TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 LOW-POWER DC/DC BOOST CONVERTER IN SOT-23 AND SON PACKAGES Check for Samples: TPS61040, TPS61041 FEATURES DESCRIPTION * * * The TPS61040/41 is a high-frequency boost converter dedicated for small to medium LCD bias supply and white LED backlight supplies. The device is ideal to generate output voltages up to 28 V from a dual cell NiMH/NiCd or a single cell Li-Ion battery. The part can also be used to generate standard 3.3-V/5-V to 12-V power conversions. 1 * * * * * 1.8-V to 6-V Input Voltage Range Adjustable Output Voltage Range up to 28 V 400-mA (TPS61040) and 250-mA (TPS61041) Internal Switch Current Up to 1-MHz Switching Frequency 28-mA Typical No-Load Quiescent Current 1-mA Typical Shutdown Current Internal Soft Start Available in SOT23-5, TSOT23-5, and 2 x 2 x 0.8-mm SON Packages The TPS61040/41 operates with a switching frequency up to 1 MHz. This allows the use of small external components using ceramic as well as tantalum output capacitors. Together with the thin SON package, the TPS61040/41 gives a very small overall solution size. The TPS61040 has an internal 400 mA switch current limit, while the TPS61041 has a 250-mA switch current limit, offering lower output voltage ripple and allows the use of a smaller form factor inductor for lower power applications. The low quiescent current (typically 28 mA) together with an optimized control scheme, allows device operation at very high efficiencies over the entire load current range. APPLICATIONS * * * * * * * LCD Bias Supply White-LED Supply for LCD Backlights Digital Still Camera PDAs, Organizers, and Handheld PCs Cellular Phones Internet Audio Player Standard 3.3-V/5-V to 12-V Conversion DRV PACKAGE (Top View) DDC, DBV PACKAGE (Top View) SW 1 GND 2 FB 3 VIN 5 4 GND 1 6 SW VIN 2 5 NC EN 3 4 FB EN TYPICAL APPLICATION EFFICIENCY vs OUTPUT CURRENT 5 V IN SW FB D1 R1 1 VI = 5 V 86 84 CFF CO 1 F 3 VO = 18 V 88 VOUT VIN to 28 V Efficiency - % VIN 1.8 V to 6 V CIN 4.7 F 90 L1 10 H VI = 3.6 V 82 80 VI = 2.4 V 78 76 4 EN GND 2 R2 74 72 70 0.1 1 10 IO - Output Current - mA 100 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright (c) 2002-2010, Texas Instruments Incorporated TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. Table 1. ORDERING INFORMATION TA -40C to 85C (1) (2) PART NUMBER (2) SWITCH CURRENT LIMIT, mA (1) PACKAGE PACKAGE MARKING TPS61040DBV 400 SOT23-5 PHOI TPS61040DDC 400 TSOT23-5 QXK PHPI TPS61041DBV 250 SOT23-5 TPS61040DRV 400 SON-6 2x2 CCL TPS61041DRV 250 SON-6 2x2 CAW For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI website at www.ti.com. The devices are available in tape and reel and in tubes. Add R suffix to the part number (e.g., TPS61040DRVR) to order quantities of 3000 parts in tape and reel or add suffix T (e.g., TPS61040DRVT) to order a tube with 250 pieces.. FUNCTIONAL BLOCK DIAGRAM SW Under Voltage Lockout Bias Supply VIN 400 ns Min Off Time Error Comparator FB - S + RS Latch Logic Gate Driver Power MOSFET N-Channel VREF = 1.233 V R Current Limit EN 6 s Max On Time RSENSE + _ Soft Start GND 2 Submit Documentation Feedback Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 Table 2. Terminal Functions TERMINAL I/O DESCRIPTION 3 I This is the enable pin of the device. Pulling this pin to ground forces the device into shutdown mode reducing the supply current to less than 1 mA. This pin should not be left floating and needs to be terminated. 