Headquarters:
Wieland Electric GmbH
Brennerstraße 10 – 14
96052 Bamberg, Germany
Sales and Marketing Center:
Wieland Electric GmbH
Benzstraße 9
96052 Bamberg, Germany
Phone +49 9 51 93 24-0
Fax +49 9 51 93 24-1 98
www.wieland-electric.com
info@wieland-electric.com
Technical Support:
Phone +49 951 9324-991
Fax +49 951 9326-991
AT.TS@wieland-electric.com
Industrial technology
Solutions for the control cabinet
• DIN rail terminal blocks
– Screw, tension spring or push-in connection technology
– Wire cross sections up to 240 mm2
– Numerous special functions
– Software solutions interfacing to CAE systems
• Safety
– Safe signal acquisition
– Safety switching devices
– Modular safety modules
– Compact safety controllers
– Application consulting and training
• Network engineering and fieldbus systems
– Remote maintenance via VPN industrial router and VPN service portal
– Industrial Ethernet switches
– PLC and I/O systems, standard and increased
environmental conditions
• Interface
– Power supply units
– Overvoltage protection
– Coupling relays, semiconductor switches
– Timer relays, measuring and monitoring relays
– Analog coupling and converter modules
– Passive interfaces
Solutions for field applications
• Decentralized installation and automation technology
– Electrical installation for wind tower
– Fieldbus interfaces and motor starters
• Connectors for industrial applications
– Rectangular and round connectors
– Aluminum or plastic housings
– Degree of protection up to IP 68
– Current-carrying capacity up to 100 A
– Connectors for hazardous areas
– Modular, application-specific technology
PC board terminals and connectors
– Screw or spring clamp connection technology
– Spacings: 3.5 mm to 10.16 mm
– Reflow or wave soldering process
Building and installation technology
• Building installation systems
– Main power supply connectors IP 20/IP 65 ... IP 68
– Bus connectors
– Low-voltage connectors
– Power distribution system with flat cables
– Distribution systems
– Bus systems in KNX, LON and radio technology
– DIN rail terminal blocks for electrical installations
– Overvoltage protection
0530.1 C 03/13
revos
Industrial Multipole Connectors
Catalog 2013
revos Industrial Multipole Connectors
revos Industrial Multipole Connectors
22
automation
building
electronics
The group makes us strong
The Wieland Holding is based in
Bamberg, Bavaria, and comprises two
independently acting subsidiaries:
Wieland Electric and STOCKO Contact.
Groundbreaking innovations made
Wieland Electric one of the leading
suppliers of electrical connection
technology. This company, founded
in Bamberg in 1910, is the largest
subsidiary of the Wieland Holding.
STOCKO Contact is based in Wuppertal
and joined the Wieland Group in 2001.
Stocko has also more than 100 years
of company history to its credit and is
one of the greatest manufacturers of
connector systems and crimp contacts.
The Wieland Group employs more than
2,000 people all around the globe. With
some 15 locations and subsidiaries, and sales
partners in more than 70 countries, the
Wieland Holding is present in nearly all
important key markets worldwide.
Always with a clear commitment to the
German location where most of the products
are still manufactured.
ACTIVE WORLDWIDE.
STOCKO main plant in
Wuppertal
Company headquarters
in Bamberg
Sales and
Marketing Center
in Bamberg
contacts are green
3
Established in industries
Control cabinet engineering, industrial
automation, building system technology
– our large product portfolio provides
solutions for all kinds of applications.
From innovative interface and net-
work technology to terminal blocks to
„safety first“ – with modular system
solutions and safety components.
With Wieland products in your control
cabinet, you are always on the safe side.
Energy bus systems for distributed
automation or indoor and outdoor field
bus components – Wieland technolo-
gy can be found everywhere, and in all
kinds of applications.
In building system technology, Wieland
Electric is the world market leader in
pluggable eletrical installation.
There are good reasons why our
system solutions can be found
in the most spectacular building
projects worldwide. When it comes to
electronic networking, Wieland leads
the way to the “intelligent house”.
Welcome Future
Wieland Electric is 100 years young,
and full of innovative energy. And
our commitment for the future is not
only to find constantly new system
solutions for our customers but also
social responsibility.
Environmentally friendly high-tech
products, manufactured to the la-
test production standards, an audited
environmental management system
and substantial investments in our
locations are all part to this concept.
Global commitment and sustainable
regional action – Wieland Electric is fit
for the future: Contacts are green.
contacts are green
4
| CONTENTS |
contacts are green
5
8 An overview of heavy duty connectors
10 General design of a revos industrial multipole connectors
12 The locking mechanism of the industrial multipole connectors
14 Connection technologies
16 Housing series
20 Contact inserts - Overview
24 Product matrix
26 Contact inserts
28 revos mini
32 revos basic
58 revos dd
60 revos hd
68 revos power
80–91 Connector and Multipole adapter with trigger action frame
96 revos it
98 revos 
100 revos flex
260 Accessories
262 Mounting frames
264 Cover- and Reducer plate
266 Coding accessories
270 Cable glands
274 Protective covers
278 Tools
279 Marking tag carriers
302 Detailed table of contents
304 Spanning various industries and products.
306 Service | Support
307 Wieland subsidiaries
282 facts&DATA
284 Conductor connections, Current load capacity, tightening torque
288 Explanations of applications in hazardous areas
290 Installation spacing and mounting dimensions
294
Crimping tool and Assignment of contacts to appropriate crimping tool
296 Selection criteria and characteristics of the different contact surfaces
298 Definition of the IP degrees of protection
301 Derating behavior of revos industrial multipole connectors
116 Housings
118 revos mini
120 revos basic
224 revos hd
238 revos 
258 Multipole connector sets with 4 components Screw connection
6
revos
7
revos
The revos program
An overview of heavy duty connectors
Heavy duty connectors are specifically designed for
use in especially tough environment conditions.
The main areas of use are the automotive industry,
in packaging machinery and equipment, as well as for
instrumentation, control and automation equipment.
They permit simple and time-saving installation of
machinery and equipment. Their housings protect
against mechanical impact and prevent entry of spray
water and dust. The system‘s sub-assemblies can
undergo a quality check in house, which simplifies in-
stallation and commissioning at their end use location.
revos
8Subject to change without further notice
Overview of the industrial multipole connector
range revos
The proven connectors and multipole adapters are available in 6
to 92 pole design with screw, spring clamp and crimp connec-
tion technology.
You will find revos basic contact inserts on pages 32–57; You can
find terminal block adapters and inserts with integral cable strain
relief on pages 78–91.
The contact inserts and multipole adapters are designed for >16 A cur-
rents; they are also available with mixed contacts and screw connection.
You will find revos power contact inserts and
terminal block adapters on pages 68–77.
High contact density in the most compact space – this is what the
space-saving contact inserts of revos
dd offer. The inserts fit into
the BASIC housing sizes 6/6H, 10/10H, 16/16H, 24/24H. Connection
is made with the proven turned crimp contacts, with a diameter of
Ø 1.6 mm, which offer a connection range from 0.14 to 2.5 mm2 at a
rated voltage of 250 V (600 V CSA/UL).
You will find revos
dd contact inserts on pages 58–59.
Contact inserts and multipole adapters with 15 to 64 poles and
for currents up to 10 A designed according to DIN EN 175301-801
(previously DIN 46352). The contact inserts are designed in crimp
connection technology.
You will find revos
hd contact inserts on pages 60–67 and
terminal block adapters on pages 92–95.
The modular system for the economical and clever mixture of
contact inserts. With this flexible system you can customize your
connector, to meet the requirements of your application.
You will find revos
flex contact inserts on pages 100–113.
The contact inserts for the revos
mini connector series are very
compact and available with 3 to 12 poles.
You will find the contact inserts for the revos
mini connectors
on pages 28-31.
revos
basic
revos mini
revos flex
revos hd
revos power
revos dd
Contact inserts:
revos
9Subject to change without further notice
The housing of the BASIC series are available in size 6 to 48. For
convenient connection of the cables this series is also available with
enlarged cable entry in increased height design in sizes 6H–24H.
The housings are made of die cast aluminum with, silicon-free finish.
You will find revos
basic-housings on pages 120–223.
The housings of the HD series are available in size 10/15 to 32/50.
You will find revos
hd-housings on pages 224–237.
