Instruction Sheet 408-3327 02 MAY 01 Rev D tyca / Electronics ANF 110Connect XC System 1. INTRODUCTION Reasons for reissue are provided in Section 4, REVISION SUMMARY. These instructions cover the installation procedures for the AMP 110Connect XC System connecting blocks and wiring blocks listed in Figure 1. 2. INSTALLATION PROCEDURES 2.1. 25-Pair Cable DESCRIPTION PART NUMBER 1. Strip outer cable jacket back a minimum of 3-Pair Connecting Block 558400-1 254 mm [10 in.]. 4-Pair Connecting Block 5584014 2. Route cables into wiring block as shown in Figure 2. Lace each pair into position in index strip 5-Pair Connecting Block 5584021 slots while maintaining correct tip (white) and ring (colored) sequence. Complete lacing of index strip 50-Pair Wiring Block 5598411 and inspect for accuracy (use black markings as with Mounting Legs reference). 400-Pair Wiring Block 3. Use Impact Tool 5699941, AT&T 78381 fin uM ine L oe 558842-1 Impact Tool (with cutoff blade}, or an equivalent to win Mounting Legs seat each conductor and shear off conductor end 300-Pair Wiring Block (see Figure 3). ; 558843-1 ; ; with Mounting Legs 4. After all index strips have been wired and a trimmed, orient first connecting block at lett and of 50-Pair Wiring Block 9588391 top row and seat using an AT&T 788J1 Impact Tool or equivalent. See Figure 3. Working from left to 100-Pair Wiring Block 558840-1 right, orient and seat each additional block in row. Complete remaining rows following same procedure. Figure 7 All dimensions are in millimeters [with inch equivalents in brackets]. Care must be taken to align the connecting block with the blue marking on the left. Lacing Strip Marked Black 25-Pair Cable Evary Fifth Pair (Typ) we [ yf __ Ny ~ Li RU i CMMI pol HR en unindriniriniinllnineburdnbarlrry O VOC LZVMIP JC) all O O oO Urlnldrrdnbrldsdrdrdourdrcrcs O hed O Im { / Hooks For Wiring Designation Block Strips Figure 2 2001 Tyco Electronics Corporation, Harrisburg, PA. = This controlled document is subject to change. TOOLING ASSISTANCE CENTER 1-800-722-1111 10f3 All International Rights Reserved. For latest revision call the AMP FAX* number. AMP FAX/PRODUCT INFO 1-800-822-6752 AMP and Tyco are trademarks. For more information on NETCONNECT* products, For Regional Customer Service, visit our website at LOC B Trademark visit our website at www.ampnetconnect.com winw.tycoelectronics.com #Trademark of American Telephone & Telegraph 110Connect XC System 408-3327 Cutoff Blade Impact Tool. N 569994-1 | Index Stn AT&T 788J1 Impact Tool 3. Select the 2 cable bundles that will be terminated in each halt of this first wiring block. Position bundles under block at right and left ends and feed individual cable ends out between mounting legs below appropriate wiring channel. The cables on the right end will be terminated in the right half of the wiring block and the cables on the left end will be terminated in the left half. See Figure 4. Figure 3 2.2. Data Applications For installations utilizing 4-pair cables and 4-pair connecting blocks, the following procedures should be followed: 1. Position the 4-pair cables against the back panel and determine which cables will be routed to the left side and which cables to the right side of the wiring block. Separate each group into bundles of 6 cables and tie wrap loosely. 2. Mount wiring block in desired location on back panel. If more than one block will be required and cables feed from the ceiling, begin at top of panel and work downward. If cables feed up from the floor, begin at bottom of panel and work upward. Figure 4 4. Following the sequence shown in Figure 5, route each cable around end of wiring block and into the channel between the index strips. Cut cable to appropriate length and strip back only enough cable jacket to allow lacing of pairs. 5. Place each pair into selected position on index strip and pull down into the slot on each side of a high tooth. Allow no more than 13 mm [0.5 in.] untwist in each pair. 6. Complete routing of pairs to index strip on each side of channel and inspect for accuracy. *. Use Impact Tool 569994-1, AT&T 788J1 Impact Tool (with cutoff blade), or an equivalent to seat each conductor and shear off conductor end. (see Figure 3). 8. After all index strips have been wired and trimmed, orient first connecting block at left end of top row using an AT&T 7881 Impact Tool or equivalent (see Figure 3). Working from left to right, orient and seat each additional block in row. Complete remaining rows following same procedure. 20f3 Rev D tyca / Electronics 110Connect XC System 408-3327 Maintain Pair Twists ; Up To Index Strip Tight Bends Cable Termination Positions Figure 5 2.3. Workmanship Guidelines (To Help Ensure 1. Crossconnect wires are terminated in the top Performance of Installation) of the connecting block using Impact Tool . . 569994-1 or KRONE Universal Wire Insertion 1. Strip only enough cable jacket to allow Tool. See Figure 6. Use low impact setting. termination of pairs. . . ; ; Do NOT use 788.1 five pair Impact Tool to 2. Place tension on twisted pairs when bending paeAieae ferminate cross-connect wires in connecting and routing in order to maintain twist and close blocks. conductor spacing. 2. The wires should be completely inserted to the 3. Maintain pair twist up to point of termination in bottom of the wire slot and the excess wire should nee sp. Allow no more than 13 mm [0.6 in.] to be removed by the cutting edge of the impact tool. untwist. 4. REVISION SUMMARY Revisions to this document per EC 0990-0533-01: 3. TERMINATING CROSS-CONNECT WIRES ens Only 22 through 26 AWG insulated wire should ; be terminated to the connecting block. (Maximum * Updated document to corporate requirements diameter over insulation is 1.3 mm [.050 inj.) * Added www.amonetconnect.com address Impact Too! 569994-1 Tr =] Sr TS ta A tel | [, i aH i iv - ql i at z i ; WA Se | Tr} R1 Ta! Re 13) Rg T4] Re 15] RS Connecting Block BLUE ORANGE GREEN BROWN SLATE Figure 6 @ KRONE Inc., Englewood, CO Rev D 3o0f3