3 4 I This is the feedback pin of the device. Connect this pin to the external voltage divider to program the desired output voltage. GND 2 1 - Ground NC - 5 - No connection SW 1 6 I Connect the inductor and the Schottky diode to this pin. This is the switch pin and is connected to the drain of the internal power MOSFET. VIN 5 2 I Supply voltage pin DDC, DBV NO. DRV NO. EN 4 FB NAME DETAILED DESCRIPTION OPERATION The TPS61040/41 operates with an input voltage range of 1.8 V to 6 V and can generate output voltages up to 28 V. The device operates in a pulse-frequency-modulation (PFM) scheme with constant peak current control. This control scheme maintains high efficiency over the entire load current range, and with a switching frequency up to 1 MHz, the device enables the use of very small external components. The converter monitors the output voltage, and as soon as the feedback voltage falls below the reference voltage of typically 1.233 V, the internal switch turns on and the current ramps up. The switch turns off as soon as the inductor current reaches the internally set peak current of typically 400 mA (TPS61040) or 250 mA (TPS61041). See the Peak Current Control section for more information. The second criteria that turns off the switch is the maximum on-time of 6 ms (typical). This is just to limit the maximum on-time of the converter to cover for extreme conditions. As the switch is turned off the external Schottky diode is forward biased delivering the current to the output. The switch remains off for a minimum of 400 ns (typical), or until the feedback voltage drops below the reference voltage again. Using this PFM peak current control scheme the converter operates in discontinuous conduction mode (DCM) where the switching frequency depends on the output current, which results in very high efficiency over the entire load current range. This regulation scheme is inherently stable, allowing a wider selection range for the inductor and output capacitor. PEAK CURRENT CONTROL The internal switch turns on until the inductor current reaches the typical dc current limit (ILIM) of 400 mA (TPS61040) or 250 mA (TPS61041). Due to the internal propagation delay of typical 100 ns, the actual current exceeds the dc current limit threshold by a small amount. The typical peak current limit can be calculated: V I +I ) IN 100 ns peak(typ) LIM L V I + 400 mA ) IN 100 ns for the TPS61040 peak(typ) L V 100 ns for the TPS61041 I + 250 mA ) IN peak(typ) L (1) The higher the input voltage and the lower the inductor value, the greater the peak. By selecting the TPS61040 or TPS61041, it is possible to tailor the design to the specific application current limit requirements. A lower current limit supports applications requiring lower output power and allows the use of an inductor with a lower current rating and a smaller form factor. A lower current limit usually has a lower output voltage ripple as well. Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 3 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com SOFT START All inductive step-up converters exhibit high inrush current during start-up if no special precaution is made. This can cause voltage drops at the input rail during start up and may result in an unwanted or early system shut down. I LIM The TPS61040/41 limits this inrush current by increasing the current limit in two steps starting from 4 for 256 I LIM cycles to 2 for the next 256 cycles, and then full current limit (see Figure 14). ENABLE Pulling the enable (EN) to ground shuts down the device reducing the shutdown current to 1 mA (typical). Because there is a conductive path from the input to the output through the inductor and Schottky diode, the output voltage is equal to the input voltage during shutdown. The enable pin needs to be terminated and should not be left floating. Using a small external transistor disconnects the input from the output during shutdown as shown in Figure 18. UNDERVOLTAGE LOCKOUT An undervoltage lockout prevents misoperation of the device at input voltages below typical 1.5 V. When the input voltage is below the undervoltage threshold, the main switch is turned off. THERMAL SHUTDOWN An internal thermal shutdown is implemented and turns off the internal MOSFETs when the typical junction temperature of 168C is exceeded. The thermal shutdown has a hysteresis of typically 25C. This data is based on statistical means and is not tested during the regular mass production of the IC. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature (unless otherwise noted) (1) UNIT Supply voltages on pin VIN Voltages on pins EN, FB (2) -0.3 V to 7 V (2) Switch voltage on pin SW -0.3 V to VIN + 0.3 V (2) 30 V Continuous power dissipation See Dissipation Rating Table TJ Operating junction temperature -40C to 150C Tstg Storage temperature -65C to 150C (1) (2) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground terminal. DISSIPATION RATING TABLE 4 TA 25C POWER RATING DERATING FACTOR ABOVE TA = 25C TA = 70C POWER RATING TA = 85C POWER RATING 250C/W 357 mW 3.5 mW/C 192 mW 140 mW 76C/W 1300 mW 13 mW/C 688 mW 500 mW PACKAGE RqJA DBV DDC, DRV Submit Documentation Feedback Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 RECOMMENDED OPERATING CONDITIONS MIN TYP MAX Input voltage range VOUT Output voltage range L Inductor (1) f Switching frequency (1) CIN Input capacitor COUT Output capacitor TA Operating ambient temperature -40 85 C TJ Operating junction temperature -40 125 C TYP MAX UNIT 6 V 50 mA (1) 1.8 6 UNIT VIN 28 2.2 10 4.7 (1) V mH 1 (1) V MHz mF 1 mF See application section for further information. ELECTRICAL CHARACTERISTICS VIN = 2.4 V, EN = VIN, TA = -40C to 85C, typical values are at TA = 25C (unless otherwise noted) PARAMETER TEST CONDITIONS MIN SUPPLY CURRENT VIN Input voltage range IQ Operating quiescent current IOUT = 0 mA, not switching, VFB = 1.3 V 1.8 28 ISD Shutdown current EN = GND 0.1 1 mA VUVLO Under-voltage lockout threshold 1.5 1.7 V ENABLE VIH EN high level input voltage VIL EN low level input voltage II EN input leakage current 1.3 EN = GND or VIN V 0.4 V 0.1 1 mA POWER SWITCH AND CURRENT LIMIT Vsw Maximum switch voltage 30 V toff Minimum off time 250 400 550 ns ton Maximum on time 4 6 7.5 ms RDS(on) MOSFET on-resistance VIN = 2.4 V; ISW = 200 mA; TPS61040 600 1000 m RDS(on) MOSFET on-resistance VIN = 2.4 V; ISW = 200 mA; TPS61041 750 1250 m MOSFET leakage current VSW = 28 V 1 10 mA ILIM MOSFET current limit TPS61040 350 400 450 mA ILIM MOSFET current limit TPS61041 215 250 285 mA 28 V 1 mA 1.258 V OUTPUT VOUT Adjustable output voltage range Vref Internal voltage reference IFB Feedback input bias current VFB = 1.3 V VFB Feedback trip point voltage 1.8 V VIN 6 V (1) VIN 1.233 1.208 1.233 V Line regulation (1) 1.8 V VIN 6 V; VOUT = 18 V; Iload = 10 mA; CFF = not connected 0.05 %/V Load regulation (1) VIN = 2.4 V; VOUT = 18 V; 0 mA IOUT 30 mA 0.15 %/mA The line and load regulation depend on the external component selection. See the application section for further information. Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 5 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com TYPICAL CHARACTERISTICS Table 3. Table of Graphs FIGURE vs Load current 1, 2, 3 vs Input voltage 4 h Efficiency IQ Quiescent current vs Input voltage and temperature 5 VFB Feedback voltage vs Temperature 6 ISW Switch current limit vs Temperature 7 vs Supply voltage, TPS61041 8 ICL Switch current limit RDS(on) RDS(on) vs Supply voltage, TPS61040 9 vs Temperature 10 vs Supply voltage 11 Line transient response 12 Load transient response 13 Start-up behavior 14 EFFICIENCY vs OUTPUT CURRENT EFFICIENCY vs LOAD CURRENT 90 90 VO = 18 V 88 88 VI = 5 V 86 86 82 80 VI = 2.4 V 78 80 78 76 74 74 72 72 1 10 IO - Output Current - mA 100 TPS61041 82 76 70 0.1 TPS61040 84 VI = 3.6 V Efficiency - % Efficiency - % 84 L = 10 H VO = 18 V 70 0.1 1 10 IL - Load Current - mA Figure 1. 