SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 D Compact Converter Solution in UltraSmall features D Regulated 3.3-V Output Voltage With up to D D D D D D 100-mA Output Current From a 1.8-V to 3.6-V Input Voltage Less Than 5-mV(PP) Output Voltage Ripple Achieved With Push-Pull Topology Integrated Low-Battery and Power-Good Detector Switching Frequency Can Be Synchronized to External Clock Signal Extends Battery Usage With up to 90% Efficiency and 35-A Quiescent Supply Current Easy-to-Design, Low Cost, Low EMI Power Supply Since No Inductors Are Used 0.05-A Shutdown Current, Battery is Isolated From Load in Shutdown Mode D 10-pin MSOP With Only Four External Capacitors Required Evaluation Module Available (TPS60200EVM-145) applications D Replaces DC/DC Converters With Inductors in Battery Powered Applications Like: - Two Battery Cells to 3.3-V Conversion - MP3 Portable Audio Players - Battery-Powered Microprocessor Systems - Backup-Battery Boost Converters - PDA's, Organizers, and Cordless Phones - Handheld Instrumentation - Glucose Meters and Other Medical Instruments * description The TPS6020x step-up, regulated charge pumps generate a 3.3-V 4% output voltage from a 1.8-V to 3.6-V input voltage. The devices are typically powered by two Alkaline, NiCd, or NiMH battery cells and operate down to a minimum supply voltage of 1.6 V. Continuous output current is a minimum of 100 mA from a 2-V input. Only four external capacitors are needed to build a complete low-ripple dc/dc converter. The push-pull operating mode of two single-ended charge pumps assures the low output voltage ripple, as current is continuously transferred to the output. TPS60204 7 IN OUT 5 R1 Ci 2.2 F 1 LBO R2 4 C1 1 F 3 9 OFF/ON C1+ C2+ C1- C2- EN PEAK OUTPUT CURRENT vs INPUT VOLTAGE Co 2.2 F R3 LBI TPS60204 OUTPUT 3.3 V, 100 mA 350 10 Low Battery Warning 6 8 C2 1 F GND 2 Figure 1. Typical Application Circuit With Low-Battery Warning I O - Peak Output Current - mA INPUT 1.6 V to 3.6 V 300 250 200 150 100 50 0 1.6 2.0 2.4 2.8 3.2 VI - Input Voltage - V 3.6 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. Copyright 2001, Texas Instruments Incorporated !"#$%&#! ' ()$$*!& %' #" +),-(%&#! .%&* $#.)(&' (#!"#$ &# '+*("(%&#!' +*$ &/* &*$' #" *0%' !'&$)*!&' '&%!.%$. 1%$$%!&2 $#.)(&#! +$#(*''!3 .#*' !#& !*(*''%$-2 !(-).* &*'&!3 #" %-- +%$%*&*$' POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 1 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 description (continued) The devices operate in the newly developed LinSkip mode. In this operating mode, the device switches seamlessly from the power saving pulse-skip mode at light loads to the low-noise constant-frequency, linear-regulation mode once the output current exceeds the LinSkip threshold of about 7 mA. Even in pulse-skip mode, the output ripple is maintained at a very low level because the output resistance of the charge pump is still regulated. Three operating modes can be programmed using the EN pin. EN = low disables the device, shuts down all internal circuits, and disconnects the output from the input. EN = high enables the device and programs it to run from the internal oscillator. The devices operate synchronized to an external clock signal if EN is clocked; thus, switching harmonics can be controlled and minimized. The devices include a low-battery detector that issues a warning if the battery voltage drops below a user-defined threshold voltage, or a power-good detector that goes active when the output voltage reaches about 90% of its nominal value. Device options with either a low-battery or power good detector are available. This dc/dc converter requires no inductors, therefore, EMI of the system is reduced to a minimum. It is available in the small 10-pin MSOP package (DGS). DGS PACKAGES TPS60204 LBI GND C1- C1+ OUT TPS60205 1 10 2 9 3 8 4 7 5 6 LBO EN C2- IN C2+ GND GND C1- C1+ OUT 1 10 2 9 3 8 4 7 5 6 PG EN C2- IN C2+ ACTUAL