Headquarters:
Wieland Electric GmbH
Brennerstraße 10 – 14
96052 Bamberg, Germany
Sales and Marketing Center:
Wieland Electric GmbH
Benzstraße 9
96052 Bamberg, Germany
Phone +49 9 51 93 24-0
Fax +49 9 51 93 24-1 98
www.wieland-electric.com
info@wieland-electric.com
Technical Support:
Phone +49 951 9324-991
Fax +49 951 9326-991
AT.TS@wieland-electric.com
Industrial technology
Solutions for the control cabinet
• DIN rail terminal blocks
– Screw, tension spring or push-in connection technology
– Wire cross sections up to 240 mm2
– Numerous special functions
– Software solutions interfacing to CAE systems
• Safety
– Safe signal acquisition
– Safety switching devices
– Modular safety modules
– Compact safety controllers
– Application consulting and training
• Network engineering and fieldbus systems
– Remote maintenance via VPN industrial router and VPN service portal
– Industrial Ethernet switches
– PLC and I/O systems, standard and increased
environmental conditions
• Interface
– Power supply units
– Overvoltage protection
– Coupling relays, semiconductor switches
– Timer relays, measuring and monitoring relays
– Analog coupling and converter modules
– Passive interfaces
Solutions for field applications
• Decentralized installation and automation technology
– Electrical installation for wind tower
– Fieldbus interfaces and motor starters
• Connectors for industrial applications
– Rectangular and round connectors
– Aluminum or plastic housings
– Degree of protection up to IP 68
– Current-carrying capacity up to 100 A
– Connectors for hazardous areas
– Modular, application-specific technology
PC board terminals and connectors
– Screw or spring clamp connection technology
– Spacings: 3.5 mm to 10.16 mm
– Reflow or wave soldering process
Building and installation technology
• Building installation systems
– Main power supply connectors IP 20/IP 65 ... IP 68
– Bus connectors
– Low-voltage connectors
– Power distribution system with flat cables
– Distribution systems
– Bus systems in KNX, LON and radio technology
– DIN rail terminal blocks for electrical installations
– Overvoltage protection
0530.1 C 03/13
revos
Industrial Multipole Connectors
Catalog 2013
revos Industrial Multipole Connectors
revos Industrial Multipole Connectors
22
automation
building
electronics
The group makes us strong
The Wieland Holding is based in
Bamberg, Bavaria, and comprises two
independently acting subsidiaries:
Wieland Electric and STOCKO Contact.
Groundbreaking innovations made
Wieland Electric one of the leading
suppliers of electrical connection
technology. This company, founded
in Bamberg in 1910, is the largest
subsidiary of the Wieland Holding.
STOCKO Contact is based in Wuppertal
and joined the Wieland Group in 2001.
Stocko has also more than 100 years
of company history to its credit and is
one of the greatest manufacturers of
connector systems and crimp contacts.
The Wieland Group employs more than
2,000 people all around the globe. With
some 15 locations and subsidiaries, and sales
partners in more than 70 countries, the
Wieland Holding is present in nearly all
important key markets worldwide.
Always with a clear commitment to the
German location where most of the products
are still manufactured.
ACTIVE WORLDWIDE.
STOCKO main plant in
Wuppertal
Company headquarters
in Bamberg
Sales and
Marketing Center
in Bamberg
contacts are green
3
Established in industries
Control cabinet engineering, industrial
automation, building system technology
– our large product portfolio provides
solutions for all kinds of applications.
From innovative interface and net-
work technology to terminal blocks to
„safety first“ – with modular system
solutions and safety components.
With Wieland products in your control
cabinet, you are always on the safe side.
Energy bus systems for distributed
automation or indoor and outdoor field
bus components – Wieland technolo-
gy can be found everywhere, and in all
kinds of applications.
In building system technology, Wieland
Electric is the world market leader in
pluggable eletrical installation.