The design of the housings for the connectors of revos
mini is very
compact and available in two materials:
• Die cast zinc alloy
• Polyamide
You will find revos
mini-housings on pages 118–119.
revos 
multipole connectors are designed for special applica-
tions in hazardous areas. Their use in zone 1 for intrinsic circuits has
been approved by the BVS test institute. The housings for the multi-
pole connectors are manufactured from die cast zinc alloy.
You will find revos 
-contact inserts on pages 98–99.
You will find revos 
-housings on pages 238–257.
Operating instructions for
plug connectors, see facts&DATA.
Data cable feed-throughs – the ideal solution for the installation of
pre-assembled cables to enclosures. Sealed and with strain relief.
Inserts with D-Sub connectors 9 to 100 pole.
You will find revos
it products on pages 96–97.
revos
mot plug connectors with plastic housings, simple and easy
handling due to its unique latching system.
You will find revos
mot products on pages 114–115.
Housing families:
revos
basic
revos mini
revos hd
Special multipole connector designs:
revos
it
revos mot
revos 
PG
threads
are available
on request!
PG
threads
are available
on request!
revos
10
1
2
3
4
6
7
8
5
Subject to change without further notice
General design of a revos
industrial multipole connectors
revos
11Subject to change without further notice
1. Cable glands
F o r revos industrial connectors the following cable glands are available:
• Cable gland without strain relief, protection degree IP54, 7x.xxx.xxxx.0 fully assembled
• Cable glands, protection degree IP68, available as accessories in plastic or brass
• EMC cable glands
2. Hoods
Aluminum die cast alloy, silicon-free finish (housings for revos 
- and revos mini are manufactured from
die cast zinc alloy)
• Low and increased height designs available
• Cable entry at the side, on top or at the front
• With or without locking levers
3. Female inserts
Available in the following connection techniques:
• Screw connection
• Spring clamp connection
• Crimp connection
4. Coding accessories
Coding pins, female coding pieces and coding bolts
5. Coding bolts
Coding pieces are used for coding 690 V contact inserts. In the 690 V housings the coding ribs are remo-
ved and insulating tape is attached inside the housing in order ensure the creepage distances and clea-
rances to live parts. This mechanical coding prevents the 690 V contact inserts from being mounted in
500 V housings.
6. Male inserts
Available in the following connection techniques:
• Screw connection
• Spring clamp connection
• Crimp connection
7. Locking levers
Single or double locking lever in plastic, steel or stainless steel design.
8. Bases
Aluminum die cast alloy, silicon-free finish (housings for (revos - und revos 
mini are manufactured
from die cast zinc alloy)
• Low and increased height designs available
• Open-bottom and closed-bottom bases
• Single or double locking lever of plastic, steel or stainless steel
• Coupling for “cable-to-cable connections”
revos
12 Subject to change without further notice
The locking mechanism of the
revos
basic industrial multipole connectors
The locking levers secure the mechanical connection
between hood and housing. The locking mechanism is
also a main determinant of the connector’s IP protec-
tion rating. Wieland’s standard revos basic connectors
in size 6 to 24 are equipped with locking levers that are
made of two components.
The handle consists of flame-retardant and halogen-
free plastic material and ensures convenient and almost
wear-free locking. The retention force is provided by a
spring component that is made of V2A stainless steel
and also resists aggressive environmental conditions.
Locking features:
• Low-wear locking mechanism
• High holding forces
• Plastic material suitable for outdoor applications
• Salt and seawater resistant, UV resistant
• During overhead mounting the lever will remain
in the open position
• Replaceable
• Self-extinguishing plastic material according
to UL 94 V0
Spring component
made of V2A steel
Handle
made of flame-
retardant plastic according
to UL94 V0
Single locking lever
(long-side lever)
Double locking lever
(narrow-side lever)
revos
13Subject to change without further notice
In general we distinguish levers on the hood and levers
on the base, as well as single locking levers (on the long
side) and double locking levers (on the narrow side).
On the opposite hood or base there are studs to which
the lever latches.
The following lock types are available:
Connectors for cable-to-cable couplings:
One long-side lever
(single locking lever)
Two narrow-side levers
(double locking lever)
Locking levers made of steel or stainless steel are available on request.
In case of any questions our connector hotline (+49 951/9324-997) will be happy to assist you.
One long-side lever
(single locking lever)
Two narrow-side levers
(double locking lever)
revos
14 Subject to change without further notice
Connection technologies
Screw connection technology:
This connection technology is the one most frequently used today. Screw connectors are
designed according to EN 60 999/VDE 0609.
Features of this connection technology:
• Operation is simple and easy
• No special tools required
• High-quality connection that can be used for all areas of application
• Non-permanent connection, rewiring possible
The contact point can be delivered with or without wire protection.
Clamping bodies with wire protection do not require any preparation of the wires.
Clamping bodies without wire protection require appropriate preparation of the wires in case
fine-stranded wires are used.
Spring clamp connection technology:
In the last few years this connection technology has been established as an industrial
standard. Spring clamp connectors are designed according to EN 60 999/VDE 0609.
Features of this connection technology:
• Easy handling
• No special tools required
• High-quality connection even under vibration
• Non-permanent connection, rewiring possible
For contact inserts with spring clamp connection technology all wire types (solid, stranded,
fine-stranded) can be used without special preparation of the wires.
When ferrules are used they must be crimped to the wire by means of a special positively
driven crimping tool.
Crimp connection technology:
This connection technology provides the highest quality, but is also the most demanding. The
technical requirements for crimp connections are defined in the IEC 60 352-2 standard. Crimp
connections must always be produced using a crimping tool that has been designed for the
contact. Wieland crimping tools are specifically adapted to the contacts and thus ensure a
permanent and corrosion-resistant connection.
Features of this connection technology:
• High-quality connection similar to cold welding
• Consistant repeatability of the crimp connection
• Suitable for automation during pre-assembly of cable harnesses
• Compact design that allows a high contact density
• Special crimping tool required
• Permanent connection
revos
15Subject to change without further notice
Screw connection technology:
Screw terminals are measured in accordance with EN 60 999/VDE 0609.
Please refer to the respective tightening torques from table 4 on page 287.
Spring clamp connection technology:
Operating instructions:
1. Insert the screwdriver using a slight curving
motion into the rectangular opening.
2. Open the clamping body.
The screwdriver will stay in position, and
hold the clamping body open.
3. Insert the wire into the round wire entry guide
and remove the screwdriver.
Screwdriver: 0.6 mm x 3.5 mm
Part number: 06.502.4000.0
Crimp connection technology:
Using the suitable tools when producing crimp connec-
tions is essential. Correct and gas-tight connections can
only be ensured by tools that are particularly adapted to
the contact.
Wieland crimping tools compress the contact point with
a so-called B crimp or a square crimp to make it gas-tight.
A contact to tool assignment can be found on page 295.
Contact materials:
revos-connectors are available with tin-plated, silver-plated or gold-plated contacts.
The basic material is a high-quality copper alloy.
For exact explanations, see pages 296–297.
Micrograph
of a square crimp
Micrograph
of a B crimp
revos
16 Subject to change without further notice
Housing series revos basic
Hoods
Hoods
Bases
Bases
Coupling housings
Coupling housings
GB 16XL, 24XL with extra
large wiring space
Size (GB):
• GB 6, 10, 16, 24, 48
• GB 6H, 10H, 16H, 24H
Size (GB):
• GB 6, 10, 16, 24, 32
• GB 10H, 16H, 24H, 16XL, 24 XL
Motor connector
housing
Single locking lever
Double locking lever
H
=
increased hight design; XL
=
extra large wiring space. All bases are also available with a protective cover.
For an assignment of the contact inserts to the housing sizes see page 20-23 as well as the product matrix
on page 24-25.
revos
17Subject to change without further notice
Housing series revos hd
Hoods
Hoods
Bases
Bases
Coupling housings
Size (GB):
• GB 10/15, 16/25
Size (GB):
• GB 32/50
Single locking lever
Double locking lever
All bases are also available with a protective cover.
