Index Page Circular introduction Circular introduction 6 Plastic connector with metal coupling system UTG - Metalok Bantam 11 Full plastic circular connector UTP - Full plastic Bantam 15 Shielded connectors... how to assemble ... Shielding, how to assemble... 18 Shielded connectors for EMC requirements UTGS - Shielded Bantam 21 Metal circular connector UT0 - Bantam 24 Circular accessories Circular accessories 30 Circular connector with quick mating feature MBG - Bantamate II 38 Rectangular introduction Rectangular introduction 42 High performance cable connectors MS-M 43 Rectangular boardmount connectors V.35 DTE/DCE 52 Rectangular I/O connectors MSG 58 Economical connectors SMS - Qikmate 62 Contacts introduction Contacts introduction 77 Machined TRIM TRIO contacts RM/RC 81 Stamped and formed TRIM TRIO contacts SM-M/SC-M 84 Coax TRIM TRIO contacts RMDX/RCDX 86 Fibre optic TRIM TRIO contacts 8012 - Fibre optic 92 Dicrimination keys 93 Tooling introduction Tooling introduction 95 Crimp and extraction tooling for TRIM TRIO Crimptooling 96 * Specials Special connectors UTG * Circular connectors UTG * Rectangular connectors UTG * Contacts Discrimination keys for TRIM TRIO connectors * Tooling 3 100 UTG * Accessories Introduction TRIM TRIO - The principle The TRIM TRIO interconnection system is a fully integrated system, in which 4 contact types can be used in a variety of connector styles and sizes, ranging from 1 to 104 contact positions. This interchangeability offers boundless design possibilities with a large commonality throughout the entire range. The commonality in the system is established in: - contact performance and wire range. - configuration of contact cavities in the housings. - crimp tooling - assembly procedures. - quality assurance procedures. - field service and maintenance. - personnel training. Products The contacts, both male and female, accommodate a wire range of AWG14 up to AWG30. The 4 contact families are: - Machined contacts for high performance (up to 13 Amp current rating), with gold or tin plating. - Stamped and formed two-piece contacts, for more cost effective applications (up to 13 Amp current rating). - Subminiature coaxial contacts, in a multipiece and a mono-crimp version, for coaxial or twisted-pair cables. - Fibre optic contacts to accommodate 1000 plastic fibres with a cable diameter of 2.2 mm. The housings offer many options in contact cavities and backshell possibilities The main version are: - circular connectors: * full metal * plastic with metal coupling system * full plastic * metallised plastic for shielding * plastic with quick mating feature - rectangular, high performance, rack and panel and printed circuit board versions. - rectangular, low cost, rack and panel and printed circuit board versions. - rectangular connectors for V.35 applications. - rectangular connectors for I/O applications. (See TRIM TRIO selection matrix on the next page) The beauty of the TRIM TRIO system means that the 4 contact types can be combined (both male and female) in any TRIM TRIO connector type of any geometry. The keywords in the TRIM TRIO interconnection system are standardisation, versatility, reliability and economy. These words explain why the TRIM TRIO name is so well known, and its connectors are used all over the world. Standardisation * The same contact cavity for each type of housing * identical crimp tooling for all types of contacts except fibre optics 4 * reduced manufacturing methods * standardised operator training * international acceptance Versatility * wide range in current capability * various contact platings * wire and cable accommodations * housings accommodate pin and socket (male and female) contacts * variety of terminations * variations in mounting * number of sizes * discrimination keying * broad range of installation tooling * variety of possible applications Reliability * proven materials * guaranteed quality assurance per ISO 9001 certification * rigid inspection procedures * positive polarisation * pin protection * rugged mouldings * restricted entry contacts Economy * * * * * * * * * low assembly cost minimal tooling downtime easy connecting and disconnecting low wiring cost simplified personnel education low inspection cost removable contacts reduced number of components low installed cost Introduction Versatility TRIM TRIO selection matrix 5 Circular Description The TRIM TRIO circular connectors are an integrated group of economical, reliable, versatile standardised connectors for a broad spectrum of interconnection applications. Being derived from MIL-C-26482 ,input and output connections can be made with a large number of sizes ranging from: * 3 to 48 contact positions in TRIM TRIO * 4 to 46 contact positions in MBG Bantamate II What are the links and differences between TRIM TRIO circular, and MBG Bantamate II To avoid misunderstandings on the circular connector ranges, it has to be clearly understood that there are inevitable links and differences between all the circular product ranges (see fig). Intermateability * TRIM TRIO circular connectors are available in UT0, UTG, UTP and UTGS and are fully intermateable, interchangeable and intermountable. * MBG Bantamate II with the unique quick mating feature plus high number of mating cycles is not mateable with other TRIM TRIO circular connectors. Contacts * TRIM TRIO and MBG Bantamate II circular connectors use the size 16 TRIM TRIO contacts available in machined, stamped and formed, coax and fibre optic versions. Accessories * TRIM TRIO use the same accessories such as backshells and dustcaps. * MBG Bantamate II has his own backshell Tooling * TRIM TRIO and MBG Bantamate II use all the same crimp barrels per wire size and the same crimptooling. 6 Circular CIRCULAR INTRODUCTION UTG Selection matrix Circular connectors 7 Circular TRIM TRIO Insert arrangements and moulded-in contact identification TRIM TRIO arrangements only available for UT0, UTG, UTGS and UTP TRIM TRIO additional arrangements only available for UTG, UTGS and UTP Contact identification positions shown are for mating face of pin contact connectors and wire face of socket contact connectors. 8 Circular CIRCULAR INTRODUCTION TRIM TRIO cavity dimensions on wire face TRIM TRIO back shell threading TRIM TRIO threading dimensions Shell size Shell thread size for backshells PG - thread on PG cable clamp 10 12 14 16 18 20 22 24 9/16 - 24 UNEF 11/16 - 24 UNEF 13/16 - 20 UNEF 15/16 - 20 UNEF 1-1/16 - 18 UNEF 1-3/16 - 18 UNEF 1-5/16 - 18 UNEF 1-7/16 - 18 UNEF PG9 PG11 PG13.5 PG16 9 PG21 PG29 Circular Mating Dimensions TRIM TRIO Shell size 10 12 14 16 18 20 22 24 10-3VDE 18-7 VDE 20-20VDE Dimensions in mm A max. B max. 57 72 74 81 85 88 101 117 123 72 94,5 101 63 67 74 79 84 57 73.5 74 C max. D max. E max. 57.5 72.5 74.0 81 85 89 103 110 127 72.5 95.5 103 63.5 31.8 33 31.8 67.5 76 82 88 57.5 74 76 10 F max. 24.3 G 0.2 11.4 14.6 26 31.7 34 26 15.4 11.4 17.9 14.6 H max. J max. 106 136 139 153 161 168 191 207 240 136 175 191 118 126 140 151 162 106 133 140 UTG - Metalok Bantam Plastic connector with metal coupling system Description UTG "UTG" Metalok Bantam plastic industrial circular connectors with metal coupling are a range of multiway connectors to provide the complete answer to the need for leightweight, robust circular connectors. They are available in 8 shell sizes, 11 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" and "UTP industrial connector families. Features and benefits Performance characteristics Construction * Available in 8 shell sizes and 11 insert arrangements incl. 3 VDE versions. * Available in plug and receptacle versions for both male and female contacts. * Connectors and accessories are moulded from highly durable glass-filled thermoplastic. * Flammability rating: UL94-V0. * UL approved-file Nr.: E31151 * Metal bayonet ring: * - Metal wave spring loaded. * - Locks with audible positive "click" * - Assures 500 matings and unmatings Operating temperature: Insulation resistance: Test potential: Durability: Connector body Glass filled thermoplast UL94-V0 Colour: black Coupling ring: Nickel plated brass Tri-lock pins: Stainless steel Coupling spring: Spring steel -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Vibration Per MIL-STD202 resistance: method 204 Thermal Per MIL-STD202 shock: method 207 Degree of protection per DIN 40050: IP67 in mated condition. "H" version used with UTG --ST cable clamp Contact accommodation * "UTG" connectors accept Trim-Trio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family : Body variation: UTG UTG 0 6 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Plating N : Nickelplated bayonet ring Application No letter : Standard version H : Water protected version (only receptacle) Design variation No letter : Moulded-in contact marking (standard version) Others : Specials versions 11 14 14 12 12 P S H N --- UTG - Metalok Bantam Cable plug for pin contacts (UTG6- - - -PN) Part number UTG6104PN / UTG6103PNVDE UTG6128PN UTG61412PN UTG61619PN UTG61823PN / UTG6187PNVDEU UTG62028PN / UTG62020PN UTG62235PN UTG62448PN Shell size OA 10 12 14 16 18 20 22 24 0.2 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 B max. 31.8 31.8 / 33.0 31.8 / 35.3 31.8 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 26.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 Cable plug for socket contacts (UTG6- - - -SN) Part number UTG6104SN / UTG6103SNVDE UTG6128SN UTG61412SN UTG61619SN UTG61823SN / UTG6187SNVDEU UTG62028SN / UTG62020SN UTG62235SN UTG62448SN Shell size 10 12 14 16 18 20 22 24 OA 0.2 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 12 B max. 23.9 / 26.75 23.9 23.9 / 29.0 24.9 26.2 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 UTG - Metalok Bantam UTG Wall mounting receptacle for pin contacts (UTG0- - - -P) Part number UTG0104P / UTG0103PVDE UTG0128P UTG01412P UTG01619P UTG01823P / UTG0187PVDEU UTG02028P / UTG02020P UTG02235P UTG02448P Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 2.3 31.7 31.7/34.0 33.3/34.3 33.3 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 3.2 For waterprotected version add "H" behind "P" e.g. UTG01412PH Wall mounting receptacle for socket contacts (UTG0- - - -S) Part number UTG0104S / UTG0103SVDE UTG0128S UTG01412S UTG01619S UTG01823S / UTG0187SVDEU UTG02028S / UTG02020S UTG02235S UTG02448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/17.9 14.5 3.5 15.3 For waterprotected version add "H" behind "S" e.g. UTG01412SH 13 3.2 3.9 UTG - Metalok Bantam Free hanging receptacle for pin contacts (UTG1- - - -P) Part number UTG1104P / UTG1103PVDE UTG1128P UTG11412P UTG11619P UTG11823P / UTG1187PVDEU UTG12028P / UTG12020P UTG12235P UTG12448P Shell size 10 12 14 16 18 20 22 24 A max. B 0.15 31.7 C 0.2 8.65 5.0 31.7/34.0 33.3/34.3 33.3 8.65/15.35 12.05 13.85 OD 0.15 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE 0.15 19.5 23.5 27.0 30.0 33.0 36.5 39.5 42.5 For waterprotected version add "H" behind "P" e.g. UTG11412PH Free hanging receptacle for socket contacts (UTG1- - - -S) Part number UTG1104S / UTG1103SVDE UTG1128S UTG11412S UTG11619S UTG11823S / UTG1187SVDEU UTG12028S / UTG12020S UTG12235S UTG12448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B 0.15 24.3 C 0.2 8.65 5.0 24.3/30.4 8.65/15.35 12.05 25.9 13.85 For waterprotected version add "H" behind "S" e.g. UTG11412SH 14 OD 0.15 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE 0.15 19.5 23.5 27.0 30.0 33.0 36.5 39.5 42.5 UTP - Full plastic Bantam Full plastic circular Trim Trio connector Description UTP "UTP" full plastic industrial circular connectors are a range of multiway connectors. "UTP" provides the complete answer to the need for economical lightweight, robust circular connectors and is unique in offering a plastic bayonet coupling ring incorporating a metal wave spring, which locks with an audible positive "click". It is available in 8 shell sizes, 10 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" (full metal) and "UTG" (plastic with metal coupling ring) industrial connector families. Features and benefits Performance characteristics Construction * Available in 8 shell sizes and 10 insert arrangements incl. 2 VDE versions. * Available in plug and receptacle versions for both male and female contacts. * Connectors and accessories are moulded from highly durable glass-filled thermoplastic. * Flammability rating: UL94-V0. * Plastic bayonet ring: - Vibration proof thermoplast - Metal wave spring loaded. - Locks with audible positive "click" Operating temperature: Insulation resistance: Test potential: Durability: Connector, Bayonet ring and accessories Gass filled thermoplast UL94-V0 Colour: black Coupling spring: Spring steel -55C to +125C 5000 M min. 2000 VAC 250 matings and unmatings. Degree of protection per DIN 40050: IP67 in mated condition. "H" version used with UTG--ST cable clamp Contact accommodation * "UTP" connectors accept Trim-Trio removable snap-lock contacts (see contacts section) * Contacts to be ordered seperately. How to order Connector family : Body variation: UTP UTP 0 : Wall mounting receptacle 6 : Cable plug Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Application No letter : Standard version H : Water protected version (only receptacle) Design variation No letter : Moulded-in contact marking (standard version) Others : Specials versions 15 0 6 14 14 12 12 P S H --- UTP - Full plastic Bantam Cable plug for pin contacts (UTP6- - - -P) Part number UTP6104P / UTP6103PVDE UTP6128P UTP61412P UTP61619P UTP61823P / UTP6187PVDEU UTP62028P UTP62235P UTP62448P Shell size O A 0.2 10 12 14 16 18 20 22 24 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 B max. 31.8 31.8 / 33.0 31.8 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 OE 0.2 19.1 Cable plug for socket contacts (UTP6- - - -S) Part number UTP6104S / UTP6103SVDE UTP6128S UTP61412S UTP61619S UTP61823S / UTP6187SVDEU UTP62028S UTP62235S UTP62448S Shell size O A 0.2 B max. 10 12 14 16 18 20 22 24 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 23.9 / 26.75 16 23.9 23.9 / 29.0 24.9 26.2 OC 0.15 10.9 13.8 17.0 19.9 22.4 25.6 28.5 31.7 OD 0.15 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 OE 0.2 19.1 UTP - Full plastic Bantam UTP Wall mounting receptacle for pin contacts (UTP0- - - -P) Part number UTP0104P / UTP0103PVDE UTP0128P UTP01412P UTP01619P UTP01823P / UTP0187PVDEU UTP02028P UTP02235P UTP02448P Shell size 10 12 14 16 18 20 22 24 A max. B 0.15 C 0.2 2.3 31.7 11.3 31.7/34.0 2.5 33.3 3.5 11.3/17.9 14.5 15.3 OD 0.15 E 0.25 F *0.25 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 OD 0.15 E 0.25 F *0.25 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 OG 0.1 OJ 0.1 3.