There are good reasons why our
system solutions can be found
in the most spectacular building
projects worldwide. When it comes to
electronic networking, Wieland leads
the way to the “intelligent house”.
Welcome Future
Wieland Electric is 100 years young,
and full of innovative energy. And
our commitment for the future is not
only to find constantly new system
solutions for our customers but also
social responsibility.
Environmentally friendly high-tech
products, manufactured to the la-
test production standards, an audited
environmental management system
and substantial investments in our
locations are all part to this concept.
Global commitment and sustainable
regional action – Wieland Electric is fit
for the future: Contacts are green.
contacts are green
4
| CONTENTS |
contacts are green
5
8 An overview of heavy duty connectors
10 General design of a revos industrial multipole connectors
12 The locking mechanism of the industrial multipole connectors
14 Connection technologies
16 Housing series
20 Contact inserts - Overview
24 Product matrix
26 Contact inserts
28 revos mini
32 revos basic
58 revos dd
60 revos hd
68 revos power
80–91 Connector and Multipole adapter with trigger action frame
96 revos it
98 revos
100 revos flex
260 Accessories
262 Mounting frames
264 Cover- and Reducer plate
266 Coding accessories
270 Cable glands
274 Protective covers
278 Tools
279 Marking tag carriers
302 Detailed table of contents
304 Spanning various industries and products.
306 Service | Support
307 Wieland subsidiaries
282 facts&DATA
284 Conductor connections, Current load capacity, tightening torque
288 Explanations of applications in hazardous areas
290 Installation spacing and mounting dimensions
294
Crimping tool and Assignment of contacts to appropriate crimping tool
296 Selection criteria and characteristics of the different contact surfaces
298 Definition of the IP degrees of protection
301 Derating behavior of revos industrial multipole connectors
116 Housings
118 revos mini
120 revos basic
224 revos hd
238 revos
258 Multipole connector sets with 4 components Screw connection
6
revos
7
revos
The revos program
An overview of heavy duty connectors
Heavy duty connectors are specifically designed for
use in especially tough environment conditions.
The main areas of use are the automotive industry,
in packaging machinery and equipment, as well as for
instrumentation, control and automation equipment.
They permit simple and time-saving installation of
machinery and equipment. Their housings protect
against mechanical impact and prevent entry of spray
water and dust. The system‘s sub-assemblies can
undergo a quality check in house, which simplifies in-
stallation and commissioning at their end use location.
revos
8Subject to change without further notice
Overview of the industrial multipole connector
range revos
The proven connectors and multipole adapters are available in 6
to 92 pole design with screw, spring clamp and crimp connec-
tion technology.
You will find revos basic contact inserts on pages 32–57; You can
find terminal block adapters and inserts with integral cable strain
relief on pages 78–91.
The contact inserts and multipole adapters are designed for >16 A cur-
rents; they are also available with mixed contacts and screw connection.
You will find revos power contact inserts and
terminal block adapters on pages 68–77.
High contact density in the most compact space – this is what the
space-saving contact inserts of revos
dd offer. The inserts fit into
the BASIC housing sizes 6/6H, 10/10H, 16/16H, 24/24H. Connection
is made with the proven turned crimp contacts, with a diameter of
Ø 1.6 mm, which offer a connection range from 0.14 to 2.5 mm2 at a
rated voltage of 250 V (600 V CSA/UL).
You will find revos
dd contact inserts on pages 58–59.
Contact inserts and multipole adapters with 15 to 64 poles and
for currents up to 10 A designed according to DIN EN 175301-801
(previously DIN 46352). The contact inserts are designed in crimp
connection technology.
You will find revos
hd contact inserts on pages 60–67 and
terminal block adapters on pages 92–95.
The modular system for the economical and clever mixture of
contact inserts. With this flexible system you can customize your
connector, to meet the requirements of your application.
You will find revos
flex contact inserts on pages 100–113.
The contact inserts for the revos
mini connector series are very
compact and available with 3 to 12 poles.
