Data Bus Components A complete system of interconnection hardware for MIL-STD-1553B networks. Based on unique material technologies, the Tyco Electronics family of data bus components offers innovative solutions to today's aerospace data bus applications. Raychem Brand Data Bus components include: * A wide selection of couplers such as micros, boxes, flat-packs, and ultra light weight versions * Data bus cables * Triax connectors and contacts with strain relief * One-piece triaxial contacts for MIL-C-38999 connectors * Bus and stub terminators * Low outgassing components for use in space * Cable identification sleeves * Harness design software - HarnWare * Flexible cable splices Used in MIL-STD-1553B multiplexing applications, coupled with proven field experience, the Raychem Data Bus system provides high packaging density, weight savings, design flexibility, and high performance to 150 degree C and beyond. Custom harnesses built to your drawing specifications are also available. Pretested, factory-built harnesses provide quick, easy installation and eliminate unnecessary splices and connectors, reducing cost and increasing network reliability. Tyco Electronics also supplies complete data bus harness in accordance with customer drawings. Using factorybuilt harnesses eliminates unnecessary splices and connectors, reducing the cost and increasing the reliability of the networks. Data Bus Components Connectorized System Dematable Bus Terminator Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistant, D-621-04XX (Ref USAF 8912009) BUS STUB BUS Spliced or In Line Components Raychem Data Bus Cables Spliced in Lightweight Bus Terminator, Sealed, D-500-0463-XXX 10612 24AWG Single Shield (Ref USAF 8421526) 10613 24AWG Double Shield (Ref USAF 8421527) 24AWG EMP Hardened 10614 (Ref USAF 8421528) BUS CONTROLLER Spliced-in, Lightweight Bus Coupler, 1- or 2-Stub, Sealed, D-500-04XX (Ref USAF 8912026) Box Coupler with D-621 Discrete Connector, 1- to 8-Stub, Sealed, 1000hr Salt Spray Resistant, D-500-0255-5XX-X (Ref USAF 8912007, 8912008) R/T SolderShield Splice with MiniSeal Crimp or SolderShield Splice With In-Line Splice Kit, Sealed, D-150-0708-X (Ref USAF 8340708) DK-621-04XX-X Discrete Connectors Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistant (Ref USAF 8340709, 8340711) R/T Spliced-in, Flat-Pack Bus Coupler D-500-F4XX-X MIL-DTL-38999 Size 8 Cavity Triaxial Contacts D-602-1108/1109, D-602-1112/1113 (Ref USAF 8340712, 8340713) DK-602-0156/0157, DK-602-0169/0170 (Ref USAF 8912019, 8912010) R/T Spliced-in, Lightweight Bus Coupler, 3- or 4- Stub, Sealed, D-500-04XX Dematable Stub Terminator D-621-04XX, Threaded and Bayonet, Sealed, 1000hr Salt Spray Resistance (Ref USAF 8421525, 8912010) R/T Box Coupler with Dematable Bus Terminator D-500-0255-XXX Spliced-in, Coupler with Internal Terminator, Sealed, D-500-04XX Microcouplers Compact, in-line, splice-terminated data bus microcouplers, feature lightweight design that meet the MIL-STD-1553B requirements for hardware configuration and performance. The low-profile configuration enables avionics system designers to plan for optimum coupler locations. Tyco Electronics data bus microcouplers are qualified to Raychem Specification D-6020, European Specification EN-3567, and are specified in the Air Force drawings listed in 8340707. Standard products are supplied with Raychem SPEC 55 data bus