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 OG 0.1 OJ 0.1 3.2 For waterprotected version add "H" behind "P" e.g. UTP01412PH Wall mounting receptacle for socket contacts (UTP0- - - -S) Part number UTP0104S / UTP0103SVDE UTP0128S UTP01412S UTP01619S UTP01823S / UTP0187SVDEU UTP02028S UTP02235S UTP02448S Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B 0.15 C 0.2 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 3.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 For waterprotected version add "H" behind "S" e.g. UTP01412SH 17 17 Shielded connectors Shielded circular TRIM TRIO connectors UT0 and UTGS Description With the increasing coverage of the electromagnetic spectra and the constantly increasing use of electronic hardware, the need for control on electronic equipment to operate in electromagnetically noisier environments and greater control is one of the main issues. More and more electronic equipment will be required to meet an EMC (Electro Magnetic Compatibility) specification which controls the level of EM emmisions being upset by interfering RF (Radio Frequency) and EM (Electro Magnetic) fields. A full solution to the problem consists in the consideration of each and every aspect within a design, starting at the board level and working outwards through the connector to the enclosure and then on to the power supply and signal cabling. As a result, UT0 and UTGS are available with shielded backshells including a " two conical ferrule shielding system". Shielding effectiveness is a functional method to characterise the shield leakage, since it offers us the relation between the measured power progression from shielding leakage and the reference power delivered to the test-cel. Formula: Shielding effectiveness in dB S. E. (dB) = 10 x Log P out Test set-up The measurements are performed with the triaxial setup. The connectors are embedded in a rectangular testcell (see picture) For the circular connectors an inner conductor is contructed to obtain a 50 coaxial transmission line, to which a power level Pin is delivered. The shield of the connector and the walls from the triaxial cell form the second coaxial transmission line. The output power Pout at one end of the short-circuited second transmission line is measured with a spectrum analyser. From the average of these quantities, the shielding effectiveness is calculated (see formula and resulting chart). ( ) Pin Shielding effectiveness chart for UT0 and UTGS 18 Shielded connectors SHIELDED CONNECTORS How to assemble shielded connectors ... Put all parts over the cable, including the coupling ring, as mentioned on the picture. Strip the outer jacket with the dimensions given in the table. Recommended cable strip dimensions Bend the braid backwards over the cable jacket. Strip the wires (refer to contact section). Crimp the contacts. Insert contact into connector. Slide inner shielding ferrule over the connector. Bend the braid back over the conical part of the inner shielding ferrule. Cut the shield so that it does not pass the front edge as shown Wrap shielding around inner shielding ferrule using a conductive tape. .Make sure that the braid is wrapped equally around the ferrule to avoid misalignment when assembled. 19 Shielded connectors How to assemble shielded connectors ... (cont.) Slide coupling ring forwards over the connector. Slide outer shielding ferrule over the shield. Push the cable a little foreward to avoid stress on wires, contact and braid after tightening the PG-tube. Screw the PG-tube onto the connector using a strap wrench. Put the plug in an empty receptacle and fix the receptacle in a bench. Tighten the PG-tube with the recommended torque moments given in table and prevent the cable of twisting. For Strap wrench and torque meters cosult factory. Screw the sealing and the PG-nut into the PG-tube to achieve sealing. Tighten up cable clamp. Note: Tightening the PG-tube with its PG-nut and sealing might twist the braid. Recommended torque moments to tighten PG-tube onto connector. Shielded connector in assembled condition. 20 UTGS - Shielded Bantam Metallised plastic connector for EMC requirements Description UTGS "UTGS" Shielded Bantam are a range of industrial circular connectors suitable for EMC requirements. It is a range of multiway connectors available in 8 shell sizes and 11 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UT0" metal connector families. Finding its origin in the "UTG" range, "UTGS" keeps the metal locking system, whilst the connectors are selectively metallised. This together with a new shielded backshell offers a competent, reliable, user friendly and cost effective solution . Features and benefits Performance characteristics Construction * Suitable for EMC requirements. * Shielded backshell is independent from the cable diameter and its shielding. * Available in 8 shell sizes and 13 insert arrangements incl. 3 VDE versions and one power version. * Available in plug and receptacle versions for both male and female contacts. * Connectors are moulded from highly durable glass-filled thermoplastic. Selectively nickel plated * Flammability rating: UL94-V0. * Metal bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" - Assures 500 matings and unmatings Operating temperature: Insulation resistance: Test potential: Durability: unmatings. Vibration resistance: Thermal shock: Corrosion: Connector body Glass filled thermoplast UL94-V0 Colour: black Selectively nickel plated Coupling ring: Nickel plated brass Tri-lock pins: Stainless steel Coupling spring: Spring steel Shielded backshell : Nickel plated Aluminium alloy. -55C to +125C 5000 M min. 2000 VAC 500 matings and Per MIL-STD202 method 204 Per MIL-STD202 method 207 Salt spray per MIL-STD 202 method 101 Shielding effectiveness: 95 dB at 1 Mhz (See shielded connectors section) Degree of protection per DIN 40050: IP67 in mated condition. "H" version Contact accommodation * "UTGS" connectors accept Trim-Trio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family: Body variation: UTGS UTGS 6 0 PG 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle Shielded backshell: Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Application: No letter : Standard version H : Water protected version (only receptacle) Design variation: No letter : Moulded-in contact marking ( standard version) others : Special versions Plating: N : Nickel plated 21 14 14 12 12 P S H - - N N UTGS - Shielded Bantam Shielded cable plug for pin contacts (UTGS6PG- - - -PN) Part number UTGS6PG104PN / UTGS6PG103PNVDE UTGS6PG128PN UTGS6PG1412PN UTGS6PG1619PN UTGS6PG1823PN / UTGS6PG187PNVDEU UTGS6PG2028PN / UTGS6PG2020PN UTGS6PG2235PN UTGS6PG2448PN Shell size A B 10 12 14 16 18 20 22 24 70/74.1 74 81 84 88/94.4 101 107 120 C 0.2 52.2/56.3 53.2 58.2 61.2 65.2/71.6 70.9 76.9 81.9 D Max. 31.8 19.1 31.8/33.0 31.8/35.3 31.8 OE F 0.15 0.15 Max cable O 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 11.0 13.5 14.5 16.5 16.5 22.0 22.0 29.5 Max cable O - For ass'y procedure see shielded connectors section Shielded cable plug for socket contacts (UTGS6PG- - - -SN) Part number UTGS6PG104SN / UTGS6PG103SNVDE UTGS6PG128SN UTGS6PG1412SN UTGS6PG1619SN UTGS6PG1823SN / UTGS6PG187SNVDEU UTGS6PG2028SN / UTGS6PG2020SN UTGS6PG2235SN UTGS6PG2448SN Shell size A B 10 12 14 16 18 20 22 24 70/74.1 74 81 84 88/94.4 101 107 120 C 0.2 - For ass'y procedure see shielded connectors section 22 52.2/56.3 53.2 58.2 61.2 65.2/71.6 70.9 76.9 81.9 D Max. OE F 0.15 0.15 23.9/26.8 12.2 15.1 18.3 21.5 24.0 27.2 30.4 33.5 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 23.9 19.1 23.9/29.0 24.9 26.2 11.0 13.5 14.5 16.5 16.5 22.0 22.0 29.5 UTGS - Shielded Bantam UTGS Shielded wall mounting receptacle for pin contacts (UTGS0- - - -PN) Part number UTGS0104PN / UTGS0103PNVDE UTGS0128PN UTGS01412PN UTGS01619PN UTGS01823PN / UTGS0187PNVDEU UTGS02028PN / UTGS02020PN UTGS02235PN UTGS02448PN Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 3.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 31.7 31.7/34.0 33.3/34.3 33.3 11.3 2.5 11.3/17.9 14.5 3.5 15.3 3.2 For waterprotected version add "H" behind "P" e.g. UTGS01412PHN Shielded wall mounting receptacle for socket contacts (UTGS0- - - -SN) Part number UTGS0104SN / UTGS0103SNVDE UTGS0128SN UTGS01412SN UTGS01619SN UTGS01823SN / UTGS0187SNVDEU UTGS02028SN / UTGS02020SN UTGS02235SN UTGS02448SN Shell size A max. 10 12 14 16 18 20 22 24 24.3/27.6 B C OD E F OG OH OJ 0.15 0.2 0.15 0.25 0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 2.3 24.3 24.3/30.4 27.0 28.0 30.4 11.3 2.5 11.3/17.9 14.5 3.5 15.3 For waterprotected version add "H" behind "S" e.g. UTGS01412SHN 23 3.2 3.9 UTO - Bantam Metal circular connector (Suitable for EMC requirements) Description "UT0" Bantam industrial circular connectors are a range of multiway connectors available in 8 shell sizes and 8 insert arrangements all intermateable, interchangeable and intermountable with the Trim-Trio "UTG" , "UTGS" and "UTP industrial connector families. "UT0" is equipped with identical shells from military connectors complying to MIL-C-26482 spec. Strong and rugged built to resist every environmental and mechanical requirement for indoor and outdoor applications. In combination with the shielded backshell , "UT0" offers the perfect solution to EMC requirements. Features and benefits Performance characteristics Construction * Suitable for EMC requirements. * Shielded backshell is independent of the cable diameter and its shielding. * Available in 8 shell sizes and 8 insert arrangements. * Available in plug and receptacle version for both male and female contacts. * Shells and accessories are made from tin plated corrosion resistant Aluminium. * Plastic inserts with flammability rating: UL94-V0. * Alu. bayonet ring: - Metal wave spring loaded. - Locks with audible positive "click" - Assures 500 matings and unmatings Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Corrosion: Shells and accessories: Alumimium alloy Coupling ring: Aluminium alloy Tri-lock pins: Stainless steel Coupling spring: Spring steel Insert: Glass-filled thermoplast UL94-V0 Finish: Bright tin (standard) -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD202 method 204 Per MIL-STD202 method 207 Salt spray per MIL-STD 202 method 101 Shielding effectiveness: 95 dB at 1 Mhz (see shielded connectors section) Degree of protection per DIN 40050: IP65 in mated condition. "H" version used with UTG-PG cable clamp Contact accommodation * "UT0" connectors accept Trim-Trio removable snap-lock contacts (see contacts section) * Contacts to be ordered seperately. How to order UT0 UT0 Body variation: 0 6 0 : Wall mounting receptacle 6 : Cable plug 1 : Free hanging receptacle 7 : Bulk head receptacle for rear panel mounting Shell size: Insert arrangement: Type of contacts: P : Pin contacts S : Socket contacts Insert polarisation: No letter : Standard version Application: No letter : Standard version H : Water protected version (only receptacle) Design variation: No letter : Standard version Others : Special versions Plating: T : Bright tin (Standard version) 24 14 14 12 12 P S - - H -- T UTO - Bantam UTO Cable plug for pin contacts (UT06- - - -PT) Part number Shell size UT06104PT UT06128PT UT061412PT UT061619PT UT061823PT UT062028PT UT062235PT UT062448PT 10 12 14 16 18 20 22 24 OA 0.2 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 B max. 31.8 OC 0.15 10.2 13.4 16.7 19.7 21.7 24.9 28.1 31.2 OD 0.15 12.3 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 Cable plug for socket contacts (UT06- - - -ST) Part number Shell size UT06104ST UT06128ST UT061412ST UT061619ST UT061823ST UT062028ST UT062235ST UT062448ST 10 12 14 16 18 20 22 24 OA 0.2 21.6 24.8 28.0 31.2 34.3 37.5 40.7 43.9 25 B max. 31.8 24.9 26.2 OC 0.15 10.2 13.4 16.7 19.7 21.7 24.9 28.1 31.2 OD 0.15 12.3 15.1 18.3 21.5 24.0 27.2 30.4 33.5 E 0.2 19.1 UTO - Bantam Wall mounting receptacle for pin contacts (UT00- - - -PT) Part number UT00104PT UT00128PT UT001412PT UT001619PT UT001823PT UT002028PT UT002235PT UT002448PT Shell size 10 12 14 16 18 20 22 24 A max. B C OD E F OG OH OJ 0.25 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 26.9 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 3.