You will find the contact inserts for the revos
mini connectors
on pages 28-31.
revos
basic
revos mini
revos flex
revos hd
revos power
revos dd
Contact inserts:
revos
9Subject to change without further notice
The housing of the BASIC series are available in size 6 to 48. For
convenient connection of the cables this series is also available with
enlarged cable entry in increased height design in sizes 6H–24H.
The housings are made of die cast aluminum with, silicon-free finish.
You will find revos
basic-housings on pages 120–223.
The housings of the HD series are available in size 10/15 to 32/50.
You will find revos
hd-housings on pages 224–237.
The design of the housings for the connectors of revos
mini is very
compact and available in two materials:
• Die cast zinc alloy
• Polyamide
You will find revos
mini-housings on pages 118–119.
revos
multipole connectors are designed for special applica-
tions in hazardous areas. Their use in zone 1 for intrinsic circuits has
been approved by the BVS test institute. The housings for the multi-
pole connectors are manufactured from die cast zinc alloy.
You will find revos
-contact inserts on pages 98–99.
You will find revos
-housings on pages 238–257.
Operating instructions for
plug connectors, see facts&DATA.
Data cable feed-throughs – the ideal solution for the installation of
pre-assembled cables to enclosures. Sealed and with strain relief.
Inserts with D-Sub connectors 9 to 100 pole.
You will find revos
it products on pages 96–97.
revos
mot plug connectors with plastic housings, simple and easy
handling due to its unique latching system.
You will find revos
mot products on pages 114–115.
Housing families:
revos
basic
revos mini
revos hd
Special multipole connector designs:
revos
it
revos mot
revos
PG
threads
are available
on request!
PG
threads
are available
on request!
revos
10
1
2
3
4
6
7
8
5
Subject to change without further notice
General design of a revos
industrial multipole connectors
revos
11Subject to change without further notice
1. Cable glands
F o r revos industrial connectors the following cable glands are available:
• Cable gland without strain relief, protection degree IP54, 7x.xxx.xxxx.0 fully assembled
• Cable glands, protection degree IP68, available as accessories in plastic or brass
• EMC cable glands
2. Hoods
Aluminum die cast alloy, silicon-free finish (housings for revos
- and revos mini are manufactured from
die cast zinc alloy)
• Low and increased height designs available
• Cable entry at the side, on top or at the front
• With or without locking levers
3. Female inserts
Available in the following connection techniques:
• Screw connection
• Spring clamp connection
• Crimp connection
4. Coding accessories
Coding pins, female coding pieces and coding bolts
5. Coding bolts
Coding pieces are used for coding 690 V contact inserts. In the 690 V housings the coding ribs are remo-
ved and insulating tape is attached inside the housing in order ensure the creepage distances and clea-
rances to live parts. This mechanical coding prevents the 690 V contact inserts from being mounted in
500 V housings.
6. Male inserts
Available in the following connection techniques:
• Screw connection
• Spring clamp connection
• Crimp connection
7. Locking levers
Single or double locking lever in plastic, steel or stainless steel design.
8. Bases
Aluminum die cast alloy, silicon-free finish (housings for (revos - und revos
mini are manufactured
from die cast zinc alloy)
• Low and increased height designs available
• Open-bottom and closed-bottom bases
• Single or double locking lever of plastic, steel or stainless steel
• Coupling for “cable-to-cable connections”
revos
12 Subject to change without further notice
The locking mechanism of the
revos
basic industrial multipole connectors
The locking levers secure the mechanical connection
between hood and housing. The locking mechanism is
also a main determinant of the connector’s IP protec-
tion rating. Wieland’s standard revos basic connectors
in size 6 to 24 are equipped with locking levers that are
made of two components.
The handle consists of flame-retardant and halogen-
free plastic material and ensures convenient and almost
wear-free locking. The retention force is provided by a
spring component that is made of V2A stainless steel
and also resists aggressive environmental conditions.