For an assignment of the contact inserts to the housing sizes see page 20-23 as well as the product matrix
on page 24-25.
revos
18 Subject to change without further notice
Housing series revos mini and revos
Hoods
Hoods
Bases
Bases
Cover with
gasket for male
inserts
Coupling housings
Coupling housings
Size (GB):
• GB 10Ex, 16Ex, 24Ex, double locking lever
• GB 6Ex, 48Ex, single locking lever
Cover without
gasket for female
inserts
revos
mini
revos 
Bases are also available with a protective cover!
revos
19Subject to change without further notice
revos
20 Subject to change without further notice
Contact inserts
Contact inserts for the housings of the revos basic series
Size BASIC 500 V / 16 A BASIC 400/690 V / 16 A BASIC 690 V / 16 A BASIC 830 V / 16 A EE 500 V / 16 A
6/
6H
6 + ground 4/2 Switching
contacts + ground 10 + ground
10/
10H
10 + ground 3/2 Switching contacts + ground 8/2 Switching
contacts + ground 3/2 Switching
contacts + ground 18 + ground
16/
16H
16 + ground 6/2 Switching contacts + ground 14/2 Switching
contacts + ground 6/2 Switching
contacts + ground 32 + ground
24/
24H
24 + ground 10/2 Switching
contacts + ground 22/2 Switching
contacts + ground 10/2 Switching
contacts + ground 46 + ground
32
32 + ground 20/4 Switching
contacts + ground 28/4 Switching
contacts + ground
48
48 + ground 44/4 Switching
contacts + ground
20/4 Switching
contacts + ground
26/4 Switching
contacts + ground
32/4 Switching
contacts + ground
revos
21Subject to change without further notice
DD 250 V / 10 A HD 250 V / 10 A POWER 230–690 V / 16–100 A FLEX 100 – 1000 V / 4 – 82 A Size
24 + ground 2 Modules
6/
6H
42 + ground 3 Modules
10/
10H
72 + ground 40 + ground 6/6 +
ground 4/6 +
ground 6 +
ground 4/2 +
ground 4 +
ground 5 Modules
16/
16H
108 + ground 64 + ground 3/3/6 + ground 7 Modules
24/
24H
80 + ground
32
48
revos
22
Size 6Ex 10Ex 16Ex 24Ex 48Ex
9 0 V
16 A
6 + PE 10 + PE 16 + PE 24 + PE 48 + PE
Subject to change without further notice
Contact inserts
Contact inserts für revos hd-housings
Contact inserts for revos
mini-housings
Contact inserts for revos  -housings
Size HD 10/16 250 V / 16 A HD 15/25 250 V / 10 A
10/
15
10 + ground 15 + ground
16/
25
16 + ground 25 + ground
32/
50
32 + ground 50 + ground
Size 250 – 400 V / 10 A 400 V / 10 A 400 V / 16 A 50 – 250 V / 10 A 50 V / 10 A 690 V / 10 A
3
3 + ground 4 + ground 5 + ground 7 + ground 8 12
revos
23Subject to change without further notice
Contact inserts
revos mot special designs
revos
flex-modular inserts
690 V / 16 A
10 + ground
Modules for signal distribution High voltage Compressed air
10-pole
250 V/10 A
Crimp/LW L-POF
20-pole
100 V/4 A
Crimp
2-pole
5.5 kV/20 A
Crimp
Pneumatic
1-pole
10 bar – Ø 2.5/4 mm
Pneumatic
2-pole
10 bar – Ø 2.5/4 mm
Bus systems Special modules
USB
4-pole
30 V/1 A
Screw
Profibus
4-pole
30 V/1 A
Screw
Ethernet
8 plus 4-pole
30 V/1 A / 400 V/10 A
Crimp/optical fiber Modular blind piece
Modules for power supply
2-pole
1000 V/82 A
Screw
3-pole
630 V/40 A
Crimp
5-pole
250 V/20 A
Crimp
4-pole
1000 V/16 A
Crimp
4-pole
400 V/14 A
Federkraft
revos
24
BASIC BASIC EE BASIC BASIC BASIC H D 4 0 / 6 4 POWER FLEX DD H D 1 0 / 16 / / 3 2 H D 1 5 / 2 5 MINI MOT
5 0 0 V 5 0 0 V 400V/690V 6 9 0 V 8 3 0 V 2 5 0 V 230–690 V
100–1000 V
2 5 0 V 25 0 V 2 5 0 V 5 0 – 4 0 0 V 9 0 V 6 9 0 V
16 A 16 A 16 A 16 A 16 A 10 A 16 –10 0 A 4–82 A 16 A 16 A 10 A 1 0 A 16 A 16 A
S F
F C S S F C S C S S C S S C
C L
32–39 40– 41 50–51 52–55 56–57 64–65 68 –74 10 0 –113 58–59 60–61 62–63 28–31 98–99 115
BASIC 6
120
124
• • ° °
10
132
136
• • ° °
140
146
• • ° °
16
160
164
• • ° ° °
168–170
174
• • ° ° °
24
188
192
• • ° ° •
196–198
202
• • ° ° •
32
216
217
• • • • • •
48
218
220
••••• •••
6
128
130
••••• °
10
150
152
••••• °
154–156
158
••••• °
16
178
180
••••• •°
182
186
••••• •°
24
206
208
••••• •°
210–212
214
••••• •°
6H
122
126
• • • •
10H
134
138
• • • •
144
148
• • • •
16H
162
166
•• ••••
172
176
•• ••••
24H
190
194
•• ••••
200–201
204
•• ••••
16XL
183 •••••••••
24XL
211 •••••••••
6/6H
222
223
• • • •
10/10H
222
223
• • • •
16/16H
222
223
•• ••••
24/24H
222
223
•• ••••
HD 10/15
224
226
• •
16/25
228
230
• •
32/50
232,234
236
• •
MINI 3
118
119
•
3
118
119
•
6
238
240
10
242
244
•
16
246
248
•
24
250
252
•
48
254
256
•
MOT
114
114
•
Subject to change without further notice
Product matrix
The
revos
product matrix provides an overview of
the available families of contact inserts and their
matching housing series. Horizontally you can find
the contact inserts sorted per family and with indi-
cations for rated voltage, rated current and connec-
tion technology. Vertically the housing series and
their variations in size are shown. Matching combi-
nations are found in the matrix.
The restrictions of the
revos flex
and
revos hd
contact inserts are caused by their depth and ca-
ble density inside the housing when fully equipped
with contact inserts. In case of any questions re-
garding these combinations, our connector hotline
(+49 951 9324-991) will be happy to assist you.
H
=
Increased height design; XL
=
Large wiring space
Housing series Material Variantion Size (GB) Locking levers Hoods page Bases page
Aluminum die cast 500 V Single
Single
Double
Single
Double
Single
Double
500 V/690 V Double
500 V/690 V Single
690 V Single
Single
Double
Single
Double
Single
Double
500 V Single
Increased height Single
design Double
Single
Double
Single
Double
690 V – large Double
wiring space Double
EMC housings Single
Double
Double
Double
Aluminum die cast 250 V Single
Single
Double
Polyamide Plastic Single
Die cast zinc alloy Metal Single
Die cast zinc alloy 90 V Single
Double
Double
Double
Single
Polyamide 690 V
10 + ground
Push-Pull
revos
25
BASIC BASIC EE BASIC BASIC BASIC H D 4 0 / 6 4 POWER FLEX DD H D 1 0 / 16 / / 3 2 H D 1 5 / 2 5 MINI MOT
5 0 0 V 5 0 0 V 400V/690V 6 9 0 V 8 3 0 V 25 0 V 230–690 V
100–1000 V
2 5 0 V 2 5 0 V 2 5 0 V 5 0 – 4 0 0 V 9 0 V 6 9 0 V
16 A 16 A 1 6 A 1 6 A 16 A 1 0 A 16 –10 0 A 4–82 A 16 A 16 A 10 A 1 0 A 1 6 A 16 A
S F
F C S S F C S C S S C S S C
C L
32–39 40– 41 50–51 52–55 56–57 64–65 68 –74 10 0 –113 58–59 60–61 62–63 28–31 98–99 115
BASIC 6
120
124
• • ° °
10
132
136
• • ° °
140
146
• • ° °
16
160
164
• • ° ° °
168–170
174
• • ° ° °
24
188
192
• • ° ° •
196–198
202
• • ° ° •
32
216
217
• • • • • •
48
218
220
••••• •••
6
128
130
••••• °
10
150
152
••••• °
154–156
158
••••• °
16
178
180
••••• •°
182
186
••••• •°
24
206
208
••••• •°
210–212
214
••••• •°
6H
122
126
• • • •
10H
134
138
• • • •
144
148
• • • •
16H
162
166
•• ••••
172
176
•• ••••
24H
190
194
•• ••••
200–201
204
•• ••••
16XL
183 •••••••••
24XL
211 •••••••••
6/6H
222
223
• • • •
10/10H
222
223
• • • •
16/16H
222
223
•• ••••
24/24H
222
223
•• ••••
HD 10/15
224
226
• •
16/25
228
230
• •
32/50
232,234
236
• •
MINI 3
118
119
•
3
118
119
•
6
238
240
10
242
244
•
16
246
248
•
24
250
252
•
48
254
256
•
MOT
114
114
•
Subject to change without further notice
Wiring technique
S = screw F = spring clamp C = srimp L = optical fiber
Contact inserts
° = usable subject to restrictions
• = usable without any restrictions
Housing series Material Variantion Size (GB) Locking levers Hoods page Bases page
Aluminum die cast 500 V Single
Single
Double
Single
Double
Single
Double
500 V/690 V Double
500 V/690 V Single
690 V Single
Single
Double
Single
Double
Single
Double
500 V Single
Increased height Single
design Double
Single
Double
Single
Double
690 V – large Double
wiring space Double
EMC housings Single
Double
Double
Double
Aluminum die cast 250 V Single
Single
Double
Polyamide Plastic Single
Die cast zinc alloy Metal Single
Die cast zinc alloy 90 V Single
Double
Double
Double
Single
Polyamide 690 V
10 + ground
Push-Pull
26
revos
27
revos
revos contact inserts
offer many possibilities
The task of the contact inserts is distribution of
power and signals. The contact inserts are available
in 2- to 216-pin design. They are suitable for current
from 4 to 100 A and voltages up to 5.5 kV.
