GN TESTING ULTRA-SMALL PACKAGE SLIM POLARIZED RELAY GN-RELAYS FEATURES * Compact slim body saves space Thanks to the small surface area of 5.7 mm x 10.6 mm .224 inch x .417 inch and low height of 9.0 mm .354 inch, the packaging density can be increased to allow for much smaller designs. * Outstanding surge resistance. Surge withstand between open contacts: 1,500 V 10x160 s (FCC part 68) Surge withstand between contacts and coil: 2,500 V 2x10 s (Bellcore) 5.700.3 .224.012 10.600.3 .417.012 9.000.3 .354.012 10.600.3 .417.012 5.700.3 .224.012 Max.10.00 .394 mm inch * The use of twin crossbar contacts ensures high contact reliability. AgPd contact is used because of its good sulfide resistance. Adopting low-gas molding material. Coil assembly molding technology which avoids generating volatile gas from coil. * Increased packaging density Due to highly efficient magnetic circuit design, leakage flux is reduced and changes in electrical characteristics from components being mounted close-together are minimized. This all means a packaging density higher than ever before. * Nominal operating power: 140 mW * Outstanding vibration and shock resistance. Functional shock resistance: 750 m/s2 {75G} Destructive shock resistance: 1,000 m/s2 {100G} Functional vibration resistance: 10 to 55 Hz (at double amplitude of 3.3 mm .130 inch) Destructive vibration resistance: 10 to 55 Hz (at double amplitude of 5 mm .197 inch) SPECIFICATIONS Contact Characteristics Arrangement Initial contact resistance, max. (By voltage drop 6 V DC 1A ) Contact material Rating Nominal operating power Expected life (min. operations) Nominal switching capacity (resistive load) Max. switching power (resistive load) Max. switching voltage Max. switching current Min. switching capacity 1 Single side stable 1 coil latching Mechanical (at 180 cpm) 1 A 30 V DC resistive Electrical (at 20 cpm) 0.3 A 125 V AC resistive 2 Form C 100 m Stationary: AgPd+Au clad Movable: AgPd 1 A 30 V DC 0.3 A 125 V AC 30 W, 37.5 V A 110 V DC, 125 V AC 1A 10 A 10 mV DC 140mW (1.5 to 12 V DC) 230mW (24 V DC) 100mW (1.5 to 12 V DC) 120mW (24 V DC) 5 x 107 105 105 Remarks: * Specifications will vary with foreign standards certification ratings. *1 Measurement at same location as "Initial breakdown voltage" section. *2 Detection current: 10mA. *3 Nominal voltage applied to the coil, excluding contact bounce time. *4 By resistive method, nominal voltage applied to the coil; contact carrying current: 1 A. *5 Half-wave pulse of sine wave: 6 ms; detection time: 10s. 6 * Half-wave pulse of sine wave: 6 ms. *7 Detection time: 10s. *8 Refer to 5. Conditions for operation, transport and storage mentioned in AMBIENT ENVIRONMENT (Page 61) Initial insulation resistance*1 Min. 1,000M (at 500V DC) Between open contacts 750 Vrms for 1min. Initial breakdown Between contact sets 1,000 Vrms for 1min. voltage*2 Between contacts and coil 1,500 Vrms for 1min. Between open contacts 1,500 V (FCC Part 68) Initial surge (10x160 s) voltage Between contacts and coil 2,500 V (Bellcore) (2x10 s) Max. 4 ms (Approx. 2 ms) Operate time [Set time]*3 (at 20C) [Max. 4 ms (Approx. 2 ms)] Release time (without diode) Max. 4 ms (Approx. 1 ms) [Reset time]*3 (at 20C) [Max. 4 ms (Approx. 2 ms)] Temperature rise*4 (at 20C) Max. 50C Functional*5 Min. 750 m/s2{75G] Shock resistance Destructive*6 Min. 1,000 m/s2{100G] 10 to 55 Hz at double Functional*7 amplitude of 3.3 mm Vibration resistance 10 to 55 Hz at double Destructive amplitude of 5 mm Conditions for opera- Ambient -40C to 85C tion, transport and temperature 2 -40F to 185F storage*8 (Not freezing and conHumidity 5 to 85% R.H. densing at low temperature) Unit weight Approx. 