Locking features:
• Low-wear locking mechanism
• High holding forces
• Plastic material suitable for outdoor applications
• Salt and seawater resistant, UV resistant
• During overhead mounting the lever will remain
in the open position
• Replaceable
• Self-extinguishing plastic material according
to UL 94 V0
Spring component
made of V2A steel
Handle
made of flame-
retardant plastic according
to UL94 V0
Single locking lever
(long-side lever)
Double locking lever
(narrow-side lever)
revos
13Subject to change without further notice
In general we distinguish levers on the hood and levers
on the base, as well as single locking levers (on the long
side) and double locking levers (on the narrow side).
On the opposite hood or base there are studs to which
the lever latches.
The following lock types are available:
Connectors for cable-to-cable couplings:
One long-side lever
(single locking lever)
Two narrow-side levers
(double locking lever)
Locking levers made of steel or stainless steel are available on request.
In case of any questions our connector hotline (+49 951/9324-997) will be happy to assist you.
One long-side lever
(single locking lever)
Two narrow-side levers
(double locking lever)
revos
14 Subject to change without further notice
Connection technologies
Screw connection technology:
This connection technology is the one most frequently used today. Screw connectors are
designed according to EN 60 999/VDE 0609.
Features of this connection technology:
• Operation is simple and easy
• No special tools required
• High-quality connection that can be used for all areas of application
• Non-permanent connection, rewiring possible
The contact point can be delivered with or without wire protection.
Clamping bodies with wire protection do not require any preparation of the wires.
Clamping bodies without wire protection require appropriate preparation of the wires in case
fine-stranded wires are used.
Spring clamp connection technology:
In the last few years this connection technology has been established as an industrial
standard. Spring clamp connectors are designed according to EN 60 999/VDE 0609.
Features of this connection technology:
• Easy handling
• No special tools required
• High-quality connection even under vibration
• Non-permanent connection, rewiring possible
For contact inserts with spring clamp connection technology all wire types (solid, stranded,
fine-stranded) can be used without special preparation of the wires.
When ferrules are used they must be crimped to the wire by means of a special positively
driven crimping tool.
Crimp connection technology:
This connection technology provides the highest quality, but is also the most demanding. The
technical requirements for crimp connections are defined in the IEC 60 352-2 standard. Crimp
connections must always be produced using a crimping tool that has been designed for the
contact. Wieland crimping tools are specifically adapted to the contacts and thus ensure a
permanent and corrosion-resistant connection.
Features of this connection technology:
• High-quality connection similar to cold welding
• Consistant repeatability of the crimp connection
• Suitable for automation during pre-assembly of cable harnesses
• Compact design that allows a high contact density
• Special crimping tool required
• Permanent connection
revos
15Subject to change without further notice
Screw connection technology:
Screw terminals are measured in accordance with EN 60 999/VDE 0609.
Please refer to the respective tightening torques from table 4 on page 287.
Spring clamp connection technology:
Operating instructions:
1. Insert the screwdriver using a slight curving
motion into the rectangular opening.
2. Open the clamping body.
The screwdriver will stay in position, and
hold the clamping body open.
3. Insert the wire into the round wire entry guide
and remove the screwdriver.
Screwdriver: 0.6 mm x 3.5 mm
Part number: 06.502.4000.0
Crimp connection technology:
Using the suitable tools when producing crimp connec-
tions is essential. Correct and gas-tight connections can
only be ensured by tools that are particularly adapted to
the contact.
Wieland crimping tools compress the contact point with
a so-called B crimp or a square crimp to make it gas-tight.
A contact to tool assignment can be found on page 295.
Contact materials:
revos-connectors are available with tin-plated, silver-plated or gold-plated contacts.
The basic material is a high-quality copper alloy.
For exact explanations, see pages 296–297.
Micrograph
of a square crimp
Micrograph
of a B crimp