REFERENGE SHARP ISSUE September 7, 2004 OPTO-ELECTRONIC DEVICES DIVISION ELECTRONIC COMPONENTS GROUP SHARP CORPORATION SPECIFICATION DEVICE SPECIFICATION FOR Infrared Detecting unit for Remote Control MODEL No. GP1UD28XKOOF series Specified for : Enclosed please find copies of the Specifications which consists of 11 pages including cover. After confirmation of the contents, please be sure to send back [| copies of the Specifications with approving signature on each. CUSTOMER'S APPROVAL PRESENTED DATE DATE BY | BY i dq Dp. H. Imanaka, Department General Manager of Engineering Dept., J Opto-Electronic Devices Div. ELECOM Group SHARP CORPORATION1/10 ED-040076. GPLUD28XKODF series me? 7 ES . 9 a Ce. 7, 2004 C i a uk Product name : Infrared Detecting unit for Remote Control Model No.: GP1UD28XKOOF series 1. These specification sheets include materials protected under copyright of Sharp Corporation ("Sharp"). Please do not reproduce or cause anyone to reproduce them without Sharp's consent. 2. When using this product, please observe the absolute maximum ratings and the instructions for use outlined in these specification sheets, as well as the precautions mentioned below. Sharp assumes no responsibility for any damage resulting from use of the product which does not comply with the absolute maximum ratings and the instructions included in these specification sheets, and the precautions mentioned below. (Precautions) (1) This product is designed for use in the following application areas ; * OAcquipment + Audio visual equipment + Home appliances + Telecommunication equipment (Terminal) If the use of the product in the above application areas is for equipment listed in paragraphs (2) or (3), please be sure to observe the precautions given in those respective paragraphs. (2) Appropriate measures, such as fail-safe design and redundant design considermg the safety design of the overall system and equipment, should be taken to ensure reliability and safety when this product is used for equipment which demands high reliability and safety in function and precision, such as ; + Transportation control and safety equipment (aircraft, train, automobile etc.) - Traffic signals + Gas Jeakage sensor breakers + Rescue and security equipment - Other safety equipment (3) Please do not use this product for equipment which require extremely high reliability and safety in function and precision, such as ; + Space equipment + Telecommunication equipment (for trunk lines) - Nuclear power control equipment - Medical equipment (4) Please contact and consult with a Sharp sales representative if there are any questions regarding interpretation of the above three paragraphs. 3. Please contact and consult with a Sharp sales representative for any questions about this product.REFERENCE 1, Application This specifications applies to the model marked "" in the following models of infrared detecting unit for remote control. a un a The model list of GP1UD28XKOOF series Application Model No. B.PE center frequency (TYP) GP1UD28XKO0F 40 kHz GP1UD280XKO0F 36 =kHz GP1UD281XK0F 38 kHz GP1UD282XK0F 36.7 kHz GP1UD283XKOF 32.75 kz GPIUD287XKOF 56.8 kHz Main application: TV set, VCR, Radio cassette recorder, Stereo Outline Refer to the attached sheet, Page 7. Ratings and characteristics Refer to the attached sheet, Page 4 to 6. Reliability Refer to the attached sheet, Page 8. Outgoing inspection . Refer to the attached sheet, Page 9. Supplement 1) 2) 3) 4) 5) 6) 7} 8) 9) This infrared detecting unit for remote control satisfies each performance requirements in para. 3.5, in the standard optical system in Fig.2. This product is built-in photodiode. Production place indication of overseas production shall follow the indication in the drawing of the outline dimensions. Productmass : Approx. 