6 Submit Documentation Feedback 100 Figure 2. Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 EFFICIENCY vs LOAD CURRENT EFFICIENCY vs INPUT VOLTAGE 90 88 90 VO = 18 V 86 IO = 10 mA 86 L = 10 H 84 IO = 5 mA 84 L = 3.3 H 82 Efficiency - % Efficiency - % L = 10 H VO = 18 V 88 80 78 82 80 78 76 76 74 74 72 72 70 70 0.1 1 10 IL - Load Current - mA 1 100 2 3 4 5 6 VI - Input Voltage - V Figure 3. Figure 4. TPS61040 QUIESCENT CURRENT vs INPUT VOLTAGE FEEDBACK VOLTAGE vs FREE-AIR TEMPERATURE 40 1.24 TA = 85C 35 VFB - Feedback Voltage - V Quiescent Current - A 1.238 30 TA = 27C 25 TA = -40C 20 15 10 1.236 VCC = 2.4 V 1.234 1.232 5 0 1.8 2.4 3 3.6 4.2 4.8 5.4 6 1.23 -40 -20 VI - Input Voltage - V Figure 5. 0 20 40 60 80 TA - Temperature - C 100 120 Figure 6. Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 7 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com TPS61040/41 SWITCH CURRENT LIMIT vs FREE-AIR TEMPERATURE TPS61041 CURRENT LIMIT vs SUPPLY VOLTAGE 260 430 TPS61040 258 390 256 I(CL) - Current Limit - mA I(SW) - Switch Current Limit - mA 410 370 350 330 310 290 254 TA = 27C 252 250 248 246 244 270 TPS61041 250 242 230 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 TA - Temperature - C 240 TPS61040/41 STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs FREE-AIR TEMPERATURE 410 405 TA = 27C 400 395 390 3 3.6 4.2 4.8 VCC - Supply Voltage - V 5.4 6 rDS(on) - Static Drain-Source On-State Resistance - m I(CL) - Current Limit - mA 5.4 TPS61040 CURRENT LIMIT vs SUPPLY VOLTAGE 385 Submit Documentation Feedback 6 1200 1000 TPS61041 800 TPS61040 600 400 200 0 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 TA - Temperature - C Figure 9. 8 3 3.6 4.2 4.8 VCC - Supply Voltage - V Figure 8. 415 2.4 2.4 Figure 7. 420 380 1.8 1.8 Figure 10. Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 rDS(on) - Static Drain-Source On-State Resistance - m TPS61040/41 STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs SUPPLY VOLTAGE 1000 VO = 18 V 900 VI 2.4 V to 3.4 V 800 TPS61041 700 600 TPS61040 500 400 VO 100 mV/div 300 200 100 0 1.8 2.4 3 3.6 4.2 4.8 5.4 200 S/div 6 VCC - Supply Voltage - V Figure 11. Figure 12. Line Transient Response VO = 18 V VO = 18 V VO 100 mA/div VO 5 V/div EN 1 V/div VO 1 mA to 10 mA II 50 mA/div 200 S/div Figure 13. Load Transient Response Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Figure 14. Start-Up Behavior Submit Documentation Feedback 9 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com APPLICATION INFORMATION INDUCTOR SELECTION, MAXIMUM LOAD CURRENT Because the PFM peak current control scheme is inherently stable, the inductor value does not affect the stability of the regulator. The selection of the inductor together with the nominal load current, input and output voltage of the application determines the switching frequency of the converter. Depending on the application, inductor values between 2.2 mH and 47 mH are recommended. The maximum inductor value is determined by the maximum on time of the switch, typically 6 ms. The peak current limit of 400 mA/250 mA (typically) should be reached within this 6-ms period for proper operation. The inductor value determines the maximum switching frequency of the converter. Therefore, select the inductor value that ensures the maximum switching frequency at the converter maximum load current is not exceeded. The maximum switching frequency is calculated by the following formula: V (V *V IN(min) OUT IN) fS max + I L V P OUT Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value VIN(min) = The highest switching frequency occurs at the minimum input voltage (2) If the selected inductor value does not