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 1.6 31.7 11.3 14.5 33.3 2.4 15.3 3.2 For waterprotected version add "H" behind "P" e.g. UT001412PHT Wall mounting receptacle for socket contacts (UT00- - - -ST) Part number Shell size A max. B C OD E F OG OH OJ 0.25 0.2 0.15 0.25 *0.25 0.1 0.1 0.1 15.0 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.3 20.6 23.0 24.6 26.9 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 17.3 21.8 25.0 28.1 31.3 34.5 37.7 40.9 15.1 18.2 21.4 24.6 27.8 30.9 34.1 37.3 UT00104ST 10 UT00128ST 12 1.6 UT001412ST 14 24.3 11.3 UT001619ST 16 UT001823ST 18 UT002028ST 20 14.5 UT002235ST 22 25.9 2.4 UT002448ST 24 15.3 For waterprotected version add "H" behind "S" e.g. UT001412SHT 26 3.2 3.9 UTO - Bantam UTO Free hanging receptacle for pin contacts (UT01- - - -PT) - suitable for cable to cable applications Part number Shell size UT01104PT UT01128PT UT011412PT UT011619PT UT011823PT UT012028PT UT012235PT UT012448PT 10 12 14 16 18 20 22 24 A max. B 0.25 31.7 1.6 33.3 2.4 C 0.2 11.3 14.5 15.3 OD 0.15 14.9 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE max. 24.1 26.4 28.8 31.2 33.6 36.8 39.9 43.1 For waterprotected version add "H" behind "P" e.g. UT011412PHT Free hanging receptacle for socket contacts (UT01- - - -ST) - suitable for cable to cable applications Part number Shell size UT01104ST UT01128ST UT011412ST UT011619ST UT011823ST UT012028ST UT012235ST UT012448ST 10 12 14 16 18 20 22 24 A max. B 0.25 24.3 1.6 25.9 2.4 C 0.2 11.3 14.5 15.3 For waterprotected version add "H" behind "S" e.g. UT011412SHT 27 OD 0.15 14.9 19.0 22.2 25.3 28.5 31.7 34.9 38.0 OE max. 24.1 26.4 28.8 31.2 33.6 36.8 39.9 43.1 UTO - Bantam Bulk head receptacle for pin contacts (UT07- - - -PT) - suitable for rear panel mounting Part number UT07104PT UT07128PT UT071412PT UT071619PT UT071823PT UT072028PT UT072235PT UT072448PT Shell size 10 12 14 16 18 20 22 24 A B 0.15 0.2 14.9 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.0 D max. F max. 31.7 3.2 33.3 6.4 22.7 23.6 G H K L OM 0.25 *0.2 0.2 0.12 0.2 27.0 31.8 34.9 38.1 41.3 46.1 49.2 52.4 22.2 27.0 30.2 33.3 36.5 39.7 42.9 46.0 16.6 20.8 23.9 27.1 30.3 33.4 36.6 39.8 17.0 21.2 24.3 27.5 30.6 33.8 37.0 40.1 17.7 22.5 25.7 28.7 32.0 35.2 38.4 41.5 For waterprotected version add "H" behind "P" e.g. UT071412PHT Bulk head receptacle for socket contacts (UT07- - - -ST) - suitable for rear panel mounting Part number UT07104ST UT07128ST UT071412ST UT071619ST UT071823ST UT072028ST UT072235ST UT072448ST Shell size 10 12 14 16 18 20 22 24 A B 0.15 0.2 14.9 19.0 22.2 25.3 28.5 31.7 34.9 38.0 18.0 D max. F max. 24.3 3.2 25.9 6.4 22.7 23.6 For waterprotected version add "H" behind "S" e.g. UT071412SHT 28 G H K L OM 0.25 *0.2 0.2 0.12 0.2 27.0 31.8 34.9 38.1 41.3 46.1 49.2 52.4 22.2 27.0 30.2 33.3 36.5 39.7 42.9 46.0 16.6 20.8 23.9 27.1 30.3 33.4 36.6 39.8 17.0 21.2 24.3 27.5 30.6 33.8 37.0 40.1 17.7 22.5 25.7 28.7 32.0 35.2 38.4 41.5 UTO - Bantam UTO Notes 29 Circular - accessories Plastic cable clamp with strain relief (UTG - - AC) Part number UTG10AC UTG12AC UTG14AC UTG16AC UTG18AC UTG20AC UTG22AC UTG24AC Shell size 10 12 14 16 18 20 22 24 Cable range O 3.0 3.0 4.0 5.0 5.0 5.0 5.0 8.0 - OA 8.70 12.8 13.8 17.0 19.0 21.0 23.0 27.0 0.4 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 L 0.5 40.0 40.0 46.0 46.0 50.0 55.0 60.0 65.0 Plastic cable clamp with strain relief nut for waterprotected (IP65) applications (UTG - - PG) Part number UTG10PG UTG12PG UTG14PG UTG16PG UTG18PG UTG20PG UTG22PG UTG24PG Shell size Sealing* outer dia x inner dia's 10 12 14 16 18 20 22 24 13.5 x 5 x 8 16 x 7 x 10.5 x 13 x 16 18.5 x 7 x 105 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 L 1 54 57 62 68 71 82 88 103 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 30 A 0.5 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 Circular - accessories CIRCULAR ACCESSORIES Plastic cable clamp with strain relief nut for waterprotected (IP67) applications (UTG - - ST) Part number UTG10ST UTG12ST UTG14ST UTG16ST UTG18ST UTG20ST UTG22ST UTG24ST Shell size Cable range 10 12 14 16 18 20 22 24 2-6 3-7 6-9 7 - 12 Dia. A 0.5 21.0 24.0 27.0 30.2 33.3 36.5 39.7 42.9 9 - 16 13 - 20 L 1 64 64 69 72 76 80 86 91 Metal cable clamp with strain relief nut for waterprotected applications (UT0 - - PGT) Part number Shell size Sealing* outer dia x inner dia's L 1 UT010PGT 10 13.5 x 5 x 8 53 UT012PGT 12 16 x 7 x 10.5 x 13 x 16 57 UT014PGT 14 18.5 x 7 x 105 x 13 x 16 62 UT016PGT 16 20.5 x 8 x 10.5 x 13 x 16 68 UT018PGT 18 20.5 x 8 x 10.5 x 13 x 16 71 UT020PGT 20 26 x 11 x 15 x 18 x 22 82 UT022PGT 22 26 x 11 x 15 x 18 x 22 88 UT024PGT 24 35 x 19 x 23 x 27 x 31 103 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 31 A 0.25 16.7 20.1 23.0 26.2 29.6 32.5 35.7 39.2 Circular - accessories Shielded cable clamp only suitable for UTGS connectors (UTGS----PGN) Part number For pin contacts For socket contacts Shell Sealing* size OA L outer dia x inner dia's UTGS10PGN 10 8.8 54 13.5 x 5 x 8 UTGS12PGN 12 12.0 57 16 x 7 x 10.5 x 13 UTGS14PGN 14 14.4 62 18.5 x 7 x 105 x 13 x 16 UTGS16PGN 16 16.4 68 20.5 x 8 x 10.5 x 13 x 16 UTGS18PGN 18 16.8 71 20.5 x 8 x 10.5 x 13 x 16 UTGS20PGPN UTGS20PGSN 20 22.3 82 26 x 11 x 15 x 18 x 22 UTGS22PGPN UTGS22PGSN 22 22.3 88 26 x 11 x 15 x 18 x 22 UTGS24PGPN UTGS24PGSN 24 30.0 103 35 x 19 x 23 x 27 x 31 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. Shielded cable clamp only suitable for UT0 connectors (UT0S----PG00T) Part number For pin contacts For socket contacts Shell Sealing* size OA L outer dia x inner dia's UT0S10PG00T 10 8.8 54 13.5 x 5 x 8 UT0S12PG00T 12 12.0 57 16 x 7 x 10.5 x 13 x 16 UT0S14PG00T 14 14.4 62 18.5 x 7 x 105 x 13 x 16 UT0S16PG00T 16 16.4 68 20.5 x 8 x 10.5 x 13 x 16 UT0S18PG00T 18 16.8 71 20.5 x 8 x 10.5 x 13 x 16 UT0S20PGP00T UT0S20PGS00T 20 22.3 82 26 x 11 x 15 x 18 x 22 UT0S22PGP00T UT0S22PGS00T 22 22.3 88 26 x 11 x 15 x 18 x 22 UT0S24PGP00T UT0S24PGS00T 24 30.0 103 35 x 19 x 23 x 27 x 31 *In order to accommodate different cable dia's, the sealing exisits of different layers which can be pulled out easily. 32 Circular - accessories CIRCULAR ACCESSORIES Environmental dustcap for plugs (UTG6--DCG) Part number Shell size UTG610DCG UTG612DCG UTG614DCG UTG616DCG UTG618DCG UTG620DCG UTG622DCG UTG624DCG For dustcap without chain skip "G" e.g. UTG612DC A max. 10 12 14 16 18 20 22 24 B 20.0 24.0 27.5 30.5 33.5 36.5 40.0 43.0 20.8 22.5 Metal environmental dustcap for receptacles (UTG--DCG) Part number UTG10DCG UTG12DCG UTG14DCG UTG16DCG UTG18DCG UTG20DCG UTG22DCG UTG24DCG For dustcap without chain skip "G" e.g. UTG12DC Shell size A max. 10 12 14 16 18 20 22 24 20.8 24.9 28.1 31.3 34.4 37.6 40.8 43.9 33 Circular - accessories Plastic environmental dustcap for receptacles (UTP--DCG) Part number Shell size UTP10DCG UTP12DCG UTP14DCG UTP16DCG UTP18DCG UTP20DCG UTP22DCG UTP24DCG For dustcap without chain skip "G" e.g. UTP12DC OA 10 12 14 16 18 20 22 24 B max. 0.2 26.7 31.4 34.5 37.8 40.8 43.9 47.0 50.1 19.3 20.0 20.2 21.8 Sealing for square flange receptacle (UTFD1-B) Part number UTFD12B UTFD13B UTFD14B UTFD15B UTFD16B UTFD17B UTFD18B UTFD19B Shell size O F 0.1 R 0.25 S 0.25 10 12 14 16 18 20 22 24 15.9 19.0 22.2 25.4 28.6 31.8 34.9 38.1 18.3 20.6 23.0 24.6 27.0 29.4 31.8 34.9 23.8 26.2 28.6 31.0 33.3 36.5 39.7 42.9 34 OV 3.3 4.0 Circular - accessories CIRCULAR ACCESSORIES A - General duty Termination Part number B10P36E B12P36E B14P36E B16P36E B18P36E B20P36E B22P36E B24P36E Shell size OA OB VV - Thread UNEF VV1 - Thread UNEF 10 12 14 16 18 20 22 24 18,2 21,1 24,6 27,6 30,8 33,8 37,0 40,3 11,3 14,2 17,4 20,6 22,9 26,1 29,3 32,4 9/16-24 11/16-24 13/16-20 15/16-20 1 1/16-18 1 3/16-18 1 5/16-18 1 7/16-18 5/8-24 3/8-20 7/8-20 1-20 1 3/8-18 1 3/8-18 1 7/16-18 1 7/16-18 Shell size OA OB C VV - Thread UNEF 10 12 14 16 18 20 22 24 18,2 21,1 24,6 27,6 30,8 33,8 37,0 40,3 4,8 7,9 9,7 12,7 15,9 15,9 19,1 20,3 22,6 25,8 29,0 30,6 35,6 35,6 40,4 41,9 9/16-24 11/16-24 13/16-20 15/16-20 1 1/16-18 1 3/16-18 1 5/16-18 1 7/16-18 F - Strain Relief Clamp Termination Part number B10SRE B12SRE B14SRE B16SRE B18SRE B20SRE B20SRE B24SRE 35 Circular - accessories J - Gland Seal Termination Part number B10P442E B12P442E B14P164E B16P164E B18P164E B20P164E B22P164E B24P164E Shell size OA O max VV - Thread UNEF 10 12 14 16 18 20 22 24 18.6 21.8 25.0 28.2 31.3 34.5 37.7 40.9 7.9 11.2 13.7 15.6 17.1 19.0 21.5 22.7 9/16-24 11/16-24 13/16-20 15/16-20 1 1/16-18 1 3/16-18 1 5/16-18 1 7/16-18 JF - Gland Seal Termination with Strain Relief Part number B10P443E B12P443E B14P184E B16P184E B18P184E B20P184E B20P184E B24P184E Shell size OA OB C VV - Thread UNEF 10 12 14 16 18 20 22 24 18.6 21.8 25.0 28.2 31.3 34.5 37.7 40.9 7.9 11.2 13.7 15.6 17.1 19.0 21.5 22.7 22.6 25.8 29.0 30.6 37.3 37.3 42.1 44.4 9/16-24 11/16-24 13/16-20 15/16-20 1 1/16-18 1 3/16-18 1 5/16-18 1 7/16-18 36 Circular - accessories CIRCULAR ACCESSORIES Metal right angle cable clamp with strain relief nut (UTO--LPGN) Part number Shell size A max B max Cable range UTO10LPGN UTO12LPGN UTO14LPGN UTO16LPGN UTO18LPGN UTO20LPGN UTO22LPGN UTO24LPGN 10 12 14 16 18 20 22 24 42.5 43.5 46.5 53.0 57.0 58.0 58.0 67.0 29.5 31.5 35.5 39.5 455. 46.5 48.0 54.0 13.5 x 5 x 8 16 x 7 x 10.5 x 13 18.5 x 7 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 20.5 x 8 x 10.5 x 13 x 16 26 x 11 x 15 x 18 x 22 26 x 11 x 15 x 18 x 22 35 x 19 x 23 x 27 x 31 Metal shrink boot adaptor (UTG--AD) Part number UTG10AD UTG12AD UTG14AD UTG16AD UTG18AD UTG20AD UTG22AD UTG24AD Shell size O A0.2 10 12 14 16 18 20 22 24 21.0 24.0 27.0 30.0 33.3 36.5 39.7 42.9 Standard plating is anodised black. For tin plating add "T" at the end of the part number e.g. UTG12ADT 37 B 19.2 21.5 22.8 21.9 MBG - Bantamate II 5000 Plastic connector with quick mating feature Description The BANTAMATE II cylindrical plastic connector has been designed for use in applications requiring a high number of mating cycles and rapid connections and disconnections. BANTAMATE II meets minimum durability requirements of 5000 mating/unmating cycles by using a unique contact wiping system consisting of a lubricant saturated foam pad bonded to a spring loaded stripper plate within the receptacle or plug. On mating, the stripper plate is pushed deep into the connector wiping a thin film of lubricant onto the male contacts. A distinctive shape provides mating ease in blind or difficult to reach applications. Some typical applications would include test equipment, medical diagnostic equipment, or any of the hardware interconnections found in the modern electronic office. Features and benefits * 5000 mating / unmating cycles * Lubricated male contacts with spring actuated foam plate * Quick and easy installation with latching mechanism * Easy mating due to the positive polarisation, even in blind spots * Unmated male contacts are protected by the spring actuated plate * Available with 4, 12, 19, 30, and 46 contact positions. * Applicable for front or rear panel mounting as well as free hanging applications * UL recognised File number E31151 * CSA certified LR54977 Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance: Thermal shock: Humidity: Connector body and strain relief: Glass filled thermoplast UL94-V0 Colour: black Locking latch Stainless steel, and hook: passivated Compression Spring: Music wire, Nickel plated Lubricating pad: Polyurethane foam Rivet: Brass, Tin plated Strain relief screws:Steel, Cadmium plated -55C to +125C 5000 M min. 2000 VAC Min. 5000 matings cycles 5-50Hz, 0,5 dA; 8 hours axis 5 cycles -55C to +105C 10 days at 85% RH, +85C Contact accommodation * "MBG" connectors accept Trim-Trio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family MBG 12 Insert arrangement: 4, 12, 19, 30, 46 positions Body variation: P: Plug body R: Receptacle body S: Strain relief Design variation: 1: Standard version with male contacts in receptacle 11: Reversed version with male contacts in plug 38 P 1 MBG - Bantamate II 5000 MBG Female plug connector for socket contacts (MBG--P1) - Standard version Male plug connector for pin contacts (MBG--P11) - Reversed version Female plug Part number OA Male plug B 0.25 0.25 MBG4P1 MBG4P11 15.08 21.90 MBG12P11 19.43 27.25 MBG19P11 22.83 30.53 MBG30P11 27.94 35.51 MBG46P1 34.42 41.91 MBG12P1 MBG19P1 MBG30P1 MBG46P1 Panel mounting male receptacle connector for pin contacts (MBG--R1) - Standard version Panel mounting female receptacle connector for socket contacts (MBG--R11) - Reversed version Female plug Part number Male plug O A 0.25 B max. C MBG4R11 23.90 18.08 31.45 37.36 20.07 29.46 MBG12R11 32.49 26.54 30.76 36.86 24.64 34.93 MBG19R11 32.44 26.54 34.04 40.13 27.86 38.10 MBG30R11 35.61 28.65 38.00 44.91 33.10 43.31 MBG46R11 42.24 35.13 46.94 54.05 39.70 49.61 0.18 D 0.30 OE 0.18 F max. MBG4R1 MBG12R1 MBG19R1 MBG30R1 MBG46R1 39 MBG - Bantamate II 5000 Strain relief (MBG--S1) Part number OC OD MBG4S1 MBG12S1 MBG19S1 MBG30S1 MBG30S2 MBG46S1 12.2 18.8 21.3 26.7 26.7 15.0 21.1 24.4 29.0 29.0 E 20.1 26.4 29.0 34.5 34.5 Not available F 5.3 7.9 9.4 16.3 15.9 Insert arrangements and moulded-in contact identification Contact identification positions shown are for mating face of plug and wiring face of receptacle. 40 Cable range O G Cable range O G side A side B 8.51/6.35 11.30/7.65 13.08/8.66 19.02/15.88 12.67/10.01 - 14.99/11.38 17.53/13.12 22.86/19.05 15.85/12.70 MBG - Bantamate II 5000 MBG Panel cut-out dimensions for receptacle - Standard version (MBG--R1) Part number MBG4R1 MBG12R1 MBG19R1 MBG30R1 MBG46R1 Fig. J K L M N 1 2 2 2 2 20.86 25.30 28.50 33.73 40.36 27.41 32.74 35.89 40.97 47.22 18.08 26.54 31.45 30.76 34.04 38.00 46.94 10.16 11.65 13.32 15.49 18.85 28.65 35.13 Panel cut-out dimensions for receptacle - Reversed version (MBG--R11) Part number MBG4R11 MBG12R11 MBG19R11 MBG30R11 MBG46R11 Fig. J K L M N 1 2 2 2 2 20.86 25.30 28.50 33.73 40.36 27.41 32.74 35.89 40.97 47.22 18.08 26.54 31.45 30.76 34.04 38.00 46.94 10.16 11.65 13.32 15.49 18.85 41 28.65 35.13 Rectangular Overview rectangular TRIM TRIO connectors Selection matrix Rectangular connectors 42 MS-M - Hyfen rectangular High performance hyfen rectangular cable connectors Description Features and benefits * Connectors supplied pre-assembled except for panel mount versions. * Available in 14-20-26-34-42-50-75 and 104 positions. * 34 contact positions suitable for V.35 applications (see V.35 section) * Full range of accessories available including hoods, strain relief clamps, guide pins, jackscrews and pin protection shrouds. * MS-M hyfen complies with NFC 93426 HE 621-622 and MIL-C-28748 specifications. Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: Vibration resistance Shock: Connector Material : Glass filled Phenolic Flammability rating : UL94-V0 Hoods: Aluminium alloy gold chromate or anodized Polyamide 6.6 - black - UL94-V2 Cable clamps: Stainless steel Polarizing hardware: Brass nickel plated Shrouds: Aluminium alloy gold chromate or anodized -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD 202 method 204 Per MIL-C-STD 202 method 207 Contact accommodation * "MS-M" Hyfen connectors accept TrimTrio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family MS MS Contact arrangement Type of housing: P: plug body for male contacts S: Receptacle housing for female contacts N 16 contact Design variation Pin protection shroud GE = plastic turnable jackscrews Code for special variations 43 34 34 P P M M 124 120 S S- GE -- 16 -- MS-M MSM rectangular connectors offers an extremely reliable, rugged, and versatile connection system . They are a range of multiway connectors available in 8 sizes from 14 to 104 positions. MS-M cable connectors can be offered with a full range of hardware and accessories. Guiding pins and sockets, turnable jackscrews, a variety of cable hoods, pin protection shrouds and discrimination pins make this connector range a truly versatile system. MS-M - Hyfen rectangular Contact arrangement The contact position identification letters or numbers shown in the above diagrams apply to MS-M plug and receptacle connectors. Dimensionally, corresponding types of plug and receptacle mouldings are the same and differ only in that the contact position lettering/numbering of the plug (MS-PM) is a mirror image of that of the receptacle (MS-RM). Note that pins and/or sockets can be used in either the plug or receptacle moulding. Note: Contact identification is shown for wiring face of the receptacle and mating face at plug connector. 44 MS-M - Hyfen rectangular Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM1 MS14RM1 MS20PM1 MS20RM1 MS26PM1 MS26RM1 MS34PM1 MS34RM1 MS42PM1 MS42RM1 MS50PM1 MS50RM1 MS75PM1 MS75RM1 A B D 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 20.1 27.95 27.2 35.7 42.95 50.85 E Fig. 11.7 15.0 19.1 1-2 22.1 31.2 1-3 E Fig. 11.7 15.0 19.1 1-2 Panel mount connectors with fixed jackscrew hardware (MS--M58) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM58 MS14RM58 MS20PM58 MS20RM58 MS26PM58 MS26RM58 MS34PM58 MS34RM58 MS42PM58 MS42RM58 MS50PM58 MS50RM58 MS75PM58 MS75RM58 A B D 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 20.1 27.95 27.2 35.7 42.95 50.85 45 22.1 31.2 1-3 MS-M Panel mount connectors with guiding hardware (MS--M1) MS-M - Hyfen rectangular Cable connector without strain relief and turnable jackscrew hardware (MS--M57) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM57 MS14RM57 MS20PM57 MS20RM57 MS26PM57 MS26RM57 MS34PM57 MS34RM57 MS42PM57 MS42RM57 MS50PM57 MS50RM57 MS75PM57 MS75RM57 A B D 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 20.1 27.95 27.2 35.7 42.95 50.85 E Fig. 11.7 15.0 19.1 1-2 22.1 31.2 1-3 Cable connector with metal butterfly hood and turnable jackscrew hardware (MS--M124K) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS14PM124K MS14RM124K MS20PM124K MS20RM124K MS26PM124K MS26RM124K MS34PM124K MS34RM124K MS42PM124K MS42RM124K MS50PM124K MS50RM124K MS75PM124K MS75RM124K A B E G max 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 11.7 14.7 15.0 19.1 18 46 Fig. 1-2 22.2 22.1 31.2 31.8 1-3 MS-M - Hyfen rectangular Cable connector with metal butterfly hood and fixed jackscrew hardware (MS--M140) Part number Plug version for Receptacle version male contacts female contacts MS14PM140 MS14RM140 MS20PM140 MS20RM140 MS26PM140 MS26RM140 MS34PM140 MS34RM140 MS42PM140 MS42RM140 MS50PM140 MS50RM140 MS75PM140 MS75RM140 A B E G max 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 11.7 14.7 15.0 19.1 18 22.2 H Fig. 48.7 1-2 56.7 22.1 31.2 31.8 1-3 Cable connector with metal butterfly hood and guiding hardware (MS--M120) Connector size 14 20 26 34 42 50 75 Part number Plug version for Receptacle version male contacts female contacts MS14PM120 MS14RM120 MS20PM120 MS20RM120 MS26PM120 MS26RM120 MS34PM120 MS34RM120 MS42PM120 MS42RM120 MS50PM120 MS50RM120 MS75PM120 MS75RM120 A B E G max 23.8 31.75 33.3 42.8 50.55 57.95 31.8 39.65 41.3 50.8 58.65 69.1 11.7 14.7 15.0 19.1 18 22.2 47 H Fig. 48.7 1-2 56.7 22.1 31.2 31.8 1-3 MS-M Connector size 14 20 26 34 42 50 75 MS-M - Hyfen rectangular MS34 Cable connector with 1 piece metal suitcase hood (MS34--MEHM) Plug version for male contacts MS34PMEHM MS34PMSEHM Part number Receptacle version for female contacts MS34RMEHM MS34RMSEHM Description Anodised hood, plastic strain relief and turnable hardware. Shielded version with nickel plated hood, metal strain relief and turnable hardware Cable connector with Alu die cast hood (MS-M157GE00) Connector size 50 75 Part number Plug version for Receptacle version for male contacts female contacts MS50PM157GE00 MS50RM157GE00 MS75PM157GE00 MS75RM157GE00 A B C D E max. F Fig. 57.95 57.95 65.85 65.85 73.0 73.0 56.0 56.0 20.0 25.0 22.2 31.2 1-2 1-3 48 MS-M - Hyfen rectangular Cable connector with die cast hood and turnable jackscrew hardware (MS--MJD10) Part number Plug version for Receptacle version male contacts female contacts MS20PMJD10 MS20RMJD10 MS26PMJD10 MS26RMJD10 MS34PMJD10 MS34RMJD10 MS42PMJD10 MS42RMJD10 MS50PMJD10 MS50RMJD10 MS75PMJD10 MS75RMJD10 A B 31.75 33.3 42.8 50.55 57.95 39.65 41.3 50.8 58.65 69.1 C D max E G max Fig. 71 11.7 15 22 44.3 61,5 69 72 80 19.1 22.1 31.2 26.5 27.5 33 1-3 Fig. 1-2 MS-M Connector size 20 26 34 42 50 75 Cable connector with diecast hood and fixed jackscrew hardware (MS--MJD58) Connector size 20 34 42 50 75 Part number Plug version for Receptacle version male contacts female contacts MS20PMJD58 MS20RMJD58 MS34PMJD58 MS34RMJD58 MS42PMJD58 MS42RMJD58 MS50PMJD58 MS50RMJD58 MS75PMJD58 MS75RMJD58 A B C D max E G max 31.75 42.8 50.55 57.95 39.65 50.8 58.65 69.1 44,3 61,5 55 11.7 22 63 19.1 22.1 31.2 26.5 27.5 33 49 69 72 1-2 65 1-3 MS-M - Hyfen rectangular MSD104 receptacle cable connector with central jackscrew (MSD104RM) Connector size Part number Orientation of guide sockets 104 MSD104RM489 A, B, C, D MSD104 plug cable connector without cable clamp (MSD104PM) Connector size Part number Orientation of guide sockets 104 MSD104PM494 A, B, C, D 50 MS-M - Hyfen rectangular MSD104 cable hood with cable clamp (MSH104M1) Part number Orientation of guide sockets 104 MSH104M1 A combination hood and cable clamp assembly which can be used on MSD104 receptacle or cable plug connector MS-M Connector size MS-M panel cut-out dimensions Connector size Fig. A B C 14 20 26 34 42 50 75 104 1 or 2 1 or 2 2 or 3 4 4 4 4 5 12.45 12.45 15.75 20.83 28.70 28.20 36.60 43.70 51.60 23.80 31.75 33.30 42.80 50.55 57.95 55.60 63.50 72.64 19.80 29.10 29.50 51 D E F --- --- --- 49.30 56.90 64.30 6.35 11.90 14.20 12.70 19.40 20.62 V.35 - Interface connectors V.35 DTE/DCE Interface connectors Description The Telecommunications Standardization Sector TSS V.35, formerly CCITT V.35 is the international standard termed "Data Transmission at 48 Kbps using 60-108 Khz Group-Band Circuits. It makes use of a 34 contact connection system specially designed to be used for DTE/DCE that interface to high speed digital carriers found in computer, modem and telecommunication industries. Being part of the TRIM TRIO wide range of high reliable rectangular connectors, MSO34 (boardmount connectors) and MS34 (cable connectors) are in complete compliance to this specification. To meet this specification, insulators have been manufactured with 34 contact positions which can be loaded with the international accepted N 16 TRIM TRIO .0625" (1.6mm) diameter contacts. The boardmount connectors (MSO34) are available in straight and right angle versions equipped with either solid machined or stamped and formed male / female contacts. The cable connectors (MS34) can be offered with a full range of hardware and accessories. Guiding pins and sockets, turnable jackscrew system, different cable hoods with strain relief, pin protection shrouds and discrimination pins make this connector range as complete as possible. Features and benefits * Complete compliance with International Standards of ISO 2593 for TTS V.35 (formerly CCITT V.35) interfacing. * In compliance with NFC 93426 - HE621622 and MIL-C-28748 specifications. * UL recognised. * UL94-V0 rated thermoplastic * Boardmount connectors supplied preassembled with dipsolder contacts in either: - Male or female contacts. - Machined or stamped and formed contacts - Straight or right angle * Stamped and formed contacts have selective tin plating on solder tails, thus eliminating extra flux operations. * Selective loading possible on request. * Right angle version equipped with true position location wafer. * Hold-down feature available Intermateability All the references mentioned are perfectly intermateable, provided that 1 mated pair exists out of a plug half and a receptacle half. Mated pairs can be made for following applications: - Cable to cable - Cable to panel - Cable to straight or right-angled boardmount Technical data on MSO34 PC-Boardmount connectors Technical data on MS34 Cable connectors Performance characteristics Performance characteristics Operating temperature: Current rating: Contact resistance: Operating temperature: Insulation resistatance: Test potential: Durability: Vibration resistance: Shock: -55C to +125C 7.5 Amp 3m Insulation resistance: 5000 M min. Test potential: 2000 VAC Durability: 500 matings and unmatings. -55C to +125C 5000 M min. 2000 VAC 500 matings and unmatings. Per MIL-STD 202 method 204 Per MIL-STD 202 method 207 Plating table Plating for solid machined contacts: No digit (std) = Min. 0.4 Gold all over, over Nickel. T = 3 - 5 Tin all over Plating for Stamped and formed contacts : K9 (std) = Min. 0.4 Gold in contact area, 3 - 5 SnPb on solder tail. T = 3 - 5 Tin all over Construction Material : Glass-reinforced thermoplastic Flammability rating : UL94-V0 Polarising hardware: Brass nickel plated Contacts: High conductive copper alloy 52 Contact accommodation * "MS" Cable connectors accept Trim Trio removable snap-lock contacts (see contact section) * Contacts to be ordered separately Construction Connector body: Glass-reinforced Phenolic Flammability rating : UL94-V0 Cable hoods: Aluminium alloy or Polyamide 6.6 Cable clamps: Stainless steel Protection Shrouds: Aluminium alloy Polarising hardware: Brass nickel plated V.35 - Interface connectors How to order Connector family MSO 34 M R G 58 SE1 K9 Contact arrangement N 16 contacts Type of housing P: Plug body with male contacts R: Receptacle body with female contacts Contact termination K: straight dipsolder G: Right angle dipsolder H: Reversed version Type of hardware 1: Guide pin and socket 58: Threaded jackscrew pin and socket Design variation E1: Solid machined contacts SE1: Stamped and formed contacts SL1: Metal bracket SEH1: Hold down rivets V.35 Plating indication MS034 recommended drilling hole pattern Size 34 53 V.35 - Interface connectors MSO34 Straight boardmount connectors Part number Version with Version with solid machined contacts stamped and formed contacts MSO34MPK1E1 Description MSO34MPK1SE1K9 Guide pin, guide socket and male contacts MSO34MRK1E1 MSO34MRK1SE1K9 Guide pin, guide socket and female contacts MSO34MPK58E1 MSO34MPK58SE1K9 Jackscrew pin, jackscrew socket and male contacts MSO34MRK58E1 MSO34MRK58SE1K9 For other platings: See plating table Jackscrew pin, jackscrew socket and female contacts Other solder tail lengths on request Selective loading on request MSO34 Right-angled boardmount connectors Part number Version with Version with solid machined contacts stamped and formed contacts Description MSO34MPG1E(*)1 MSO34MPG1SE(*)1K9 Guide pin, guide socket and male contacts MSO34MRG1E(*)1 MSO34MRG1SE(*)1K9 Guide pin, guide socket and female contacts MSO34MPG58E(*)1 MSO34MPG58SE(*)1K9 Jackscrew pin, jackscrew socket and male contacts MSO34MRG58E(*)1 MSO34MRG58SE(*)1K9 Jackscrew pin, jackscrew socket and female contacts For other platings: See plating table Other solder tail lengths on request (*) Complete part number with "H" for connector with hold down rivets 54 Selective loading on request V.35 - Interface connectors MSO34 Right-angled boardmount connectors - Standard version with metal brackets Part number Version with stamped and formed contacts Description MSO34MPG1SL1K9 Guide pin, guide socket and male contacts MSO34MRG1SL1K9 Guide pin, guide socket and female contacts MSO34MPG58SL1K9 Jackscrew pin, jackscrew socket and male contacts Jackscrew pin, jackscrew socket and female contacts Other solder tail lengths on request Selective loading on request MSO34 Right-angled boardmount connectors - Reversed version with metal brackets Part number Version with stamped and formed contacts Description MSO34MPH1SL1K9 Guide pin, guide socket and male contacts MSO34MRH1SL1K9 Guide pin, guide socket and female contacts MSO34MPH58SL1K9 Jackscrew pin, jackscrew socket and male contacts MSO34MRH58SL1K9 For other platings: See plating table Jackscrew pin, jackscrew socket and female contacts Other solder tail lengths on request 55 Selective loading on request V.35 MSO34MRG58SL1K9 For other platings: See plating table V.35 - Interface connectors MS34 Cable connectors with metal butterfly hood Part number Version with male contacts Version with female contacts Description MS34PM120(*)GE00 MS34RM120(*)GE00 Guide pin, guide socket and butterfly hood. MS34PM140(*)GE00 MS34RM140(*)GE00 Jackscrew pin , jackscrew socket and butterfly hood. MS34PM124(*)GE00 MS34RM124(*)GE00 Turnable jackscrew pin, turnable jackscrew socket and butterfly hood. MS34PM1(*)GE00 MS34RM1(*)GE00 Guide pin and guide socket. No strain relief hood MS34PM58(*)GE00 MS34RM58(*)GE00 Jackscrew pin and jackscrew socket. No strain relief hood. MS34PM007(*)GE00 MS34RM007(*)GE00 Turnable jackscrew pin and turnable jackscrew socket. No strain relief hood. (*) Complete catalogue number with " S " for connector with protective shroud. MS34 Cable connectors with cable clamp Part number Version with male contacts Version with female contacts Description MS34PM117(*)GE00 MS34RM117(*)GE00 Guide pin, guide socket and cable clamp MS34PM127(*)GE00 MS34RM127(*)GE00 Jackscrew pin, jackscrew socket and cable clamp MS34PM107(*)GE10 MS34RM107(*)GE10 Turnable jackscrew pin, turnable jackscrew socket and cable clamp. (*) Complete catalogue number with "S" for connector with protective shroud. 