Product Specification 108-9063 14Jul08 Rev B Connector, Interconnect, High Density 1. SCOPE 1.1. Content This specification covers performance, tests and quality requirements for AMP* high density interconnect connector. These are box type receptacle and pin 2 piece connectors which provide a connection method on .100 inch centerline. Connectors are available in 2, 3 and 4 row configuration. 1.2. Qualification When tests are performed on subject product line, procedures specified in AMP 109 series specifications shall be used unless otherwise specified. All inspections shall be performed using applicable inspection plan and product drawing. 2. APPLICABLE DOCUMENTS The following documents form a part of this specification to the extent specified herein. Unless otherwise specified, latest edition of the document applies. In the event of conflict between requirements of this specification and product drawing, product drawing shall take precedence. In the event of conflict between requirements of this specification and referenced documents, this specification shall take precedence. 2.1. AMP Specifications A. B. C. D. 2.2. 109-1: General Requirements for Test Specifications 109 Series: Test Specifications as indicated in Figure 1. (Comply with MIL-STD-202, MIL-STD1344 and EIA RS-364) Corporate Bulletin 401-76: Cross-reference between AMP Test Specifications and Military or Commercial Documents 501-48: Test Report Military Standard MIL-STD-275: Printed Wiring for Electronic Equipment 3. REQUIREMENTS 3.1. Design and Construction Connectors shall be of design, construction and physical dimensions specified on applicable product drawing. 3.2. Materials A. Terminal: (1) Receptacle: Beryllium copper or copper nickel silicon (2) Pin: Phosphor bronze or brass B. Housing: Thermoplastic, glass filled, UL 94V-0 | (c)2008 Tyco Electronics Corporation Harrisburg, PA All International Rights Reserved. * Trademark | Indicates change For latest revision, visit our website at www.tycoelectronics.com\documents. 1 of 6 For Regional Customer Service, visit our website at www.tycoelectronics.com LOC B 108-9063 3.3. Ratings A. B. 3.4. Current: 3 amperes maximum per contact, 2.25 amperes continuous per contact at room ambient, with not more than 2 adjacent or opposing circuits carrying this current. Operating Temperature: -65 to 125C for gold contacts Performance and Test Description Connectors shall be designed to meet electrical, mechanical and environmental performance requirements specified in Figure 1. 3.5. Test Requirements and Procedures Summary Test Description Examination of product. Requirement Meets requirements of product drawing. Procedure Visual, dimensional and functional per applicable inspection plan. ELECTRICAL Termination resistance, specified current. .015 ohms maximum initial. .020 ohms maximum final. Measure potential drop of mated contacts assembled in housing using 3 amperes maximum Calculate resistance. See Figure 3. AMP Spec 109-25. Termination resistance, low level. .015 ohms maximum initial. .020 ohms maximum final. Subject mated contacts assembled in housing to 50 mv open circuit at 100 ma maximum. See Figure 3. AMP Spec 109-6-1. Dielectric withstanding voltage. Test Voltage Altitude (rms) Feet 900 Sea Level 200 70,000 2 milliamperes maximum leakage current. Tests between adjacent contacts of unmated connector and contacts to hardware. AMP Spec 109-29-1. Insulation resistance. 5000 megohms minimum initial. Test between adjacent contacts of unmated connector and contacts to hardware. AMP Spec 109-28-4. MECHANICAL Vibration. No discontinuities greater than 1 microsecond. No physical damage. Subject wired and mated connectors to 15 G's 10-2000 Hz with 100 ma current applied. AMP Spec 109-21-3. Physical shock. No discontinuities greater than 1 microsecond. No physical damage. Termination resistance, low level. Subject wired and mated connector to 100 G's sawtooth shock pulses of 6 milliseconds duration. 3 mutually perpendicular planes, total 18 shocks. AMP Spec 109-26-9. Figure 1 (cont) Rev B 2 of 6 108-9063 Test Description Requirement Procedure Mating force. 