AN2017-15 EVAL-M3-CM615PN User Manual EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit About this document Scope and purpose This user manual provides an overview of the evaluation board Eval-M3-CM615PN including its main features, key data, pin assignments and mechanical dimensions. Eval-M3-CM615PN is an evaluation board as part of the iMOTIONTM Modular Application Design Kit. This power board includes a PFC integrated 3-phase CIPOSTM Mini Intelligent Power Module (IPM) for motor drive application. In combination with the control board equipped with the M3 30pin interface connector such as EVAL-M3-102T, it features and demonstrates Infineon's CIPOSTM Mini IPM technology and Advanced Motion Control Engine (MCE 2.0) technology for permanent magnet motors drive over the full speed range. The inverter section has 600V of voltage and 15A of current rating, and the PFC section has 650V of voltage and 30A of current rating. It is optimized to major home appliances like air conditioners and low power motor dirve application with high frequency switching operation of power factor correction. This evaluation board Eval-M3-CM615PN was developed to support customers during their first steps designing applications with CIPOSTM Mini PFC integrated IPM IFCM15P60GD and running any permanent magnet motor via sensorless sinusoidal control. Intended audience This user manual is intended for all technical specialists who know motor control and high power electronics converter and this board is intended to be used under laboratory conditions. Table of contents About this document ....................................................................................................................... 1 Table of contents ............................................................................................................................ 1 1 Safety precautions ................................................................................................................. 3 2 Introduction .......................................................................................................................... 4 3 3.1 3.2 EVAL-M3-CM615PN main features ............................................................................................ 6 EVAL-M3- CM615PN board specifications ............................................................................................... 7 Pin assignment ........................................................................................................................................ 9 4 Getting Started with EVAL-M3-CM615PN .................................................................................. 11 4.1 Setting up the system............................................................................................................................ 11 4.2 iMOTIONTM development tools and software ....................................................................................... 13 4.2.1 MCEWizard setup overview .............................................................................................................. 13 4.2.2 MCEDesigner setup overview .......................................................................................................... 15 5 Hardware description of EVAL-M3-CM615PN ............................................................................ 17 5.1 Boost PFC section using CIPOSTM mini IPM ........................................................................................... 17 5.1.1 AC Voltage sensing and MCEWizard configuration ......................................................................... 17 5.1.2 PFC External Current feedback configuration and calculation ...................................................... 19 5.1.3 PFC Overcurrent protection circuit and PFC Gatekill configuration .............................................. 20 5.2 Inverter section using CIPOSTM mini IPM ............................................................................................... 21 User Manual www.infineon.com Please read the Important Notice and Warnings at the end of this document page 1 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Table of contents 5.2.1 5.2.2 5.2.3 5.3 5.3.1 5.3.2 5.3.3 5.4 5.5 5.6 DC bus sensing and MCEWizard configuration ............................................................................... 22 Motor External Current feedback configuration and calculation .................................................. 23 Inverter Overcurrent protection and Motor Gatekill configuration ............................................... 24 Thermistor/NTC Characteristics and protection calculation .............................................................. 25 CIPOSTM Internal NTC - Thermistor Characteristics ........................................................................ 25 Overtemperature Hardware Protection Circuit .............................................................................. 26 NTC shutdown value calculation and configuration ...................................................................... 26 Auxiliary power supply .......................................................................................................................... 27 Schematics for EVAL-M3- CM615PN...................................................................................................... 28 PCB Layout for EVAL-M3- CM615PN ...................................................................................................... 31 6 Bill of material ...................................................................................................................... 35 7 Reference ............................................................................................................................. 38 Revision history............................................................................................................................. 