1 g.035 oz Notes: 1 This value can change due to the switching frequency, environmental conditions, and desired reliability level, therefore it is recommended to check this with the actual load. 2 The upper limit for the ambient temperature is the maximum temperature that can satisfy the coil temperature rise. Under the packing condition, allowable temperature range is from -40 to +70C -40 to +158F. 125 GN TYPICAL APPLICATIONS * Telephone exchange, transmission equipment * Communications devices * Measurement devices * Home appliances, and audio/visual equipment * Handheld and portable products ORDERING INFORMATION Ex. AGN Contact arrangement Operating function 2: 2 Form C 2 0 0 A 1 H Z Type of operation Terminal shape 0: Standard type (B.B.M.) Nil: Standard PC board terminal A: Surface-mount terminal A type S: Surface-mount terminal S type 0: Single side stable 1: 1 coil latching Packing style Coil voltage (DC) 1H: 1.5V 03 : 3V 4H: 4.5V 06 : 6V 09 : 9V 12 : 12V 24 : 24V Nil: Tube packing Z: Tape and reel packing (piked from 5/6/7/8 pin side) Note: Tape and reel packing symbol "-Z" is not marked on the relay. "X" type tape and reel packing (picked from 1/2/3/4-pin side) is also available. Suffix "X" instead of "Z". TYPES AND COIL DATA (at 20C 68F) (1) Standard PC board terminal Part No. Operating Function Standard PC board terminal AGN2001H AGN20003 AGN2004H AGN20006 AGN20009 AGN20012 AGN20024 Single side stable Coil Rating, V DC Pick-up voltage, V DC (max.) (initial) Drop-out voltage, V DC (min.) (initial) Nominal operating current, mA (10%) Coil resistance, (10%) Nominal operating power, mW Max. allowable voltage, V DC 1.5 3 4.5 6 9 12 24 1.13 2.25 3.38 4.5 6.75 9 18 0.15 0.3 0.45 0.6 0.9 1.2 2.4 93.8 46.7 31 23.3 15.5 11.7 9.6 16 64.2 145 257 579 1,028 2,504 140 140 140 140 140 140 230 2.25 4.5 6.75 9 13.5 18 28.8 Coil Rating, V DC Set voltage, V DC (max.) (initial) Reset voltage, V DC (max.) (initial) Nominal operating current, mA (10%) Coil resistance, (10%) Nominal operating power, mW Max. allowable voltage, V DC 1.5 3 4.5 6 9 12 24 1.13 2.25 3.38 4.5 6.75 9 18 1.13 2.25 3.38 4.5 6.75 9 18 66.7 33.3 22.2 16.7 11.1 8.3 5.0 22.5 90 202.5 360 810 1,440 4,800 100 100 100 100 100 100 120 2.25 4.5 6.75 9 13.5 18 36 Part No. Operating Function Standard PC board terminal 1 coil latching AGN2101H AGN21003 AGN2104H AGN21006 AGN21009 AGN21012 AGN21024 1) Standard packing: 50 pcs. in an inner package (tube); 1,000 pcs. in an outer package 2) Specified value of pick-up, drop-out, set and reset voltage is with the condition of square wave coil pulse. (2) Surface-mount terminal Part No. Operating Function Single side stable Tube packing Tape and reel packing AGN2001H AGN20003 AGN2004H AGN20006 AGN20009 AGN20012 AGN20024 AGN2001HZ AGN20003Z AGN2004HZ AGN20006Z AGN20009Z AGN20012Z AGN20024Z Coil Rating, V DC 1.5 3 4.5 6 9 12 24 Pick-up voltage, V DC (max.) (initial) 1.13 2.25 3.38 4.5 6.75 9 18 Drop-out voltage, V DC (min.) (initial) 0.15 0.3 0.45 0.6 0.9 1.2 2.4 Nominal operating current, mA (10%) 93.8 46.7 31 23.3 15.5 11.7 9.6 Coil resistance, (10%) 16 64.2 145 257 579 1,028 2,504 : For each surface-mounted terminal variation, input the following letter. A type: A, S type: S 1) Standard packing: 50 pcs.(tube), 500pcs. (tape and reel)in an inner package; 1,000 pcs. in an outer package 2) Specified value of pick-up, drop-out, set and reset voltage is with the condition of square wave coil pulse. 126 Nominal operating power, mW 140 140 140 140 140 140 230 Max. allowable voltage, V DC 2.25 4.5 6.75 9 13.5 18 28.8 GN Part No. Operating Function 1 coil latching Tube packing Tape and reel packing AGN2101H AGN21003 AGN2104H AGN21006 AGN21009 AGN21012 AGN21024 AGN2101HZ AGN21003Z AGN2104HZ AGN21006Z AGN21009Z AGN21012Z AGN21024Z Coil Rating, V DC Set voltage, V DC (max.) (initial) 1.5 3 4.5 6 9 12 24 1.13 2.25 3.38 4.5 6.75 9 18 Reset voltage, V DC (max.) (initial) 1.13 2.25 3.38 4.5 6.75 9 18 Nominal operating current, mA (10%) 66.7 33.3 22.2 16.7 11.1 8.3 5.0 Coil resistance, (10%) 22.5 90 202.5 360 810 1,440 4,800 Nominal operating power, mW 100 100 100 100 100 100 120 Max. allowable voltage, V DC 2.25 4.5 6.75 9 13.5 18 36 : For each surface-mounted terminal variation, input the following letter. A type: A, S type: S 1) Standard packing: 50 pcs.