revos mini - Their especially compact design allows
them to fit in applications for machine, control and
switching systems, or also in small motors and lighting
equipment, and also serve as classic contact inserts
for industrial heavy duty connectors.
The contact inserts are available in 6 to 92-pin design.
revos basic is able to meet the toughest demands and
so is used, for example, in the automotive industry, the
machinery and equipment industry, in conveyor sys-
tems and in measurement and control technology.
revos mini
28 Subject to change without further notice
Contact inserts
Contact inserts revos mini 
M  D
Dimensions
4-pole + ground
3-pole + ground
3-pole + ground
7-pole + ground
4-pole + ground
Contact inserts revos mini 3-pole + ground
Male insert MIN STS 3 2.5 40 73.310.0353.0 10
Female insert MIN BUS 3 2.5 40 73.300.0353.0 10
Contact inserts revos mini 4-pole + ground
Male insert MIN STS 4 2.5 40 AG 73.310.0453.0 10
Female insert MIN BUS 4 2.5 40 AG 73.300.0453.0 10
8-pole
Description Type Part No. P.U.
Housing revos mini Page 118 –119
Technical data 3-pole + ground 4-pole + ground
Rated voltage
Installed in a plastic housing 400 V
Installed in a metal housing L-PE 250 V / L-L 400 V 400 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage
Plastic housing 4 kV
Metal housing 4 kV
Rated current 10 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 2.5 mm2
UL 18 – 16 AWG 22 – 12 AWG
CSA 22 – 12 AWG
Contacts
Material Copper alloy
Surface Sn Ag
Insulation strip length 4 mm
Contact resistance ≤ 2 mΩ ≤ 1.5 mΩ
Mating cycles 50 200
Screws head design / recomm. torque
Mounting screws M3 / 0.5 – 0.7 Nm
Clamping screws M3 / 0.5 – 0.7 Nm
Ground conductor screws M3 / 0.5 – 0.7 Nm
Temperature range -40 – +120 °C
revos mini
29Subject to change without further notice
Contact inserts
Contact inserts revos mini 
M  D
8-pole
7-pole + ground
Description Type Part No. P.U.
Description Type Part No. P.U.
Accessories
Crimping tool 95.101.0800.0 1
Crimping die “E“ 05.502.2400.0 1
Contact positioner “2“ 05.502.3200.0 1
Extraction tool 05.502.0000.0 1
Housing revos mini Page 118 –119
Ambient temperature [°C]
Current [A]
Upper temperature limit
Derating curve
according to IEC 60512 sec. 3
revos mini
10 A / 2.5 mm2 / 1.5 mm2
3-pole
4-pole
7-pole
8-pole
Contact inserts revos mini 7-pole + ground
Male insert without crimp contacts MIN STC 7 25 73.710.0753.0 10
Female insert without crimp contacts MIN BUC 7 25 73.700.0753.0 10
Contact inserts revos mini 8-pole
Male insert without crimp contacts MIN STC 8 05 73.710.0853.0 10
Female insert without crimp contacts MIN BUC 8 05 73.700.0853.0 10
Contacts for crimp version mm2 / AWG
Male reel contacts, Sn 0.2 – 0.56 / 24-20 05.544.0900.0 5000
Female reel contacts, Sn 0.2 – 0.56 / 24-20 02.124.0900.0 5000
Male reel contacts, Sn 0.75 – 1.5 / 18-16 05.544.1000.0 5000
Female reel contacts, Sn 0.75 – 1.5 / 18-16 02.124.1000.0 5000
Male single contacts, Sn 0.2 – 0.56 / 24-20 05.544.0929.0 200
Female single contacts, Sn 0.2 – 0.56 / 24-20 02.124.0929.0 200
Male single contacts, Sn 0.75 – 1.5 / 18-16 05.544.1029.0 200
Female single contacts, Sn 0.75 – 1.5 / 18-16 02.124.1029.0 200
Male reel contacts, Au 0.5 – 1.5 / 20-16 05.544.1400.0 5000
Female reel contacts, Au 0.5 – 1.5 / 20-16 02.124.1400.0 5000
Male single contacts, Au 0.5 – 1.5 / 20-16 05.544.1429.0 200
Female single contacts, Au 0.5 – 1.5 / 20-16 02.124.1429.0 200
Technical data 7-pole + ground 8-pole
Rated voltage
Installed in a plastic housing 250 V 50 V
Installed in a metal housing 50 V 50 V
Rated voltage according to UL/CSA 600 V 42 V
Rated impulse voltage
Plastic housing 4 kV 0.8 kV
Metal housing 0.8 kV
Rated current 10 A
Degree of pollution 3
Rated cross section
EN 60999 0.2 – 1.5 mm2
UL 18 – 16 AWG
CSA 24 – 16 AWG
Contacts
Material Copper alloy
Surface Au or SN
Insulation strip length 4 mm
Contact resistance 4 mΩ
Mating cycles Sn 50 / Au 500
Screws head design / recomm. torque
Mounting screws M3 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws -
Temperature range -40 – +120 °C
revos mini
30 Subject to change without further notice
Contact inserts
Contact inserts revos mini 
M D  pending
5-pole + ground
Description Type Part No. P.U.
Description Type Part No. P.U.
Contact inserts revos mini 5-pole + ground
Male insert without crimp contacts MIN STC 5 25 AG 73.710.0553.0 10
Female insert without crimp contacts MIN BUC 5 25 AG 73.700.0553.0 10
Contacts for crimp version mm2 / AWG, turned ø 2.5 mm
Male insert 0.5 / 20 05.543.70xx.0 200
Female insert 0.5 / 20 02.123.70xx.0 200
Male insert 0.75 – 1 / 18 05.543.71xx.0 200
Female insert 0.75 – 1 / 18 02.123.71xx.0 200
Male insert 1.5 / 16 05.543.72xx.0 200
Female insert 1.5 / 16 02.123.72xx.0 200
Male insert 2.5 / 14 05.543.73xx.0 200
Female insert 2.5 / 14 02.123.73xx.0 200
Male insert 4 / 12 05.543.75xx.0 200
Female insert 4 / 12 02.123.74xx.0 200
Surface silver-plated xx = 02 / gold-plated xx = 01
Dimensions
5-pole + ground 12-pole + ground
Technical data
Rated voltage
Installed in a plastic housing L-PE 250 V / L-L 400 V
Installed in a metal housing L-PE 250 V / L-L 400 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage
Plastic housing 4 kV
Metal housing 4 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2, ground: 2.5 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Au or Ag
Mating cycles 200
Screws head design / recomm. torque
Mounting screws M3 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws M3 / 0.5 – 0.7 Nm
Temperature range -40 – +120 °C
Accessories
Crimping tool 95.101.0800.0 1
Crimping die “B“ 05.502.2100.0 1
Contact positioner “3“ 05.502.3300.0 1
Extraction tool 05.502.3500.0 1
Housing revos mini Page 118 –119
revos mini
31
0
2
4
6
8
10
12
14
16
18
20
20 30 40 50 60 70 80 90 100 110 120
Subject to change without further notice
Contact inserts
Contact inserts revos mini 
M D  pending
12-pole + ground
Description Type Part No. P.U.