39 User Manual 2 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Safety precautions 1 Safety precautions In addition to the precautions listed throughout this manual, please read and understand the following statements regarding hazards associated with development systems. Table 1 Precautions Attention: The ground potential of the EVAL-M3-CM615PN system is biased to a negative DC bus voltage potential. When measuring voltage waveform by oscilloscope, the scope's ground needs to be isolated. Failure to do so may result in personal injury or death and equipment damage. Attention: Only personnel familiar with the drive and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage. Attention: The surfaces of the drive may become hot, which may cause injury. Attention: EVAL-M3-CM615PN system contains parts and assemblies sensitive to Electrostatic Discharge (ESD). Electrostatic control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with electrostatic control procedures, refer to applicable ESD protection handbooks and guidelines. Attention: A drive, incorrectly applied or installed, can result in component damage or reduction in product lifetime. Wiring or application errors such as under sizing the motor, supplying an incorrect or inadequate DC supply or excessive ambient temperatures may result in system malfunction. Attention: Remove or connect the control board from or to the power drive. Wait three minutes after removing power from the power drive to discharge the bus capacitors. Do not attempt to service the drive until the bus capacitors have discharged to zero. Failure to do so may result in personal injury or death. Attention: EVAL-M3-CM615PN system is shipped with packing materials that need to be removed prior to installation. Failure to remove all packing materials which are unnecessary for system installation may result in overheating or abnormal operating condition. User Manual 3 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Introduction 2 Introduction The Eval-M3-CM615PN evaluation power board is a part of the iMOTIONTM Modular Application Design Kit for motor drives (iMOTIONTM MADK). In order to run a motor, the matching control board is required to interface this power board. The MADK platform is intended to use various power stages with different control boards. These boards can easily be interfaced through the 30-pin iMOTIONTM MADK M3 such as Eval-M3-102T, or the 20-pin iMOTIONTM MADK M1 interface connector to control board. This board is equipped with 30-pin M3 connector and is intended for single motor control only. This evaluation board is designed to give Easy-to-use power stage based on the Infineon's CIPOSTM Mini Inteligent Power Module (IPM). The board is equipped with all assembly groups for sensorless field oriented control (FOC). It provides a single-phase AC-connector, rectifier, a PFC inductor connector, Boost PFC and 3phase output for connecting the motor. The power stage also contains emitter shunts for current sensing and a voltage divider for DC-link voltage measurement. The Eval-M3-CM615PN evaluation board is available through regular Infineon distribution partners as well as on Infineon's website. The features of this board are described in the main features chapter of this document, whereas the remaining paragraphs provide information to enable the customers to copy, modify and qualify the design for production according to their own specific requirements. Environmental conditions were considered in the design of the Eval-M3-CM615PN, but it is not qualified regarding safety requirements or manufacturing and operation over the whole operating temperature range or lifetime. The boards provided by Infineon are subject to functional testing only. The block diagram of the Eval-M3-CM615PN is depicted in Figure 1. This evaluation board includes an EMI filter and soft power up circuit, 30 pins iMOTIONTM MADK-M3 interface connector, auxiliary power supply to provide 15V and 3.3V, PFC gate dirve circuit and the CIPOSTM Mini IPM IFCM15P60GD. CIPOSTM IPM IFCM15P60GD Inverter Section Gate Driver 15V Power Supply CIPOS IPM PFC Section M GK VACPFC_Shunt+ PFC Overcurrent protection Overcurrent and Overtemperature protection PFC Gatekill VFO VTH PFC_PWM PWM Itrip VAC+ 30 pin iMOTIONTM MADK-M3 connector I_Shunt+ I_Shunt- PFC_Shunt- Figure 1 HVIC PWM 15V & 3.3V Neutral EMI Filter & Soft Power Up Circuit DCBsense Line The Block Diagram of the Eval-M3-CM615PN The hardware circuit regarding overtemperature and overcurrent protection is also included in this power board. The sense connection to common emitter shunt resistor is connected to the 30 pins iMOTIONTM MADK-M3 interface connector. This power board is compatible with PFC integrated CIPOSTM Mini IPMs that feature 3 phase common emitter and built-in NTC considering motor power rating and IPM's current rating. User Manual 4 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Introduction Evaluation boards are not subject to the same procedures as regular products regarding Returned Material Analysis (RMA), Process Change Notification (PCN) and Product Discontinuation (PD). Evaluation boards are intended to be used under laboratory conditions by technical specialists only. User Manual 5 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit EVAL-M3-CM615PN main features 3 EVAL-M3-CM615PN main features Eval-M3-CM615PN is an evaluation board for motor drive applications with single phase PFC integrated 3 phase IPM. Combined in a kit with one of the available MADK control board options, it demonstrates Infineon's motion control IC and IPM technology for motor drives with single phase PFC. Main features of CIPOSTM Mini IPM IFCM15P60GD are: * 3 half bridges with TRENCHSTOPTM IGBT3 15A/600V and antiparallel diodes for inverter section * 30A/650V TRENCHSTOPTM 5 IGBT and rapid switching emitter controlled diode for PFC section * Lead-free terminal plating; RoHS compliant * Very low thermal resistance due to DCB * Rugged SOI gate driver technology with stability against transient and negative voltage * Negative potential allowed up to VS =-11V for single transmission at VBS=15V * Integrated bootstrap functionality * Overcurrent shutdown * Temperature monitor * Undervoltage lockout at all channels * Low side common emitter * Cross conduction prevention * All six switches turn off during protection The evaluation board characteristics are: * Input voltage 160~265VAC * Maximum 650W motor power output * Power Factor Correction * On board EMI filter * Current sensing with single shunt * Auxiliary power supply with 15V, 3.3V * Overcurrent protection * Overtemperature hardware protection * Sensing of DC-link voltage * Thermistor output * Fault diagnostic output * Measurement test-points compatible to standard