SIZE 3,05 mm x 4,98 mm AVAILABLE OPTIONS TA -40C to 85C MARKING DGS PACKAGE OUTPUT CURRENT (mA) OUTPUT VOLTAGE (V) TPS60204DGS AFB 100 3.3 Low-battery detector TPS60205DGS AFC 100 3.3 Power-good detector PART NUMBER DEVICE FEATURES The DGS package is available taped and reeled. Add R suffix to device type (e.g., TPS60204DGSR) to order quantities of 2500 devices per reel. 2 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 functional block diagrams TPS60204 with low-battery detector Charge Pump 1 0 IN Oscillator 180 C1+ C1 C1- EN Charge Pump 2 Control Circuit C2+ _ C2- C2 + VREF Shutdown/ Start-Up Control + - OUT _ _ + LBI + + - 0.8 x VI VREF GND + - LBO TPS60205 with power-good detector Charge Pump 1 0 Oscillator 180 IN C1+ C1 C1- EN Charge Pump 2 Control Circuit C2+ _ C2- C2 + VREF Shutdown/ Start-Up Control + - OUT _ _ + + + - 0.8 x VI VREF GND POST OFFICE BOX 655303 + - PG * DALLAS, TEXAS 75265 3 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 Terminal Functions TERMINAL NAME NO. I/O DESCRIPTION C1+ 4 Positive terminal of the flying capacitor C1 C1- 3 Negative terminal of the flying capacitor C1 C2+ 6 Positive terminal of the flying capacitor C2 C2- 8 Negative terminal of the flying capacitor C2 Device-enable input. Three operating modes can be programmed with the EN pin. - EN = Low disables the device. Output and input are isolated in the shutdown. EN 9 I - EN = High lets the device run from the internal oscillator. - If an external clock signal is applied to the EN pin, the device is in syncmode and runs synchronized at the frequency of the external clock signal. GND 2 IN 7 I Ground Supply input. Bypass IN to GND with a capacitor of the same size as Co. LBI/GND 1 I Low-battery detector input for the TPS60204. A low-battery warning is generated at the LBO pin when the voltage on LBI drops below the threshold of 1.18 V. Connect LBI to GND if the low-battery detector function is not used. For the TPS60205, this pin has to be connected to ground (GND pin). LBO/PG 10 O OUT 5 O Open-drain low-battery detector output for the TPS60204. This pin is pulled low if the voltage on LBI drops below the threshold of 1.18 V. A pullup resistor should be connected between LBO and OUT or any other logic supply rail that is lower than 3.6 V. Open-drain power-good detector output for the TPS60205. As soon as the voltage on OUT reaches about 90% of it is nominal value this pin goes active high. A pullup resistor should be connected between PG and OUT or any other logic supply rail that is lower than 3.6 V. Regulated 3.3-V power output. Bypass OUT to GND with the output filter capacitor Co. detailed description operating principle The TPS6020x charge pumps provide a regulated 3.3-V output from a 1.8-V to 3.6-V input. They deliver up to 100-mA load current while maintaining the output at 3.3 V 4%. Designed specifically for space critical battery powered applications, the complete converter requires only four external capacitors. The device is using the push-pull topology to achieve lowest output voltage ripple. The converter is also optimized for smallest board space. It makes use of small sized capacitors, with the highest output current rating per output capacitance and package size. The TPS6020x circuits consist of an oscillator, a 1.18-V voltage reference, an internal resistive feedback circuit, an error amplifier, two charge pump power stages with high current MOSFET switches, a shutdown/start-up circuit, and a control circuit (see functional block diagrams). push-pull operating mode The two single-ended charge pump power stages operate in the so-called push-pull operating mode, i.e., they operate with a 180C phase shift. Each single-ended charge pump transfers charge into its transfer capacitor (C1 or C2) in one half of the period. During the other half of the period (transfer phase), the transfer capacitor is placed in series with the input to transfer its charge to Co. While