Description Type Part No. P.U.
Technical data
Rated voltage
Installed in a plastic housing L-PE 400 V / L-L 690 V
Installed in a metal housing L-PE 400 V / L-L 690 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage
Plastic housing 6 kV
Metal housing 6 kV
Rated current 10 A
Degree of pollution 3
Rated cross section
EN 60999 0.14 – 2.5 mm2, ground: 2.5 mm2
UL 26 – 14 AWG
CSA 26 – 14 AWG
Contacts
Material Copper alloy
Surface Au or Ag
Mating cycles 200
Screws head design / recomm. torque
Mounting screws M3 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws M3 / 0.5 – 0.7 Nm
Temperature range -40 – +120 °C
Contact inserts revos mini 12-pole + ground
Male insert without crimp contacts MIN STC 12 40 AG 73.710.1253.0 10
Female insert without crimp contacts MIN BUC 12 40 AG 73.700.1253.0 10
Contacts for crimp version mm2 / AWG, turned ø 2.5 mm
Male insert 0.14 – 0.37 / 26 – 22 05.544.4129.x 100
Female insert 0.14 – 0.37 / 26 – 22 02.125.4129.x 100
Male insert 0.5 / 20 05.544.4229.x 100
Female insert 0.5 / 20 02.125.4229.x 100
Male insert 0.75 – 1.0 / 18 05.544.4329.x 100
Female insert 0.75 – 1.0 / 18 02.125.4329.x 100
Male insert 1.5 / 16 05.544.4429.x 100
Female insert 1.5 / 16 02.125.4429.x 100
Male insert 2.5 / 14 05.544.4529.x 100
Female insert 2.5 / 14 02.125.4529.x 100
Surface silver-plated x = 8 / gold-plated x = 7
LWL POF Contacts Ø 0.16
Male insert 02.125.2421.0 5
Female insert 05.544.8121.0 5
Ambient temperature [°C]
Current [A]
Upper temperature limit
Derating curve
according to IEC 60512 sec. 3
revos mini
wire size 1.5 mm2
5-pole
12-pole
Accessories
Crimping tool 95.101.0800.0 1
Crimping die “B“ 05.502.2100.0 1
Contact positioner “1“ 05.502.0710.0 1
Extraction tool 05.502.1010.0 1
Set of tools for optical fiber POF contacts 95.101.2000.0 1
Coding piece MIN KOD 05.568.0353.0 20
Star jumper MIN BR ST 12 BU Z7.280.4327.0 5
Housing revos mini Page 118 –119
revos basic
32 Subject to change without further notice
500 V contact inserts, screw connection
Contact inserts revos basic 
M  D    :  
t  '
10-pole + ground
Size 10
16-pole + ground
Size 16
24-pole + ground
Size 24
32-pole + ground
Size 32
48-pole + ground
Size 48
6-pole + ground
Size 6
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 2.5 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Sn, Ag, Au
Insulation strip length 7 mm
Contact resistance ≤ 1,5 mΩ
Mating cycles Sn 200 / Ag, Au 500
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws H1 / 0.5 – 0.7 Nm
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Housing 500 V
Size 6/6H Page 120 –127
Size 10/10H Page 132–149
Size 16/16H Page 160–177
Size 24/24H Page 188–205
Size 32 Page 216–217
Size 48 Page 218–221
Contact inserts revos basic 500 V 6-pole + ground
Male insert with wire protection, Sn BAS STS 6 2.5 50 70.310.0640.0 10
Male insert with wire protection, Ag BAS STS 6 2.5 50 AG 70.310.0602.0 10
Male insert with wire protection, Au BAS STS 6 2.5 50 AU 70.311.0640.0 10
Male insert without wire protection, Sn* BAS STS OD 6 2.5 50 70.312.0640.0 10
Female insert with wire protection, Sn BAS BUS 6 2.5 50 70.300.0640.0 10
Female insert with wire protection, Ag BAS BUS 6 2.5 50 AG 70.300.0602.0 10
Female insert with wire protection, Au BAS BUS 6 2.5 50 AU 70.301.0640.0 10
Female insert without wire protection, Sn* BAS BUS OD 6 2.5 50 70.302.0640.0 10
Contact inserts revos basic 500 V 10-pole + ground
Male insert with wire protection, Sn BAS STS 10 2.5 50 70.310.1040.0 10
Male insert with wire protection, Ag BAS STS 10 2.5 50 AG 70.310.1002.0 10
Male insert with wire protection, Au BAS STS 10 2.5 50 AU 70.311.1040.0 10
Male insert without wire protection, Sn* BAS STS OD 10 2.5 50 70.312.1040.0 10
Female insert with wire protection, Sn BAS BUS 10 2.5 50 70.300.1040.0 10
Female insert with wire protection, Ag BAS BUS 10 2.5 50 AG 70.300.1002.0 10
Female insert with wire protection, Au BAS BUS 10 2.5 50 AU 70.301.1040.0 10
Female insert without wire protection, Sn* BAS BUS OD 10 2.5 50 70.302.1040.0 10
Contact inserts revos basic 500 V 16-pole + ground
Male insert with wire protection, Sn BAS STS 16 2.5 50 70.310.1640.0 10
Male insert with wire protection, Ag BAS STS 16 2.5 50 AG 70.310.1602.0 10
Male insert with wire protection, Au BAS STS 16 2.5 50 AU 70.311.1640.0 10
Male insert without wire protection, Sn* BAS STS OD 16 2.5 50 70.312.1640.0 10
Female insert with wire protection, Sn BAS BUS 16 2.5 50 70.300.1640.0 10
Female insert with wire protection, Ag BAS BUS 16 2.5 50 AG 70.300.1602.0 10
Female insert with wire protection, Au BAS BUS 16 2.5 50 AU 70.301.1640.0 10
Female insert without wire protection, Sn* BAS BUS OD 16 2.5 50 70.302.1640.0 10
Contact inserts revos basic 500 V 24-pole + ground
Male insert with wire protection, Sn BAS STS 24 2.5 50 70.310.2440.0 10
Male insert with wire protection, Ag BAS STS 24 2.5 50 AG 70.310.2402.0 10
Male insert with wire protection, Au BAS STS 24 2.5 50 AU 70.311.2440.0 10
Male insert without wire protection, Sn* BAS STS OD 24 2.5 50 70.312.2440.0 10
Female insert with wire protection, Sn BAS BUS 24 2.5 50 70.300.2440.0 10
Female insert with wire protection, Ag BAS BUS 24 2.5 50 AG 70.300.2402.0 10
Female insert with wire protection, Au BAS BUS 24 2.5 50 AU 70.301.2440.0 10
Female insert without wire protection, Sn* BAS BUS OD 24 2.5 50 70.302.2440.0 10
Contact inserts revos basic 500 V 32-pole + ground
Male insert with wire protection, Sn, marked 1-16, 17-32
BAS STS 32 2.5 50 70.310.3253.0 5
Male insert with wire protection, Ag, marked 1-16, 17-32
BAS STS 32 2.5 50 AG 70.310.3202.0 5
Female insert with wire protection, Sn, marked 1-16, 17-32
BAS BUS 32 2.5 50 70.300.3253.0 5
Female insert with wire protection, Ag, marked 1-16, 17-32
BAS BUS 32 2.5 50 AG 70.300.3202.0 5
Contact inserts revos basic 500 V 48-pole + ground
Male insert with wire protection, Sn, marked 1-24, 25-48
BAS STS 48 2.5 50 70.310.4840.0 5
Female insert with wire protection, Sn, marked 1-24, 25-48
BAS BUS 48 2.5 50 70.300.4840.0 5
* Preparation of the wire required:
ferrrule, ultrasonic welding for
flexible cables
revos basic
33
L1
L2
Subject to change without further notice
Dimensions
6-pole + ground – 24-pole + ground
24-pole + ground
6-pole + ground 10-pole + ground 16-pole + ground
32-pole + ground 48-pole + ground
Ambient temperature [°C]
Current [A]
Upper temperature limit
Derating curve
according to IEC 60512 sec. 3
revos basic
Screw version 500V / 16 A / 2.5 mm2
6-pole
10-pole
16-pole
24-pole
Number of poles L1 [mm] L2 [mm]
650.5 44.0
10 63.0 57.0
16 83.0 77.5
24 110.8 104.0
revos basic
34 Subject to change without further notice
500 V contact inserts, spring clamp connection
Contact inserts revos basic 
 M  D  t
10-pole + ground
Size 10
16-pole + ground
Size 16
24-pole + ground
Size 24
32-pole + ground
Size 32
6-pole + ground
Size 6
Description Type Part No. P.U.