oscilloscope probes * PCB is 120 mm x 120 mm and has two layers with 35m copper each * RoHS complaint User Manual 6 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit EVAL-M3-CM615PN main features 3.1 EVAL-M3- CM615PN board specifications Table 2 depicts the important specifications of the evaluation board Eval-M3-CM615PN. Table 2 Eval-M3-CM615PN board specifications Parameters Input Voltage Input current Output Power (3phases) Current per leg Values 165 - 265 Vrms lower AC input, less motor power output 3.15 Arms input 220 VAC, Ta=25C, IFCM15P60GD 650 W input 220VAC, fPWM=6 kHz, Ta=25C, Th=80C 2.32 Arms input 220VAC , fPWM=6 kHz, Ta=25C, Th=80C DC Bus Voltage Maximum DC bus voltage 420 V Minimum DC bus voltage 120 V Switching Frequency PFC switching frequency fPFC Inverter switching frequency fPWM Current feedback PFC current sensing resistor R1 Inverter current sensing resistor RS2 Protections PFC Gatekill protection level Output current trip level Temperature trip level On board power supply 15 V 3.3 V PCB characteristics Material Dimension System environment Ambient temperature 1 Conditions / comments 60 kHz (max) Limited by controller board (maximum 50 kHz for Eval-M3-102T) 20 kHz (max) 30 m 30 m R2 is the IPM inverter section's common emitter current sensing resistor. Configured by either PFC current sensing resistor RS1, or adapting comparator threshold divider resistor R17. Configured by changing shunt resistor RS2. ITRIP positive going threshold is about 470mV. For controller board Eval-M3-188 15.5 Apeak 1 15.7 Apeak 100 C 15 V 5 %, max. 50 mA 3.3 V 2 %, max. 20 mA Used for CIPOSTM IPM gate driver and LDO Supplying the 3.3V to the controller board and protection circuits FR4, 1.6mm thickness, 2 layers. 35 m copper thickness 120 mm x 120 mm From 0 to 50C Non-condensing, maximum RH of 95 % For iMOTIONTM IC IMC1xx, there are three types of Gatekill Input Source (Refer to section 5.2.3 or control board user manual for detail). Please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used. And the signal I_Shunt will be compared by the internal comparator with the "Gatekill Comparator Reference" value set in MCEWizard only. User Manual 7 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit EVAL-M3-CM615PN main features Figure 2 points out the functional groups on the top side of the Eval-M3-CM615PN evaluation board. 1 2 1. J1 - AC Input connector 2. Relay, NTC and Fuse 3. PFC gate drive and PFC overcurrent protection circuits 4. J3 - 30 pin iMOTIONTM MADK-M3 interface connector for controller board 5. Current sensing shunt resistor RS2 6. PFC Current sensing resistor RS1 7. EMI filter 8. Auxiliary power supply 9. J4 - Motor phase connector 10. J2 - PFC inductor connector 7 3 4 5 6 8 Figure 2 9 10 Functional groups of the Eval-M3-CM615PN evaluation board's top side Figure 3 points out the functional groups on the bottom side of the Eval-M3-CM615PN evaluation board. 9 9. CIPOSTM mini IPM U4 10. Rectifier bridge U1 10 Figure 3 User Manual Functional groups of the Eval-M3-CM615PN evaluation board's bottom side 8 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit EVAL-M3-CM615PN main features 3.2 Pin assignment General information about the connectors of the Eval-M3-CM615PN evaluation board is reported. Table 3 includes the details of the AC input connector J1. Table 3 J1- AC Line connector S. No. Pin Details 1 Neutral AC neutral input 2 Earth Earth ground 3 Line AC line input Table 4 denotes the details of the PFC inductor connector J2. Table 4 J2- DC link connector S. No. Pin Details 1 L+ Connected to one side of PFC inductor 2 L- Connected to the other side of PFC inductor Table 5 provides the details of the motor side connector J4. Table 5 J4- Motor side connector S. No. Pin Details 1 U Connected to motor phase U 2 V Connected to motor phase V 3 W Connected to motor phase W Table 6 provides the pin assignments of the 30 pins iMOTIONTM MADK-M3 interface connector J3. This connector is the interface to the controller board. Table 6 J3 - iMOTIONTM MADK-M3 30 pin interface connector for controller board Pin Name Pin Name Connectors 1 PWMUH 3.3 V compatible logic input for high side gate driver-Phase U 2 GND Ground 3 PWMUL 3.3 V compatible logic input for low side gate driver-Phase U 4 GND 4 GND Ground 5 PWMVH 3.3 V compatible logic input for high side gate driver-Phase V 6 +3.3V On board 3.3 V supply 7 PWMVL 3.3 V compatible logic input for low side gate driver-Phase V 8 +3.3V On board 3.3 V supply 9 PWMWH 3.3 V compatible logic input for high side gate driver-Phase W 10 I_U Positive Current sense output User Manual 9 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit EVAL-M3-CM615PN main features Pin Name Pin Name Connectors 11 PWMWL 3.3 V compatible logic input for low side gate driver-Phase W 12 I_U- Negative current sense output or Ground 13 GK Gate kill signal - active low when overcurrent is detected 14 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider 15 VTH Thermistor Output 16 I_V Not used 17 I_V- Not used 18 I_W Not used 19 I_W- Not used 20 VCC 15 V Power Supply 21 PFCG0 3.3 V compatible logic input for PFC gate driver IC 22 GND Ground 23 PFCG1 Not used 24 +3.3V On board 3.3 V supply 25 PFCGK PFC Gate kill signal - active low when PFC overcurrent is detected 26 DCBSense DC bus positive voltage, scaled in 0-3.3 V range by a voltage divider 27 VAC+ AC voltage sensing positive cycle 28 VAC- AC voltage sensing negative cycle 29 IPFC+ PFC current sensing positive 30 IPFC- PFC current sensing negative User Manual 10 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN 4 Getting Started with EVAL-M3-CM615PN In order to run the motor system, a combination of the iMOTIONTM MADK power board (EVAL-M3-CM615PN) and the matching MADK control board is required. The iMOTIONTM Software Tools MCEDesigner and MCEWizard are also required in order to initialy setup the system, as well as to control and fine-tune the system performance to match users exact needs. This chapter provides more details on setting up the system and getting started with iMOTIONTM MADK development platform. 