cables, including EMP-hardened versions. All of these products are available assembled with other components into a complete data bus harness without splices. The Raychem data bus microcoupler features: * Environmental sealing * No connectors * Very small size, light weight * * * * * * * * * - 1 stub: 10 g (max.) - 2 stub: 15 g (max.) (Lighter weight versions are available) In-line profile to enable wire bundle mounting 360 continuous low-impedance cable shield terminations Reliable solder termination of all components Potted circuit elements for maximum durability and in-use reliability Ease of installation Altitude immersion resistance Optional eyelet configurations for bulkhead mounting MTBF > 1,000,000 hours. 150C temperature rating Data Bus Components D-500-04 X X- X- YYY - ZZZ Standard Cable Length 012 = 12 in (1 ft) 078 = 78 in (6.5 ft) 079 = 79 in (2 m) 120 = 120 in (10 ft) 236 = 236 in (6 m) 240 = 240 in (20 ft) 360 = 360 in (30 ft) Microcoupler Part Numbering System Cable Type 612 = 10612 24 AWG single optimized shield 613 = 10613 24 AWG double optimized shield 614 = 10614 24 AWG EMP hardened Number of Stubs 1 or 2 Design 5 = Without internal terminator 6 = Same as 5 but with reverse bus 7 = With internal terminator 8 = Same as 7 but with reverse bus Boot 5 = Without mounting eyelet 6 = With mounting eyelet In-Line Microcouplers: One- and Two Stub Single Stub Double Stub D-500-0455-1-YYY-ZZZ D-500-0455-2-YYY-ZZZ D-500-0465-1-YYY-ZZZ D-500-0465-2-YYY-ZZZ D-500-0456-1-YYY-ZZZ D-500-0456-2-YYY-ZZZ D-500-0466-1-YYY-ZZZ D-500-0466-2-YYY-ZZZ D-500-0457-1-YYY-ZZZ D-500-0457-2-YYY-ZZZ D-500-0467-1-YYY-ZZZ D-500-0467-2-YYY-ZZZ D-500-0458-1-YYY-ZZZ D-500-0458-2-YYY-ZZZ D-500-0468-1-YYY-ZZZ D-500-0468-2-YYY-ZZZ Note: 1. Bus cable 2. Stub cable Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6- S t u b Applications Building on over 20 years of experience and continuous improvement in data bus, including pioneering in-line microcouplers, Tyco Electronics introduces a new family of ultra light- weight in-line Raychem Microcouplers, available in 1- through 6-stub configurations. These couplers offer the same high performance and reliability as Raychem current microcouplers, but their weight is further reduced. They are available in configurations up to 6-stub. There is no option with a mounting eyelet. Combined with Raychem 24 AWG data bus cables, these ultra light couplers allow designers to significantly reduce weight. An unfilled flat braid cable is available for additional weight savings. They are also available assembled with other customer specified components into a complete factory-built and tested data bus harness. Specifications/approvals Series D-500-L4xx Military MIL-STD-1553B Raychem D-6020 (same as current microcouplers) Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6- S t u b Lightweight In-Line Couplers Part Numbering System D-500-L4 5 W -X -YYY -ZZZ Cable Length 012 = 12 in 079 = 79 in 078 = 78 in 120 = 120 in 236 = 236 in 240 = 240 in 360 = 360 in Cable Type 612 = 10612 (24 AWG single optimized shield) 613 = 10613 (24 AWG double optimized shield) 614 = 10614 (24 AWG EMP hardened) H06 = 7724H0664 (24 AWG flat shield, unfilled) Lightest cable Number of Stubs 1, 2, 3, 4, 5 or 6 Design 5 = Without internal terminator 7 = With internal terminator Style 5 = Without eyelet Ultra Lightweight In-Line M i c r o c o u p l