one single-ended charge pump is in the charge phase, the other one is in the transfer phase. This operation assures an almost constant output current which ensures a low output ripple. If the clock were to run continuously, this process would eventually generate an output voltage equal to two times the input voltage (hence the name voltage doubler). In order to provide a regulated fixed output voltage of 3.3 V, the TPS6020x devices use either pulse-skip or constant-frequency linear-regulation control mode. The mode is automatically selected based on the output current. If the load current is below the LinSkip current threshold, it switches into the power-saving pulse-skip mode to boost efficiency at low output power. 4 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 detailed description (continued) constant-frequency mode When the output current is higher then the LinSkip current threshold, the charge pump runs continuously at the switching frequency f(OSC). The control circuit, fed from the error amplifier, controls the charge on C1 and C2 by controlling the gates and hence the rDS(ON) of the integrated MOSFETs. When the output voltage decreases, the gate drive increases, resulting in a larger voltage across C1 and C2. This regulation scheme minimizes output ripple. Since the device switches continuously, the output signal contains well-defined frequency components, and the circuit requires smaller external capacitors for a given output ripple. However, constant-frequency mode, due to higher operating current, is less efficient at light loads. For this reason, the device switches seamlessly into the pulse-skip mode when the output current drops below the LinSkip current threshold. pulse-skip mode The regulator enters the pulse-skip mode when the output current is lower than the LinSkip current threshold of 7 mA. In the pulse-skip mode, the error amplifier disables switching of the power stages when it detects an output voltage higher than 3.3 V. The controller skips switching cycles until the output voltage drops below 3.3 V. Then the error amplifier reactivates the oscillator and switching of the power stages starts again. A 30-mV output voltage offset is introduced in this mode. The pulse-skip regulation mode minimizes operating current because it does not switch continuously and deactivates all functions except the voltage reference and error amplifier when the output is higher than 3.3 V. Even in pulse-skip mode the rDS(ON) of the MOSFETs is controlled. This way the energy per switching cycle that is transferred by the charge pump from the input to the output is limited to the minimum that is necessary to sustain a regulated output voltage, with the benefit that the output ripple is kept to a minimum. When switching is disabled from the error amplifier, the load is also isolated from the input. start up and shutdown During start-up, i.e. when EN is set from logic low to logic high, the output capacitor is directly connected to IN and charged up with a limited current until the output voltage VO reaches 0.8 x VI. When the start-up comparator detects this limit, the converter begins switching. This precharging of the output capacitor guarantees a short start-up time. In addition, the inrush current into an empty output capacitor is limited. The converter can start into a full load, which is defined by a 33- or 66- resistor, respectively. Driving EN low disables the converter. This disables all internal circuits and reduces the supply current to only 0.05 A. The device exits shutdown once EN is set high. When the device is disabled, the load is isolated from the input. This is an important feature in battery operated products because it extends the products shelf life. synchronization to an external clock signal The operating frequency of the charge pump is limited to 400 kHz in order to avoid interference in the sensitive 455-kHz IF band. The device can either