4.1 Setting up the system After downloading and installing the iMOTIONTM PC Tools (MCEWizard and MCEDesigner), following steps needs to be executed in order to run the motor. Refer to user manul for iMOTIONTM MADK control board such as (EVALM3-102T), MCEWizard and MCEDesigner documentation for more information. Figure 4 shows the system connection using EVAL-M3-CM615PN and control board (used control board EVALM3-102T for example). AC Power Input PC-USB Connector Motor Phase Outputs Figure 4 PFC Inductor System connection example using EVAL-M3-CM615PN and EVAL-M3-102T 1. Connect PC-USB connector on the on-board-debugger to the PC via USB cable. 2. Connect EVAL-M3-CM615PN's MADK M3 30-pin interface connector (J3) to control board (see Figure 4). 3. Get the latest "IMC102T-F064 MCE Software Package" available on www.infineon.com/imotion-software web page. (Infineon iMOTIONTM control IC IMC102T-F064 is used for control board EVAL-M3-102T). 4. Connect motor phase outputs to the motor. 5. Use MCEWizard to enter the motor and evaluation board hardware parameters and click button "Export to Designer file (.txt)" to system drive parameters file which will be used by MCEDesigner. 6. Connect AC power to power input connector and power on system. 7. Open MCEDesigner and open MCEDesigner default configuration file (.irc) for IMC102T devices (IMC102T_xx.irc) by clicking "File" menu and select "Open" in the pull down list. 8. Import system drive parameters file (generated in step 5) into MCEDesigner by clicking "File" > "Import Drive Parameters". Select "Update All" radio button. User Manual 11 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN 9. Program the MCE Firmware and system parameters into the internal Flash memory of iMOTIONTM IC by clicking "Tools > Programmer "in the pull down menu, and then clicking on the "Program Firmware and Parameter" radio button. See chapter MCEDesigner setup overview setion 4.2.2 for more details. If the latest version of MCE firmware is already programmed into the IMC102T-F064 IC, then programming firmware can be skipped by selecting "Program Parameters" radio button option. Finally click "Start" button to program firware and parameter (or parameters only when programming firmware was skipped). 10. Start the motor by clicking the green traffic light button in the control bar. User Manual 12 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN 4.2 iMOTIONTM development tools and software The iMOTIONTM Development Tool installers for MCEDesigner and MCEWizard are available for download via Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). All the available tools and software variants are listed there. On-board debugger uses the SEGGER J-Link's driver for UART communication with IMC102T-F064. J-Link driver will be installed during the MCEDesigner installation. In case the driver is not installed properly, please go to SEGGER J-Link website to download and install the latest J-Link "Software and Documentation pack for Windows". 4.2.1 MCEWizard setup overview After installing the MCEWizard, the shortcut for MCEWizard appears on the Windows desktop. Double click the shortcut to open the MCEWizard and configure the parameters for evaluation boards or motor. Figure 6 shows the "Welcome Page" for MCEWizard, where the MADK control board or power board can be selected through the pull-down list. Infineon keeps releasing new MADK controller and power boards. Therefore, it could happen that some of the newest power boards are not pre-configured in the MCEWizard tool and cannot be selected through the pull-down menu. In that case, the user should select any other power board (as similar as possible) and follow the MCEWizard setup steps by entering the parameter values which are specific to the chosen board. Make sure both "I have modified the circuit board" and "Enable advanced question" checkmarks are selected. Please refer to the User Manual of the corresponding power board for additional information. After selecting the MADK control and the power board, start the MCEWizard system setup procedure by clicking the "Next" button in the right bottom corner as shown in Figure 6. Figure 5 Welcome Page of MCEWizard iMOTIONTM MADK system enables users to easily test different combination of control and power board with their motors. User should be familiar with the system level parameters which are related to the motor used. There are very limited numbers of parameters which are specific to the control board or power board hardware. Table 7 provides the MCEWizard setup overview for hardware related parameters. Similar tables will be available in each power board's User Manual. Combination of this table and the corresponding table of the power board provides enough information to setup the MADK-based motor drive system in shortest time. User Manual 13 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN Table 7 MCEWizard setup overview table Page Parameter Value Comment Welcome Page Power Board selecting MADK power board name If no, select similar power board to modify Options Page Motor 1 Shunt Configuration 30m Question 3 Controller Supply Voltage Refer to control board user manual Question 19 Max DC Bus Voltage 420V Question 23 DC Bus Sensing High Resistor 2M Question 24 DC Bus Sensing Low Resistor Refer to control board user manual 13.3k by default Question 54 NTC Temperature Shutdown value Calculated as the Section 5.3.3 Refer to the control board user manual Question 63 GateSense Low-Side Devices High is true Question 64 GateSense High-Side Devices High is true Question 69 Motor 1 Current Input Calculated as the Section 5.2.2 Question 83 PFC Topology Boost PFC Question 85 PFC Current Input Calculated as the Section 5.1.2 Question 90 AC Voltage Sensing High Resistor 2000k Question 91 AC Voltage Sensing low Resistor Refer to control board user manual 15k by default for EVAL-M3-102T Question 92 PFC Gate Driver Polarity High Side High is active no high side, just compatibility Question 93 PFC Gate Driver Polarity Low Side High is active After all the MCEWizard questions are answered, the "Verify & Save Page" will be shown as in Figure 6 Figure 6 User Manual Verify and Save page for MCEWizard 14 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN Click "Calculate" button and "Export to Designer File (.txt)" button to save the parameter file which will be used by the MCEDesigner in the next steps. 