56 V.35 - Interface connectors MS34 Cable connectors with metal suitcase hood Part number Version with male contacts Version with female contacts Description MS34PMEHM(*) MS34RMEHM(*) Anodised hood, plastic strain relief and turnable hardware. MS34PMSEHM(*) MS34RMSEHM(*) Shielded version with nickel plated hood, metal strain relief and turnable hardware. V.35 (*) Complete catalogue number with " S " for connector with protective shroud. MS34 Cable connectors with plastic suitcase hood Part number Version with male contacts Version with female contacts Description MS34PMEH2(*) MS34RMEH2(*) Guide pin, guide socket and plastic suitcase hood. MS34PMEH3(*) MS34RMEH3(*) Jackscrew pin, jackscrew socket and plastic suitcase hood. MS34PMEH0(*) MS34RMEH0(*) Turnable jackscrew pin, turnable jackscrew socket and plastic suitcase hood. (*) Complete catalogue number with "S" for connector with protective shroud. 57 MSG - rectangular High performance Low profile rectangular MSG connectors Description MSG Series connectors is a 59 position low profile, compact design rectangular I/O connector. MSG has been developed for industrial control equipments which require a easy handling and high density connector. In addition to its panel mount version, a PCB mount version has been especially designed to fit 19 inch Euro-rack system. Features and benefits * Connectors supplied pre-assembled. * Available in 59 positions only. * PCB mount version fully equipped with male contacts. Selective contact loading optional. * Accessories : polarizing screws (receptacle) polarizing plate (plug) dust cap (plug) Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: Vibration Salt Spray: Connector Material : Glass filled thermoplast Flammability rating : UL94-V0 Hoods, skirts : Steel, nickel plated Cable clamps: Steel, nickel plated Guiding hardware: Stainless steel Contacts receptacle : Copper alloy (Au over Ni) -55C to +85C 5000 M min. 2000 VAC 500 matings and unmatings. Per JIS-C STD 0040 Per JIS-C STD 0023 Contact accommodation * "MSG" Rectangular connectors accept Trim-Trio removable RM/RC contacts (see contact section) * For the plug connector and the panel mount receptacle, contacts have to be ordered separately. How to order Part number Description MSG59P-L11 Plug for cable up MSG59P-L21 Plug for cable down MSG59R-PL110 Panel mount receptacle MSG59R-RL111 Right angle PCB mount receptacle without flange MSG59R-FL111 Right angle PCB mount receptacle with flange MSG-PK1 Polarizing plate MSG-PK2 Polarizing screw MSG59R-FC Dust cap 58 MSG - rectangular Plug connector with metal hood MSG 59 P L 1 1 1 1 0 Series 59 Pos. Plug Hood mechanism L=Lever Variation 1= Cable up - 2= Cable down MSG Polarization Panel mount Receptacle connector MSG 59 R P L Series 59 Pos. Receptacle Body variation P=Panel mount Skirt mechanism L=Lever Contact type 1= gold plated RM contact Polarization Contact loading 0= Non contact 59 MSG - rectangular Right angle PCB mount receptacle without flange MSG 59 R R L 1 1 1 L 1 1 1 Series 59 Pos. Receptacle Body variation R= Right angle without flange Skirt mechanism L=Lever Contact type 1= gold plated RM contact Polarization Contact loading 1= Fully loaded Right angle PCB mount receptacle with flange MSG 59 R F Series 59 Pos. Receptacle Body variation R= Right angle with flange Skirt mechanism L=Lever Contact type 1= gold plated RM contact Polarization Contact loading 1= Fully loaded 60 MSG - rectangular MSG MSG recommended panel cut pattern (for panel mount receptacle, front mounting MSG recommended drilling hole pattern (for PCB right angle receptacle with flange) 61 SMS - Qikmate Qikmate panel and cable connectors Description The versatile " SMS " Qikmate panel and cable connectors are a highly cost-effective system approach to solving the constant demand for more cost effective interconnection techniques. It is a range of multiway connectors using N 16 TRIM TRIO .0625" (1.6mm) diameter contacts and available in 10 contact arrangements from 2 to 36 positions. Having no additional hardware, Panel receptacle connectors snap and lock into panel cutouts and cable plugs quick connect and disconnect with positive retention locks. Cable plug connectors also feature pinprotection skirts, positive polarisation and can be supplied with or without integrated strain relief hoods. Cable receptacle connectors (only with integrated strain relief hoods) are developed to mate with cable plug connectors thus offering solutions for cable to cable applications. Features and benefits * Available in 10 contact arrangements. * Self mountable panel receptacle with positive housing retention. * Cable plugs with retaining latches for positive locking. * Cable plug has pin protection skirt to prevent damage of male contacts * Positive polarization keys prevent mismating. * Cable plug and receptacle have integrated strain relief hood which can take a wide range of cables. * Cable plug and receptacle have discrimination cavities in between contact cavities, thus offering discrimination without contact loss. Performance characteristics Construction Operating temperature: Insulation resistance: Test potential: Durability: -55C to +105C Material : Polyamide 6.6 Flammability rating : UL94-V2 5000 M min. 2000 VAC 500 matings and unmatings. Contact accommodation * "SMS" Qikmate connectors accept TrimTrio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. How to order Connector family SMS SMS Contact arrangement Body variation: R1: P1: PDH1: RDH1: Panel mount receptacle Cable plug without strain relief hood Cable plug with integrated strain relief hood Cable receptacle with integrated strain relief hood 62 12 12 PDH1 P1 SMS - Qikmate SMS Contact arrangements for cable plug connectors (SMS--P1 and SMS--PDH1) Contact identifications shown are for mating face. Contact identifications of wiring face are identical as shown on the receptacle arrangements 63 SMS - Qikmate Contact arrangements for cable and panel mount receptacle connectors (SMS--R1 and SMS--RDH1) Contact identifications shown are for mating face. Contact identifications of wiring face are identical as shown on the plug arrangements 64 SMS - Qikmate SMS SMS - Standard Qikmate intermateability chart ( O N LY I N S I Z E S 3, 6, 12 AND 18) 65 SMS - Qikmate Panel mount receptacle (SMS--R1) 0,75 2,3 Part number SMS2R1 SMS3R1 SMS4R1 SMS6R1 SMS9R1 SMS12R1 SMS15R1 SMS18R1 SMS24R1 SMS36R1 Number of contact pos. A B C max. 2 3 4 6 9 12 15 18 24 36 11.0 16.2 21.2 5.8 15.2 16.2 10.9 16.0 21.1 26.2 31.2 20.3 25.4 30.5 35.6 40.6 21.1 30.5 21.2 46.6 J K 0.13 11.4 16.5 21.7 16.5 11.6 16.7 21.6 26.7 31.8 36.9 16.7 21.7 47.1 26.7 Cable plug without strain relief hood ( SMS--P1 ) Part number SMS2P1 SMS3P1 SMS4P1 SMS6P1 SMS9P1 SMS12P1 SMS15P1 SMS18P1 SMS24P1 SMS36P1 Number of contact pos. A C max. 2 3 4 6 9 12 15 18 24 36 15.0 18.6 23.7 17.8 18.6 22.9 27.9 33.0 38.1 43.2 23.7 49.1 66 0.13 33.0 SMS - Qikmate Cable receptacle with integrated strain relief hood ( SMS--RDH1 ) SMS2RDH1 SMS3RDH1 SMS4RDH1 SMS6RDH1 SMS9RDH1 SMS12RDH1 SMS15RDH1 SMS18RDH1 SMS24RDH1 SMS36RDH1 Number of Number of contact pos. disrimination pos. 2 3 4 6 9 12 15 18 24 36 0 0 0 2 4 6 8 10 15 24 A 31.6 35.1 38.2 34.6 35.8 38.1 35.9 36.1 39.7 54.6 B 9.9 15.0 20.0 25.1 30.2 35.3 25.1 C D H 64.8 69.0 74.4 72.6 75.3 72.0 81.3 11.1 16.2 21.2 49..2 90.4 128.0 21.2 46.6 57.2 63.3 C D H 64.8 69.0 74.4 72.6 75.3 72.0 81.3 14.1 18.6 23.7 57.1 90.4 128.0 23.7 49.1 16.2 50.9 52.2 52.7 55.2 Cable range 0.5 - 8.4 0.8 - 7.3 1.5 - 10.0 1.7 - 9.2 3.9 - 14.3 4.0 - 15.0 5.0 - 16.2 5.8 - 20.3 7.1 - 20.4 8.8 - 24.5 Recommended unirap cable te TF4D TF5D SMS Part number Cable plug with integrated strain relief hood ( SMS--PDH1 ) Part number SMS2PDH1 SMS3PDH1 SMS4PDH1 SMS6PDH1 SMS9PDH1 SMS12PDH1 SMS15PDH1 SMS18PDH1 SMS24PDH1 SMS36PDH1 Number of Number of contact pos. disrimination pos. 2 3 4 6 9 12 15 18 24 36 0 0 0 2 4 6 8 10 15 24 A 39.5 43.0 46.1 42.5 43.7 46.0 43.8 44.0 47.6 62.5 B 16.4 21.5 26.7 31.7 36.7 41.8 31.7 67 18.6 58.8 60.1 60.6 63.1 65.1 71.2 Cable range 0.5 - 8.4 0.8 - 7.3 1.5 - 10.0 1.7 - 9.2 3.9 - 14.3 4.0 - 15.0 5.0 - 16.2 5.8 - 20.3 7.1 - 20.4 8.8 - 24.5 Recommended unirap cable te TF4D TF5D SMS - Qikmate Accessories for standard Qikmate connectors Pin protection shroud for panel mount receptacle (SMS--CSB1) When pins are inserted into the panelmount receptacle half (SMS--R1) of the QIKMATE connector, an optional pin protection shroud can be installed. The shroud is mounted at the same time as the receptacle by holding the shroud against the mating side of the panel with both cutouts lined up. The receptacle is then inserted in place, trapping the shroud between the receptacle and panel. The use of the pin protection shroud reduces the allowable thickness of the panel from 2.3 to 1.6 mm max. Part number Number of contact positions A B SMS2CSB1 SMS3CSB1 SMS4CSB1 SMS6CSB1 SMS9CSB1 SMS12CSB1 SMS15CSB1 SMS18CSB1 SMS24CSB1 SMS36CSB1 2 3 4 6 9 12 15 18 24 36 19.8 23.4 28.4 18.8 23.4 23.9 29.0 34.0 39.1 44.2 28.4 54.1 34.0 Strain relief hoods (SMS--H1) Separate strain relief hoods are available for all standard plugs SMS--P1. The hoods consist of identical halves that snap into position on the plug and are secured in place with the cable tie drawn tightly around the cabe entry collar. Catalog numbers designate a complete hood (2 halves) SMS--H1 The cable tie is not included (TF4D - TF5D) Two three and four position hoods are single piece units Discrimination pins For discrimination pins on both standard Qikmate and Qikmate Pin Headers cable and boardmount: See accessories section. 68 SMS - Boardmount Qikmate Qikmate PCboardmount connectors Description Features and benefits * Straight versions available in 10 contact arrangements from 2 to 36 positions * Right-angled versions available in 3, 6, 12 and 18 positions. * All versions are available with: - Pin or socket contacts - Stamped and formed or solid machined contacts. * Some boardmount connectors have discrimination cavities in between contact cavities, thus offering discrimination without contact loss. Performance characteristics Plating table Operating temperature: -55C to +125C Insulation resistance: 5000 M min. Test potential: 2000 VAC Current rating: 5 Amp Durability: 500 matings and unmatings. Plating for solid machined contacts: No digit (std) = Min. 0.4 Gold all over, over Nickel. T = 3 - 5 Tin all over Plating for Stamped and formed contacts : K9 (std) = Min. 0.4 Gold in contact area, 3 - 5 Tin on solder tail. T = 3 - 5 Tin all over Construction Intermateability Connector body: Glass filled thermoplast UL94-V0 Contacts: High conductive copper alloy * "SMS" Qikmate boardmount connectors with preassembled TRIM TRIO boarmount contacts are intermateable only with the "SMS" Qikmate cable plug connectors equipped with TRIM TRIO crimp type removable snap-lock contacts (see contact section) How to order Connector family SMS SMS Contact arrangement Contact type: GE: Solid machined contacts SE: Stamped and formed contacts Design variation: 3: 4: 5: 6: Straight boardmount with female contacts Straight boardmount with male contacts Right angle boardmount with female contacts Right angle boardmount with male contacts Plating indication 69 12 12 GE SE 3 3 - K9 SMS These PC boardmount connectors enable QIKMATE and preassembled TRIM TRIO contacts to be PC board mounted, using conventional solder production techniques. They will then mate and latch with the standard QIKMATE plugs. Straight boardmount QIKMATE is available in 10 insert arrangements from 2 to 36 positions. Right-angled boardmount QIKMATE is available in 3, 6, 12 and 18 positions. All boardmount connectors are supplied fully loaded with pin or socket contacts, either in solid machined or stamped and formed contacts. Stamped and formed contact have selective tin plating on the solder tails, thus eliminating flux operations. SMS - Boardmount Qikmate Straight boardmount with female contacts (SMS--GE3 / SMS--SE3K9) Part number Part number Solid machined Stamped and contacts formed contacts SMS2GE3 SMS2SE3K9 SMS3GE3 SMS3SE3K9 SMS4GE3 SMS4SE3K9 SMS6GE3 SMS6SE3K9 SMS9GE3 SMS9SE3K9 SMS12GE3 SMS12SE3K9 SMS15GE3 SMS15SE3K9 SMS18GE3 SMS18SE3K9 SMS24GE3 SMS24SE3K9 SMS36GE3 SMS36SE3K9 For other platings: see plating table Number of contact pos. 2 3 4 6 9 12 15 18 24 36 Number of discrimination pos. 0 0 0 0 4 0 8 10 0 0 A B C 11.0 16.2 21.3 14.0 19.1 10.2 15.2 5.9 10.2 10.9 16.0 21.1 26.1 31.2 16.2 21.2 46.5 19.2 24.2 29.2 34.3 39.4 15.2 D 13.4 15.2 54.6 E 20.9 Straight boardmount with male contacts (SMS--GE4 / SMS--SE4K9) Part number Part number Solid machined Stamped and contacts formed contacts SMS2GE4 SMS2SE4K9 SMS3GE4 SMS3SE4K9 SMS4GE4 SMS4SE4K9 SMS6GE4 SMS6SE4K9 SMS9GE4 SMS9SE4K9 SMS12GE4 SMS12SE4K9 SMS15GE4 SMS15SE4K9 SMS18GE4 SMS18SE4K9 SMS24GE4 SMS24SE4K9 SMS36GE4 SMS36SE4K9 For other platings: see plating table Number of contact pos. 2 3 4 6 9 12 15 18 24 36 Number of discrimination pos. 0 0 0 0 4 0 8 10 0 0 70 A B C 11.1 16.2 21.3 14.0 19.1 10.2 15.2 5.9 10.2 10.9 16.0 21.1 26.1 31.2 16.2 21.2 46.5 19.2 24.2 29.2 34.3 39.4 15.2 15.2 54.6 D 13.4 E 20.9 SMS - Boardmount Qikmate Right angle boardmount with female contacts (SMS--GE5 / SMS--SE5K9) Number of discrimination pos. 0 0 6 10 A B C D E F G 16.5 19.0 21.6 20.5 24.5 29.5 30.2 24.2 16.2 14.4 35.2 45.4 29.2 39.4 21.2 31.2 6.8 11.9 17.2 SMS Part number Part number Number of Solid machined Stamped and contact pos. contacts formed contacts SMS3GE5 SMS3SE5K9 3 SMS6GE5 SMS6SE5K9 6 SMS12GE5 SMS12SE5K9 12 SMS18GE5 SMS18SE5K9 18 For other platings: see plating table For availability on SMS18, consult factory Right angle boardmount with male contacts (SMS--GE6 / SMS--SE6K9) Part number Part number Number of Solid machined Stamped and contact pos. contacts formed contacts SMS3GE6 SMS3SE6K9 3 SMS6GE6 SMS6SE6K9 6 SMS12GE6 SMS12SE6K9 12 SMS18GE6 SMS18SE6K9 18 For other platings: see plating table For availability on SMS18, consult factory Number