run from the integrated oscillator, or an external clock signal can be used to drive the charge pump. The maximum frequency of the external clock signal is 800 kHz. The switching frequency used internally to drive the charge pump power stages is half of the external clock frequency. The external clock signal is applied to the EN pin. The device will switch off if the signal on EN is hold low for more than 10 s. When the load current drops below the LinSkip current threshold, the devices will enter the pulse-skip mode but stay synchronized to the external clock signal. POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 5 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 detailed description (continued) low-battery detector (TPS60204) The low-battery comparator trips at 1.18 V 4% when the voltage on pin LBI ramps down. The voltage V(TRIP) at which the low-battery warning is issued can be adjusted with a resistive divider as shown in Figure 2. The sum of resistors R1 and R2 is recommended to be in the 100-k to 1-M range. When choosing R1 and R2, be aware of the input leakage current into the LBI pin. LBO is an open drain output. An external pullup resistor to OUT, or any other voltage rail in the appropriate range, in the 100-k to 1-M range is recommended. During start-up, the LBO output signal is invalid for the first 500 s. LBO is high impedance when the device is disabled. If the low-battery comparator function is not used, connect LBI to ground and leave LBO unconnected. The low-battery detector is disabled when the device is switched off. VO IN VBAT R3 R1 LBO + VREF V LBI _ (TRIP) + 1.18 V 1 ) R1 R2 R2 + - Figure 2. Programming of the Low-Battery Comparator Trip Voltage A 100-nF ceramic capacitor should be connected in parallel to R2 if large line transients are expected. These voltage drops can inadvertently trigger the low-battery comparator and produce a wrong low-battery warning signal at the LBO pin. Formulas to calculate the resistive divider for low-battery detection, with VLBI = 1.13 V to 1.23 V and the sum of resistors R1 and R2 equal 1 M: V LBI (1) Bat R1 + 1 MW * R2 (2) R2 + 1 MW V Formulas to calculate the minimum and maximum battery voltage: R1 Bat(min) +V Bat(max) +V V LBI(min) (min) R2 R1 V 6 LBI(max) ) R2 (max) (3) (max) (max) R2 ) R2 (min) (4) (min) POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 detailed description (continued) Table 1. Recommended Values for the Resistive Divider From the E96 Series (1%) VIN/V 1.6 R1/k R2/k 750 VTRIP(MIN)/V 1.524 VTRIP(MAX)/V 1.677 267 1.7 301 1.8 340 681 1.620 1.785 649 1.710 1.887 1.9 2.0 374 619 1.799 1.988 402 576 1.903 2.106 power-good detector (TPS60205) The power-good output is an open-drain output that pulls low when the output is out of regulation. When the output rises to within 90% of its nominal voltage, the power-good output is released. Power-good is high impedance in shutdown. In normal operation, an external pullup resistor must be connected between PG and OUT, or any other voltage rail in the appropriate range. The resistor should be in the 100-k to 1-M range. If the PG output is not used, it should remain unconnected. absolute maximum ratings over operating free-air temperature range (unless otherwise noted) Voltage range: IN, OUT, EN, LBI, LBO, PG to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to 3.6 V C1+, C2+ to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to (VO + 0.3 V) C1-, C2- to GND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -0.3 V to (VI + 0.3 V) Continuous total power dissipation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . See dissipation rating table Continuous output current TPS60204, TPS60205 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150 mA Storage temperature range, Tstg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -55C to 150C Maximum junction temperature, TJ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150C Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. DISSIPATION