4.2.2 MCEDesigner setup overview After installing MCEDesigner installer, there is a shortcut for MCEDesigner on Windows desktop. Double click the shortcut to open MCEDesigner and then open "IMC102T_xx.irc" file as shown in Table 7. Figure 7 MCEDesigner's Main Display for EVAL-M3-102T To program system drive parameters into IMC102T-F064, please click "Tools" menu and select "Programmer" in the pull down list. The pop-up window "Program IMC controller" will show up as in Figure 8. Click on the "Program Parameters" radio button (this is the default option), and then select the Drive System Parameter file created using MCEWizard by clicking on "Browse". Finally, click on the "Start" button to program the parameter file into the IMC102T-F064 IC. Figure 8 User Manual "Program IMC Controller" pop-up window 15 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Getting Started with EVAL-M3-CM615PN After Drive System Parameter file has been programmed into IMC102 controller, and the motor drive system is powered, the MCEDesigner can be used to start/stop the motor, display motor current traces, change the motor speeds, modify drive parameters and many other functions. Please refer to the MCEDesigner documentation for more details. Note: On-board Debugger portion of EVAL-M3-102T is galvanically isolated from the controller portion and the attached power board. In order to program the parameters or firmware to the IMC102TF064 controller, the 3.3V DC voltage needs to be supplied to the controller portion of the EVAL-M3102T. This voltage can either be supplied by the power board (MADK power boards are designed to supply the 3.3V to the control board through M3 connector) or by feeding the 3.3V DC voltage to the control board through some of the available 3.3V access/test points if the power board is not attached to the EVAL-M3-102T control board. To program new firmware and Drive System Parameter into IMC102T-F064, please click "Tools" menu and select "Programmer" in the pull down list. The pop-up window "Program IMC controller" will show up as in Figure 9. Click on the "Program Firmware and Parameter" radio button, and select the Drive System Parameter file created using MCEWizard by clicking on the "Browse" button on the row of "Program Parameter File", and then select the firmware file by clicking on the "Browse" button on the row of "Program Firmware File". Finally, click on the "Start" button to program the parameter file into the IMC102T-F064 IC. Figure 9 Program Firmware and Parameter in "Program IMC Controller" pop-up window All latest firmware file for different type of iMOTIONTM control ICs are available for download via Infineon iMOTIONTM website (http://www.infineon.com/imotion-software). User Manual 16 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5 Hardware description of EVAL-M3-CM615PN To meet individual customer requirements and make the Eval-M3-CM615PN evaluation board a basis for development or modification, all necessary technical data like schematics, layout and components are included in this chapter. 5.1 Boost PFC section using CIPOSTM mini IPM DCP RT1 3 CY1 VCC 1 2 R5 CX2 R6 91R R12 1.00M, 1% F1 +3.3V R13 VAC+3.3V VCC C4 10uF R15 10k, 1% VCC 3 R17 1k, 1% C10 DNI CIPOS IPM PFC section C7 102 C17 0.1uF, 630V E1 330F, 450V U4A R18 U3 R20 U2 LM397 3 10R +3.3V R16 4.7K R21 47R OUT IN VCC 4 OUT COM C8 1 222 PFC_PWM 100R R19 4.7k VCC 5 2 C9 10uF,25V IRS44273L PFCGK C39 102 1 C6 102 21 GX D2 4 C5 10uF, 25V P R9 0R 3.92k, 1% R42 DNI 10A, 250VAC R8 0R R11 1k, 1% 5 Q1 R14 DNI PFC_Shunt- R10 1.00M, 1% PFC_Shunt+ GBJ2506 R22 12k 1 RS1 0.03,1W, 1% 4 CY2 L1 CX1 C3 4.7uF GND 2 4 RLY1 C2 10uF,25V X + U1 3 R7 3.3k 2 3 D1 2 1 24 R2 1.00M, 1% D3 VAC+ C1 US1JDICT R3 1uF, 630V DNI 1 J1 To PFC inductor R4 DNI 23 4 22 VPFC R1 1.00M, 1% t NEUTRAL EARTH LINE NX J2 1 2 3 1 2 Figure 10 depicts the schematic from the AC input connector J1 to the rectified DC bus voltage DCP. This circuitry includes a passive EMI filter consisting of elements CX1, CX2, L1, CY1 and CY2, a 25 A/600 V rectifier bridge U1, a fuse F1 for inrush current protection, a NTC resistor RT1 and a relay RLY1 for soft powering up and reducing conduction losses in steady state. The PFC section is implemented using the CIPOSTM mini IPM as sketched in Figure 10. The IRS44273L is used to drive IGBT for PFC section. A PFC inductor should be connected to J2. PFC inductor is included in this evaluation kit. OC set to 465mV/15.5A Figure 10 Schematic for EMI filter and PFC section of the Eval-M3-CM615PN evaluation board The PFC section of CIPOSTM IPM IFCM15P60GD contains a TRENCHSTOPTM 5 IGBT and a rapid switching emitter controlled diode. The PFC IGBT's anti-parallel diode D3 is mandatory. For 650W power output, the inductance of PFC inductor should be larger than 3mH. Two electrolytic capacitors E1 and E2 are used for buffering the rectified DC bus voltage DCP. 5.1.1 AC Voltage sensing and MCEWizard configuration AC voltage sensing is in the front of rectifier bridge U1 by default as shown in Figure 10. To dive the boost PFC circuitry for EVAL-M3-CM615PN, the default matching MADK control board is EVAL-M3-102T. Figure 11 shows the VAC sensing schematic of EVAL-M3-102T evaluation board. Figure 11 User Manual VAC- C20 4.7nF 10V 15Kohm 1/10W 1% R11 20 19 C22 4.7nF 10V AC Voltage Sensing input2 VAC+ 15Kohm 1/10W 1% R16 AC Voltage Sensing input1 VAC1 VAC2 The AC Voltage sensing schematic of EVAL-M3-102T 17 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN There are two AC voltage sensing modes in MCEWizard, differential mode and single-ended as shown in Figure 12. Please select differential mode for the combination between EVAL-M3-CM615PN and EVAL-M3-102T. Figure 12 Vac Sensing Method configuration for EVAL-M3-102T and EVAL-M3-CM615PN The high side resistors R1 and R2 or R12 and R14 for the AC voltage sensing resistor divider on the power board EVAL-M3-CM615PN is 2000k, and should be configured in MCEWizard as shown in Figure 13. For the low side resistor value, please refer to the User Manual of the corresponding control board. Figure 13 User Manual AC Voltage sensing configuration in MCEWizard 18 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5.1.2 PFC External Current feedback configuration and calculation The PFC shunt resistor RS1 is 30m for EVAL-M3-CM615PN. But for control board EVAL-M3-102T, the current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier as shown in Figure 14. Figure 14 PFC Current shunt feedback and sample timing Figure 15 depicts IPFC- current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board. 