug 58 31-5137-RFX BNC Plug 58 Assembly .813 (20.7) .250 (6.4) Step 1 Step 1 Strip cable as shown. Take care not to nick center conductor or outer braid. .563 (14.3) Step 2 .031 (0.8) Step 2 Twist outer braid in a clockwise direction so that at least 1/32" of cable dielectric is bared, and braid is left flat. (Stray or loose braid can cause shorts.) min. of cable dielectric Step 3 Back end of connector and cable dielectric flush, center conductor in place Step 3 Gently insert center conductor into back end of connector, "feeling" it into the guide hole. (If center conductor is NOT properly in place, about 1/8" of center conductor will show at the back end. Reinsert until cable dielectric reaches position shown in illustration.) Step 4 Step 4 Push the cable firmly home (as far as possible). Then screw the connector onto the cable in a clockwise direction until it stops. Assembly is complete. Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 303 Amphenol(R) Assembly Instructions-C29 BNC QUICKTRIM(R) PLUG clamp nut Amphenol Number contact assembly Connector Type 31-4541 plug body Center Contact Affixment Die Set for CTL Series Tool 227-944* Tool Number Cable RG-/U Hex Size BNC Plug 59, 59A, 62, 62A 31-4542 BNC Plug Belden 9268 Montrose CBL-5098 31-30220-1 BNC Plug 58 31-30220-8 BNC Plug 223 31-4541-RFX .068(1.7) 227-1221-13 Cavity B CTL-1 .250 (6.4) Step 1A Step 1A For all connectors except 31-4541-RFX (see step 1B). Slide clamp nut over cable. Strip cable to dimension shown. Cut braid and dielectric square. Do not nick center conductor. .338(8.6) Step 1B .216 (5.5) Step 2 Step 3 .275(7.0) Step 1B For 31-4541-RFX.. Same as step 1A except use Step 1B strip dimensions, and then slit jacket back .125"(3.2 mm) in four places 90 apart as shown in illustration. Step 2 Slide contact assembly under braid and jacket until braid butts as shown. Use caution that braid slides over contact assembly and not inside of it. Be sure center conductor is visible through side hole of contact. Solder contact to center conductor. Contact may be crimped on applicable connectors using Amphenol CTL-1 crimp tool; or by using die set 227-1221-13 cavity B in tool frame 227-944 or equivalent tool. Step 3 Insert into connector body. Step 4 Tighten clamp nut to a torque of 35 lbf-in. Step 4 * for pneumatic crimp tool 227-60, use die sets indicated in this column Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 304 Amphenol(R) Assembly Instructions-C30 BNC PLUGS FCP TERMINATION outer ferrule center contact Amphenol Number Step 2 Connector Type Cable RG-/U 31-4700 BNC Plug 58, 141 31-4702 BNC Plug 59 .250(6.4) .156(4.0) Assembly Step 1 plug body assembly Step 1 Slide ferrule over cable end, slotted end first. Strip cable to dimensions shown. Do not nick center conductor. Flare braid slightly as shown. Step 2 Tin exposed center conductor. Solder center contact on center conductor. Use minimum heat to avoid damaging cable insulation. Remove any excess solder and flux from contact surface. Contact may be crimped using 227-1221-11 die set (cavity B) .068 hex in tool handle 227-944 or equivalent tool. Step 3 Step 3 Slide body over contact and cable insulation with barb going UNDER flared braid. Push body until shoulder is against cable jacket. Braid will flare out against body shoulder. Step 4 Step 4 Grasp cable with hand and push ferrule over barb until braid is captured between ferrule and body flange. Assembly is complete. Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 305 Amphenol(R) Assembly Instructions-C31 BNC CRIMP TERMINATION FOR TYPE 1 - 75 CONNECTORS outer ferrule contact Hex Crimp Data Amphenol Connector Cable Number Type RG-/U body assembly Stripping Dimensions, inches (mm) 31-70000 75 BNC Plug 6, Belden 9248, Plenum 6 Cavity for Contact .052(1.3) sq. Cavity for Outer Ferrule .324(8.2) CTL Series a Tool No. CTL-8 .577(14.7) 31-70000-1000 75 BNC Plug 6, Belden 9248 .052(1.3) sq. .324(8.2) CTL-8 .577(14.7) .234(5.9) .140(3.6) 31-70008 75 BNC Plug 59 .052(1.3) sq. .255(6.5) CTL-6 or 8 .577(14.7) .234(5.9) .140(3.6) 31-70008-1000 75 BNC Plug 59 (20GA CC) .052(1.3) sq. .255(6.5) CTL-6 or 8 .577(14.7) .234(5.9) .140(3.6) 31-70008-3000 75 BNC Plug 59 (.032 CC) .052(1.3) sq. .255(6.5) CTL-6 or 8 .577(14.7) .234(5.9) .140(3.6) 31-70009 75 BNC Jack 59 .052(1.3) sq. .255(6.5) CTL-6 or 8 .557(14.1) .214(5.4) .156(4.0) 31-70013 75 BNC Plug 179, 187 .052(1.3) sq. .178(4.5) CTL-6 .577(14.7) .234(5.9) .140(3.6) 31-70013-1000 75 BNC Plug Dbl. Br. 179, ATT19224-L2 .052(1.3) sq. .178(4.5) CTL-6 .594(15.1) .250(6.4) .156(4.0) .125(3.2) b .234(5.9) c .140(3.6) 31-70015-1000 75 BNC Angle Plug Dbl. Br. 179,ATT19224-L2 .052(1.3) sq. .178(4.5) CTL-6 .649(16.5) .435(11.0) 31-70016 75 BNC Jack 179, 187 .052(1.3) sq. .178(4.5) CTL-6 .886(22.5) .451(11.4) .140(3.6) 31-70016-1000 75 BNC Bulkh. Jack Dbl. Br. 179, ATT19224-L2 .052(1.3) sq. .178(4.5) CTL-6 .886(22.5) .451(11.4) .140(3.6) 31-70022 31-70082 75 BNC Plug 75 BNC Angle Plug ATT 728B, Belden 9231 ATT 735A .068(1.7)hex Solder Only .324(8.2) .160(4.1) CTL-8 .579(15.1) .635(16.1) .125(3.2) .385(9.8) .125(3.2) .200(5.1) 31-70222 75 BNC Plug Belden 8281, 9231 .052(1.3) sq. .324(8.2) CTL- 8 .577(14.7) .234(5.9) .140(3.6) Step 1 a Step 1 Slide outer ferrule over cables shown. Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule. IMPORTANT: Do not comb out braid. b c For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm) as shown. Before attaching center contact, slide TFE sleeve (not shown) over cable dielectric and under braid. The center contact should butt against the dielectric and TFE sleeve. Step 2 Place contact onto center conductor so it butts against cable dielectric. Crimp contact in place. Step 2 crimp contact in this area Step 3 Step 3 Install cable assembly into body assembly so inner ferrule slides over sleeve and under braid. Push cable assembly forward until contact seats in insulator. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule. use die set 227-1448 with tool frame 227-944 Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 306 Amphenol(R) Assembly Instructions-C32 BNC CRIMP TERMINATION FOR TYPE 2 - 75 CONNECTORS outer ferrule bushing male contact plug body assembly female contact jack body assembly for use on RG-62, 71, 210 cable only Amphenol Number Connector Type Hex Crimp Data Cable RG-/U Cavity for Cavity for Die Set for Contact Outer Ferrule Tool 227-944* Stripping Dimensions, inches (mm) CTL Series Tool No. a b c 75 BNC Plug 6 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71008 75 BNC Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-71008-RFX 75 BNC Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .630(16.0) .303(7.7) .156(4.0) 31-71008-1RFX 75 BNC Plug 59 (20GA CC) .068(1.7) .255(6.5) 227-1221-13 CTL-1 .630(16.0) .303(7.7) .156(4.0) 31-71008-1000 75 BNC Plug 59, 62 (20GA CC) .