exceed the maximum switching frequency of the converter, the next step is to calculate the switching frequency at the nominal load current using the following formula: 2 I (V * V ) Vd) load OUT IN fS I + load I 2 L P Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value Iload = Nominal load current Vd = Rectifier diode forward voltage (typically 0.3V) (3) A smaller inductor value gives a higher converter switching frequency, but lowers the efficiency. The inductor value has less effect on the maximum available load current and is only of secondary order. The best way to calculate the maximum available load current under certain operating conditions is to estimate the expected converter efficiency at the maximum load current. This number can be taken out of the efficiency graphs shown in Figure 1 through Figure 4. The maximum load current can then be estimated as follows: I 2 L fS max I +h P load max 2 (V *V OUT IN) Where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value fSmax = Maximum switching frequency as calculated previously h = Expected converter efficiency. Typically 70% to 85% 10 Submit Documentation Feedback (4) Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 The maximum load current of the converter is the current at the operation point where the converter starts to enter the continuous conduction mode. Usually the converter should always operate in discontinuous conduction mode. Last, the selected inductor should have a saturation current that meets the maximum peak current of the converter (as calculated in the Peak Current Control section). Use the maximum value for ILIM for this calculation. Another important inductor parameter is the dc resistance. The lower the dc resistance, the higher the efficiency of the converter. See Table 4 and the typical applications for the inductor selection. Table 4. Recommended Inductor for Typical LCD Bias Supply (see Figure 15) DEVICE TPS61040 TPS61041 INDUCTOR VALUE COMPONENT SUPPLIER COMMENTS 10 mH Sumida CR32-100 High efficiency 10 mH Sumida CDRH3D16-100 High efficiency 10 mH Murata LQH4C100K04 High efficiency 4.7 mH Sumida CDRH3D16-4R7 Small solution size 4.7 mH Murata LQH3C4R7M24 Small solution size 10 mH Murata LQH3C100K24 High efficiency Small solution size SETTING THE OUTPUT VOLTAGE The output voltage is calculated as: V OUT + 1.233 V 1 ) R1 R2 (5) For battery-powered applications, a high-impedance voltage divider should be used with a typical value for R2 of 200 k and a maximum value for R1 of 2.2 M. Smaller values might be used to reduce the noise sensitivity of the feedback pin. A feedforward capacitor across the upper feedback resistor R1 is required to provide sufficient overdrive for the error comparator. Without a feedforward capacitor, or one whose value is too small, the TPS61040/41 shows double pulses or a pulse burst instead of single pulses at the switch node (SW), causing higher output voltage ripple. If this higher output voltage ripple is acceptable, the feedforward capacitor can be left out. The lower the switching frequency of the converter, the larger the feedforward capacitor value required. A good starting point is to use a 10-pF feedforward capacitor. As a first estimation, the required value for the feedforward capacitor at the operation point can also be calculated using the following formula: 1 C + FF fS R1 2 p 20 Where: R1 = Upper resistor of voltage divider fS = Switching frequency of the converter at the nominal load current (See the Inductor Selection, Maximum Load Current section for calculating the switching frequency) CFF = Choose a value that comes closest to the result of the calculation Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 (6) Submit Documentation Feedback 11 