3.3V Current shunt resistor on power board R6 12Kohm 1/10W 1% V3 IPFC 12 IPFC0 R25 1Kohm 1/10W 1% Ish Figure 15 V4 IPFC- IPFC- iMOTION Controller R7 1Kohm 1/10W 1% C15 Rsh 220pF 10V The PFC Current feedback circuit for EVAL-M3-102T evaluation board Based on the principle of Kirchhoff's voltage law, ( + ) + - = + = + = 12 13 - + Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN is 27.69 mV/A. Please use same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard. User Manual 19 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5.1.3 PFC Overcurrent protection circuit and PFC Gatekill configuration PFC protection circuit for EVAL-M3-CM615PN as shown in Figure 16, but the left side of RS1 is negative. If the bus current Ibus is larger than the setting value, the output PFCGK of U2 will be trigger low and be active. RS1 0.03,1W, 1% +3.3V R13 Ibus PFC_Shunt- R11 1k, 1% R8 0R R9 0R VCC +3.3V 5 3.92k, 1% GND PFC_Shunt+ To U1 pin4 R15 10k, 1% U2 LM397 3 R16 4.7K 4 PFCGK C39 102 C6 102 R17 1k, 1% C7 102 2 1 OC set to 465mV/15.5A Figure 16 PFC protection Circuit on the EVAL-M3-CM615PN evaluation board The PFCGK active setting current is 15.5A for EVAL-M3-CM615PN evaluation board. And the calculation formula is as follows, = + - + + = - ( ( + + ) ) Please attention that for control board EVAL-M3-102T, it doesn't use the external PFC gatekill signal PFCGK. Figure 17 User Manual iMOTION Controller IPFC 12 IPFC0 PFCTRIPREF 21 PFCTRIPREF C16 4.7nF 10V 470 ohm 1/10W 1% R9 3.3V R8 24Kohm 1/10W 1% Note: PFC Overcurrent protection circuit just generates the signal of PFCGK, and there is no more action for EVALM3-CM615PN. The power board will not turn off the PFC gate driver IC if the control board doesn't do anything when PFCGK is active. The PFCTRIPREF Circuit on the EVAL-M3-102T evaluation board 20 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The PFC's overcurrent protection circuit on the control board EVAL-M3-102T is shown in Figure 15 and Figure 17. The IPFCTRIP_Peak equal to 6.347A for the combination between EVAL-M3-102T and EVAL-M3-CM615PN only. The calculation formula is as follows, = + - + If larger PFC current protection setting value needed, please use smaller resistance of PFC shunt resistor RS1, or modify the control board EVAL-M3-102T following the previous formula. Please refer to the control board's user manual for more details. 5.2 Inverter section using CIPOSTM mini IPM The inverter section is also implemented using the CIPOSTM mini IPM as sketched in Figure 18. The inverter section of IPM module includes an optimized SOI gate driver and a three-phase inverter consisting of TRENCHSTOPTM IGBTs and anti parallel diodes. The three pairs of capacitors C11 and C12, C13 and C14, C15 and C16 are used as bootstrap capacitors to provide the necessary floating supply voltages VBS1, VBS2 and VBS3 respectively. J3 PWMUH 1 PWMUL 3 PWMVH 5 PWMVL 7 PWMWH 9 PWMWL 11 13 VFO GateKill VTH 15 VTH 17 19 PFC_PWM21 PFC_PWM 23 25 PFCGK 27 VAC+ IPFC+ 29 PFC_Shunt+ UH GND UL GND VH VDD VL VDD WH IU+ WL IUGK DCB VTH IV+ IVIW+ IW+15V PFCG0 GND PFCG1 VDD PFCGK DCB VAC+ VACIPFC+ IPFC- VS1 1 C12 22uF, 25V VB1 2 2 C11 4 +3.3V 0.1uF, 25V 6 8 10 I_U+ I_U+ 12 I_U14 C13 DCBSense 16 18 VCC 0.1uF,25V 20 +3.3V 22 24 26 C15 DCBSense 28 VAC0.1uF,25V 30 IPFCPFC_Shunt- VS2 3 C14 22uF, 25V VB2 4 VS3 5 C16 22uF, 25V VB3 6 VS(U) VS1 VB(U) VB1 VS(V) VS2 VB(V) VB2 VS(W) VS3 HO2 VB(W) VB3 VS2 HO1 VS1 High Voltage DCP iMOTION MADK M3 Connector P 21 HO3 100R HIN1 7 PWMVH R27 100R HIN2 8 PWMWH R28 100R HIN3 9 PWMUL R29 100R LIN1 10 PWMVL R30 100R LIN2 11 PWMWL R31 100R LIN3 C33 1nF 12 C34 1nF C35 1nF C36 1nF C37 1nF C38 1nF C18 100uF,25V VCC HIN1 HIN1 HIN2 HIN2 HIN3 HIN3 LIN1 LIN1 LIN2 LIN2 VS3 U LO1 J4 V 13 C19 0.1uF, 25V C21 223 VFO 15 VDD VDD ITRIP ITRIP VTH VFO 14 R36 R37 DNI C23 105 R35 9.1k,1% C32 10uF C22 472 16 VFO VFO E2 330F, 450V 18 N 17 I_Shunt RS2 0.03,1W NTC VSS + C20 0.1uF, 630V LO3 R34 DNI +3.3V ITRIP: 470mV / 30mOhm = 15.67A peak 1 2 3 I_U+ R33 DNI U V W LO2 ITRIP 100R 19 LIN3 LIN3 W R32 I_Shunt 20 VSS I_U- PWMUH R26 10k, 1% CIPOS IPM Inverter section U4B Figure 18 User Manual Schematic of the 3-phase inverter section using CIPOSTM mini IPM on Eval-M3-CM615PN 21 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5.2.1 DC bus sensing and MCEWizard configuration Pin 14 and pin 26 of connector J3 provide access to the DC-link voltage DCBsense. Three possible feedback cases are associated with these pins. Figure 19 provides the DC bus sense resistor details. By default, the resistor R25 is not mounted on Eval-M3-CM615PN. There must be a pull-down resistor mounted on the corresponding controller board. DCP R23 1.00M, 1% R24 1.00M, 1% DCBsense DCBSense R25 DNI Figure 19 DC bus sense resistor on Eval-M3-CM615PN evaluation board If a pull down resistor of 13.3 k referred to ground is inserted either on the Eval-M3-CM615PN evaluation board or on the control board, the DCBSense voltage results in the range of 0 to 3.3 V on the pin reflecting a DC bus voltage range of 0 to 420 V.If a pull down resistor of 13.3 k is inserted on both, Eval-M3-CM615PN evaluation board and on the control card, the DCBSense results scale to 0-1.65 V. No safety issue occurs. If no feedback is desired on the DCBSense pin, R23 or R24 should be removed to avoid high voltage on the connector. The high side resistors R23 and R24 for the DC bus sensing resistor divider on the controller board EVAL-M3CM615PN are 2000k, and should be configured in MCEWizard as shown in Figure 20. For the low side resistor value, please refer to the User Manual of the corresponding control board. Figure 20 User Manual DC bus sensing configuration in MCEWizard 22 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5.2.2 Motor External Current feedback configuration and calculation The current input value is product of the shunt resistance in milliohms and gain of External current sense amplifier for EVAL-M3-102T as shown in Figure 21. Figure 21 Current shunt feedback and sample timing for EVAL-M3-102T The External Amplifier Gain circuit can be found in the schematics or User Manual for the control board (For example, EVAL-M3-102T see Figure 22). Figure 22 depicts IU+ current feedback sensing circuity on EVAL-M3-102T evaluation board. Please note that the default external amplification gain is less than 1 for current sense in this evaluation board. +3.3V Current