RATING TABLE PACKAGE TA 25C POWER RATING DGS 424 mW DERATING FACTOR ABOVE TA = 25C 3.4 mW/_C TA = 70C POWER RATING TA = 85C POWER RATING 187 mW 136 mW The thermal resistance junction to ambient of the DGS package is RTH-JA = 294C/W. recommended operating conditions MIN Input voltage range, VI NOM 1.6 Input capacitor, Ci Flying capacitors, C1, C2 Output capacitor, Co MAX 3.6 -40 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 V 2.2 F 1 F F 2.2 Operating junction temperature, TJ UNIT 125 C 7 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 electrical characteristics at Ci = 2.2 F, C1 = C2 = 1 F, CO = 2.2 F, TA = -40C to 85C, VI = 2.4 V, EN = VI (unless otherwise noted) IO(MAX) PARAMETER TEST CONDITIONS MIN Maximum continuous output current VI = 2 V 1.6 V < VI < 1.8 V, 0 < IO < 0.25 x IO(MAX) 100 1.8 V < VI < 2 V, 0 < IO < 0.5 x IO(MAX) 3.17 3.43 2 V < VI < 3.3 V, 0 < IO < IO(MAX) 3.17 3.43 3.17 Output voltage VPP I(Q) Output voltage ripple Quiescent current (no-load input current) 0 < IO < IO(MAX) IO = IO(MAX) IO = 0 mA, VI = 1.8 V to 3.6 V I(SD) f(OSC) Shutdown supply current EN = 0 V Internal switching frequency f(SYNC) External clock signal frequency External clock signal duty cycle 30% EN input low voltage EN input high voltage VI = 1.6 V to 3.6 V VI = 1.6 V to 3.6 V Ilkg(EN) EN input leakage current EN = 0 V or VI Output capacitor auto discharge time EN is set from VI to GND, Time until VO < 0.5 V EN = 0 V, LinSkip threshold Output line regulation Short circuit current V 3.47 5 mVPP 35 70 0.05 1 200 300 400 400 600 800 A kHz 70% V 0.7 x VI 0.01 VI = 2.4 V, A 0.1 0.6 ms 5 A 3 VI = 2.2 V 10 mA < IO < IO(MAX); TA = 25C 2 V < VI < 3.3 V, IO = 0.5 x IO(MAX), TA = 25C Output load regulation I(SC) mA TA = -40 to 85C TA 65C EN = 0 V, UNIT 0.3 x VI VIL VIH Output leakage current in shutdown MAX 3 VO 3.3 V < VI < 3.6 V, TYP 7 mA 0.01 %/mA 0.6 %/V 60 mA VO = 0 V electrical characteristics for low-battery comparator of devices TPS60204 at TA = -40C to 85C, VI = 2.4 V and EN = VI (unless otherwise noted) PARAMETER V(LBI) TEST CONDITIONS LBI trip voltage LBI trip voltage hysteresis II(LBI) VO(LBO) MIN VI = 1.6 V to 2.2 V, Tc = 0C to 70C For rising voltage at LBI LBI input current V(LBI) = 1.3 V V(LBI) = 0 V, LBO output voltage low TYP 1.13 1.18 MAX 1.23 10 Ilkg(LBO) LBO leakage current V(LBI) = 1.3 V, NOTE: During start-up of the converter the LBO output signal is invalid for the first 500 s. 0.01 V mV 2 I(LBO) = 1 mA V(LBO) = 3.3 V UNIT 50 nA 0.4 V 0.1 A electrical characteristics for power-good comparator of devices TPS60205 at TA = -40C to 85C, VI = 2.4 V and EN = VI (unless otherwise noted) PARAMETER V(PG) Vhys(PG) Power-good trip voltage VO(PG) Ilkg(PG) Power-good output voltage Low TEST CONDITIONS Power-good trip voltage hysteresis Power-good leakage current Tc = 0C to 70C VO decreasing, Tc = 0C to 70C VO = 0 V, VO = 3.3 V, I(PG) = 1 mA V(PG) = 3.3 V NOTE: During start-up of the converter the PG output signal is invalid for the first 500 s. 8 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 MIN TYP MAX UNIT 0.87 x VO 0.91 x VO 0.95 x VO V 0.4 V 0.1 A 1% 0.01 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 TYPICAL CHARACTERISTICS Table of Graphs FIGURES Efficiency IQ Quiescent supply current VO Output voltage VO Output voltage ripple vs Output current (TPS60204, TPS60205) 3 vs Input voltage 4 vs Input voltage 5 vs Output current 6 vs Input voltage 7 vs Time 8, 9, 10 Start-up timing 11 Load transient response 12, 13 IO Peak output current vs Input voltage NOTE: All typical characteristics were measured using the typical application circuit of Figure 14 (unless otherwise noted). 