e r s 1- t h r o u g h 6 - S t u b Product Selection D-500-L455-X-YYY-ZZZ End View Left Side D-500-L456-X-YYY-ZZZ End View Right Side End View Left Side End View Right Side 1 stub 1 stub 2 stub 2 stub 3 stub 3 stub 4 stub 4 stub 5 stub 5 stub 6 stub 6 stub D-500-L457-X-YYY-ZZZ End View Left Side D-500-L458-X-YYY-ZZZ End View Right Side End View Right Side End View Left Side 1 stub 1 stub 2 stub 2 stub 3 stub 3 stub 4 stub 4 stub 5 stub 5 stub 6 stub 6 stub D a t a B u s B o x C o u p l e r s , 1- t o 8 - s t u b Raychem brand data bus box couplers provide lightweight, robust coupler modules with connector versatility. Up to eight stub connectors can be arrayed on the "face" of the box coupler. The bus connectors can also be on the "face" or on the "side" of the box. Designed with Raychem brand D-621 series corrosion-resistant threaded or bayonet-type connectors. Box couplers are qualified to Raychem Specification D-6021. Customized data bus box couplers are available upon request. Data Bus Box Couplers Face - 1 Stub Face - 2 Stub Face - 3 Stub Face - 4 Stub Face - 5 Stub Face - 6 Stub Face - 7 Stub Face - 8 Stub Threaded D-500-0255-511-1 D-500-0255-521-1 D-500-0255-531-1 D-500-0255-541-1 D-500-0255-551-1 D-500-0255-561-1 D-500-0255-571-1 D-500-0255-581-1 Part No. Bayonet A* Bayonet B* D-500-0255-513-1 D-500-0255-515-1 D-500-0255-523-1 D-500-0255-525-1 D-500-0255-533-1 D-500-0255-535-1 D-500-0255-543-1 D-500-0255-545-1 D-500-0255-553-1 D-500-0255-555-1 D-500-0255-563-1 D-500-0255-565-1 D-500-0255-575-1 D-500-0255-573-1 D-500-0255-583-1 D-500-0255-585-1 Bayonet C* D-500-0255-517-1 D-500-0255-527-1 D-500-0255-537-1 D-500-0255-547-1 D-500-0255-557-1 D-500-0255-567-1 D-500-0255-577-1 D-500-0255-587-1 Side - 1 Stub Side - 2 Stub Side - 3 Stub Side - 4 Stub Side - 5 Stub Side - 6 Stub Side - 7 Stub Side - 8 Stub D-500-0255-512-1 D-500-0255-522-1 D-500-0255-532-1 D-500-0255-542-1 D-500-0255-552-1 D-500-0255-562-1 D-500-0255-572-1 D-500-0255-582-1 D-500-0255-513-2 D-500-0255-523-2 D-500-0255-533-2 D-500-0255-543-2 D-500-0255-553-2 D-500-0255-563-2 D-500-0255-573-2 D-500-0255-583-2 D-500-0255-517-2 D-500-0255-527-2 D-500-0255-537-2 D-500-0255-547-2 D-500-0255-557-2 D-500-0255-567-2 D-500-0255-577-2 D-500-0255-587-2 Coupler Type D-500-0255-515-2 D-500-0255-525-2 D-500-0255-535-2 D-500-0255-545-2 D-500-0255-555-2 D-500-0255-565-2 D-500-0255-575-2 D-500-0255-585-2 *The bayonet polarization listed is for the bus connector. All stub connectors are Bayonet D polarization. Polarizations are depicted as follows (jack view): 1=A 2=B 3=C 4=D Data Bus Cables SPEC 55 data bus cables meet or exceed the performance requirements of MIL-STD-1553B. SPEC 55 insulation is a high-temperature, radiationcross-linked, modified ETFE material that can be used in wire constructions rated up to 200C. This insulation is qualified to MIL-W-22759/32-/35 and 41-/46. The cables are: * Lightweight * Highly flexible * Flame-resistant * Chemical-resistant to all known aircraft fluids * Solder-iron-resistant Made with optimized shielding providing three standard levels of defined EMI/EMP protection. Other shielding options and cable constructions are available. Data Bus Discrete Connectors Raychem Brand D-621 and DK-621 series connectors are designed specifically for MIL-STD-1553B data bus applications. In addition to utilizing Tyco Electronics heat-shrink technology, the D-621 