CV7369-000 - TE CONNECTIVITY - Datasheet.Directory

Raychem INSTALITE

Molded Boots

Heat-Shrink Memory Boots For 30% Weight Savings and 30% Quicker

Installation Times

AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS

LIGHTWEIGHT

• 20% to 30% lighter than standard

-25 parts

VERSATILE

• Part of System 25 harnessing

components

• Resists most common military fuels,

oils, and greases

• Abrasion resistant

• Meets the requirements of

VG 95343 Parts 6 and 18

EASE OF USE

• Optimized interior geometry

speeds installation time

• Faster recovery than TE’s traditional

molded boots

APPLICATIONS

• MilitaryGround Systems

• Aerospace

• Marine

INSTALITE boots are a lighter weight alternative of our -25

heat-shrink boots. Utilizing our expertise in ﬂuid-resistant,

modiﬁed elastomers, we’ve created semi-rigid, abrasion-resistant

boots that are up to 30% lighter than our standard -25 boots.

INSTALITE boots oer the same balance of high-temperature ﬂuid

resistance and long-term heat resistance.

Performance Characteristics

PHYSICAL PROPERTIES

• Tensile strength: 10 MPa (1450 psi) min.

• Ultimate elongation: 400% min.

• Speciﬁc gravity: 1 (±0.05)

THERMAL CHARACTERISTICS

• Heat aging (168 hr @ 160°C): 400% min. ultimate elongation

• Heat shock (4 hr @ 215°C): 400% min. ultimate elongation

• Low-temperature ﬂexing (4 hr @ -75°C): No cracking

• Flammability burn time: 120 seconds max

• Temperature Range: -75˚C to 150˚C

ELECTRICAL

• Electrical strength: 15 MV/m (4.6 MV/ft)

FLUID RESISTANCE

(Aviation Fuel, Hydraulic Fluids, Lubricating Oil, Cleaning Fluids, Deicers)

• After 24-hr immersion: 8 MPa (1160 psi) min. tensile strength

300% min. ultimate elongation

SPECIFICATIONS

• RW-3040: Product speciﬁcation

• ELE-3COP-555: Installation of 90° boot

• ELE-3COP-554: Installation of straight boot

TOOLING

• Heat gun: CV 1981

INSTALLATION TIME

(Timings are representative across the range based on our codes of practice)

• System 25 boot: 2 minutes 24 seconds

• System 25L boot: 1 minute 41 seconds

Visit www.te.com/INSTALITE to view our installation video.

PAGE 2

Raychem INSTALITE

Molded Boots

High-Performance Heat-Shrink Boots

AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS

INSTALITE

-25L Boot

Standard

-25 Boot

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PAGE 3AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS

Raychem INSTALITE Molded Boots

Part No. H J P

±10%

±20%

Min.

Avg

Weight

Savings

Min.

aMax.

bMin.

aMax.

202K121-25L-0 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 38 [1.50] 21 [0.83] 1.3 [0.05] 0.9 [0.04] 20%

202K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 55 [2.17] 32 [1.26] 1.3 [0.05] 1.0 [0.04] 20%

202K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 67 [2.64] 35 [1.38] 1.2 [0.04] 1.0 [0.04] 20%

202K153-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 80 [3.15] 42 [1.65] 1.5 [0.06] 1.0 [0.04] 23%

202K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 99 [3.90] 61 [2.40] 2.0 [0.08] 1.2 [0.05] 28%

202K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 130 [5.12] 72 [2.83] 2.3 [0.09] 1.5 [0.06] 22%

202K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 170 [6.69] 90 [3.54] 1.8 [0.07] 2.0 [0.08] 21%

Part No. H J P

±10%

±20%

Min.

Avg

Weight

Savings

Min.

aMax.

bMin.

aMax.

222K121-25L-0 24 [0.95] 10.4 [0.41] 24 [0.95] 5.6 [0.22] 25 [0.98] 25 [0.98] 19 [0.75] 1.3 [0.05] 0.5 [0.02] 30%

222K132-25L-0 30 [1.18] 14.2 [0.56] 30 [1.18] 5.9 [0.23] 32 [1.26] 27 [1.06] 20 [0.79] 1.3 [0.05] 0.8 [0.03] 26%

222K142-25L-0 31 [1.22] 18 [0.71] 31 [1.22] 7.1 [0.28] 39 [1.54] 31 [1.22] 21 [0.83] 1.2 [0.04] 1.0 [0.04] 21%

222K152-25L-0 36 [1.42] 22.4 [0.88] 36 [1.42] 8.4 [0.33] 46 [1.81] 38 [1.50] 26 [1.02] 1.5 [0.06] 1.0 [0.04] 26%

222K163-25L-0 43 [1.69] 28.2 [1.11] 43 [1.69] 9.9 [0.39] 55 [2.17] 45 [1.77] 30 [1.18] 2.0 [0.08] 1.0 [0.04] 21%

222K174-25L-0 60 [2.36] 35.1 [1.38] 60 [2.36] 15.7 [0.62] 80 [3.15] 54 [2.13] 35 [1.38] 2.3 [0.09] 1.5 [0.06] 23%

222K185-25L-0 66 [2.60] 44.5 [1.75] 66 [2.60] 16.8 [0.66] 108 [4.25] 68 [2.68] 42 [1.65] 1.8 [0.07] 2.0 [0.08] 25%

See the latest Speciﬁcation Control Document for full dimensions

te.com/lighten-the-load

AMP, AGASTAT, CII, DEUTSCH, HARTMAN, INSTALITE, KILOVAC, LL ROWE, MICRODOT, NANONICS, POLAMCO,

Raychem, SEACON, TE, TE Connectivity and the TE connectivity (logo) are trademarks. Other products, logos, and

company names mentioned herein may be trademarks of their respective owners.

While TE Connectivity (TE) has made every reasonable eort to ensure the accuracy of the information herein, nothing

herein constitutes any guarantee that such information is error-free, or any other representation, warranty or guarantee that

the information is accurate, correct, reliable or current. The TE entity issuing this publication reserves the right to make any

adjustments to the information contained herein at any time without notice. All implied warranties regarding the information

contained herein, including, but not limited to, any implied warranties of merchantability or ﬁtness for a particular purpose

are expressly disclaimed. The dimensions herein are for reference purposes only and are subject to change without notice.

Speciﬁcations are subject to change without notice.

Consult TE for the latest dimensions and design speciﬁcations.

1-1773847-4 03/18

AEROSPACE, DEFENSE & MARINE /// Raychem INSTALITE MOLDED BOOTS

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