7
7-15 Model 830-004
MODEL 830-004
Power Supply Module
DESCRIPTION
• Continuous 6 watts of output power without use of a heat sink
• Wide input voltage range from 110 Vdc to 375 Vdc
• Single fixed regulated output, voltages available from 5 Vdc to 18 Vdc
• Sustains continuous short circuit
• Two sided layout design and SIP package minimized board space requirement
• Efficient circuit design constructed on a thermally conductive ceramic substrate
• UL recognition pending
FEATURES
• Provides DC power for PWM and control circuitry for off-line switching power suppliers
• Provides isolated low DC voltages from AC line voltage levels (rectifier external)
• Battery chargers for portable personal electronics
• Industrial controls and line monitoring
• Stand-alone power supply for small electronics and µP controlled appliances
• Replacement for wall mount transformers and linear regulators
APPLICATIONS
The 830-004 is a single output isolated DC/DC
converter with an input range of 110 to 375 Vdc. This
allows the module to operate from any rectified 80 to
265 Vac line, corresponding to line voltages found
worldwide. Fixed output voltages between 5 to 18 Vdc
Specifications subject to change without notice.
Last update: 06/06/02.
are available to suit a variety of applications. Low cost,
high reliability and small dimensions are the main
characteristics of this design. The use of an advanced
PWM provides for stable and efficient operation over a
wide load range.
7-16 Model 830-004
AC
Line
47 µF
25 V
47 µF
250 V
TYPICAL CONFIGURATION
APPLICATION NOTES
Model 830-004 is a complete DC/DC module based on
a flyback circuit topology.
Most applications require the addition of output
capacitance. The capacitor’s voltage rating should be
selected in correlation to the output voltage of the
830-004. Choose sufficient capacitance to reduce the
output ripple to an acceptable level for the application.
A 47µF electrolytic should generally be suitable and
should be located close to the output pins.
To operate from an AC line, a bridge rectifier must be
added. A DB104 bridge rectifier or four IN4005
configured as pictured.
Diodes should be 600 volts, 1 amp and should be used
in conjunction with a 47µF input capacitor. Choose the
capacitor voltage rating appropriately. For example,
117 Vac generates 165 volts peak. At a 1.5 x derating,
use a 250 volt capacitor.
7
7-17 Model 830-004
PARAMETER CONDITIONS MIN. TYP. MAX. UNITS
Input Voltage 110 375 Vdc
Output Voltage, Nom.* 50% Rated Output Power -5% * +5% Vdc
Load Regulation 20%-80% Rated Output Power –8% +8% % chg. from Nom.
Line Regulation Vin min. to max. 50 mV
50% Rated Output Power
Output Ripple See Typical Configuration 250 mVpp
Efficiency 20% Rated Power 55 %
50% Rated Power 70 %
100% Rated Power 75 %
Operating Frequency 500 KHz
Output Power 6 W
Operating Temperature 0 70 °C
ELECTRICAL
* Standards available: 5, 6, 9, 12, 15 and 18 Volts.
20
94
97
Load (% of 6 Watts)
Load Regulation
Vout (% of nominal)
100
103
106
30 40 50 60 70 80 90 100 20
35
45
Load (% of 6 Watts)
Efficiency
Efficiency (%)
55
75
65
85
30 40 50 60 70 80 90 100
18
0.00
0.60
0.40
0.20
Output Voltage (V)
Maximum Output Current
Output Current (A)
0.80
1.00
1.20
16 14 12 10 8 6
ELECTRICAL CURVES
7-18 Model 830-004
OUTLINE DIMENSIONS (Inch)
1.22Max.
1.22Max.
.040 Ref
.175 Typ
.200 .010
.200.300.300
0.50 Max.
0.35
This module is produced in a 4 lead
SIP package to achieve a maximum
reduction of required board space.
Leads:
1: Vin+
2: Vin–
3: Vout–
4: Vout+
1
.020
ORDERING INFORMATION
830-004 V 05 V
Model Series
Voltage Prefix
Mounting Style:
V = Vertical, Thru-Hole
H = Horizontal, Thru Hole
S = Horizontal, Surface Mount
Standard Output Voltages:
5, 6, 9, 12, 15, 18
Vertical Mounting, Through-Hole, SIP
0.55 Max.0.55 Max.
0.350.35
Horizontal Mounting, Surface Mount, SIPHorizontal Mounting, Through-Hole, SIP