Document Number: 28707 for technical questions, contact: specialresistors@vishay.com www.vishay.com
Revision: 08-Jun-09 5
MMU 0102 VG03, MMA 0204 VG03, MMB 0207 VG03
MELF Resistors with Established Reliability Vishay Beyschlag
DESCRIPTION
Production is strictly controlled and follows an extensive
set of instructions established for reproducibility. A
homogeneous film of metal alloy is deposited on a high grade
ceramic body (Al2O3) and conditioned to achieve the desired
temperature coefficient. Nickel plated steel termination caps
are firmly pressed on the metallized rods. A special laser is
used to achieve the target value by smoothly cutting a helical
groove in the resistive layer without damaging the ceramics.
The resistor elements are covered by a protective coating
designed for electrical, mechanical and climatic protection.
The terminations receive a final pure tin on nickel plating.
Five color code rings designate the resistance value and
tolerance in accordance with IEC 60062 (3).
The result of the determined production is verified by an
extensive testing procedure performed on 100 % of the
individual resistors. Only accepted products are laid directly
into the blister tape in accordance with IEC 60286-3 (3),
Type II or bulk case in accordance with IEC 60286-6 (3).
ASSEMBLY
The resistors are suitable for processing on automatic SMD
assembly systems. They are suitable for automatic soldering
using wave, reflow or vapour phase as shown in
IEC 61760-1 (3). Solderability is specified for 2 years after
production or requalification, however, excellent solderability
is proven after extended storage in excess of 10 years. The
permitted storage time is 20 years.
The resistors are completely lead (Pb)-free, the pure tin
plating provides compatibility with lead (Pb)-free soldering
processes. The immunity of the plating against tin whisker
growth has been proven under extensive testing.
The encapsulation is resistant to all cleaning solvents
commonly used in the electronics industry, including
alcohols, esters and aqueous solutions. The suitability of
conformal coatings, if applied, shall be qualified by
appropriate means to ensure the long-term stability of the
whole system.
All products comply with the GADSL (1) and the
CEFIC-EECA-EICTA (2) list of legal restrictions on
hazardous substances. This includes full compliance with
the following directives:
•2000/53/EC End of Vehicle Life Directive (ELV) and
Annex II (ELV II)
•2002/95/EC Restriction of the use of Hazardous
Substances directive (RoHS)
•2002/96/EC Waste Electrical and Electronic Equipment
Directive (WEEE)
APPROVALS
The resistors are approved within the IECQ-CECC Quality
Assessment System for Electronic Components to the detail
specification EN 140401-803 which refers to EN 60115-1,
EN 140400 and the variety of environmental test procedures
of the IEC 60068 (3) series.
Conformity is attested by the use of the CECC Logo ( ) as
the Mark of Conformity on the package label.
Vishay BEYSCHLAG has achieved “Approval of
Manufacturer” in accordance with IEC QC 001002-3,
clause 2. The release certificate for “Technology Approval
Schedule” in accordance with CECC 240001 based on
IEC QC 001002-3, clause 6 is granted for the
Vishay BEYSCHLAG manufacturing process.
RELATED PRODUCTS
This product family of thin film MELF resistors with
established reliability is complemented by Zero Ohm
Jumpers.
A wider range of TCR, tolerance and resistance values, plus
the option of values from a different E series is available with
products approved to EN 140401-803, Version A, without
established reliability, nominal failure rate level E0 (quality
factor πQ = 3). See the datasheets:
•“Professional MELF Resistors”, document no. 28713
•“Precision MELF Resistors”, document no. 28714
•“High Precision MELF Resistor”, document no. 28715
Notes
(1) Global Automotive Declarable Substance List, see www.gadsl.org
(2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade
organisation representing the information and communications technology and consumer electronics), see www.eicta.org → issues →
environment policy → chemicals → chemicals for electronics
(3) The quoted IEC standards are also released as EN standards with the same number and identical contents