and DK-621 series connectors also feature: * * * * * * * * * * * * * * * Compliance to MIL-STD-1553B hardware requirements Light weight Removable pin or socket contacts Termination with Raychem MILSPEC and MIL-STD-1553B data bus cables, including EMP-hardened versions Continuous 360 shield coverage Rugged constructions Termination time of 1 to 2 minutes Inspectable solder terminations Low-skill assembly Reworkable and repairable terminations Strain relief built into the design Low voltage drop and high reliability due to precisely controlled solder terminations Threaded coupling, with safety wire holes and bayonet coupling styles Low total installed cost 1000-hour salt spray resistance Connector Kit Part Numbering System Connector Kit Part Numbering System DK-621-04 XX-XX Contact (supplied in DK-621 kits only) P = Pin S = Socket Polarization (bayonet styles only) (jack view) 1=A 2=B 3=C 4=D Basic Connector Configurations Threaded styles 11 = Plug 12 = Jack Bayonet styles 33 = Plug, A polarization 34 = Jack, A polarization 35 = Plug, B polarization 36 = Jack, B polarization 37 = Plug, C polarization 38 = Jack, C polarization 39 = Plug, D polarization 40 = Jack, D polarization D-621 connector, kitted with accessories Example: DK-621-0434-1P = D-621 connector, kitted with accessories, jack bayonet style with A polarization and pin contact. Tr i a x i a l C o n n e c t o r s for 1553B Data Bus Cable Data Bus Discrete Connectors & Terminator Mating Guide Panel Thickness Connector Mate with 77 Ohm bus 3K Ohm stub Terminator Terminator Contact Connector Reference Connector Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0433-1P DK-621-0433-1S DK-621-0434-1P DK-621-0434-1S DK-621-0550-1P DK-621-0550-1S DK-621-0434-1S DK-621-0434-1P DK-621-0433-1S DK-621-0433-1P DK-621-0433-1S DK-621-0433-1P D -621-0461(-L) D -621-0477(-L) D -621-0469(-L) D -621-0453(-L) D -621-0469(-L) D -621-0453(-L) D-621-0465(-L) D-621-0481(-L) D-621-0473(-L) D-621-0457(-L) D-621-0473(-L) D-621-0457(-L) Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0435-2P DK-621-0435-2S DK-621-0436-2P DK-621-0436-2S DK-621-0448-2P DK-621-0448-2S DK-621-0436-2S DK-621-0436-2P DK-621-0435-2S DK-621-0435-2P DK-621-0435-2S DK-621-0435-2P D -621-0462(-L) D -621-0478(-L) D -621-0470(-L) D -621-0454(-L) D -621-0470(-L) D -621-0454(-L) D-621-0474(-L) D-621-0458(-L) D-621-0474(-L) D-621-0458(-L) D-621-0467(-L) D-621-0483(-L) Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0437-3P DK-621-0437-3S DK-621-0438-3P DK-621-0438-3S DK-621-0446-3P DK-621-0446-3S DK-621-0438-3S DK-621-0438-3P DK-621-0437-3S DK-621-0437-3P DK-621-0437-3S DK-621-0437-3P D -621-0463(-L) D -621-0479(-L) D -621-0471(-L) D -621-0455(-L) D -621-0471(-L) D -621-0455(-L) D-621-0467(-L) D-621-0483(-L) D-621-0475(-L) D-621-0459(-L) D-621-0475(-L) D-621-0459(-L) Plug Plug Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket DK-621-0439-4P DK-621-0439-4S DK-621-0440-4P DK-621-0440-4S DK-621-0551-4P DK-621-0551-4S DK-621-0440-4S DK-621-0440-4P DK-621-0439-4S DK-621-0439-4P DK-621-0439-4S DK-621-0439-4P D -621-0464(-L) D -621-0480(-L) D -621-0472(-L) D -621-0456(-L) D -621-0472(-L) D -621-0456(-L) D-621-0468(-L) D-621-0484(-L) D-621-0476(-L) D-621-0460(-L) D-621-0476(-L) D-621-0460(-L) Pin Socket Pin Socket Pin Socket DK-621-0411-P DK-621-0411-S DK-621-0412-P DK-621-0412-S DK-621-0412-P DK-621-0412-S DK-621-0412-S