37
8STA Power
Features & Benefits
A wide power & mixed power/signal offer
- 6 power layouts with contacts gauge 4 and gauge 8
- 6 mixed power/signal layouts
Space & cost saving with mixed connectors
- Only one connector instead of 2 to transmit signal & power
Technical characteristics
Mechanical
• Shell Aluminium alloy
• Shell plating Conductive black zinc
• Insulator Thermoplastic
• Grommet & seal Liquid silicone rubber
• Contact Copper alloy
• Contact plating Gold
• Endurance 500 matings/unmatings
• Shock 300 g for 3 ms and EIA-364-27
• Vibration 147 m/s2, 10 to 2000 Hz
• Contact retention Size 22D 45 N
Size 20 60 N
Size 16 100 N
Size 12 100 N
Size 8 110 N
Size 4 200 N
Climatic
• Temperature range -55°C to +175°C
• Sealing mated connectors IP67 (1 metre for 30 min. minimum)
• Salt spray 48 hours
Electrical
• Test voltage
• Contact resistance Size 22D 14.6 m
Size 20 7.3 m
Size 16 3.8 m
Size 12 3.5 m
Size 8 3 m
Size 4 2 m
• Insulation resistance 5000 mΩ (at 500 Vdc)
• Contact rating Size 22D 5 A
Size 20 7.5 A
Size 16 13 A
Size 12 23 A
Size 8 45 A
Size 4 80 A
• Shell continuity 10 m
Service M N I II
Sea level 1300 1000 1800 2300
38
8STA Power
8STA 10-80 specif. 251 - 1 contact #8 power 8STA 12-01 specif.261 - 1 contact #4 power
8STA 16-75 specif. 251 - 2 contacts #8 power 8STA 20-48 - 4 contacts #8 power
Basic series 8STA 0 10 35 P N -
Shell style
Shell size
Contact layouts
Type of contacts
Orientations
Specification
How to order
0: Oval flange receptacle (for front or rear mounting)
1: In-line receptacle
6: Plug
7: Jam nut receptacle
P: Pin contacts
S: Socket contacts
N:
Red / A: Yellow / B: Blue / C: Orange / D: Green / U: Universal
Range presentation
- : for contact layouts 20-48 & 24-44
251: for contact layouts 10-80, 16-02, 16-75, 18-18, 20-75, 20-78, 24-07, 24-41 & 24-46
261: only for 12-01
Connector
Basic series 8STA 8 10
Shell style
Shell size
8: Plug protective cap
9: Receptacle protective cap
Protective cap
Power connectors
See page 6-8
10 - 12 - 16 - 18 - 20 - 24
10 - 12 - 16 - 18 - 20 - 24
39
8STA Power
8STA 16-02 specif.251 - 1 contact #8 power & 38 #22D 8STA 24-07 specif. 251 - 2 contacts #8 power & 97 #22D
8STA 24-44 - 4 contacts # 4 power & 4 #16 8STA 24-46 specif.251 - 2 contacts #8 power, 4 #16 & 40 #20
Mixed signal & power connectors
40
8STA Power
Note : all dimensions are in mm
Plug
B
Shell size ø A max. B max. C max.
10 21.50
33.50 15
12 25.10
16 32.20
18 35.40
20 38.20
24 44.50
C
Boot termination
In-line receptacle
G
Boot termination
Hand grip
ø A
Shell size ø A max. ø D +0.20 G max.
10 20.70 15.00
33.50
12 25.10 19.05
16 31.40 25.40
18 34.70 28.57
20 38.10 31.75
24 44.70 38.10
-0.13
ø D
Oval flange receptacle
P Panel thickness
Ø C
L max.
A max.
Ø A
Ø C
B
Shell size A max. B ±0.20 ø C 0ø D +0.2 E 0F 0G max. L max. P max.
PANEL CUT OUT
ø A ±0.10 B ±0.20 ø C ±0.20
10 19.50 25.90
3.20
15.00
17.21
16.05
33.50
32.00
3.00
17.40 25.90
3.60
12 24.00 29.10 19.05 35.20 21.90 29.10
16 30.30 34.80 25.40 41.00 28.20 34.80
18 33.70 38.20 28.57 44.70 31.40 38.20
20 37.00 41.60 31.75
15.29
47.90 34.60 41.60
24 43.40 49.50 3.77 38.10 18.20 55.80 41.00 49.50 4.10
Boot termination
G
E
F
ø D
B
+0.1 -0.13 +0.15 -0.13
PANEL CUT OUT
41
8STA Power
Note : all dimensions are in mm
Jam nut receptacle
P Panel thickness
ø A
Shell size ø A±0.03 B1-B2±0.24 ø D0E±0.10 F±0.24 G±0.3 P max.