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com The larger the feedforward capacitor the worse the line regulation of the device. Therefore, when concern for line regulation is paramount, the selected feedforward capacitor should be as small as possible. See the following section for more information about line and load regulation. LINE AND LOAD REGULATION The line regulation of the TPS61040/41 depends on the voltage ripple on the feedback pin. Usually a 50 mV peak-to-peak voltage ripple on the feedback pin FB gives good results. Some applications require a very tight line regulation and can only allow a small change in output voltage over a certain input voltage range. If no feedforward capacitor CFF is used across the upper resistor of the voltage feedback divider, the device has the best line regulation. Without the feedforward capacitor the output voltage ripple is higher because the TPS61040/41 shows output voltage bursts instead of single pulses on the switch pin (SW), increasing the output voltage ripple. Increasing the output capacitor value reduces the output voltage ripple. If a larger output capacitor value is not an option, a feedforward capacitor CFF can be used as described in the previous section. The use of a feedforward capacitor increases the amount of voltage ripple present on the feedback pin (FB). The greater the voltage ripple on the feedback pin (50 mV), the worse the line regulation. There are two ways to improve the line regulation further: 1. Use a smaller inductor value to increase the switching frequency which will lower the output voltage ripple, as well as the voltage ripple on the feedback pin. 2. Add a small capacitor from the feedback pin (FB) to ground to reduce the voltage ripple on the feedback pin down to 50 mV again. As a starting point, the same capacitor value as selected for the feedforward capacitor CFF can be used. OUTPUT CAPACITOR SELECTION For best output voltage filtering, a low ESR output capacitor is recommended. Ceramic capacitors have a low ESR value but tantalum capacitors can be used as well, depending on the application. Assuming the converter does not show double pulses or pulse bursts on the switch node (SW), the output voltage ripple can be calculated as: I DV out + out Cout I L 1 P - fS(Iout) Vout ) Vd-Vin )I P ESR where: IP = Peak current as described in the Peak Current Control section L = Selected inductor value Iout = Nominal load current fS (Iout) = Switching frequency at the nominal load current as calculated previously Vd = Rectifier diode forward voltage (typically 0.3 V) Cout = Selected output capacitor ESR = Output capacitor ESR value (7) See Table 5 and the typical applications section for choosing the output capacitor. Table 5. Recommended Input and Output Capacitors DEVICE TPS61040/41 12 CAPACITOR VOLTAGE RATING COMPONENT SUPPLIER COMMENTS 4.7 mF/X5R/0805 6.3 V Tayo Yuden JMK212BY475MG CIN/COUT 10 mF/X5R/0805 6.3 V Tayo Yuden JMK212BJ106MG CIN/COUT 1 mF/X7R/1206 25 V Tayo Yuden TMK316BJ105KL COUT 1 mF/X5R/1206 35 V Tayo Yuden GMK316BJ105KL COUT 4.7 mF/X5R/1210 25 V Tayo Yuden TMK325BJ475MG COUT Submit Documentation Feedback Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 INPUT CAPACITOR SELECTION For good input voltage filtering, low ESR ceramic capacitors are recommended. A 4.7 mF ceramic input capacitor is sufficient for most of the applications. For better input voltage filtering this value can be increased. See Table 5 and typical applications for input capacitor recommendations. DIODE SELECTION To achieve high efficiency a Schottky diode should be used. The current rating of the diode should meet the peak current rating of the converter as it is calculated in the Peak Current Control section. Use the maximum value for