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.14 – 2.5 mm2
UL 26 – 12 AWG
CSA 26 – 12 AWG
Contacts
Material Copper alloy
Surface Ag
Insulation strip length 7 mm
Contact resistance ≤ 3 mΩ
Mating cycles 500
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Contact inserts revos basic 500 V 6-pole + ground
Male insert BAS STF 6 2.5 50 70.510.0653.0 10
Female insert BAS BUF 6 2.5 50 70.500.0653.0 10
Contact inserts revos basic 500 V 10-pole + ground
Male insert BAS STF 10 2.5 50 70.510.1053.0 10
Female insert BAS BUF 10 2.5 50 70.500.1053.0 10
Contact inserts revos basic 500 V 16-pole + ground
Male insert BAS STF 16 2.5 50 70.510.1653.0 10
Female insert BAS BUF 16 2.5 50 70.500.1653.0 10
Contact inserts revos basic 500 V 24-pole + ground
Male insert BAS STF 24 2.5 50 70.510.2453.0 10
Female insert BAS BUS 24 2.5 50 70.500.2453.0 10
Contact inserts revos basic 500 V 32-pole + ground
Male insert, marked 1-16, 17-32 BAS STF 32 2.5 50 70.510.3253.0 5
Female insert, marked 1-16, 17-32 BAS BUF 32 2.5 50 70.500.3253.0 5
Contact inserts revos basic 500 V 48-pole + ground
Male insert, marked 1-24, 25-48 BAS STF 48 2.5 50 70.510.4853.0 5
Female insert, marked 1-24, 25-48 BAS BUF 48 2.5 50 70.500.4853.0 5
Accessories
Screwdriver blade DIN 5264 A 0.6 x 3.5 06.502.4000.0 5
Housing 500 V
Size 6/6H Page 120 –127
Size 10/10H Page 132–149
Size 16/16H Page 160–177
Size 24/24H Page 188–205
Size 32 Page 216–217
Size 48 Page 218–221
48-pole + ground
Size 48
revos basic
35
L1
L2
Subject to change without further notice
Dimensions
Ambient temperature [°C]
Current [A]
Upper temperature limit
Derating curve
according to IEC 60512 sec. 3
revos basic
Spring version
500V / 16 A / 2.5 mm2
6-pole
10-pole
16-pole
24-pole
6-pole + ground – 24-pole + ground
24-pole + ground
6-pole + ground 10-pole + ground 16-pole + ground
32-pole + ground 48-pole + ground
Number of poles L1 [mm] L2 [mm]
650.0 44.0
10 63.0 57.0
16 83.0 77.5
24 110.0 104.0
revos basic
36 Subject to change without further notice
500 V contact inserts,
double spring clamp connection
Contact inserts revos basic 
D    a
10-pole + ground
Size 10H
16-pole + ground
Size 16H
24-pole + ground
Size 24H
6-pole + ground
Size 6H
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.14 – 2.5 mm2
UL 26 – 14 AWG
CSA 26 – 14 AWG
Contacts
Material Copper alloy
Surface Ag
Insulation strip length 9 – 11 mm
Contact resistance ≤ 3 mΩ
Mating cycles 500
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Contact inserts revos basic 500 V 6-pole + ground
Male insert BAS STM 6 2.5 50 AG 70.512.0653.0 1
Female insert BAS BUM 6 2.5 50 AG 70.502.0653.0 1
Contact inserts revos basic 500 V 10-pole + ground
Male insert BAS STM 10 2.5 50 AG 70.512.1053.0 1
Female insert BAS BUM 10 2.5 50 AG 70.502.1053.0 1
Contact inserts revos basic 500 V 16-pole + ground
Male insert BAS STM 16 2.5 50 AG 70.512.1653.0 1
Female insert BAS BUM 16 2.5 50 AG 70.502.1653.0 1
Contact inserts revos basic 500 V 24-pole + ground
Male insert BAS STM 24 2.5 50 AG 70.512.2453.0 1
Female insert BAS BUM 24 2.5 50 AG 70.502.2453.0 1
Description Type Part No. P.U.
Accessories
Screwdriver blade DIN 5264 A 0.6 x 3.5 06.502.4000.0 5
Housing 500 V
Size 6H Page 122–123, 126 –127
Size 10H Page 134, 138, 144, 148
Size 16H Page 162, 166, 172, 176
Size 24H Page 190, 194, 200, 204
revos basic
37
L1
L2
Subject to change without further notice
Dimensions
Ambient temperature [°C]
Current [A]
Upper temperature limit
Derating curve
according to IEC 60512 sec. 3
revos basic
Spring version with double connection
500V / 16 A / 2.5 mm2
6-pole
10-pole
16-pole
24-pole
6-pole + ground – 24-pole + ground
24-pole + ground
6-pole + ground 10-pole + ground 16-pole + ground
Number of poles L1 [mm] L2 [mm]
644.0 44.0
10 64.0 57.0
16 84.5 77.5
24 111.0 104.0
revos basic
38 Subject to change without further notice
500 V contact inserts, crimp connection
Contact inserts revos basic 
D   M    t
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Sn, Ag, Au
Insulation strip length 7 mm
Contact resistance ≤ 1,5 mΩ
Mating cycles Sn 200 / Ag, Au 500
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Contact inserts revos basic 500 V 6-pole + ground
Male insert BAS STC 6 50 70.710.0658.0 10
Female insert BAS BUC 6 50 70.700.0658.0 10
Contact inserts revos basic 500 V 10-pole + ground
Male insert BAS STC 10 50 70.710.1058.0 10
Female insert BAS BUC 10 50 70.700.1058.0 10
Contact inserts revos basic 500 V 16-pole + ground
Male insert BAS STC 16 50 70.710.1658.0 10
Female insert BAS BUC 16 50 70.700.1658.0 10
Contact inserts revos basic 500 V 24-pole + ground
Male insert BAS STC 24 50 70.710.2458.0 10
Female insert BAS BUC 24 50 70.700.2458.0 10
Contact inserts revos basic 500 V 32-pole + ground
Male insert, marked 1-16, 17-32 BAS STC 32 50 70.710.3253.0 5
Female insert, marked 1-16, 17-32 BAS BUC 32 50 70.700.3253.0 5
Contact inserts revos basic 500 V 48-pole + ground
Male insert, marked 1-24, 25-48 BAS STC 48 50 70.710.4858.0 5
Female insert, marked 1-24, 25-48 BAS BUC 48 50 70.700.4858.0 5
Contacts for crimp connection mm2 / AWG
Male insert 0.5 / 20 05.543.70xx.0 200
Female insert 0.5 / 20 02.123.70xx.0 200
Male insert 0.75 – 1 / 18 05.543.71xx.0 200
Female insert 0.75 – 1 / 18 02.123.71xx.0 200
Male insert 1.5 / 16 05.543.72xx.0 200
Female insert 1.5 / 16 02.123.72xx.0 200
Male insert 2.5 / 14 05.543.73xx.0 200
Female insert 2.5 / 14 02.123.73xx.0 200
Male insert 4 / 12 05.543.74xx.0 200
Female insert 4 / 12 02.123.74xx.0 200
Surface tin-plated xx = 21 / silver-plated xx = 02 / gold-plated xx = 01
Description Type Part No. P.U.
Description Type Part No. P.U.