of discrimination pos. 0 0 6 10 71 A B C D E F G 16.5 19.0 21.6 20.5 24.5 29.5 30.2 24.2 16.2 14.4 35.2 45.4 29.2 39.4 21.2 31.2 6.8 11.9 17.2 SMS - Boardmount Qikmate Recommended PC-Board hole lay out for straight male and female boardmount connectors Recommended PC-Board hole lay out for right-angled male and female boardmount connectors 72 SMS - Qikmate Pin Header Qikmate PC boardmount Pin Headers and plugs Qikmate Pin Header, available in 3, 4, 6, 9 and 10 positions, provides the additional versatility of straight and right angle board mounting. Offered as an alternative to stacked connectors, the in-line contact design of the pin header provides the user with significant PC board space savings. The boardmount receptacle features positieve polarization and a moulded on pin protection skirt and is supplied preassembled with straight or right angled: * Solid machined or stamped and formed PC board pin contacts. * Coax PC board pin contacts. The socket cable plug features positive quick connect / disconnect latches and is designed to accept N 16 TRIM TRIO .0625" (1.6mm) diameter socket contacts for maximum contact protection. Features and benefits * Available in 3, 4, 6, 9 and 10 positions. * In-line contact design, offering significant PC board space savings. * Boardmount connectors available in straight and right-angled version preassembled with: - Solid machined or stamped and formed pin contacts. * - Coax pin contacts. Performance characteristics Plating table Operating temperature: -55C to +125C Insulation resistance: 5000 M min. Test potential: 2000 VAC Current rating: 5 AMP Durability: 500 matings and unmatings. Plating for solid machined contacts: No digit (std) = Min. 0.4 Gold all over, over Nickel. T = 3 - 5 Tin all over Plating for Stamped and formed contacts : D28 = Min. 0.75 Au over nickel. D70 = Gold flash all over TR29 = 1.2 Pre-plated Tin all over. Plating for coax contacts: Z17 = Min. 0.75 Au in contact area, Flash on solder tail (inner) Min 0.75 Au in contact area, Tin on solder tail (outer) Intermateability * "SMS" Socket plugs accept Trim-Trio removable snap-lock contacts (see contact section) * Contacts to be ordered seperately. Construction Connector body: Glass filled thermoplast UL94-V0 Colour: Black Contacts: High conductive copper alloy How to order Connector family SMS SMS SMS 9 9 9 Contact arrangement Contact type: PH: CH: P3: Pin header boardmount. Coax header boardmount. Socket cable plug for pin and coax boardmount header. Design variation: 1: 2: 3: 4: GE6: GE4: Right angle coax header boardmount with male contacts. Straight coax header boardmount with male contacts Right angle pin header boardmount with stamped male contacts Straight pin header boardmount with stamped male contacts Right angle pin header boardmount with machined male contacts Straight pin header boardmount with machined male contacts Plating indication 73 PH CH P3 3 1 - TR29 Z17 - SMS Description SMS - Qikmate Pin Header Right angle pin header boardmount with male contacts (SMS--PH3 / SMS--PHGE6) Part number Stamped and formed contacts SMS3PH3TR29 SMS4PH3TR29 SMS6PH3TR29 SMS9PH3TR29 SMS10PH3TR29 For other platings: see Part number Solid machined contacts SMS3PHGE6 SMS4PHGE6 SMS6PHGE6 SMS9PHGE6 SMS10PHGE6 plating table. Number of contact positions 3 4 6 9 10 A 31.2 36.3 46.5 61.7 66.8 B C 25.4 19.3 30.4 24.4 40.6 34.5 55.9 49.8 61.0 54.9 Other solder tail lenghts on request Straight pin header boardmount with male contacts (SMS--PH4 / SMS--PHGE4) Part number Stamped and formed contacts SMS3PH4TR29 SMS4PH4TR29 SMS6PH4TR29 SMS9PH4TR29 SMS10PH4TR29 For other platings: see Part number Solid machined contacts SMS3PHGE4 SMS4PHGE4 SMS6PHGE4 SMS9PHGE4 SMS10PHGE4 plating table. Number of contact positions 3 4 6 9 10 A 31.2 36.3 46.5 61.7 66.8 74 B C 25.4 19.3 30.4 24.4 40.6 34.5 55.9 49.8 61.0 54.9 Other solder tail lenghts on request SMS - Qikmate Pin Header Right angle coax header boardmount with male contacts (SMS--CH1Z17) Part number positions A B C 3 4 6 9 10 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 SMS SMS3CH1Z17 SMS4CH1Z17 SMS6CH1Z17 SMS9CH1Z17 SMS10CH1Z17 For plating spec.: see plating table. Number of contact Straight coax header boardmount with male contacts (SMS--CH2Z17) Part number positions SMS3CH2Z17 SMS4CH2Z17 SMS6CH2Z17 SMS9CH2Z17 SMS10CH2Z17 For plating spec.: see plating table. Number of contact A B C 3 4 6 9 10 31.2 36.3 46.5 61.7 66.8 25.4 30.4 40.6 55.9 61.0 19.3 24.4 34.5 49.8 54.9 75 SMS - Qikmate Pin Header Socket cable plug for pin and coax boardmount header (SMS--P3) Part number Number of contact positions D 3 4 6 9 10 16.0 21.1 31.2 46.5 51.6 Part number of contact positions E F 3 4 6 9 10 10.18 15.24 25.40 40.64 45.72 25.40 30.48 40.64 55.88 60.96 SMS3P3 SMS4P3 SMS6P3 SMS9P3 SMS10P3 Recommended PC-board hole layouts 76 Contacts - intro Overview TRIM TRIO contacts CONTACTS Selection matrix TRIM TRIO contacts 77 Contacts Current ratings for multi-contact connectors Choice of right connector contact combination. The choice of a Trim Trio connector in combination with a Trim Trio contact is essential and different for any application There is considerable misunderstanding in the field on current carrying capabilities for the various contacts in the TrimTrio programme. The intention of this part is to give guidance how to interprete the given current ratings in general and how to calculate them for particular applications. The information given is based upon existing MIL specifications such as: MIL-C-26482, MIL-C-8384, MIL-T-7928, MIL-W-5086, MIL-W-5088, MIL-W-16878, etc. and in conjunction with long field practice. Current carrying capabilities Trim Trio contacts are designed to carry a specific current, in accordance with the applicable specification. This specification will be defined by following variables: * Connector size The more contacts in a connector, the less current per contact can be loaded. * Wire size (see table 1) The cross section will determine the internal resistance and temperature rise for a given current. -Table 1 gives the current ratings for the various wire sizes commonly used with Trim Trio contacts. * Current rating (see table 2) The current load for a given application will generate heat. - Table 2 gives the maximum current carrying capacity of most of the Trim Trio contacts, the maximum operating current and the recommended continuous current. * Ambient temperature The combination of the connector size, the wire size and the current rating will generate a temperature rise. This temperature rise + a given ambient temperature may not exeed the maximum operating temperature of the connector material (see performance characteristics for each connector family). Table 1 - Current carrying capabilities per wire size AWG wire size mm2 wire dia. mm 26 24 22 20 18 16 14 0.13 0.20 0.32 0.52 0.82 1.30 2.10 0.40 0.51 0.64 0.81 1.02 1.29 1.63 max.curr. carrying Amp. 3 4.5 9 11 16 22 32 max.operating curr. Amp. 2 3 5 7.5 10 13 17 recomm. cont. curr. max. curr. carying Amp. 22 max. operating curr. Amp. 13 recomm. cont. curr. Amp. 10 22 13 10 11 7.5 5 1 2 3 5 7.5 10 13 Table 2 - Current carrying capabilities per contact type size pin dia. 16 .062* 1.6 mm 20 .040* 1.0 mm type RM / RC machined SM / SC 2 piece stamped SM-W / SC-W 2 piece stamped * Max. current carrying capacity * Max. operating current * Recommended continuous current What do these values mean in practice ? * Max current carrying capacity of a contact is defined by the conducting section of the contact in its smallest area. The listed values are obtained from several tests in laboratories under room conditions (21C). The contact is considered to be in free air. * Max operating current is the current with which the contacts can be energized during a longer or shorter period, without deteriorating and depending on working conditions. These are dissipated heat, cooling provisions, ambient temperature, insulation material, etc. 78 * Recommended continuous current can be applied for all normal cases and working conditions. The values include a safety margin. However, there are restrictions in the application of the given values. The most important restriction is the used wire, its sectional area, insulation temperature range, as well as wires in bundles. Military specifications require that for a cable bundle of 15 conductors or more, the bundle shall not carry more than 20% of the total carrying capacity of the bundle. In smaller bundles, the allowable percentage of total current may be increased as the bundle approaches the single wire condition. This percentage of increase in total current carrying capacity of the bundle is 6% for each conductor less than 15 in a bundle. Contacts * Example 1 Cable bundle, 48 conductors AWG20 (0.5mm2) used with circular TrimTrio connector with insert arrangement 24-48 and machined size 16 contacts RM/RC20. - Total operating current capacity of bundle 48 x 7.5 A ( table I) = 360 A - Total allowable capacity for bundles of more than 15 wires is 20% = 72 A - When all conductors are energized equally, this gives: 72 : 48 = 1.5 A per conductor When for instance 5 conductors are energized to the recommended continuous current of 5 A (see table 1) resulting in 25 A consumption, the other conductors may not take more than 72 - 25 = 47 A all together, or 1 A per conductor. Any other combination can of course also be taken as long as the total capacity of 72 A is not exceeded and the recommended continuous current is respected. Remark Please note that contacts used are of the size 16 type with maximum operating current of 13 A (table 2). The maximum operating current of the bundle is however restricted to 7.5 A per conductor due to the wire size of AWG20 (see table 1). * Example 2 Cable bundle, 14 conductors AWG22 (0.32 mm2) used with rectangular Trim Trio connector with insert arrangement for 14 contacts, and machined size 16 contacts RM / RC20. * Example 3 Cable bundle, 4 conductors AWG16 (1.3mm2) used with circular Trim Trio connector with insert arrangement 10-4 and stamped 2 piece contacts SM /SC. - Total operating current capacity of bundle 14 x 5 (table I) = 70 A - Total allowable for wire bundle of 15 wires less 1 is 20% + 6% = 26% gives 18.2 A. - All conductors energized equally, gives: 18.2 : 14 = 1.3 A per conductor - Total operating current capacity of bundle 4 x 13 A (table I) = 52 A - Total allowable for wire bundle of 15 wires less 11 is 20% + 66% = 86% gives 44.7 A. - All conductors energized equally, gives: 44.7 : 4 = 11.2 A per conductor This value is within the recommended rating of 3 A so that it can be applied. See also remark under example 1. Since the recommended continuous current is 10 A, the conductor should not carry more than 10 A individiually. As said before, the recommended ratings are valid for most common wiring systems and under normal working conditions. For extreme conditions, the given values should be lowered. The percentage of current reduction should be investigated from case to case. A rule-of thumb which can be used for such cases is: 4 Amp. per mm2 wire section It gives us for common used wire sizes the values listed in table 3. Table 3 - Recommended continuous current for extreme working conditions AWG wire size mm2 recommended continuous current Amp. 26 24 22 20 18 16 14 0.13 0.20 0.32 0.52 0.82 1.30 2.10 0.5 0.8 1.3 2.0 3.3 5.2 8.4 79 CONTACTS From simple calculations, one can see that the closer the bundle approaches the single wire condition, the higher the allowable current per conductor becomes, to even such an extent, that it exceeds the recommended continuous current value. In that case, the recommended continuous value should have preference. In order to make this clear, we will give some typical examples. Contacts Crimping instructions The conductor and insulation crimp section Are designed to accommodate wireconductor and insulation diameters, expressed in AWG (American Wire Gauge) or mm2. For each wire gauge, a correct crimp requires a crimp height that offers the highest performance. This performance is defined as the highest tensile strength force. A good conductor crimp can be guaranteed if the tensile stength force is equal or higher as indicated on the graph below. E.g. a conductor of AWG20 (0.52 mm2) has a good crimp if the tensile strength is min 84N. The tensile strength force is measured in Newtons and is the wire-to-contact connection that will withstand when a straight axial load is applied to the terminated wire. This is however a destructive test and is therefore inappropriate as a 100% inspection method. An alternative method is to measure crimp height. The crimp height is measured at the conductor-crimp section. * If the dimension is too small, then the conductor is over-crimped and the wire strands could be damaged, which results in a lower tensile strength force. 80 * If the dimension is too large, then the conductor is under-crimped and the wire strands will not be deformed enough to assure that the crimp will pass the tensile strength test. In both cases, the application tooling's crimp height should be adjusted. In order to have the right tooling's crimp height go and no-go gauges can be obtained and are defined in function of the type of crimp tooling and the wire gauge. For further information consult factory. RM/RC - Machined contacts Size 16 solid machined contacts for TRIM TRIO connectors Description Size 16 RM/RC .063" (1.6mm) diameter contacts are precision solid machined crimp snap-in pin and sockets for heavy duty top performance requirements. Springs on both contacts are made of spring-tempered, heat-treated, berylium copper. The socket inner spring supplies high contact pressure to ensure low-resistance contact between pin and socket. The socket contact features closed entry to prevent probe damage. Crimp barrels have insulation grips for vibration support and are provided with a cable stop and inspection hole. Features and benefits * Made from high conductive copper alloy with gold or tin over nickel plate finish. * Heat-treated beryllium copper locking springs assure proper locking and alignment of contacts in the housing. * Closed entry design on RC socket contact to prevent probe damage. * Special "RCS" contacts with large lead-in design * Contacts available in bulk packing Performance characteristics Current rating: Contact resistance: 13 Amp 3 m Construction Connector accommodation Contact body: High conductive copper alloy. Outer spring: Tempered, heat-treated, beryllium copper. Inner spring socket: Tempered, heattreated, plated beryllium copper. Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M / MSG Rectangular connectors * SMS Qikmate * G - Bantamate * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table K (std) = Min. 0.4 Gold all over,over Nickel T = 3 - 5 Tin all over, over Nickel D28 = Min. 0.75 Gold over Nickel T3 = 7,5 - 12,5 Tin all over RM/RC Contact retention in body: 110 N min. Individual insertion force: 3.5 N max. Individual withdrawal force: 0.55 N min. How to order (K) RM (K) RC Contact type: RM: RC: KRM: KRC: AWG Size: 16, 20, 24, 28 Size 16: .063" (1.6mm) Diameter contacts Design variation: Crimp barrel 16 16 Male contact bulk packing Female contact bulk packing Male contact on plastic carrier strip Female contact on plastic carrier strip Grounding contact: Plating indication: See plating table Packing quantity: No digit (std) 1000 : 50 pcs. bulk packing (RM/RC) : 2000 pcs on reel (KRM/KRC) : 1000 pcs bulk packing (RM/RC) 81 M M 23 23 (GE1) (GE1) K K - - RM/RC - Machined contacts Standard RM/RC crimp contacts: Contact size 16 - Pin diameter 1.6mm (.063") Dimensional table Pin contacts Part number Fig. Socket contacts Standard RM28M1(*) RM24M9(*) RM20M14(*) RM20M13(*) RM20M12(*) RM16M23(*) RM16M23GE1(*) RM16M31(*) RM14M50(*) RM14M30(*) 1 2 3 4 5 5 Wire size AWG mm2 Max. wire dia. Max. insul. dia. 6 7 30-28 26-24 0.05-0.08 0.13-0.20 0.55 0.8 8 22-20 0.32-0.52 1.18 20-16 0.52-1.50 1.80 Fig. Wire strip length O.D. 1.1 1.6 2.6 1.8 2.2 4.8 1.90 2.55 3.10 2.92 2.92 3.2 7.1 L1 L2 26.2 18.2 27.2 28.4 19.7 -- 26.2 18.2 RCS-Type RC28M1(*) RC24M9(*) RC20M14(*) RC20M13(*) RC20M12(*) RC16M23(*) RC16M23GE1(*) -RC14M50(*) RC14M30(*) -RCS24M9(*) RCS20M14(*) RCS20M13(*) RCS20M12(*) RCS16M23(*) --RCS14M50(*) -- 9 9 10 10 14 -- 2 2,5 2.55 2.05 2.28 3.10 3.10 (*) Plating indication : See plating table For machined contact reeled on plastic carrier: put "K" in front of part number e.g. KRM16M23K Crimptooling table Hand crimp tooling for loose contacts Size Hand tools die set included MH860 Positioner M10S1 Locator setting (not incl.) 28-1 24-9 20-12/13 16-23 16-GE1 16-31 20-14 14-50 14-30 MH86164G Y16RCM --AF8 + TP120 Automatic crimp tooling for contacts on strip 4/6 5/6 5/7 6/8 M8ND Die set Stop bushing (not incl.) (not incl.) S9 Die set (not incl.) N24RT10 SL40 S10 N20RT30 N16RT21 N16RT25 P100MAN (Press) Left side applicator KRM/KRC (not incl.) (not incl.) -MLSP2763 MLSP2764 Consult Factory MH86186 -MH86164G -- S3D1 SL39 SL115 -5/7 -- S10J S3-14 SL40J SL39 N20RT30J -- MLSP2765 ---- -- -- -- -- -- -- For detailed information on crimp tooling : See crimp tooling section 82 Stripper unit Extraction tools RX2025GE1 or RX2025GE2 or RX16D11D1 RM/RC - Machined contacts Special RM / RC contacts: Contact size 16 - Pin diameter 1.6mm (.063") Part number Pin contacts RM16MSC(*) RM16SEO(*) RM20M12G4(*) RM20M12E8(*) Fig. Socket contacts 1 1 2 5 RC16MSC(*) RC16SE4(*) RC20M12G4(*) RC20M12E8(*) RC20M12E83(*) RC20M12E84(*) RM20M12G50(*) 4 RC20M12G50(*) RM20M12G60(*) 3 RC20M12G60(*) (*) Plating indication : See plating table. Wire size Fig. Type AWG mm2 section A Length out of TRIM TRIO cavity 6 6 7 Handsolder Handsolder Mini - wrap Dipsolder Dipsolder Dipsolder Dipsolder Dipsolder 16 - 20 16 - 20 28 - 30 - 1,50 - 0,52 1.50 - 0.52 0.08 - 0.05 - o1.7 o1.7 .636 o 0.9 o 0.9 o 0.9 o 0.8 o 0.8 -3.5 16.0 5.2 10.4 13.9 6 6 10 9 8 Antirotating bushing part number J1661 - The RCS contact principle RM/RC The RC contact principle Post cross The RM/RC contact packing 50 pcs bulk packing (standard) 1000 pcs bulk packing 83 Reeled contacts on plastic carrier (qty 2000 pcs) SM/SC-M Stamped contacts Size 16 stamped and formed contacts for TRIM TRIO connectors Description Size 16 SM/SC .063" (1.6mm) diameter contacts are two piece strip formed crimp snap-in pin and sockets. These contacts consist of a crimp body made of high conductive copper alloy, and a stainless steel retaining spring featuring retention in the housing cavity and a closed entry socket to prevent probe damage. The contact with its open barrel is standard available on srtip and packaged with 3000 pcs on reel. This reel packaging combined with semi or even full automatic crimp tooling provides the added advantage of a lower installed cost. Features and benefits * Made from high conductive copper alloy with gold or tin over nickel plate finish. * Two piece construcion with dual purpose spring which serves for contact retention and protects the body against damage. * Contacts available on reel (standard) and in bulk packing (100 pcs). * Suitable for high volumes and lower installation cost. Performance characteristics Current rating: Contact resistance: 13 Amp 6 m Construction Connector accommodation Contact body: High conductive copper alloy. Outer spring: Stainless steel Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M / MSG Rectangular connectors * SMS Qikmate * G - Bantamate * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table S6 = 0.75m Gold min. in contact area, flash on crimp barrel over Nickel. D70 = Gold flash all over, over Nickel. TK6 = Preplated Tin all over. Contact retention in body: 65 N min. Individual insertion force: 3.5 N max. Individual withdrawal force: 0.55 N min. How to order SM SC Contact type: SM: Male contact SC : Female contact AWG Size: 14, 16, 20, 24 16 16 Type of crimp barrel: American open crimp barrel Packing: No digit: Contacts on strip (qty 3000 per reel) L: Preformed loose piece contacts Design variation 1 : Only wire crimp for size 14 and 16 : Wire + insulation crimp for sizes 20 and 24 11 : Wire + insulation crimp for size 16 Plating indication: See plating table 84 M M (L) (L) 1 1 S6 S6 SM/SC-M Stamped contacts Standard SM/SC crimp contacts: Contact size 16 - Pin diameter 1.6mm (.063") Dimensional table Part number: contacts on strip Part number: Loose piecesmn Pin contacts Fig. SM24M1S6 SM24ML1S6 SM20M1S6 SM20ML1S6 SM16M1S6 SM16ML1S6 SM16M11S6 SM16ML11S6 SM14M1S6 SM14ML1S6 1 3 5 7 9 Wire size Socket contacts SC24M1S6 SC24ML1S6 SC20M1S6 SC20ML1S6 SC16M1S6 SC16ML1S6 SC16M11S6 SC16ML11S6 SC14M1S6 SC14ML1S6 Fig. AWG mm2 Insulation diameter Wire strip length 2 26 - 24 0.13 - 0.25 0.89 - 1.58 4.0 4 22 - 20 0.35 - 0.50 1.17 - 2.08 4.0 6 18 - 16 0.80 - 1.50 3.0 6.35 8 18 - 16 0.80 - 1.50 2.0 - 3.0 4.65 10 14 2.0 3.2 6.35 For other platings: See plating table. Crimptooling table Automatic crimp tooling for contacts on strip Size Hand tools die set included 24 20 16M(L)11 16M(L)1 14 Y16SCM2 (ratchet) Y14MTV (ratchet) Y16SCM2 (ratchet) Y14SCM (ratchet) Y14MTV (ratchet) Y14SCM (ratchet) Y14MTV (ratchet) K750 ASC (Stripper - crimper) Mini Applicator (not included) M8ND Die set (not included) N24RT11 N20RT29 P100 MAN Mini Applicator (not included) MLS0318B MLS0555A N16RT26 MLS0356A MLS16M11 N16RT24 MLS1579 MLS16M1 N14RT13 MLS1047 MLS14M1 For detailed information on crimp tooling : See crimp tooling section 85 Extraction tooling MLS20M1 RX2025GE1 or RX2025GE2 or RX16D11D1 SM/SC-M Hand crimp tooling for loose contacts RMDX/RCDX Size 16 MULTIPIECE coaxial contacts for TRIM TRIO connectors Description Size 16 RMDX/RCDX Multipiece .063" (1.6mm) diameter contacts are subminiature coaxial contacts to cover a wide range of subminiature coaxial and twisted pair cables. They are suitable in applications where a mix of signal, power and coaxial cable terminations for low frequency, shielded signal and high frequency applications are needed. The contact consist of an inner pin/socket and an outer male/female body. The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. The outer ferrule hold the outer braid to the outer contact and act as an insulating support to ensure against bending and vibrating stresses. The inner and the outer conductor are crimped individually, thereby enabling inspection of both critical crimp points. Features and benefits * The inner and outer conductors are crimped individually * The thermoplastic insulating bushing in the outer body is designed to accept and permanently retain the inner contact. * Outer ferrule hold the outer braid to the outer contact and act as an insulating support to ensure against bending and vibration. Construction Connector accommodation Inner and outer contacts: High conductive copper alloy Retaining spring: berylium copper Insulating bushing: Polyamide 6.6 Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M/ MSG Rectangular connectors * SMS Qikmate * G - Bantamate * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table Retaining spring: Nickel plated Inner and outer contacts: D28: 0.75 Gold min. over Nickel Performance characteristics Operating voltage between inner / outer contact: 230 VDC Test potential between inner / outer contact 750 VAC 1 min. Operating temperature: -55C t0 + 125C Contact retention in body: 65 N min. Contact voltage drop a 1A: 25m V max. Isolation at 30 MHZ: 140 db. How to order RMDX RCDX Contact type: RMDX = Male subminiature coax. RCDX = Female subminiature coax. Multipiece coax kit K10 = Kit male coax. K1 = Kit female coax K10 K1 Plating indication 86 D28 D28 RMDX/RCDX MULTIPIECE Subminiature coax - Male contact for coaxial cable Contact for inner conductor Type of coaxial cable RG161U RG179A/U RG179B/U RG187U RG174/U RG188/U Amphenol 21-598 RG178A/U RG196U Inner female contact Part number Fig. Crimp tool M10S1 Die Set Stop Bushing Contact for outer braid Outer male contact Part number Fig S23D2 RFD26L1D28 2 SL46D2 RMDX602D28 1 Crimp tool M10S1 Hyring Part number Fig YOC074 4 YOC074 4 YOC074 + RMDXB0553 4 Die Set Stop Bushing RX2025 GE1 S22-1 SL47-1 S26D2 S23D2 Extrac tool RX16D11 D1 3 Kit reference RMDXK10D28 includes RMDX602D28 + RFD26L1D28 + YOC074 + RMDXB0553 and are packed in plastic bag. Contact for inner conductor Type of coaxial cable RG161U RG179A/U RG179B/U RG187U RG174/U RG188/U Amphenol 21-598 RG178A/U RG196U Inner male contact Part number Crimp tool M10S1 Fig. Die Set Stop Bushing RMDX/RCDX MULTIPIECE Subminiature coax - Female contact for coaxial cable Contact for outer braid Outer female contact Part number Fig Hyring Crimp tool M10S1 Part number Fig YOC074 4 YOC074 4 Die Set Extrac tool Stop Bushing RX2025 GE1 S23D2 or RMD26L1D28 2 S26D2 SL46D2 RCDX602D28 1 S22-1 SL47-1 RX16D11 D1 YOC074 + RCDXB0551 S23D2 4 3 Kit reference RCDXK1D28 includes RCDX602D28 + RMD26L1D28 + YOC074 + RCDXB0551 and are packed in plastic bag. 87 RMDX/RCDX MULTIPIECE Subminiature coax - Male contact for twisted pair cable Contact for inner conductor Type of coaxial cable 2 #24 solid or stranded 2 #26 str 2 #24 7/0,20 str. MIL-W-76 or MIL-W-16878 type B #28 per MIL-W81822/3 Inner female contact Part number Fig. RFD26L1D28 2 Crimp tool M10S1 Die set S26D2 Stop bushing SL46D2 Contact for outer braid Outer male contact Part number RMDX602D28 Fig 1 Crimp tool M10S1 Hyring Part number Fig YORX090 YOC074 RMDXB0553 4 5 3 YORX090 YOC074 RMDXB0554 4 5 3 YORX090 YOC074 RMDXB0553 4 5 3 Die set Extrac tool Stop bushing RX2025 GE1 or S221 SL471 RX16D11D1 MULTIPIECE Subminiature coax - Female contact for twisted pair cable Contact for inner conductor Type of coaxial cable 2 #24 solid or stranded 2 #26 str 2 #24 7/0,20 str. MIL-W-76 or MIL-W-16878 type B #28 per MIL-W81822/3 Inner male contact Part number RMD26L1D28 Crimp tool M10S1 Fig. 2 Die set S26D2 Stop bushing SL46D2 Contact for outer braid Outer female contact Part number RCDX602D28 88 Fig 1 Crimp tool M10S1 Hyring Part number Fig YORX090 YOC074 RCDXB0551 4 5 3 YORX090 YOC074 RCDXB0552 4 5 3 YORX090 YOC074 RCDXB0551 4 5 3 Die set Extrac tool Stop bushing RX2025 GE1 or S221 SL471 RX16D11D1 RMDX/RCDX Size 16 monocrimp coaxial contacts for TRIM TRIO connectors Description Size 16 RMDX/RCDX Monocrimp .063" (1.6mm) diameter contacts are one-piece monocrimp subminiature coaxial contacts to cover a wide range of subminiature coaxial and twisted pair cables. They provide cost effective solutions in applications where a mix of signal, power and coaxial cable terminations for low frequency, shielded signal and high frequency applications are needed. Monocrimp one piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods currently in use. Features and benefits Performance characteristics Operating voltage between inner / outer contact: 230 VDC Test potential between inner / outer contact 450 VAC 1 min. Operating temperature: -55C to + 125C Contact retention in body: 65 N min. Contact voltage drop a 1A: 30m V max. Isolation at 30 MHZ: 140 db. Construction Connector accommodation Inner and outer contacts: High conductive copper alloy Retaining spring: berylium copper Insulating bushing: Polyamide 6.6 Any TRIM TRIO contact can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M/MSG Rectangular connectors * SMS Qikmate * G - Bantamate * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam * MBG Bantamate II Plating table Retaining spring: Nickel plated Inner and outer contacts: D28: 0.75 Gold min. over Nickel RMDX/RCDX * The monocrimp one-piece coaxial contacts offer high reliability plus the economic advantage of a 95% reduction in installation time over conventional assembly methods. * This economy is achieved by simultaneously crimping of both the inner and outer conductor How to order RMDX60 RCDX60 Contact type: RMDX = Male subminiature coax. RCDX = Female subminiature coax. Monocrimp design variation Plating indication 89 36 36 D28 D28 RMDX/RCDX MONOCRIMP Subminiature coax Part number Male Female RMDX6050D28 RCDX6050D28 RMDX6050D28 