shunt resistor on power board R10 R13 R12 IU+ V1 2Kohm 1/10W 1% V2 18 IU 100ohm 1/10W 1% C21 220pF Rsh Ish Figure 22 iMOTION Controller 10Kohm 1/10W 1% The part of Current feedback on the EVAL-M3-102T evaluation board Based on the principle of Kirchhoff's voltage law, ( - ) + + = + = + = 5 6 + + Based on this calculation, the current input for the MADK combination of EVAL-M3-102T and EVAL-M3-CM615PN is 25 mV/A. User Manual 23 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Please use same procedure to calculate the current input for other combinations of MADK boards and enter it into MCEWizard as shown in Figure 23. Figure 23 5.2.3 Current feedback configuration in MCEWizard for EVAL-M3-102T and EVAL-M3-CM615PN Inverter Overcurrent protection and Motor Gatekill configuration Figure 24 displays the overcurrent protection circuitry. The current sensing signal I_Shunt is connected to ITRIP via the resistor R32, and ITRIP is filtered through capacitor C21. R32 100R I_Shunt R33 DNI Figure 24 ITRIP C21 223 R34 DNI Overcurrent protection circuit on the Eval-M3-CM615PN evaluation board The typical value of ITRIP positive going threshold VIT, TH+ is 470mV. So the inverter output peak current is about 15.67A. = , = 470 30 = 15.67 If the motor peak current larger than the setting value Itrip for more than ITRIP Input filter time, VFO will be trigger low which is mean that the signal Gatekill is active. For iMOTIONTM IMC1xx control IC, there are three types of Gatekill Input Source (as shown in Figure 25). For Gatekill Input Source configured Gatekill-Pin or Both, iMOTIONTM control IC will stop the Motor when the signal GateKill is active. User Manual 24 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN But please note that, if select comparator for Gatekill Input Source, the external Gatekill signal will be not used. And the current sensing signal I_Shunt will be compared by the internal comparator with the "Gatekill Comparator Reference" value set in MCEWizard only. Figure 25 5.3 Gatekill configuration in MCEWizard for EVAL-M3-102T Thermistor/NTC Characteristics and protection calculation This board provides Thermistor/NTC output on pin 15 of the 30 pins connector J3. Temperatures can be calculated by resistor measurement. 5.3.1 CIPOSTM Internal NTC - Thermistor Characteristics The thermistor characteristics for CIPOSTM mini IPM with build in NTC are listed as summarized in Table 8. Table 8 CIPOSTM Internal NTC - Thermistor Characteristics Description Condition Symbol Resistor TNTC = 25C Resistor Value Unit min typ max RNTC 79.638 85.000 90.362 k TNTC = 50C RNTC 28.400 29.972 31.545 k Resistor TNTC = 60C RNTC 19.517 20.515 21.514 k Resistor TNTC = 70C RNTC 13.670 14.315 14.960 k Resistor TNTC = 80C RNTC 9.745 10.169 10.593 k Resistor TNTC = 90C RNTC 7.062 7.345 7.628 k Resistor TNTC = 100C RNTC 5.199 5.388 5.576 k Resistor TNTC = 110C RNTC 3.856 4.009 4.163 k Resistor TNTC = 120C RNTC 2.900 3.024 3.149 k Resistor TNTC = 125C RNTC 2.527 2.639 2.751 k B-constant of NTC User Manual B(25/100) 4092 25 of 40 K Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The VFO pin of CIPOSTM-Modules provides direct access to the NTC, which is referenced to VSS. An external pullup resistor connected to +3.3V ensures that the resulting voltage can be directly connected to the microcontroller. Figure 26 depicts the CIPOSTM internal circuit at pin VFO. An external pull-up resistor is required to bias the NTC. VDD 14 VFO RON,FLT from ITRIP Latch >1 16 VSS from UV detection Thermistor TM CIPOS Figure 26 5.3.2 Internal circuit at pin VFO for CIPOSTM IPM IFCM15P60GD Overtemperature Hardware Protection Circuit The VFO pin not only provides direct access to the NTC, but also indicates a module failure in case of under voltage at pin VDD or in case of triggered overcurrent detection at ITRIP. In this evaluation design kits Eval-M3CM615PN and Eval-M3-102T, the VFO pin is directly connected to the Gatekill pin for controller IC IMC102T. But for iMOTIONTM 100series control board, the maximum input low voltage of Gatekill for IRMCF1xx is 0.8V. And NTC thermal resistor is about 3.0 k at 120C. The resistors R35 and R36 for the power board Eval-M3-CM615PN are chosen properly to make sure the voltage of VFO is 0.8V at 120C. And then the Gatekill will ask the microcontroller to stop generating PWM pulses if the temperature of NTC continues to rise. +3.3V R35 9.1k,1% +3.3V MCU_NTC MCU_GK R_pullup_control_board 4.87k,1% Control Board EVAL-M3-102T VFO VTH R37 DNI R36 10k, 1% C23 105 14 C22 472 16 VFO ITRIP detection NTC >1 UV detection VSS IFCM15P60GD U4 Figure 27 5.3.3 Overtemperature protection circuit schematic for Eval-M3-CM615PN and Eval-M3-102T NTC shutdown value calculation and configuration External NTC Temperature shutdown value can be calculated as shown below and configured in MCEWizard as shown in Figure 28. For pull-up resistor on evaluation control board, please refer to the control board's User Manual. For example, for EVAL-M3-102T, the pull-up resistor on the control board is 4.87k. The value of resistors R35 and R36 on EVAL-M3-CM615PN are 9.1 k and 10 k (see Figure 27). The typical value of RNTC at 100C is 5.388k for IPM IFCM15P60GD which is used in EVAL-M3-CM615PN. User Manual 26 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN = @ @ = + + + + + + If the setting temperature is 100C, the shutdown value should be 2.75V. If the setting temperature is 85C, the shutdown value should be 2.87V. Figure 28 External temperature sense input configuration in MCEWizard 5.4 Auxiliary power supply Figure 29 depicts the schematic of the auxiliary power supply for the Eval-M3-CM615PN board. The circuit includes a LNK306 that is used to generate 15 V directly from the DC bus. VCC is connected to the gate drivers inside the CIPOSTM IPM. U5 4 5 6 7 8 D FB 2 R38 15.8K,1% BP 1 R39 2K,1% R40 C24 10uF, 25V LED2 TP19 +3.3V LED1 U6 IFX1117ME V33 L2 2.2mH R44 100K,1W R41 200R, 1/2W 200R, 1/2W C25 100nF, 25V High Voltage Vin C28 220uF,35V C26 0.1uF,630V C27 220nF, 25V D5 US1JDICT R45 10k ZD1 +3.3V Vout GND C29 10uF, 25V C30 470uF,16V C31 10uF, 25V 1 GND Figure 29 VCC US1JDICT S S S S LNK306DN R43 100K,1W D4 1 DCP DCP Power supply section of the Eval-M3-CM615PN evaluation board The linear voltage regulator IFX1117ME V33 generates 3.3 V from 15 V power supply VCC. The 3.3 V power supply is used in the PFC