1.0 ODS materials This product shall not contain the following materials. Also, the following materials shall not be used in the production process for this product. Materials for ODS: CFCs, Halon, Carbon tetrachloride, 1.1.1-Trichloroethane (Methy! chloroform) Brominated flame retardants Specific brominated flame retardants such as the PBBOs and PBBs are not used in this device at all. Packing specification : Refer to the attached sheet, Page 10. Country of origin: Philippine, Indonesia This product doesn't use lead.3/10 ee ehEe OOF series 7. Notes 1) 2) 3) 4) 5) 6) 7) : Ls tipteniber 7, 2004 Regarding to transmitting code , a When this infrared remote control detecting unit shall be adopted for wireless remote control, please use it with the signal format of transmitter, which total duty ratio Dt (Emitting time z AY / Transmitting time for 1 block :T) is 40% or Jess. OWN signal time Tow (Pulse width of the presence of modulated IR) should be 250 28 ormore. %Jn case that the signal format of total duty and ON signal time is out of above conditions, there is a case that reception distance is much reduced or output is not appeared, Transmitting time for 1 block: T II = 0_I_--~- lla [I = (Sty/T) X100 (%) N=1 i Regarding to transmitter Please use a light emitting unit (remote control transmitter) taking into consideration such factors as the performances, characteristics and operating condition of the light emitting element and the characteristics of this ight detecting unit. Regarding to detector face and cleaning If the surface of detector is smeared with dust or dirt, it may cause faulty operation. Caution shal} be taken to avoid this. And donot touch the detector surface. If the surface was smeared, wipe it clean with soft cloth. If any solvent is needed, Methyl alcohol, Ethy] alcohol, or Isopropyl alcohol should be used. Please don't carry out washing. Because, after washing the remainder in solvent or flux m this device cause malfunction. Marking on this device is defaced by washing. Mounting this product + The shield case shall be grounded on the PCB pattem. (There are two cases that shield case and GND pin are connected in the shield case, or are not connected in it.) - Unnecessary stress should not be applied to the terminal and case. + Please don't push the detecting side (photodiode) from extemal. : In order to prevent electrostatic discharge of integrated circuit, human body and soldering iron, etc. shall be grounded. - The holes and the slits on the infrared detecting unit shall not be used for any other purpose to maintain its performance. + When mounting, please mount the extemal circuit below. (CR filter) Extemal parts should be mounted as close as possible to the sensor.) (Circuit constant) R1=47 Q) 5% Cl=47 F The circuit constant isaexample. Itis different by mounting equipment. Please select it by your mounting equipment. Characteristics of this product + There is a possibility that noise on output may be caused by environmental condition (Disturbing light noise, Electromagnetic noise, Power supply line noise, etc.) even if there is no input transmission signal. : Please shall confirm operation or your actual machine. Because the output pulse width of this product is fluctuated by environmental conditions such as signal format, temperature, distance from transmitter, and so on. Soldering + Incase that this product is kept in high humidity condition, it may be hard to solder, please be careful enough about storage method, - Depending on the flux you select, there are different solderabilities, so please select a suitable flux and use it + Please dont do soldering this product by reflow. Use condition When using this