DK-621-0412-P DK-621-0411-S DK-621-0411-P DK-621-0411-S DK-621-0411-P D -621-0406(-L) D -621-0418(-L) D -621-0415(-L) D -621-0413(-L) D -621-0415(-L) D -621-0413(-L) D-621-0424(-L) D-621-0423(-L) D-621-0407(-L) D-621-0417(-L) D-621-0407(-L) D-621-0417(-L) Bayonet Connectors Polarity A Standard 2.4mm max Long reach 12.5mm max Polarity B Polarity B Standard 2.4mm max Long reach 12.5mm max Polarity C Standard 2.4mm max Long reach 12.5mm max Polarity D Standard 2.4mm max Long reach 12.5mm max Threaded Connectors Polarity E Standard 2.4mm max Long reach 12.5mm max Plug Plug Jack Jack Jack Jack Tr i a x i a l C o n n e c t o r s a n d Te r m i n a t o r s to European NORME EN3716 for 1553B Data Bus Cable Triaxial Connectors Panel Thickness Connector Contact Connector Reference Connector Standard 2.4mm max Plug Plug Plug Plug Jack Jack Jack Jack Jack Jack Jack Jack Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket Pin Socket DK-3716-F101-TP DK-3716-F101-TS DK-3716-F201-TP DK-3716-F201-TS DK-3716-E102-TP DK-3716-E102-TS DK-3716-E202-TP DK-3716-E202-TS DK-3716-E112-TP DK-3716-E112-TS DK-3716-E212-TP DK-3716-E212-TS DK-621-E102-TS DK-621-E102-TP DK-621-E202-TS DK-621-E202-TP DK-621-F101-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP DK-621-F101-TS DK-621-F101-TP DK-621-F201-TS DK-621-F201-TP Long reach 12.5mm max Mate with 77 Ohm bus 3K Ohm stub Terminator Terminator D -621-E077-S D-621-E03K-S D -621-E077-P D-621-E03K-P D -621-E077-S D-621-E03K-S D -621-E077-P D-621-E03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P D -621-F077-S D-621-F03K-S D -621-F077-P D-621-F03K-P Terminators Panel Thickness 77 Ohm bus terminator 3K Ohm stub terminator Connector Plug Plug Jack Jack Plug Plug Jack Jack Contact Pin Socket Pin Socket Pin Socket Pin Socket Terminator Reference DK-3716-F077-P DK-3716-F077-S DK-3716-F077-P DK-3716-F077-S DK-3716-E03K-P DK-3716-E03K-S DK-3716-E03K-P DK-3716-E03K-S Standard Connector D K-3716-E#02-TS D K-3716-E#02-TP D K-3716-E#01-TS D K-3716-E#01-TP D K-3716-E#02-TS D K-3716-E#02-TP D K-3716-E#01-TS D K-3716-E#01-TP Mate with Long Reach Connector DK-3716-E#12K-TS DK-3716-E#12K-TP DK-3716-E#12K-TS DK-3716-E#12K-TP M I L - D T L - 3 8 9 9 9 - Ty p e Tr i a x i a l C o n t a c t s for Data Bus Applications Now, both high-density packaging and full shield coverage are available with a simple, quick and reliable termination system. AWG24 twisted-pair data bus cables are terminated to triaxial SolderTacts contacts, which fit size 8 cavities of MIL-DTL-38999, Series I, III, or IV connectors. Raychem brand triaxial 38999-type data bus contacts deliver the signals with: * One-step termination * Termination time of 1 to 2 minutes * No needed special termination tools * No requirements for special skills * Reworkable and repairable terminations * Strain relief that is built into the design * Continuous 360 shield coverage * Triaxial mating face for least susceptibility to damage * Rugged construction * Inspectable solder terminations * Low voltage drop and high reliability due to precisely controlled solder termination. Raychem size 8 triaxial data bus contacts for MIL-DTL-38999 connectors have interfaces that comply with MIL-C-39029/90 and /91 to provide intermatability with crimp contacts. These contacts provide a fast and convenient method of implementing MIL-STD-1553B connections in MIL-STD-1760 applications. M I L - D