10-pole + ground
Size 10
32-pole + ground
Size 32
48-pole + ground
Size 48
6-pole + ground
Size 6
Accessories
Crimping tool 95.101.0800.0 1
Crimping die “B“ 05.502.2100.0 1
Contact positioner “3“ 05.502.3300.0 1
Extraction tool 05.502.3500.0 1
Housing 500 V
Size 6/6H Page 120 –127
Size 10/10H Page 132–149
Size 16/16H Page 160–177
Size 24/24H Page 188–205
Size 32 Page 216–217
Size 48 Page 218–221
16-pole + ground
Size 16
24-pole + ground
Size 24
revos basic
39
Deratingkurve nach IEC 60512 Teil 3
revos BASIC Crimpversion 500 V / 16 A / 1,5mm 2
0
5
10
15
20
25
20 30 40 50 60 70 80 90 100 110 120
Umgebungstemperatur [°C]
6-polig 10-polig 16 -polig 24-polig
Deratingkurve nach IEC 60512 Teil 3
revos BASIC Crimpversion 500 V / 16 A / 2,5mm 2
0
5
10
15
20
25
30
35
20 30 40 50 60 70 80 90 100 110 120
Umgebungstemperatur [°C]
6-polig 10-polig 16-polig 24-polig
L1
L2
Subject to change without further notice
Dimensions
Ambient temperature [°C] Ambient temperature [°C]
Current [A]
Current [A]
Upper temperature limit
Upper temperature limit
Derating curve according to IEC 60512 sec. 3
revos basic crimp version 500V / 16 A / 1.5 mm2
Derating curve according to IEC 60512 sec. 3
revos basic crimp version 500V / 16 A / 2.5 mm2
6-pole 10-pole 16-pole 24-pole
6-pole + ground – 24-pole + ground
24-pole +
ground
6-pole + ground 10-pole +
ground
16-pole +
ground
32-pole + ground 48-pole + ground
Number of poles L1 [mm] L2 [mm]
650.0 44.0
10 63.0 57.0
16 83.0 77.5
24 110.0 104.0
revos basic ee
40 Subject to change without further notice
Contact inserts revos basic ee 
M 
18-pole + ground
Size 10/10H
32-pole + ground
Size 16/16H
46-pole + ground
Size 24/24H
10-pole + ground
Size 6/6H
Contact inserts revos basic ee 500 V 10-pole + ground
Male insert BAS STCK 10 50 70.810.1056.0 1
Female insert BAS BUCK 10 50 70.800.1056.0 1
Contact inserts revos basic ee 500 V 18-pole + ground
Male insert BAS STCK 18 50 70.810.1856.0 1
Female insert BAS BUCK 18 50 70.800.1856.0 1
Contact inserts revos basic ee 500 V 32-pole + ground
Male insert BAS STCK 32 50 70.810.3256.0 1
Female insert BAS BUCK 32 50 70.800.3256.0 1
Contact inserts revos basic ee 500 V 46-pole + ground
Male insert BAS STCK 46 50 70.810.4656.0 1
Female insert BAS BUCK 46 50 70.800.4656.0 1
Contacts for crimp connection mm2 / AWG
Male insert 0.5 / 20 05.543.70xx.0 200
Female insert 0.5 / 20 02.123.70xx.0 200
Male insert 0.75 – 1 / 18 05.543.71xx.0 200
Female insert 0.75 – 1 / 18 02.123.71xx.0 200
Male insert 1.5 / 16 05.543.72xx.0 200
Female insert 1.5 / 16 02.123.72xx.0 200
Male insert 2.5 / 14 05.543.73xx.0 200
Female insert 2.5 / 14 02.123.73xx.0 200
Male insert 4 / 12 05.543.74xx.0 200
Female insert 4 / 12 02.123.74xx.0 200
Surface
tin-plated xx = 21 / silver-plated xx = 02 / gold-plated xx = 01
Description Type Part No. P.U.
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Ag, Au
Insulation strip length 7 mm
Contact resistance ≤ 1.5 mΩ
Mating cycles Sn 200 / Ag, Au 500
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws -
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Accessories
Crimping tool 95.101.0800.0 1
Crimping die “B“ 05.502.2100.0 1
Contact positioner “3“ 05.502.3300.0 1
Extraction tool 05.502.3500.0 1
Housing 500 V
Size 6/6H Page 120 –127
Size 10/10H Page 132–149
Size 16/16H Page 160–177
Size 24/24H Page 188–205
500 V contact inserts with crimp connection
revos basic ee
41
Deratingkurve nach IEC 60512 Teil 3
revos BASIC EE 500 V / 16 A / 1,5mm 2
0
2
4
6
8
10
12
14
16
18
20
20 30 40 50 60 70 80 90 100 110 120
Umgebungstemperatur [°C]
10-polig 18-polig 32-polig 46-polig
Deratingkurve nach IEC 60512 Teil 3
ev
os BASIC EE 500 V / 16 A / 2,5mm2
0
5
10
15
20
25
20 30 40 50 60 70 80 90 100 11 0 120
Umgebungstemperatur [°C]
10-polig 18-polig 32-polig 46-polig
L2
L1
Subject to change without further notice
Dimensions
Connection side Connection side Connection side Connection side
Cut-out Cut-outCut-out Cut-out
Ambient temperature [°C] Ambient temperature [°C]
Current [A]
Current [A]
Upper temperature limit
Upper temperature limit
Derating curve according to IEC 60512 sec. 3
revos basic ee 500V / 16 A / 1.5 mm2
Derating curve according to IEC 60512 sec. 3
revos basic ee 500V / 16 A / 2.5 mm2
10-pole 18-pole 32-pole 48-pole
10-pole + ground – 46-pole + ground
36-pole +
ground
10-pole +
ground
18-pole +
ground
32-pole +
ground
Number of poles L1 [mm] L2 [mm]
10 44.0 44.0
18 64.0 57.0
32 84.5 77.5
46 111.0 104.0
revos basic
42 Subject to change without further notice
500 V multipole adapter with screw connection
Multipole adapter revos basic 
M  D  t  
10-pole + ground
Size 10
16-pole + ground
Size 16
24-pole + ground
Size 24
6-pole + ground
Size 6
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Sn
Insulation strip length 12 mm
Contact resistance ≤ 3 mΩ
Mating cycles 200
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws M3 / 0.5 – 0.7 Nm
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Multipole adapter revos basic 500 V 6-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS SAS LR 6 4.0 50 70.115.0653.3 10
Female insert, ground right BAS BAS LR 6 4.0 50 70.105.0653.3 10
Male insert, ground left BAS SAS LL 6 4.0 50 70.110.0653.3 10
Female insert, ground left BAS BAS LL 6 4.0 50 70.100.0653.3 10
Short design (4 marking fields)
Male insert, ground right BAS SAS KR 6 4.0 50 70.115.0653.4 10
Female insert, ground right BAS BAS KR 6 4.0 50 70.105.0653.4 10
Male insert, ground left BAS SAS KL 6 4.0 50 70.110.0653.4 10
Female insert, ground left BAS BAS KL 6 4.0 50 70.100.0653.4 10
Multipole adapter revos basic 500 V 10-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS SAS LR 10 4.0 50 70.115.1053.3 10
Female insert, ground right BAS BAS LR 10 4.0 50 70.105.1053.3 10
Male insert, ground left BAS SAS LL 10 4.0 50 70.110.1053.3 10
Female insert, ground left BAS BAS LL 10 4.0 50 70.100.1053.3 10
Short design (4 marking fields)
Male insert, ground right BAS SAS KR 10 4.0 50 70.115.1053.4 10
Female insert, ground right BAS BAS KR 10 4.0 50 70.105.1053.4 10
Male insert, ground left BAS SAS KL 10 4.0 50 70.110.1053.4 10
Female insert, ground left BAS BAS KL 10 4.0 50 70.100.1053.4 10
Multipole adapter revos basic 500 V 16-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS SAS LR 16 4.0 50 70.115.1653.3 10
Female insert, ground right BAS BAS LR 16 4.0 50 70.105.1653.3 10
Male insert, ground left BAS SAS LL 16 4.0 50 70.110.1653.3 10
Female insert, ground left BAS BAS LL 16 4.0 50 70.100.1653.3 10
Short design (4 marking fields)
Male insert, ground right BAS SAS KR 16 4.0 50 70.115.1653.4 10
Female insert, ground right BAS BAS KR 16 4.0 50 70.105.1653.4 10
Male insert, ground left BAS SAS KL 16 4.0 50 70.110.1653.4 10
Female insert, ground left BAS BAS KL 16 4.0 50 70.100.1653.4 10
Multipole adapter revos basic 500 V 24-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS SAS LR 24 4.0 50 70.115.2453.3 10
Female insert, ground right BAS BAS LR 24 4.0 50 70.105.2453.3 10
Male insert, ground left BAS SAS LL 24 4.0 50 70.110.2453.3 10
Female insert, ground left BAS BAS LL 24 4.0 50 70.100.2453.3 10