device,please be carefully not to occur dew drop. Be aware that the dew drop rusts shield case and others, may affect the electric characteristics.4/10 Ti series 7, 2004 3, Ratings and characteristics 3.1 Schematic B44) A bf B+ Amp Limiter B.PF Demodulator 3.2. Absolute maximum ratings Parameter Symbol Ratings . Unit Supply voltage Vee 0 to 6.0 Vv Operating temperature _ Topr = |. -10 to +70 1 Cc Storage temperature Tstg -20 to +70 C Soldering temperature Tsol 260 (Soldering time : 5s) 242 c Unit <1} No dew formation 32) 1.6mm at mounting on single-sided PCB PCB 1.6mm Solderable > 3,3 Recommended operating conditions LO Yj Parameter Symbol Operating condition Unit Supply voltage Vec 2.7 to5.5 Vv 3.4 Electrical characteristics : (Unspecified Ta=25C, Vec=+3V) Parameter Symbol MIN. TYP. MAX. Unit RemaRKOF Current dissipation Iec - - 200 uA No input light High level output voltage Vou Veo-0.5 - . - V 3 Low level output voltage Vou. - - 05 Vv 363 Ig: =100 pA High level pulse width T, 700 1200 ps 3 Low level pulse width . Tr 400 900 us 3 B.PF. center frequency fy 3x4 kHz 3) The burst wave as shown in the figure fo=3%4 Carrier Duty 50% _ on the right shall be transmitted by the transmitter shown in Fig. 1. Transmissive signal However, the carrier frequency of transmitter is same as 2X4. 60025 1000.5 Measuring shall be carried out just after starting the transmission until 50 pulse. Output signal | T2 Tl3/10 ED-0401076 GP1IUD28XKOOF series er 7, 2004 4) BPE center frequency: fy of each model is shown in the list below. Model No. BPE center frequency (TYP) GP1UD28XK00F 40 kHz GP1UD280XKOF 36 kHz GP1UD281XKOF 38 kHz GP1UD282XKOF 36,7 kHz GP1UD283XK0F 32.75 kHz GPIUD287XKOF 56.8 kHz 3.5 Performance The output signal of this infrared detecting unit shall satisfy the following requirements with the transmitter shown in Fig.1 used in the standard optical system in Fig.2. 3.5.1 Characteristics of linear reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4 at L=0.2 to 10,0m, (345) Ev<10lx, =0 in Fig.2. 3.5.2 Characteristics of sensitivity angle reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4. at L=0.2 to 7.5m, GX5)Ev<10lx, S30 in Fig.2. 3.5.3 Characteristics of anti-outer peripheral light reception distance The output signal shall satisfy the electrical characteristic requirements in para. 3.4 at L=0.2 to 5.0m, (0X5, 36)Ev<300lx, =0 %5) It refers to detector face illuminance. in Fig.2. 7X6) Outer peripheral light source: CIE standard light source A shall be used and placed at 45 from the perpendicular axis at the detector face center.6/10 ED-040076 GP1UD28XKOOF series Seantember cfg ws O4. RENCE 20cm 10k Q +5V oy fy -7J_ > KE a Ate Transmitter (The GL521 is used) pe oO T= | | ; o Carrier Duty50% a Oscilloscope In the figure above, the transmitter shall be set as the output Vout (p-p) will be 40mV. Note that the PD49P1 in this application is the one with short-circuit current Isc=2.6 A measured at Ev=100Ix. (Ev is the illuminance by CIE standard light source A (tungsten Jamp)). Fig.1 Transmitter Detector face illumimance : Ev >) ls) Transmitter Reception distance : L . .| =| (@ ; indicates horizontal and vertical directions) Fig.2 Standard optical systomTHO JOE series , 2004 ~_ |: Stamp (Black) . * Stamp i Stamp list ; Model No. Model No. Stamp . GPIUD28XK00F | Without 1492 ca ; . Wi to GPIUD281XKOF | Mog i to ms GPJUD282XKOF 2 Year (2004: 4) GP1]UD283XKOF 3 5 The _ mark inside ) shows overseas GP1UD287XKOF ? production place. (*3) GP1UD280XK0F 0 Production place list . * Carved seal Overseas ee DIZ Lot No. roduction place 1 [__ Model No. r . UD28xXK00F 1492 Philippine GP1UD2: 1492 Indonesia Sharp mark F _ lead free 13 4 Z| 0. 