T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal T2 Terminator Tooling Application Tooling Specification Sheet Order No. 63911-1300 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Products: 1.20mm (0.47") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal, 28-30 AWG. Terminal Series No. Terminal Order No. Wire Size Insulation Diameter IPC/WHMA-A620 (1) Terminal (2) mm In. mm In. Strip Length AWG mm mm In. 78172-0410 78172 28-30 0.08-0.05 0.50-0.70 .020-.028 0.50-0.70 .020-.028 0.90-1.30 .035-.051 78172-0411 Oiler is required for this applicator due to gold plating on terminal. Oiler order number 63801-7240 (See Part Number 63801-7240 on Molex Web) (1) To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS BELL MOUTH BRUSH BEND UP SEAM INSULATION CRIMP ROLLING TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CONDUCTOR COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-639111300 Revision: B Release Date: 11-06-08 Revision Date: 05-23-11 UNCONTROLLED COPY Page 1 of 6 T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal CRIMP SPECIFICATION Bell mouth mm In. 0.05-0.15 .002-.006 Terminal Series No. 78172 Terminal Series No. Bend up Bend down 78172 Twist Degree 3 Roll Degree 3 2 3 Cut-off Tab Maximum mm In. 0.05 .002 Conductor Brush mm In. 0.15-0.70 .006-.028 Punch Width mm (Ref) Conductor Insulation mm In mm In 0.80 .031 0.80 .031 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Wire Size Terminal Series No. AWG mm2 78172 28 30 Terminal Order No. 78172-0410 78172-0411 Conductor Crimp Pull Force Crimp Height Crimp Width (Ref.) Minimum mm In. mm In. N Lb. 0.08 0.44-0.48 .017-.019 0.85 .033 10.0 2.25 0.05 0.40-0.44 .015-.017 0.85 .033 5.0 1.12 Wire Size AWG mm2 28 30 28 30 0.08 0.05 0.08 0.05 Insulation Crimp Height Crimp Width (Ref.) mm In. mm In. 0.73-0.77 .028-.030 0.85 .033 0.71-0.75 .027-.029 0.85 .033 0.77-0.81 .030-.032 0.85 .033 0.75-0.79 .029-.031 0.85 .033 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-639111300 Revision: B Release Date: 11-06-08 Revision Date: 05-23-11 UNCONTROLLED COPY Page 2 of 6 T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal PARTS LIST Item Order No 1 2 3 4 5 6 63911-1370 63457-0046 63455-0059 63454-0082 63456-0054 63443-0005 63443-0012 7 8 9 10 11 12 13 14 15 16 17 63901-1301 63443-0009 63443-0025 63443-0085 63443-0090 63890-0058 63443-2217 63443-2314 11-24-1067 63443-6017 11-40-4039 T2 Terminator 63911-1300 Engineering No. Description Perishable Tooling 63911-1370 Tool Kit (All "Y" Items) 63457-0046 Conductor Punch 63455-0059 Conductor Anvil 63454-0082 Insulation Punch 63456-0054 Insulation Anvil 63443-0005 Front Cut-Off Plunger 63443-0012 Front Plunger Retainer Other Components 63901-1301 Feed Guide 63443-0009 Scrap Chute 63443-0025 Key 63443-0085 Wire Stop L-Bracket 63443-0090 Wire Stop 63890-0058 19.30mm Height Spacer 63443-2217 17.00mm Coarse Spacer 63443-2314 3.70mm Fine Spacer 4996-4 Cut-off Plunger Spring 63443-6017 Rear Cover 8302-5 Front Plunger Striker Quantity REF 1Y 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 2 1 1 1 1 Frame 63800-8800 T2 Terminator 1 Hardware 19 N/A N/A M3 by 6 Long SHCS 2** 20 N/A N/A M3 by 6 Long FHCS 1** 21 N/A N/A M4 by 6 Long SHCS 2** 22 N/A N/A M4 by 12 Long BHCS 2** 23 N/A N/A M4 by 14 Long SHCS 2** 24 N/A N/A M4 by 50 Long SHCS 2** 25 N/A N/A M5 by 12 Long SHCS 1** 26 N/A N/A #10-32 by 3/8"Long BHCS 1** ** Available from an industrial supply company such as MSC (1-800-645-7270). 18 Doc No: ATS-639111300 Revision: B 63800-8800 Release Date: 11-06-08 Revision Date: 05-23-11 UNCONTROLLED COPY Page 3 of 6 T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal Assembly Drawing 23 (2) (2) 20 16 7 1 3 24 (2) 10 17 27 11 26 5 19 13 2 13 15 11 14 6 22 12 9 4 25 Doc No: ATS-639111300 Revision: B 8 18 21 22 Release Date: 11-06-08 Revision Date: 05-23-11 Figure 1 UNCONTROLLED COPY Page 4 of 6 T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8" X .0295 DIA. WIRE COTTER PIN 1/8" X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No: ATS-639111300 Revision: B Release Date: 11-06-08 Revision Date: 05-23-11 UNCONTROLLED COPY Page 5 of 6 T2 Terminator for 1.20mm (.047") Pitch Pico-EZmateTM Wire-to-Board Crimp Terminal NOTES 1. Molex recommends an extra perishable tooling kit be maintained at your facility. 2. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. 3. Slugs, Terminals, Dirt and Oil should be kept clear of work area. 4. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. 5. Wear safety glasses at all times. 6. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. http://www.molex.com Doc No: ATS-639111300 Revision: B Release Date: 11-06-08 Revision Date: 05-23-11 UNCONTROLLED COPY Page 6 of 6