PANEL CUT OUT
ø A ±0.10 B ±0.20
10 30.15 27.30 14.94
25.91
23.24
36.71
3.00
17.70 16.80
12 34.89 32.10 19.01 22.70 20.90
16 41.25 38.40 25.36 28.80 27.20
18 44.41 41.60 28.53
26.71 37.51
32.00 30.40
20 49.19 46.30 31.71 35.10 33.60
24 55.50 52.45 38.06 42.00 39.90
G
E
F
B1
-0.12
ø D
Boot termination
B2
ø A
B
PANEL CUT OUT
Orientation
Orientations
Shell size N
Red
A
Yellow
B
Blue
C
Orange
D
Green
10 95° 81° 6 123° 109°
12 95° 75° 63° 12 116°
16 95° 77° 65° 125° 11
20 95° 7 65° 125° 11
24 95° 80° 69° 121° 110°
B
AND
C
100°
3
28°
B
A
N
D
C
100°
3
28°
For each shell size, U orientation can be mateable with any other orientations.
Viewed from face of receptacle
Viewed from face of plug
42
8STA Power
Note : all dimensions are in mm
Crimped contacts
Contact
size
Contact
type
Contact Ø
max. Part numbers
Admissible wire section External dia. over
insulation (mm)
AWG mm²
Crimp contact Min. Max. Min. Max. Min. Max.
22D
signal
contact
Male
0.76
8599-0702 JJ
28 22 0.09 0.38 0.76 1.37
Female 8599-0706 900
20
signal
contact
Male
1.00
8599-0703 SA
24 20 0.21 0.60 1.02 2.11
Female 8599-0707 900
16
signal
contact
Male
1.60
8599-0704 MJ
20 16 0.60 1.34 1.65 2.77
Female 8599-0708 900
08
power
contact
Male
3.64
8599-7544
- 8 - 8.98 4.50 6.50
Female 8599-7541
Boot 8599-4542
Reductor** 8599-7645
04
power
contact
Male
5.75
8599-7520A 900
7 10
According to wire used
Female 8599-7521A 900
Boot 8599-4590
Reductor* 8400-2351A
Male 8599-7520A 900
4 16
Female 8599-7521A 900
Boot 8599-4591
Contacts
* Reductor must be used for wire 8 & 10 mm² / ** Reductor must be used for wire 8 mm²
Crimping tools
Contact
size Type
Pliers
M22520/1-01 M22520/2-01 M300BT M22520/23-01*
Turret
Part number
Locator
Part number
Locator
Part number
Die
Part number
Locator
Part number
Spec. SOURIAU Spec. SOURIAU
22D Male - - M22520/2-09 8476-09
- - -
Female M22520/2-07 8476-07
20 Male
M22520/1-04 8365-04
M22520/2-10 8476-10
Female
16 Male
- -
Female
8Male
- -
SP 593 M22520/23-02 8599-9601
Female
4Male - M22520/23-04 M22520/23-11
Female
* Pneumatic pliers
43
8STA Power
Note : all dimensions are in mm
Wire stripping
Contact size
22D 20 16 8 4
L (mm) 4 6 12
L
Accessories
Shrinkable termination detail
Shell size øA ø B±0.05 C±0.05 D
10 13.72 12.65
6 3.5
12 17.26 16.02
16 23.60 22.23
18 26.76 25.22
20 29.93 28.37
24 36.30 34.67
D
C
Ø B
over knurl
Ø A
Insertion & extraction tools
Contact
size Material Part numbers Colour
Spec. SOURIAU Insertion Extraction
22D Plastic M81969/14-01 - Green White
20 Plastic M81969/14-10 - Red Orange
16 Plastic M81969/14-03 - Blue White
8
Plastic M81969/14-06 -
-
Red
Metallic - 8660-197 -
4
Plastic M81969/14-07 -
-
Blue
Metallic - 8533-8175 -