ILIM for this calculation. See Table 6 and the typical applications for the selection of the Schottky diode. Table 6. Recommended Schottky Diode for Typical LCD Bias Supply (see Figure 15) DEVICE REVERSE VOLTAGE COMPONENT SUPPLIER 30 V ON Semiconductor MBR0530 TPS61040/41 20 V ON Semiconductor MBR0520 20 V ON Semiconductor MBRM120L 30 V Toshiba CRS02 COMMENTS High efficiency LAYOUT CONSIDERATIONS Typical for all switching power supplies, the layout is an important step in the design; especially at high peak currents and switching frequencies. If the layout is not carefully done, the regulator might show noise problems and duty cycle jitter. The input capacitor should be placed as close as possible to the input pin for good input voltage filtering. The inductor and diode should be placed as close as possible to the switch pin to minimize the noise coupling into other circuits. Because the feedback pin and network is a high-impedance circuit, the feedback network should be routed away from the inductor. The feedback pin and feedback network should be shielded with a ground plane or trace to minimize noise coupling into this circuit. Wide traces should be used for connections in bold as shown in Figure 15. A star ground connection or ground plane minimizes ground shifts and noise. D1 L1 VO VIN VIN SW CFF R1 CO FB CIN EN GND R2 Figure 15. Layout Diagram Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 13 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com L1 10 H VIN 1.8 V to 6 V D1 VOUT 18 V TPS61040 VIN CFF 22 pF R1 2.2 MW SW C2 1 F FB C1 4.7 F EN GND L1: D1: C1: C2: R2 160 kW Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 16. LCD Bias Supply L1 10 H D1 VO 18 V TPS61040 VIN 1.8 V to 6 V VIN CFF 22 pF R1 2.2 MW SW C2 1 F FB C1 4.7 F EN GND DAC or Analog Voltage 0 V = 25 V 1.233 V = 18 V R2 160 kW L1: D1: C1: C2: Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden GMK316BJ105KL Figure 17. LCD Bias Supply With Adjustable Output Voltage R3 200 kW VIN 1.8 V to 6 V L1 10 H TPS61040 VIN C1 4.7 F SW FB EN GND BC857C D1 VOUT 18 V / 10 mA R1 2.2 MW CFF 22 pF C2 1 F C3 0.1 F (Optional) R2 160 kW L1: D1: C1: C2: Sumida CR32-100 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 18. LCD Bias Supply With Load Disconnect 14 Submit Documentation Feedback Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 TPS61040 TPS61041 www.ti.com SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 D3 V2 = -10 V/15 mA D2 C4 4.7 F C3 1 F L1 6.8 H D1 V1 = 10 V/15 mA TPS61040 VIN VIN = 2.7 V to 5 V SW R1 1.5 MW CFF 22 pF C2 1 F FB C1 4.7 F EN GND L1: D1, D2, D3: C1: C2, C3, C4: R2 210 kW Murata LQH4C6R8M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden EMK316BJ105KF Figure 19. Positive and Negative Output LCD Bias Supply L1 6.8 H D1 VO = 12 V/35 mA TPS61040 VIN 3.3 V C1 10 F VIN R1 1.8 MW SW CFF 4.7 pF C2 4.7 F FB EN GND L1: D1: C1: C2: R2 205 kW Murata LQH4C6R8M04 Motorola MBR0530 Tayo Yuden JMK212BJ106MG Tayo Yuden EMK316BJ475ML Figure 20. Standard 3.3-V to 12-V Supply D1 3.3 H 5 V/45 mA TPS61040 1.8 V to 4 V VIN R1 620 kW SW FB C1 4.7 F EN R2 200 kW GND CFF 3.3 pF C2 4.7 F L1: D1: C1, C2: Murata LQH4C3R3M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Figure 21. Dual Battery Cell to 5-V/50-mA Conversion Efficiency Approx. Equals 84% at VIN = 2.4 V to Vo = 5 V/45 mA Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 Submit Documentation Feedback 15 TPS61040 TPS61041 SLVS413F - OCTOBER 2002 - REVISED DECEMBER 2010 www.ti.com L1 10 H VCC = 2.7 V to 6 V VIN SW C1 4.7 F D1 D2 24 V (Optional) FB EN PWM 100 Hz to 500 Hz C2 1 F GND RS 82 L1: D1: C1: C2: Murata LQH4C100K04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Tayo Yuden TMK316BJ105KL Figure 22. White LED Supply With Adjustable