1.6 14,4 3.6 |~ tH pie PAE WE yo 4 NYY 7 - + Lo yaa * . iL o a oe | X ; as rc, 7 4 1 q 20.5 [a obs:5 *] indicates root dimensions of lead. Unspecified tolerance: 0.3 Case thickness: O0.3TYP. Case material: Fe , Case finish: Lead free plating (Sn-Cu or Sn-Ni-Zn) Lead material: Fe (Ag plating) Lead edge fmish: Lead free solder dip (Sn-Ag-Cu) But remained resins and lead cutting surface are excluded, 8. Moldresin: Epoxy resin maa sw Ny > 9. Productmass: Approx. 1.0g 10. ( ): Reference value 11, *2: Exclude sagged solder 12. *3: Indication mark next to the Jot number of week mark shows overseas production. (production country is referred to the indication of overseas production place list.) 13.*4: This portion is NC terminal, so there are cases that this portion exists or not Example of mounting drawing from solder side{Reference) 7 a. 753. 10, 45 Lal / B75 Ja? (9, 7) Scale GP1UD26XKOOF series 2/1 Name Outline Dimensions Unit 1=1/Imm Drawing No. RUD49258/10 ED-04U076 GPLUD22X5K00F series i FF F r F A A er 7, 2004 Confidence level : 90% 4. Reliability The reliability of products shall satisfy items listed below. ETPD : 10 or 20 i Sampl Test Items Test Conditions Patlure tregement < @) tera Defective(C) Terminal strength Weight: SN _ (Tension) 30s / each terminal n=l, C=0 Terminal strength Weight: 2.5N nell, C=0 (Bending) a -90 -0 , 2 times /each terminal , Acceleration : 1000m/s, 6ms _ Shock 3 directions /3 times n=11, C=0 Variable frequency Frequency range : 10 to 55Hz/sweep 1min nell. C=0 vibration Overall amplitude: 1.5mm, X, Y, Z /2h each eh ; nish temp. and high Ta=40C, 90%RH, t=240h Performance test n=22, C=0 umidity storage in para. 3.5 * High temp. storage | Ta=70C, t240h should not be satisfied, | n=22, C=0 * Low temp. storage Ta=20C, t=240h n=22, C=0 Icycle = -20 to +70C * Temperature cycling (3Gmin) (30min) oO n=22, C=O 20 cycles test * Operation life _ _ _ (High temperature) Ta=70C, Vec=3V, t=240h n=22, C=0 260C, 58 Ider hi , = =0 Solder heat (1.6com at mounting on single-sided PCB) n=l, C In the test *mark above, the sample to be tested shall be left at normal temperature and humidity for Zhours after it is taken out of the chamber. (No dew drop) Solder heat tests the unit which is soldered such as Fig.3. Fig.3 Unit 1.6mm.9/10 ERO4LO7A.GPIUD28X KOOF series REFERENCE 5. Outgoing inspection (1) Inspection lot Inspection shall be carried out per each delivery lot. (2) Inspection method A single sampling plan, normal inspection level JJ based on ISO 2859 shall be applied. Classification of Defects Inspection Items AQL (%) 1 | Electrical characteristic defect of Voy, Vor, T) and T in para. 3.4. Distance between signal terminal and shield case (0.2mm or more} 04 Major defect Major defec 2 (Except for GND terminal) 3 It should have no remark able stains and cracks that give any influence of electrical characteristic on light detecting face. 1 Deformation of shield case (Satisfying outline dimensions of item 2) Minor defect Stamp, Carved seal 1.5 2 | (tshould be possible to read stamp and carved seal of item 2. Stamp and carved seal should be indicated at fixed position.)10/10 Package drawings Product AR Tray < Polystyrene) | | SS Product el eR Trey cross section <Fig. 1> Packaging method 1. Put products of 200pes. in the tray. Put direction is shown in the above fig. (Fig. 1) 3. Put them (10-tray) in the packing box. Put pads on their top and bottom, between 10-trays. (Fig. 2) 3. Seal the packing box with kraft tape. Print the Model No., Quantity, and Lot No. (2000pes. /a packing box) (Fig.3) Product mass at 2000pcs. / package : Approximately 3.23kg Pac J (Corrugaled cardboard? Troy put producls \ Packing box (Corrugated cardbeard) <Fig, 2> Kraft lape | <Fig. 3>- Scale . j Name GP UD28XKO0F series Packing specification Unit T= / mm | DrawingNo. RUD