14 TPS60204, TPS60205 EFFICIENCY vs INPUT VOLTAGE 100 100 90 90 80 80 70 70 Efficiency - % Efficiency - % EFFICIENCY vs OUTPUT CURRENT 60 VI = 1.8 V 50 VI = 2.4 V 40 VI = 2.7 V 30 60 50 IO = 50 mA 40 30 20 20 10 10 0 0.1 1 10 100 1000 0 1.6 2.0 IO - Output Current - mA Figure 3 2.4 2.8 VI - Input Voltage - V 3.2 3.6 Figure 4 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 9 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 TYPICAL CHARACTERISTICS QUIESCENT SUPPLY CURRENT vs INPUT VOLTAGE OUTPUT VOLTAGE vs OUTPUT CURRENT 40 IO = 0 mA 3.4 36 VI = 3.6 V 34 VO - Output Voltage - V I (Q) - Quiescent Supply Current - A 38 3.5 32 30 28 26 24 3.3 3.2 VI = 1.8 V VI = 2.7 V 3.1 VI = 2.4 V 3.0 22 20 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 3.2 3.4 3.6 2.9 1 10 VI - Input Voltage - V Figure 5 OUTPUT VOLTAGE RIPPLE vs TIME 3.38 3.4 VO - Output Voltage Ripple - V VO - Output Voltage - V VI = 2.4 V IO = 1 mA 3.36 3.3 1 mA 3.2 3.1 100 mA 50 mA 3.0 2.9 2.8 3.34 3.32 3.30 3.28 3.26 3.24 3.22 2.0 2.4 2.8 3.2 3.6 0 5 VI - Input Voltage - V 10 15 20 25 30 t - Time - s Figure 8 Figure 7 10 1000 Figure 6 OUTPUT VOLTAGE vs INPUT VOLTAGE 2.7 1.6 100 IO - Output Current - mA POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 35 40 45 50 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 TYPICAL CHARACTERISTICS OUTPUT VOLTAGE RIPPLE vs TIME OUTPUT VOLTAGE RIPPLE vs TIME 3.38 3.38 VI = 2.4 V IO = 10 mA VI = 2.4 V IO = 100 mA 3.36 VO - Output Voltage Ripple - V VO - Output Voltage Ripple - V 3.36 3.34 3.32 3.30 3.28 3.26 3.34 3.32 3.30 3.28 3.26 3.24 3.24 3.22 3.22 0 1 2 3 4 5 6 t - Time - s 7 8 9 0 10 1 2 START-UP TIMING 1000 II 2 800 1.5 600 1 400 EN 0.5 200 0 0 0 50 100 150 200 250 300 350 400 450 500 t - Time - s VO - Output Voltage - V 1200 I I - Input Current - mA VO - Output Voltage - V VI = 2.4 V I O- Output Current - mA 1400 2.5 7 8 9 10 LOAD TRANSIENT RESPONSE 3.5 VO 4 5 6 t - Time - s Figure 10 Figure 9 3 3 VI = 2.4 V 3.30 3.28 3.26 3.24 100 mA 10 mA 0 50 100 150 200 250 300 350 400 450 500 t - Time - s Figure 12 Figure 11 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 11 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 TYPICAL CHARACTERISTICS PEAK OUTPUT CURRENT vs INPUT VOLTAGE 350 IO = 50 mA 300 I O - Peak Output Current - mA VO - Output Voltage - V LINE TRANSIENT RESPONSE 3.32 3.30 VI - Input Voltage - V 3.28 3.26 2.8 V 250 200 150 100 50 2.2 V 0 1 2 3 4 5 6 7 8 9 10 0 1.6 t - Time - ms Figure 13 12 2.0 2.4 2.8 3.2 VI - Input Voltage - V Figure 14 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 3.6 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 APPLICATION INFORMATION capacitor selection The TPS6020x devices require only four external capacitors to achieve a very low output voltage ripple. The capacitor values are closely linked to the required output current. Low ESR (<0.1 ) capacitors should be used at input and output. In general, the transfer capacitors (C1 and C2) will be the smallest; a 1-F value is recommended for maximum load operation. With smaller capacitor values, the maximum possible load current is reduced and the LinSkip threshold is lowered. The input capacitor improves system efficiency by reducing the input impedance. It also stabilizes the input current of the power source. The input capacitor should be chosen according to the power supply used and the distance from the power source to the converter IC. Ci is recommended to be about two to four times as large as the flying capacitors C1 and C2. The output capacitor (Co) should be at minimum the size of the input capacitor. The minimum required capacitance is 2.2 F. Larger values will improve the load transient performance and will reduce the maximum output ripple voltage. Only ceramic capacitors are recommended for input, output, and flying capacitors. Depending on the material used to manufacture them, ceramic capacitors might lose their capacitance over temperature and voltage. Ceramic capacitors of type X7R or X5R material will keep their capacitance over temperature and voltage, whereas Z5U- or Y5V-type capacitors will decrease in capacitance. Table 2 lists the recommended