Brightness Control Using a PWM Signal on the Enable Pin, Efficiency Approx. Equals 86% at VIN = 3 V, ILED = 15 mA L1 10 H VCC = 2.7 V to 6 V C1 4.7 F VIN SW D2 24 V (Optional) FB EN C2 100 nF (See Note A) R1 120 k GND Analog Brightness Control 3.3 V Led Off 0 V Iled = 20 mA A. D1 MBRM120L RS 110 R2 160 k L1: D1: C1: C2: Murata LQH4C3R3M04 Motorola MBR0530 Tayo Yuden JMK212BY475MG Standard Ceramic Capacitor A smaller output capacitor value for C2 causes a larger LED ripple. Figure 23. White LED Supply With Adjustable Brightness Control Using an Analog Signal on the Feedback Pin 16 Submit Documentation Feedback Copyright (c) 2002-2010, Texas Instruments Incorporated Product Folder Link(s): TPS61040 TPS61041 PACKAGE OPTION ADDENDUM www.ti.com 10-Feb-2011 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) TPS61040DBVR ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DBVRG4 ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DDCR ACTIVE SOT DDC 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS61040DDCT ACTIVE SOT DDC 5 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPS61040DRVR ACTIVE SON DRV 6 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DRVRG4 ACTIVE SON DRV 6 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DRVT ACTIVE SON DRV 6 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61040DRVTG4 ACTIVE SON DRV 6 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DBVR ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DBVRG4 ACTIVE SOT-23 DBV 5 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DRVR ACTIVE SON DRV 6 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DRVRG4 ACTIVE SON DRV 6 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DRVT ACTIVE SON DRV 6 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS61041DRVTG4 ACTIVE SON DRV 6 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. Addendum-Page 1 Samples (Requires Login) PACKAGE OPTION ADDENDUM www.ti.com 10-Feb-2011 (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. 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OTHER QUALIFIED VERSIONS OF TPS61040, TPS61041 : * Automotive: TPS61040-Q1, TPS61041-Q1 NOTE: Qualified Version Definitions: * Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects Addendum-Page 2 PACKAGE MATERIALS INFORMATION www.ti.com 19-Jul-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ TPS61040DBVR SOT-23 Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant DBV 5 3000 179.0 8.4 3.2 3.2 1.4 4.0 8.0 Q3 TPS61040DBVR SOT-23 DBV 5 3000 178.0 9.0 3.23 3.17 1.37 4.0 8.0 Q3 TPS61040DDCR SOT DDC 5 3000 179.0 8.4 3.2 3.2 1.4 4.0 8.0 Q3 TPS61040DDCT SOT DDC 5 250 179.0 8.4 3.2 3.2 1.4 4.0 8.0 Q3 TPS61040DRVR SON DRV 6 3000 179.0 8.4 2.2 2.2 1.2 4.0 8.0 Q2 TPS61040DRVT SON DRV 6 250 179.0 8.4 2.2 2.2 1.2 4.0 8.0 Q2 TPS61041DBVR SOT-23 DBV 5 3000 179.0 8.4 3.2 3.2 1.4 4.0 8.0 Q3 TPS61041DBVR SOT-23 DBV 5 3000 178.0 9.0 3.23 3.17 1.37 4.0 8.0 Q3 TPS61041DRVR SON DRV 6 3000 179.0 8.4 2.2 2.2 1.2 4.0 8.0 Q2 TPS61041DRVT SON DRV 6 250 179.0 8.4 2.2 2.2 1.2 4.0 8.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 19-Jul-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS61040DBVR SOT-23 DBV 5 3000 203.0 203.0 35.0 TPS61040DBVR SOT-23 DBV 5 3000 180.0 180.0 18.0 TPS61040DDCR SOT DDC 5 3000 195.0 200.0 45.0 TPS61040DDCT SOT DDC 5 250 195.0 200.0 45.0 TPS61040DRVR SON DRV 6 3000 203.0 203.0 35.0 TPS61040DRVT SON DRV 6 250 203.0 203.0 35.0 TPS61041DBVR SOT-23 DBV 5 3000 203.0 203.0 35.0 TPS61041DBVR SOT-23 DBV 5 3000 180.0 180.0 18.0 TPS61041DRVR SON DRV 6 3000 203.0 203.0 35.0 TPS61041DRVT SON DRV 6 250 203.0 203.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46C and to discontinue any product or service per JESD48B. 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