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-71008-2000 75 BNC Plug Plenum -59, B89269 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-71010 75 BNC Angle Plug 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .578(14.7) .328(8.3) .125(3.2) 31-71010-RFX 75 BNC Plug 59 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .677(17.2) .350(9.0) .156(4.0) 75 BNC Plug 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .677(17.2) .350(9.0) .197(5.0) 31-71011 75 BNC Bulkh. Jack 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-71011-RFX 75 BNC Bulkh. Jack 59, 62 .068(1.7) .255(6.5) 227-1221-13 CTL-1 .689(17.5) .362(9.2) .157(4.0) 31-71013 75 BNC Plug 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .539(15.1) .250(6.4) .156(4.0) 31-71013-RFX 75 BNC Plug 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .590(15.0) .323(8.2) .118(3.0) 31-71013-1000 75 BNC Plug Dbl. Br. RG-179 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71014-RFX 75 BNC Jack 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .571(14.5) .303(7.7) .157(4.0) 31-71016 75 BNC Bulkh. Jack 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71016-RFX 75 BNC Bulkh. Jack 179, 187 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .630(16.0) .362(9.2) .157(4.0) 31-71032 75 BNC Plug B8281, 88281 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71033 75 BNC Plug B8218 .068(1.7) .178(4.5) 227-1221-9 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71034 75 BNC Plug Belden 89292 .100(2.5) .429(10.9) 227-1221-25 CTL-3 .593(16.7) .250(6.4) .156(4.0) 31-71035 75 BNC Plug PL-59 (20GA CC) .068(1.7) .255(6.5) 227-1221-13 CTL-1 .593(15.1) .250(6.4) .156(4.0) 31-71064 75 BNC Plug Belden 9248, Pl-6 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71065 75 BNC Plug Belden 9290 .068(1.7) .324(8.2) 227-1221-32 CTL-2 .593(15.1) .250(6.4) .156(4.0) 31-71066 75 BNC Plug Quad Shield 59 .068(1.7) .263(6.7) 227-1221-15 -- .593(15.1) .250(6.4) .156(4.0) Step 1 a Step 1 Strip cable jacket, braid, and dielectric to dimensions in table above. [for RG-62,71,210/U cable, trim an additional .039"(1.0mm) of insulation off center conductor and add bushing] All cuts are to be sharp and square. Important: Do not nick braid, dielectric, and center conductor. Slide outer ferrule onto cable as shown. b c For RG-174, 179, 187, 188, 316/U cables only, slit jacket back .100"(2.5mm) as shown. Before attaching center contact TFE sleeve (not shown) over cable dielectric and under braid. For 31-71016, before attaching center contact. Slide metal spacer/TFE sleeve (not shown) over cable dielectric and under braid. The center contact should butt against the dielectric and TFE sleeve. Step 2 Step 3 contact must butt against cable dielectric cable dielectric must butt insulator Step 2 Flare slightly end of cable braid as shown to facilitate insertion of inner ferrule. Important: Do not comb out braid. Place contact on cable center conductor so that it butts against cable dielectric. Crimp contact in place using Die Set Cavity indicated in table above. When using RG-62, 71, 210, install bushing over center conductor before installing contact. Step 3 Install cable assembly into body assembly so that inner ferrule portion slides under braid. Push cable assembly forward until contact snaps into place in insulator. Slide outer ferrule over braid and up against connector body. Crimp outer ferrule using Die Set Cavity specified in table above. outer ferrule should butt here * for pneumatic crimp tool 227-60, use die sets indicated in this column Amphenol Corporation Tel: 800-627-7100 www.amphenolrf.com 307 Assembly 31-71000-RFX