capacitor values. Table 2. Recommended Capacitor Values (Ceramic X5R and X7R) LOAD CURRENT, IL (mA) FLYING CAPACITORS, C1/C2 (F) INPUT CAPACITOR, Ci (F) OUTPUT CAPACITOR, Co (F) OUTPUT VOLTAGE RIPPLE IN LINEAR MODE, V(P-P) (mV) OUTPUT VOLTAGE RIPPLE IN SKIP MODE, V(P-P) (mV) 0-100 1 2.2 2.2 3 20 0-100 1 4.7 4.7 3 10 0-100 1 2.2 10 3 7 0-100 2.2 4.7 4.7 3 10 0-50 0.47 2.2 2.2 3 20 0-25 0.22 2.2 2.2 5 15 0-10 0.1 2.2 2.2 5 15 Table 3. Recommended Capacitor Types MANUFACTURER Taiyo Yuden AVX SIZE CAPACITANCE TYPE UMK212BJ104MG PART NUMBER 0805 0.1 F Ceramic EMK212BJ224MG 0805 0.22 F Ceramic EMK212BJ474MG 0805 0.47 F Ceramic LMK212BJ105KG 0805 1 F Ceramic LMK212BJ225MG 0805 2.2 F Ceramic EMK316BJ225KL 1206 2.2 F Ceramic LMK316BJ475KL 1206 4.7 F Ceramic JMK316BJ106ML 1206 10 F Ceramic 0805ZC105KAT2A 0805 1 F Ceramic 1206ZC225KAT2A 1206 2.2 F Ceramic POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 13 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 APPLICATION INFORMATION Table 4. Recommended Capacitor Manufacturers MANUFACTURER CAPACITOR TYPE INTERNET SITE Taiyo Yuden X7R/X5R ceramic http://www.t-yuden.com/ AVX X7R/X5R ceramic http://www.avxcorp.com/ INPUT 1.6 V to 3.6 V Ci 2.2 F 7 R1 1 R3 LBI LBO R2 4 C1 1 F OUTPUT 3.3 V, 100 mA TPS60204 5 IN OUT C1+ C2+ 3 C1- 9 EN C2- Co 2.2 F 10 Low Battery Warning 6 8 C2 1 F GND 2 OFF/ON Figure 15. Typical Operating Circuit TPS60204 With Low-Battery Detector INPUT 1.6 V to 3.6 V 7 OUTPUT 3.3 V, 100 mA TPS60205 5 IN OUT Ci 2.2 F R1 PG 4 C1 1 F OFF/ON C1+ C2+ 3 C1- 9 EN C2- Co 2.2 F 10 Power-Good Signal 6 8 C2 1 F GND 1,2 Figure 16. Typical Operating Circuit TPS60205 With Power-Good Detector 14 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 APPLICATION INFORMATION power dissipation The power dissipated in the TPS6020x devices depends mainly on input voltage and output current and is approximated by: P (DISS) + I O x 2xV * V I O for I (Q) t I O (5) By observing equation 5, it can be seen that the power dissipation is worst for highest input voltage VI and highest output current IO. For an input voltage of 3.6 V and an output current of 100 mA the calculated power dissipation P(DISS) is 390 mW. This is also the point where the charge pump operates with its lowest efficiency. With the recommended maximum junction temperature of 125C and an assumed maximum ambient operating temperature of 85C, the maximum allowed thermal resistance junction to ambient of the system can be calculated. R QJA(max) + T J(MAX) * T A P DISS(max) + 125C * 85C + 102CW 390 mW (6) PDISS must be less than that allowed by the package rating. The thermal resistance junction to ambient of the used 10-pin MSOP is 294C/W for an unsoldered package. The thermal resistance junction to ambient with the IC soldered to a printed circuit using a board layout as described in the application information section, the RJA is typically 200C/W, which is higher than the maximum value calculated above. However, in a battery powered application, both VI and TA will typically be lower than the worst case ratings used in equation 6 , and power dissipation should not be a problem in most applications. layout and board space Careful board layout is necessary due to the high transient currents and switching frequency of the converter. All capacitors should be placed in close proximity to the device. A PCB layout proposal for a one-layer board is given in Figure 17. There is no specific EVM available for the TPS60204. However, the TPS60200EVM-145 can be used to evaluate the device. The evaluation module for the TPS60200 can be ordered under product code TPS60200EVM-145. The EVM uses the layout shown in Figure 17. All components including the pins are shown. The EVM is built so that it can be connected to a 14-pin dual inline socket, therefore, the space needed for the IC, the external parts, and eight pins is 17,9 mm x 10,2 mm = 182,6 mm2. POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 