(tube), 500pcs. (tape and reel)in an inner package; 1,000 pcs. in an outer package 2) Specified value of pick-up, drop-out, set and reset voltage is with the condition of square wave coil pulse. DIMENSIONS mm inch 1. PC board terminal PC board pattern 5.700.3 .224.012 10.600.3 .417.012 3.20 .126 (0.50) 9.000.3 (.020) .354.012 3.500.3 .138.012 0.400.1 .016.004 0.250.1 .010.004 2.200.15 .087.006 3.200.15 .126.006 (1.50) (.059) 3.200.15 .126.006 Schematic (Bottom view) Single side stable (Deenergized condition) 7.60 .299 3.20 .126 2.20 8-0.85 dia. .087 8-.033 dia 1 2 3 4 8 7 6 5 Direction indication 1 coil latching (Reset condition) 1 2 3 4 8 7 6 5 Direction indication Tolerance: 0.1 .004 2. Surface-mount terminal Suggested mounting pad 5.700.3 .224.012 10.600.3 .417.012 1) A type (0.50) 9.000.3 (.020) .354.012 Max. 10.00 .394 0.250.1 .010.004 0.400.1 .016.004 (1.50) (.059) 2.20 .087 3.20 .126 3.10 .122 7.400.3 .291.012 8 7 6 5 1 2 3 4 1 coil latcing (Reset condition) 8 7 6 5 1 2 3 4 5.30 .209 3.200.15 .126.006 2.200.15 .087.006 3.200.15 .126.006 Schematic (Top view) Single side stable (Deenergized condition) 0.80 .031 Direction indication Direction indication Tolerance: 0.1 .004 Suggested mounting pad 5.700.3 .224.012 10.600.3 .417.012 1) S type 0.250.1 .010.004 0.400.1 .016.004 (1.50) (.059) 2.25 .089 (0.50) 9.000.3 (.020) .354.012 Max. 10.00 .394 4.45 .175 3.200.15 .126.006 2.200.15 .087.006 3.200.15 .126.006 2.20 .087 3.20 .126 0.80 .031 5.700.3 .224.012 Tolerance: 0.1 .004 REFERENCE DATA 1. Max. switching capacity 2. Life curve DC resistive load AC resistive load 1.0 0.3 No. of operations, x 104 Switching current, A 100 50 40 30 DC 30V resistive load 20 AC 125V resistive load 10 30 100 Contact voltage, V 0 0.2 0.4 0.6 0.8 1.0 1.2 Switching current, A 127 GN NOTES 2) Tape and reel packing (A type) (1)-1 Tape dimensions 1. Coil operating power 1) As a general rule, only a pure DC power supply should be used for the coil drive. 2) To ensure proper operation, the voltage applied to both terminals of the coil should be 5% (at 20C 68F) the rated operating voltage of the coil. Also, be aware that the pick-up and drop-out voltages will fluctuate depending on the ambient temperature and operating conditions. 3) The ripple factor for the voltage applied to the coil should be less than 5%. 4) For set and reset latching relays, the rated operating voltage should be applied to the coil for 10 ms or more. 2. Coil connection When connecting coils, refer to the wiring diagram to prevent mis-operation or malfunction. 3. External magnetic field Since GN relays are highly sensitive polarized relays, their characteristics will be affected by a strong external magnetic field. Avoid using the relay under that conditions. 4. Cleaning In automatic cleaning, cleaning with the boiling method is recommended. Avoid ultrasonic cleaning which subjects the relay to high frequency vibrations. It may cause the contacts to stick. lt is recommended that a fluorinated hydrocarbon or other alcoholic solvent be used. 5. Packing style 1) The relay is packed in a tube with the relay orientation mark on the left side, as shown in the figure below. Orientation (indicates PIN No.1)stripe Stopper (green) Stopper (red) mm inch Relay polarity bar (Z type) 4.00 .157 2.00 .079 1.50 +0.1 0 dia .059 +.004 dia 0 0.40 .016 11.50 .453 1.75 .069 11.10 .437 10.700.2 .421.008 2.00dia .079dia GN relays 16.00 .630 24.000.3 .945.012 8.00 .315 Tape coming out direction General tolerance 0.1 mm .004 inch (S type) (1)-2 Tape dimensions Relay polarity bar (Z type) 1.50 +0.1 0 dia .059 +.004 dia 0 4.00 2.0dia .157 .079dia 1.75 .069 2.00 .079 10.700.2 .421.008 0.40 .016 11.50 .453 24.000.3 .945.012 11.10 .437 GN relays 16.00 .630 6.3 .248 Tape coming out direction General tolerance 0.1 mm .004 inch (2) Dimensions of plastic peel mm inch 210.8 dia. .827.031 dia. 2.00.5 .079.020 1001 dia. 3.937.039 dia. 3702 dia. 14.567.079 dia. 130.2 dia. .512.008 dia. 24.4 +2 0 .961 +.079 0 2.00.2 .079.008 6. Automatic insertion To maintain the internal function of the relay, the chucking pressure should not exceed the values below. Chucking pressure in the direction A: 4.9 N {500gf} or less Chucking pressure in the direction B: 9.8 N {1 kgf} or less Chucking pressure in the direction C: 9.8 N {1 kgf} or less C B , , , ,, A Please chuck the portion. Avoid chucking the center of the relay. In addition, excessive chucking pressure to the pinpoint of the relay should be avoided. For Cautions for Use, see Relay Technical Information (Page 48 to 76). 128 9/1/2000 All Rights Reserved, (c) Copyright Matsushita Electric Works, Ltd. Go To Online Catalog