1.9 ounces maximum average per contact. Measure force necessary to mate connector assembly after 3 unmonitored cycles. Calculate force per contact. AMP Spec 109-42, Condition A. Unmating force. .4 ounces minimum average per contact. Measure force necessary to unmate connector assembly. Calculate force per contact. AMP Spec 109-42, Condition A. Contact retention. Contacts shall not dislodge from its normal locking position. Apply axial load of 3 pounds to individual contacts. AMP Spec 109-30. Contact engaging force. 4 ounces maximum per contact. Measure force to engage using gage 2. See Figure 4. AMP Spec 109-35. Contact separating force. .1 ounce minimum. Size 3 times using gage 2, insert gage 1 and measure force to separate. See Figure 4. AMP Spec 109-35. Durability. No physical damage. .020 ohms maximum termination resistance, low level. Contact separation force. Mate and unmate pin and receptacle connectors for 250 cycles. AMP Spec 109-27. Resistance to soldering heat. No physical damage. Subject terminal posts mounted on printed circuit boards to solder bath at 260 5C for 10 2 seconds. AMP Spec 109-63-3. Insertion force, ACTION PIN. 40 pounds maximum per pin. Fully insert pin into printed wiring board hole. Retention force, ACTION PIN. Pin shall not dislodge from printed wiring board. Apply an axial load of 10 pounds for 10 seconds. Torque, ACTION PIN. Pin shall not move or dislodge from Apply 2 inch ounces for 10 seconds printed wiring board. in both directions. ENVIRONMENTAL Thermal shock. .020 ohms maximum termination resistance, low level. Subject mated connectors to 5 cycles between -65 and 125C. AMP Spec 109-22. Humidity-temperature cycling. 1000 megohms final insulation resistance. Subject mated connectors to 10 humidity-temperature cycles between 25 and 65C at 95% RH. AMP Spec 109-23, Method III, Condition B, less steps 7 a and 7b. Figure 1 (end) Rev B 3 of 6 108-9063 3.6. Connector Tests and Sequences Test Group (a) 1 Test or Examination 2 3 4 Test Sequence (b) Examination of product 1,20 1,19 Termination resistance, specified current 6,16 6,15 5,9,15 5,9,14 Termination resistance, low level 1,13 6 Dielectric withstanding voltage 7,10 Insulation resistance 8,11 Vibration 13 Physical shock 14 Mating force 4,11,17 4,10,16 5 Unmating force 7,12,18 7,11,17 6 Contact retention 1,7 12 Contact engaging force Contact Separating force (d) Durability 2 2 3 3,10,19 3,12,18 4 8 Resistance to soldering heat (c) 2 Insertion force, ACTION PIN 2 Retention force, ACTION PIN 4 Torque, ACTION PIN 3 Thermal shock 8 Humidity-temperature cycling 13 (a) (b) (c) (d) 9 See Para 4.1.A. Numbers indicate sequence in which tests are performed. This test is not applicable to ACTION PIN connectors. Sizing contacts three times is required only before the initial test. Figure 2 Rev B 4 of 6 108-9063 4. QUALITY ASSURANCE PROVISIONS 4.1. Qualification Testing A. Sample Selection Connector housings and contacts shall be prepared in accordance with applicable Instruction Sheets and shall be selected at random from current production. Test groups 1, 2 and 3 shall each consist of 3 connectors of the greatest number of position of each type offered. Two additional specimens shall be selected from least number of positions offered and tested with group 2. Test group 4 shall consist of 20 contacts. B. Test Sequence Qualification inspection shall be verified by testing samples as specified in Figure 1. C. 4.2. Acceptance (1) All samples tested in accordance with this specification shall meet the stated tolerance limit. (2) Failures attributed to equipment, test setup, or operator deficiencies shall not disqualify the product. When product failure occurs, corrective action shall be taken and samples resubmitted for qualification. Quality Conformance Inspection Applicable AMP inspection plan will specify sampling acceptable quality level to be used. Dimensional and functional requirements shall be in accordance with applicable product drawing and this specification. Rev B 5 of 6 108-9063 Figure 3 Termination Resistance Measurement Points Note: (1) (2) (3) (4) Tolerance: .005 as applicable, unless otherwise specified. Material: Tool steel Heat Treat: Rockwell C 50-55 Gage Surface: Shall be clean of contaminants or lubricants Gage Number A 1 .0250 2 .0260 +.0001 -.0000 +0000 -.0001 Figure 4 Gage Insertion and Extraction Rev B 6 of 6