Short design (4 marking fields)
Male insert, ground right BAS SAS KR 24 4.0 50 70.115.2453.4 10
Female insert, ground right BAS BAS KR 24 4.0 50 70.105.2453.4 10
Male insert, ground left BAS SAS KL 24 4.0 50 70.110.2453.4 10
Female insert, ground left BAS BAS KL 24 4.0 50 70.100.2453.4 10
Open-bottom base 500 V
Size 6 Page 124
Size 10 Page 136, 146
Size 16 Page 164, 174
Size 24 Page 192, 202
revos basic
43Subject to change without further notice
Dimensions
6-pole + ground 10-pole + ground
16-pole + ground 24-pole + ground
Long design Long design
Long design Long design
Short design Short design
Short design Short design
revos basic
44 Subject to change without further notice
500 V multipole adapter with screw connection
Sets of 2 components with Bottom base,
Single locking lever
Multipole adapter revos basic 
+ Bottom base with
single locking lever
M  D  t  
10-pole + ground
Size 10
16-pole + ground
Size 16
24-pole + ground
Size 24
6-pole + ground
Size 6
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Sn
Insulation strip length 12 mm
Contact resistance ≤ 3 mΩ
Mating cycles 200
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws M3 / 0.5 – 0.7 Nm
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
Multipole adapter revos basic 500 V 6-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAESHRS 6 4.0 50 70.955.0653.3 10
Female insert, ground right BAS GAESHRB 6 4.0 50 70.945.0653.3 10
Male insert, ground left BAS GAESHLS 6 4.0 50 70.950.0653.3 10
Female insert, ground left BAS GAESHLB 6 4.0 50 70.940.0653.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAESNRS 6 4.0 50 70.955.0653.4 10
Female insert, ground right BAS GAESNRB 6 4.0 50 70.945.0653.4 10
Male insert, ground left BAS GAESNLS 6 4.0 50 70.950.0653.4 10
Female insert, ground left BAS GAESNLB 6 4.0 50 70.940.0653.4 10
Multipole adapter revos basic 500 V 10-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAESHRS 10 4.0 50 71.955.1053.3 10
Female insert, ground right BAS GAESHRB 10 4.0 50 71.945.1053.3 10
Male insert, ground left BAS GAESHLS 10 4.0 50 71.950.1053.3 10
Female insert, ground left BAS GAESHLB 10 4.0 50 71.940.1053.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAESNRS 10 4.0 50 71.955.1053.4 10
Female insert, ground right BAS GAESNRB 10 4.0 50 71.945.1053.4 10
Male insert, ground left BAS GAESNLS 10 4.0 50 71.950.1053.4 10
Female insert, ground left BAS GAESNLB 10 4.0 50 71.940.1053.4 10
Multipole adapter revos basic 500 V 16-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAESHRS 16 4.0 50 71.955.1653.3 10
Female insert, ground right BAS GAESHRB 16 4.0 50 71.945.1653.3 10
Male insert, ground left BAS GAESHLS 16 4.0 50 71.950.1653.3 10
Female insert, ground left BAS GAESHLB 16 4.0 50 71.940.1653.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAESNRS 16 4.0 50 71.955.1653.4 10
Female insert, ground right BAS GAESNRB 16 4.0 50 71.945.1653.4 10
Male insert, ground left BAS GAESNLS 16 4.0 50 71.950.1653.4 10
Female insert, ground left BAS GAESNLB 16 4.0 50 71.940.1653.4 10
Multipole adapter revos basic 500 V 24-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAESHRS 24 4.0 50 71.955.2453.3 10
Female insert, ground right BAS GAESHRB 24 4.0 50 71.945.2453.3 10
Male insert, ground left BAS GAESHLS 24 4.0 50 71.950.2453.3 10
Female insert, ground left BAS GAESHLB 24 4.0 50 71.940.2453.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAESNRS 24 4.0 50 71.955.2453.4 10
Female insert, ground right BAS GAESNRB 24 4.0 50 71.945.2453.4 10
Male insert, ground left BAS GAESNLS 24 4.0 50 71.950.2453.4 10
Female insert, ground left BAS GAESNLB 24 4.0 50 71.940.2453.4 10
These multipole adapters can be mounted inside the control cabinet.
Please use the version B coding accessory..
Coding accessories can be found on page 266–269.
revos basic
45Subject to change without further notice
Dimensions
6-pole + ground 10-pole + ground
16-pole + ground 24-pole + ground
Long design
Long design
Long design
Long design
Short design
Short design
Short design
Short design
revos basic
46 Subject to change without further notice
500 V multipole adapter with screw connection
Sets of 2 components with Bottom base,
Double locking lever
Multipole adapter revos basic 
+ Bottom base with
double locking lever
M  D  t  
10-pole + ground
Size 10
16-pole + ground
Size 16
24-pole + ground
Size 24
Description Type Part No. P.U.
Technical data
Rated voltage 500 V
Rated voltage according to UL/CSA 600 V
Rated impulse voltage 6 kV
Rated current 16 A
Degree of pollution 3
Rated cross section
EN 60999 0.5 – 4 mm2
UL 20 – 12 AWG
CSA 20 – 12 AWG
Contacts
Material Copper alloy
Surface Sn
Insulation strip length 12 mm
Contact resistance ≤ 3 mΩ
Mating cycles 200
Screws head design / recomm. torque
Mounting screws H1 / 0.5 – 0.7 Nm
Clamping screws M3 / 0.5 – 0.7 Nm
Ground conductor screws H2 / 1.2 – 1.6 Nm
Temperature range -40 – +120 °C
These multipole adapters can be mounted inside the control cabinet.
Please use the version B coding accessory..
Coding accessories can be found on page 266–269.
Multipole adapter revos basic 500 V 10-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAZSHRS 10 4.0 50 70.955.1053.3 10
Female insert, ground right BAS GAZSHRB 10 4.0 50 70.945.1053.3 10
Male insert, ground left BAS GAZSHLS 10 4.0 50 70.950.1053.3 10
Female insert, ground left BAS GAZSHLB 10 4.0 50 70.940.1053.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAZSNRS 10 4.0 50 70.955.1053.4 10
Female insert, ground right BAS GAZSNRB 10 4.0 50 70.945.1053.4 10
Male insert, ground left BAS GAZSNLS 10 4.0 50 70.950.1053.4 10
Female insert, ground left BAS GAZSNLB 10 4.0 50 70.940.1053.4 10
Multipole adapter revos basic 500 V 16-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAZSHRS 16 4.0 50 70.955.1653.3 10
Female insert, ground right BAS GAZSHRB 16 4.0 50 70.945.1653.3 10
Male insert, ground left BAS GAZSHLS 16 4.0 50 70.950.1653.3 10
Female insert, ground left BAS GAZSHLB 16 4.0 50 70.940.1653.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAZSNRS 16 4.0 50 70.955.1653.4 10
Female insert, ground right BAS GAZSNRB 16 4.0 50 70.945.1653.4 10
Male insert, ground left BAS GAZSNLS 16 4.0 50 70.950.1653.4 10
Female insert, ground left BAS GAZSNLB 16 4.0 50 70.940.1653.4 10
Multipole adapter revos basic 500 V 24-pole + ground
Long design (6 marking fields)
Male insert, ground right BAS GAZSHRS 24 4.0 50 70.955.2453.3 10
Female insert, ground right BAS GAZSHRB 24 4.0 50 70.945.2453.3 10
Male insert, ground left BAS GAZSHLS 24 4.0 50 70.950.2453.3 10
Female insert, ground left BAS GAZSHLB 24 4.0 50 70.940.2453.3 10
Short design (4 marking fields)
Male insert, ground right BAS GAZSNRS 24 4.0 50 70.955.2453.4 10
Female insert, ground right BAS GAZSNRB 24 4.0 50 70.945.2453.4 10
Male insert, ground left BAS GAZSNLS 24 4.0 50 70.950.2453.4 10
Female insert, ground left BAS GAZSNLB 24 4.0 50 70.940.2453.4 10
revos basic
47Subject to change without further notice
Dimensions
10-pole + ground 16-pole + ground
24-pole + ground
Long design
Long design
Long design
Short design
Short design
Short design