T L - 3 8 9 9 9 - Ty p e Tr i a x i a l C o n t a c t s for Data Bus Applications Specifications/Approval Series Size 8 Raychem D-6002 Product Selection Cable Type 10612 10613 10614 Pin DK-602-0156-N-1 DK-602-0156-N-2 DK-602-0156-N-3 Socket DK-602-0157-N-1 DK-602-0157-N-2 DK-602-0157-N-3 Data Bus Accessories Tyco Electronics manufactures all the Raychem products needed to build a MIL-STD-1553B data bus network. In addition to the main components the following accessory components that may be necessary to complete a data bus system are also available: * * * * Bus and stub terminators spliced-in and connectorized (D-621 series) Cable splice kits EMI/environment-resistant connector caps Braid terminators and strain relief tubing for rework applications Data Bus Accessories D-621 Plug D-621 plug Spliced-in D-621 Jack Splice-in D-621 jack Bus and Stub Terminators Spliced-in 77-ohm 10612 cable 77-ohm 10613 cable 77-ohm 10614 cable 77-ohm 7724E2664 cable 12-inch Cable D-500-0463-612 D-500-0463-613 D-500-0463-614 D-500-0463-E26 D-621 Series--Plug 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact Threaded D-621-0413 D-621-0415 D-621-0417 D-621-0407 Bayonet A D-621-0453 D-621-0469 D-621-0457 D-621-0473 Bayonet B D-621-0454 D-621-0470 D-621-0458 D-621-0474 Bayonet C D-621-0455 D-621-0471 D-621-0459 D-621-0475 Bayonet D D-621-0456 D-621-0472 D-621-0476 D-621-0460 D-621 Series--Jack 77-ohm pin contact 77-ohm socket contact 3000-ohm pin contact 3000-ohm socket contact Threaded D-621-0418 D-621-0406 D-621-0423 D-621-0424 Bayonet A D-621-0477 D-621-0461 D-621-0481 D-621-0465 Bayonet B D-621-0478 D-621-0462 D-621-0482 D-621-0466 Bayonet C D-621-0479 D-621-0463 D-621-0483 D-621-0467 Bayonet D D-621-0480 D-621-0464 D-621-0484 D-621-0468 D-621 Series--L Lanyard 7" -- -- -- -- Connector Caps D-621 Series Plug cap for jack connector Supplied with 7" Lanyard Threaded Bayonet A Bayonet B Bayonet C Bayonet D D-600-0083 D-600-0068 D-600-0068 D-600-0068 D-600-0065 Cable Splice Kits Cables All data bus cables Flexible Crimp D-150-0708-5 support services Ty c o E l e c t r o n i c s Authorized Distributors To locate a Tyco Electronics Authorized Distributor near you, visit: http://www.tycoelectronics.com and select "Find a Distributor", or call Customer Service as listed below. Te c h n i c a l S u p p o r t USA: 1-800-522-6752 * Canada: 1-905-470-4425 * Mexico: 01-800-733-8926 * Central America: 52-55-5-729-0425 * South America: 55-11-3611-1514 * Other Latin/South American Countries: 57-1-240-9396 Our Technical Support Specialists provide information on distributor locations, drawing/prints, application/product specifications, PCB layouts, technical information, plating, electrical characteristics, dimensions, value added capabilities, and 3D modeling/simulation. Customer Service USA: 1-800-522-6752 * Canada: 1-905-475-6222 * Mexico: 01-800-733-8926 * Central America: 52-55-5-729-0431 * South America: 55-11-3611-1311 * Other Latin/South American Countries: 57-1-240-9396 Receive price and delivery information immediately. You can also place new orders, change or expedite existing orders, and request product samples and literature through the Customer Service Department. HARNWARE, RAYCHEM, SPEC 55, SOLDERTACTS and TYCO are trademarks. herein may be trademarks of their respective owners. Other products, logos, and Company names mentioned 1773030-5M-FP-5/04