15 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 APPLICATION INFORMATION Figure 17. Recommended Component Placement and Board Layout Table 5. Component Identification IC1 TPS60204 C1, C2 Flying capacitors C3 Input capacitors C4 Output capacitors C5 Stabilization capacitor for LBI R1, R2 Resistive divider for LBI R3 Pullup resistor for LBO R4 Pullup resistor for EN Capacitor C5 should be included if large line transients are expected. This capacitor suppresses toggling of the LBO due to these line changes. device family products Other charge pump dc-dc converters in this family are: Table 6. Product Identification PART NUMBER 16 DESCRIPTION TPS60100 2-cell to regulated 3.3 V, 200-mA low-noise charge pump TPS60101 2-cell to regulated 3.3 V, 100-mA low-noise charge pump TPS60110 3-cell to regulated 5.0 V, 300-mA low-noise charge pump TPS60111 3-cell to regulated 5.0 V, 150-mA low-noise charge pump TPS60120 2-cell to regulated 3.3 V, 200-mA high efficiency charge pump with low battery comparator TPS60121 2-cell to regulated 3.3 V, 200-mA high efficiency charge pump with power-good comparator TPS60122 2-cell to regulated 3.3 V, 100-mA high efficiency charge pump with low battery comparator TPS60123 2-cell to regulated 3.3 V, 100-mA high efficiency charge pump with power-good comparator TPS60130 3-cell to regulated 5.0 V, 300-mA high efficiency charge pump with low battery comparator TPS60131 3-cell to regulated 5.0 V, 300-mA high efficiency charge pump with power-good comparator TPS60132 3-cell to regulated 5.0 V, 150-mA high efficiency charge pump with low battery comparator TPS60133 3-cell to regulated 5.0 V, 150-mA high efficiency charge pump with power-good comparator TPS60140 2-cell to regulated 5.0 V, 100-mA charge pump voltage tripler with low battery comparator TPS60141 2-cell to regulated 5.0 V, 100-mA charge pump voltage tripler with power-good comparator POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 SLVS354A - FEBRUARY 2001 - REVISED SEPTEMBER 2001 MECHANICAL DATA DGS (S-PDSO-G10) PLASTIC SMALL-OUTLINE PACKAGE 0,27 0,17 0,50 10 0,08 M 6 0,15 NOM 3,05 2,95 4,98 4,78 Gage Plane 0,25 1 0- 6 5 3,05 2,95 0,69 0,41 Seating Plane 1,07 MAX 0,15 0,05 0,10 4073272/B 08/01 NOTES: A. B. C. D. All linear dimensions are in millimeters. This drawing is subject to change without notice. Body dimensions do not include mold flash or protrusion. Falls within JEDEC MO-187 POST OFFICE BOX 655303 * DALLAS, TEXAS 75265 17 PACKAGE OPTION ADDENDUM www.ti.com 5-Feb-2007 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TPS60204DGS ACTIVE MSOP DGS 10 80 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60204DGSG4 ACTIVE MSOP DGS 10 80 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60204DGSR ACTIVE MSOP DGS 10 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60204DGSRG4 ACTIVE MSOP DGS 10 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60205DGS ACTIVE MSOP DGS 10 80 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60205DGSG4 ACTIVE MSOP DGS 10 80 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60205DGSR ACTIVE MSOP DGS 10 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM TPS60205DGSRG4 ACTIVE MSOP DGS 10 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-1-260C-UNLIM Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 29-Jul-2008 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel Diameter Width (mm) W1 (mm) A0 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant TPS60204DGSR MSOP DGS 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 TPS60205DGSR MSOP DGS 10 2500 330.0 12.4 5.3 3.4 1.4 8.0 12.0 Q1 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 29-Jul-2008 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS60204DGSR MSOP DGS 10 2500 340.5 338.1 20.6 TPS60205DGSR MSOP DGS 10 2500 340.5 338.1 20.6 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. 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