RCDX6050D28 RMDX6032D28 RCDX6032D28 RMDX6024D28 RCDX6024D28 RMDX6032D28 RCDX6032D28 RMDX6026D28 RCDX6026D28 RMDX6036D28 RCDX6036D28 RMDX6036D28 RCDX6036D28 RMDX6018D28 RCDX6018D28 RMDX6018D28 RCDX6018D28 Coax dimensions AWG inner conduct. Coax strip lengths Crimp tool M10S1 G A Die set 0.30 5.1 8.9 S80 4.2 8.5 S87 11.7 S80 Cable type D max E F - 2.64 2.11 1.70 - 2.29 1.63 1.22 - 2.90 2.29 1.91 0.38 - 1.78 1.37 0.97 0.48 RG174/U 2.92 2.24 1.52 0.48 - 3.05 2.44 1.96 0.41 RG188A/U 2.79 RG316/U 2.72 B C not incl. Extraction stop tool bushing not incl. 30 28 26 1.98 2.34 1.70 5.1 6.35 S80 0.51 11.7 0.53 8.9 SL105 1.27 0.64 * M10SG8 consists of die set, stop bushing and M10S1 tool 90 RX2025GE1 S82 OR S80 RX16D11D1 1.52 2.62 26 S82 M10SG8* crimping kit RMDX/RCDX MONOCRIMP Twisted pair Part number Male Cable strip lenghts Dia. outer AWG jacket Female inner conduct. (single wire) RMDX6019D28 RCDX6019D28 RMDX6031D28 RCDX6031D28 26 (19 x 0.10) 24 (7 x 0.20) 24 (19 x 0.13) 26 (7 x 0.16) 1.25 1.25 1.45 0.70 A B 4.7 6.0 C 4.0 Crimp tool M10S1 Die set Stop bushing not incl. not. incl. M10SG8* Crimping kit S80 SL105 Extraction tool RX2025GE1 or RX16D11D1 RMDX/RCDX * M10SG8 consist of die set, stop bushing and M10S1 tool. 91 Fibre optic contacts Size 16 Fibre optic contacts for TRIM TRIO connectors Description Size 16 (1.6mm) Fibre optic contacts series 8012 are optical contacts designed for the integration of optical links in all TRIM TRIO cable connectors. The F.O. contacts are designed to accomodate 1000m plastic fibres with a cable diameter of 2.2 mm. Features and benefits * Socket contact is spring loaded to avoid any air gap between the two optical faces. * Low insertion loss is provided by high precision pieces. * Single jumpers, multiway harness and active device housings can be supplied according customer requirement. Performance characteristics for plastic fibre (depends on supplier) Temperatur range: Attenuation at 0.660 m (at +20C): Min radius: Tensile strength Weight: Cable retention: Typical insertion loss Construction Connector accommodation Contact body: Arcap (rustproof) Outer spring: Stainless steel Fibre optic contacts can be used in any contact position in any connector in the TRIM TRIO interconnection system. * MS-M / MSGRectangular connectors * SMS Qikmate * G - Bantamate * UT-Bantam * UTG Metalok bantam * UTP Full plastic bantam * UTGS Shielded bantam Tool kit Separate tools Crimping / polishing technic * * * * * * * * -20C to + 70C < 200 db/Km 25 mm 5 daN 5 daN/Km 25 N 1.5 dB at 650 nm How to order Contacts Male contact: Female contact: 8012P14J262 8012S14J262 The tool kit contains all necessary tools to terminate contacts for plastic fibre, such as * Stripping plier * Crimping plier * Polishing plate and tool * Miscallaneous Part number tool kit: 80MS0004 For other fibres consult factory. 92 Cutting tool Stripping plier Crimping plier Polishing plate Polishing tool 10 polishing discks 30 m 10 polishing discks 9 m Extraction tool 80WD0005 80WD0025 80WS0002 80WP0005 80WP0018 80WP0019 80WP0014 RX2025GE1 Accessories Discrimination keys for TRIM TRIO connectors Description In applications where similar connectors are used next to each other, mismatching can be a reason for disturbances, system failure or even danger to operating personnel. To eliminate mismatching, all TRIM TRIO connectors can be equipped with discrimination keys, which offer unlimited possibilities for a "fool - proof" interconnection system. When one of these discrimination keys is used, the TRIM TRIO connector will only mate with a connector which has a vacant contact or discrimination cavity at the corresponding position. This system offers boundless opportunities for all applications which involve several identical TRIM TRIO connectors. The material used is polyamide 6.6 SMSPKE0 ACCESSORIES - TOOLING A dummy contact, which can be inserted into an empty contact cavity in any of the TRIM TRIO connectors. SMSPKB2 A tube, which can be fitted over a preassembled male contact in all TRIM TRIO male boardmount connectors MSO, SMS, MSG. 93 Accessories SMSPKE2V1 A pin, which can be inserted into a preassambled female contact in all TRIM TRIO female boardmount connectors MSO, SMS. SMSPKE3 A pin, Which can be inserted in the discrimination cavities of the SMS Qikmate cable and boardmount connectors. The discrimination cavities are in between of the contact cavities and offer the advantage that no contact cavities are lost due to discrimination. As extraction tool, the RX2025GE1 without the "extraction tool tip" can be used. To unlock the discrimination pin, insert the extraction tool in the discrimination cavity at the rear side of the connector. Meanwhile, the pin can be extracted manually at the mating side. 94 Tooling - intro Overview TRIM TRIO tooling ACCESSORIES - TOOLING Selection matrix TRIM TRIO tooling 95 Crimptooling Crimptooling for TRIM TRIO contacts The TRIM TRIO connection system not only offers versatility in connectors but production versatility in tooling as well. All information needed on tooling ranges from simple handtools for small production, over semi-automatic to full automatic strip-andcrimp machines can be found on the hereafter paragraphs. All the TRIM TRIO tooling and this for machined, stamped and formed and coax contacts, is specially designed for this system to make reliable, trouble-free connections. Weight: Length: 425 gr. 250 mm. M10S1 - for machined contacts A robust, versatile, full cycling handtool which is fully qualified to the requirements of MIL-C-22520. Interchangeable 4-indent die sets are available for a wide range of machined contacts and gives a simultaneous crimp on both wire and insulation. This tool is suitable for application of RM/RC machined contacts and coaxial from the TRIM TRIO range. Weight: Length: 400 gr. 205 mm. Weight: Length: 300 gr. 170 mm. Y16RCM - for machined contacts MH860 - for machined contacts A light weight, low cost crimptool with fixed, 3-groove die set to crimp Size 16 TRIM TRIO RM/RC loose piece machined contacts. The tool is ratchet controlled to guarantee a complete crimp cycle. Each crimptool is supplied with a locator to guarantee a perfect crimp indent positioning. A light weight crimptool Qualified to MIL-C-22520/7 that gives an 8 impression crimp with a precision cycle-controlled ratcheting mechanism. It features an 8 step crimp-depth selector knob and is designed to crimp Size 16 TRIM TRIO RM/RC loose piece machined contacts. The tool can be provided with different locators heads to crimp different contact types. 96 Crimptooling 800 gr. 275 mm. Weight: Length: 400 gr. 230 mm. M8ND - for machined and formed contacts Y14MTV - for formed contact A robust full cycling hand ratchet tool which utilises interchangeable "N" die sets to crimp Size 16 TRIM TRIO RM/RC loose piece machined contacts. Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. A light weight crimptool with fixed 3-groove die set for AWG26 to 14 for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. Weight: Length: 400 gr. 205 mm Weight: Length: 400 gr. 205 mm. Y16SCM2 - for formed contacts Y14SCM - for formed contacts A light weight crimptool with fixed 3-groove die set for AWG26 to 16 for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. Each crimptool is supplied with a locator to guarantee a perfect crimp indent positioning. A light weight crimptool with fixed 3-groove die set for AWG18 to 14 for: Size 16 TRIM TRIO SM-M/SC-M loose piece formed contacts. Ratchet controlled to guarantee a complete crimp cycle. Each crimptool is supplied with a locator to guarantee a perfect crimp indent positioning. 97 ACCESSORIES - TOOLING Weight: Length: Crimptooling K750ASC Stripper / Crimper machine for Trim Trio contacts. Description The Strip Crimp 750 processes all banded contacts with cross sections from 0.05 - 4.0 mm2. The press has a 40mm stroke and can be used with all UNI-C applicators as well as side-feed mini-style applicators. Built with well proven precision mechanics and state of the art electronics, the machine is extremely user friendly. One example is the graphic display from which all stripping parameters can be set and called up digitally. Up to 254 different wire programs can be stored in the memory. Precision stripping and gas tight crimps guarantee maximum processing quality. Ref.: Power.: Weight: Dimensions: K750ASC 0.37 kWatt 85 kg 350x460x485 P100MAN (TT Press) MLS--- Left side miniapplicator This electromechanical high speed full automatic crimping press is specially designed for mass production and is realised totally in assembled steel parts. The available force consents the crimping of a wire section up to 2.5mm2. The press has a 40mm stroke and can be used together with side feed mini-style applicators. The noise level of the press is less than 70dB. There is a safety mechanism that stops the press if the working speed is too high or the press does not complete its cycle. This protects the press or equipment mounted on board from damage. Miniapplicatorsn to crimp machined or stamped and formed TRIM TRIO contacts. All the adjustments requested to make tool correctly functioning (crimp feeding pitch, crimp height...) can be simply made. Resolution of 0.03mm. Regulation range from 0 to 2.7 mm. Ref.: Stroke: Weight: Dimensions: See contact sections 40 mm 4.5 kg 145x107x150 Options Ref.: Power.: Weight: Dimensions: P100MAN 0.75 kWatt 41 kg 200x300x580 1 - Quality assurance for crimping technology... A crimping force sensor continuously checks the quality of each individual crimp and records it without impairing the processing speed. The sensor detects bad crimp connections, eliminating the high subsequent costs otherwise caused by them. For ordering consult factory 98 Crimptooling Extraction tooling RX2025GE1 RX2025GE2 A spring loaded extraction tool for the full range of TRIM TRIO contacts. This tool ensures that the contact locking louvres are fully retracted before any pressure is applied to extract a contact. A low cost spring loaded extraction tool for the full range of TRIM TRIO contacts. RX16D11D1 How to extract a contact out of its cavity? A spring loaded extraction tool for the full range of TRIM TRIO contacts. This tool ensures that the contact locking louvres are fully retracted before any pressure is applied to extract a contact. It is especially suitable for applications where the integrity of the assemblies are of the utmost importance. Slide the extraction tip over contact from mating side till the locking spring from the contact is depressed. Push on handle to push out the contact with the spring loaded inner plunger. RTM205 This tool is especially designed to ease insertion of any TRIM TRIO contact crimped on very flexible or small wire sizes. Simply position the insertion tool so that the tip of the tool bears against the back of the wire barrel, retaining the wire with thumb in the groove of the tool. Push the contact slowly into the connector until it snaps into position. 99 ACCESSORIES - TOOLING Insertion tooling Specials - TRIM TRIO TRIM TRIO Special connectors : * Mixed power / signal * VDE versions * Boardmount versions * Drawer connectors * High temperatures * Special applications * Customised connectors Description Special connectors are connectors to meet application-specific requirements. Based upon design-in projects, this range of special connectors is an extension of the long established and popular TRIM TRIO connector series shown in this catalog, but with the advantage of offering a number of additional features. Features and benefits * TRIM TRIO connectors suitable for mixed power / signal application. * TRIM TRIO connectors with preloaded stamped and formed contacts for boardmount application * TRIM TRIO connectors for drawer applications and high temperature. * Design-in flexibility of TRIM TRIO The next page lists some of the Special TRIM TRIO connector configurations. It is intended to give you a general idea of our design capabilities. As the creation of Special TRIM TRIO connectors is an ongoing process, we advise you to contact our nearest FCI sales office if you have specific connector needs. Our design flexibility is virtually unlimited, so we are always willing to consider any customised design. Separate data sheets with more detailed technical info of the listed TRIM TRIO Specials are available. 100 * UTG 24-7 mixed power with 7 power and 2 std. Trim Trio contacts - up to 44 Amps * UTG 12-3 with 3 power contacts up to 26 Amps * UTG 24-11 with 4 power and 7 standard Trim Trio contacts - up to 44 Amps * UTG 14-8 with 4 power and 4 standard Trim Trio contacts - up to 26 Amps * SMS12 with 8 power and 4 standard Trim Trio contacts - Up to 26 Amps * Power crimp contacts - dia 2,4 - up to 26 Amps - dia 3,6 - up to 44 Amps * MS75 with die cast hood and integrated shroud, for standard Trim Trio contacts * QIKRACK Modular drawer connector For standard and RCS Trim Trio contacts 101 ACCESSORIES - TOOLING Specials - TRIM TRIO Notes ............................................................................................................................................................................................................ ............................................................................................................................................................................................................ 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............................................................................................................................................................................................................ 102 AUSTRALIA CHINA ITALY MALAYSIA FCI Connectors Australia 5 Tarlington Place Smithfield NSW 2164 Tel. : 61 - 2 9725 5288 Fax : 61 - 2 9725 5204 e-mail : fciaus_sales@fciconnect.com FCI Shenzhen Room 813A, 8/F, Shenzhen Kerry Centre Renminan Lu, Shenzhen 518001 P.R. 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