overcurrent comparator circuit and overtemperature hardware protection circuit. Both VCC and 3.3 V are also present on the 30 pins iMOTIONTM MADK-M3 interface connector J3 to power circuitry on the control board. User Manual 27 of 40 Revision 1.1 2018-03-09 28 of 40 1 1 1 1 TP1 DCP TP10 GND PFC_PWM Earth PFC_PWM DCP High Voltage C3 4.7uF C2 10uF,25V R7 3.3k VCC F1 RLY1 10A, 250VAC Q1 R6 91R D1 2 1 4 CX1 3 L1 2 3 J1 1 4 10uF C4 +3.3V CY2 CY1 CX2 C5 10uF, 25V VCC R14 DNI GBJ2506 U1 R42 DNI VAC- R12 1.00M, 1% R10 1.00M, 1% R5 2 3 To PFC inductor J2 1 2 R11 1k, 1% R17 1k, 1% C7 102 1 3 OC set to 465mV/15.5A R15 10k, 1% 3.92k, 1% R8 0R VCC VPFC GND U2 LM397 R9 0R RS1 0.03,1W, 1% R2 1.00M, 1% D3 VAC+ C1 US1JDICT R3 1uF, 630V DNI R4 DNI +3.3V R13 C6 102 R1 1.00M, 1% 1 4 RT1 PFC_Shunt- NEUTRAL EARTH LINE PFC_Shunt+ User Manual 5 Figure 30 2 t 4 24 22 10R R20 C10 DNI R21 47R D2 R22 12k PFCGK C39 102 R16 4.7K +3.3V 1 4 3 IRS44273L OUT OUT U3 GX X NX COM VCC IN 2 5 C8 1 222 DCP PFC_PWM High Voltage E1 330F, 450V + PFC_PWM 100R R19 4.7k VCC R18 C17 0.1uF, 630V 21 C9 10uF,25V U4A CIPOS IPM PFC section P 5.5 23 1 2 3 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Schematics for EVAL-M3- CM615PN The PFC setion schematic for EVAL-M3- CM615PN is provided in Figure 30. PFC Section Schematics for EVAL-M3- CM615PN Revision 1.1 2018-03-09 User Manual 29 of 40 1 1 1 UH VH WH 100R LIN3 C33 1nF PWMWL R31 C34 1nF I_Shunt HIN3 HIN2 HIN1 WL VL UL 1 1 1 LIN3 LIN2 LIN1 VTH W TP5 V TP3 U TP2 R37 DNI 1 1 1 C35 1nF ITRIP: 470mV / 30mOhm = 15.67A peak 100R LIN2 PWMVL R30 100R HIN3 PWMWH R28 100R LIN1 100R HIN2 PWMVH R27 PWMUL R29 100R HIN1 PWMUH R26 C37 1nF 10k, 1% VFO C21 223 TP8 ITRIP TP9 VFO W 1 1 VFO ITRIP C22 472 16 14 R34 DNI 15 13 C19 0.1uF, 25V 12 11 10 9 8 7 VS3 5 C16 22uF, 25V VB3 6 VS2 3 C14 22uF, 25V VB2 4 VS1 1 C12 22uF, 25V VB1 2 ITRIP VCC C32 R35 10uF 9.1k,1% +3.3V 100R R32 C38 1nF C18 100uF,25V C15 0.1uF,25V 0.1uF,25V C13 C11 0.1uF, 25V V U C23 105 R36 VFO R33 DNI C36 1nF 2 GND 4 +3.3V 6 8 10 I_U+ 12 I_U14 DCBSense 16 18 VCC 20 22 +3.3V 24 26 DCBSense 28 VAC30 IPFCPFC_Shunt- iMOTION MADK M3 Connector UH GND UL GND VH VDD VL VDD WH IU+ WL IUGK DCB VTH IV+ IVIW+ IW+15V PFCG0 GND PFCG1 VDD PFCGK DCB VAC+ VACIPFC+ IPFC- J3 U4B VSS VFO ITRIP VDD LIN3 LIN2 LIN1 HIN3 HIN2 HIN1 VB(W) VS(W) VB(V) VS(V) VB(U) VS(U) NTC VSS VFO ITRIP VDD LIN3 LIN2 LIN1 HIN3 HIN2 HIN1 VB3 VS3 VB2 VS2 VB1 VS1 LO3 LO2 LO1 VS3 HO3 VS2 HO2 VS1 HO1 CIPOS IPM Inverter section N W V U P 17 18 19 20 21 I_Shunt U V W I_U+ Figure 31 1 2 3 J4 C20 0.1uF, 630V 0.03,1W RS2 DCP R25 DNI R24 1.00M, 1% DCBsense R23 1.00M, 1% DCP I_U- PWMUH 1 PWMUL 3 PWMVH 5 PWMVL 7 PWMWH 9 PWMWL 11 13 VFO GateKill VTH 15 VTH 17 19 PFC_PWM21 PFC_PWM 23 25 PFCGK 27 VAC+ IPFC+ 29 PFC_Shunt+ E2 330F, 450V + DCBSense EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The Inverter setion schematic for EVAL-M3- CM615PN is provided in Figure 31. Inverter Section Schematics for EVAL-M3- CM615PN Revision 1.1 2018-03-09 Figure 32 User Manual 30 of 40 1 1 1 VCC TP6 +3.3V TP19 GND +3.3V VCC High Voltage LED2 R44 100K,1W R43 100K,1W DCP C26 0.1uF,630V U5 BP FB C25 1 2 100nF, 25V LNK306DN S S S S D D5 US1JDICT 5 6 7 8 4 R39 2K,1% R38 15.8K,1% C27 220nF, 25V 2.2mH L2 C24 10uF, 25V US1JDICT D4 C28 220uF,35V VCC C31 10uF, 25V ZD1 R45 10k LED1 200R, 1/2W R40 Vin C29 10uF, 25V Vout GND U6 IFX1117ME V33 R41 200R, 1/2W C30 470uF,16V +3.3V EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The Auxiliary Power Supply setion schematic for EVAL-M3- CM615PN is provided in Figure 32. Auxiliary Power Supply Section Schematics for EVAL-M3- CM615PN Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN 5.6 PCB Layout for EVAL-M3- CM615PN The layout of this board can be used for different voltage or power classes. The PCB has two electrical layers with 35m copper by default and its size is 120 mm x 120 mm. The PCB board thickness is 1.6mm. Get in contact with our technical support team to get more detailed information and the latest Gerber-files. Figure 33 illustrates the top assembly print of the evaluation board. Figure 33 User Manual Top assembly print of the Eval-M3-CM615PN evaluation board 31 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 34 depicts the bottom assembly print of the evaluation board. Figure 34 User Manual Bottom assembly print of the Eval-M3-CM615PN evaluation board 32 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN The top layer routing of the PCB is provided in Figure 35. Figure 35 User Manual Top layer routing of the Eval-M3-CM615PN 33 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Hardware description of EVAL-M3-CM615PN Figure 36 illustrates the bottom layer routing of the PCB. Figure 36 User Manual Bottom layer routing of the Eval-M3-CM615PN 34 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Bill of material 6 Bill of material Table 9 provides the complete bill of materials for the Eval-M3-CM615PN. Table 9 Bill of materials No. Qty Part description Designator Part number Manufacturer 1 1 CAP FILM 1F 5% 630VDC RADIAL C1 ECW-F6105JL Panasonic Electronic 2 2 CAP CER 10F 25V X5R 0805 C2, C9 C2012X5R1E106M12 5AB TDK Corporation 3 1 CAP CER 4.7F 10V X7R 0805 C3 885012207025 Wurth Electronics Inc. 4 2 CAP CER 10F 10V X5R 0603 C4, C32 CC0603KRX5R6BB10 6 Yageo 5 1 CAP CER 10F 25V X5R 0603 C5 C1608X5R1E106M08 0AC TDK Corporation 6 3 CAP CER 1000pF 10V X7R 0603 C6, C7, C39 885012206008 Wurth Electronics Inc. 7 1 CAP CER 2200pF 10V X7R 0603 C8 885012206010 Wurth Electronics Inc. 8 1 CAP CER 0.1F 25V X7R 0603 C11 885012206071 Wurth Electronics Inc. 9 3 CAP CER 22F 25V X5R 1206 C12, C14, C16 C3216X5R1E226M16 0AB TDK Corporation 10 2 CAP CER 0.1F 25V X7R 0603 C13, C15 885012206071 Wurth Electronics Inc. 11 2 CAP CER 0.1F 630V X7R 1812 C17, C20 C4532X7R2J104M23 0KA TDK Corporation 12 1 CAP ALUM 100F 25V RADIAL C18 UTT1E101MPD1TD Nichicon 13 1 CAP CER 0.1F 25V X7R 0805 C19 885012207072 Wurth Electronics Inc. 14 1 CAP CER 0.022F 10V X7R 0603 C21 885012206016 Wurth Electronics Inc. 15 1 CAP CER 4700pF 10V X7R 0603 C22 885012206012 Wurth Electronics Inc. 16 1 CAP CER 1F 10V X7R 0603 C23 885012206026 Wurth Electronics Inc. 17 3 CAP CER 10F 25V X5R 0805 C24, C29, C31 C2012X5R1E106M12 5AB TDK Corporation 18 1 CAP CER 0.1F 25V X7R 0805 C25 885012207072 Wurth Electronics Inc. 19 1 CAP CER 0.1F 630V X7R 1812 C26 C4532X7R2J104K23 0KA TDK Corporation 20 1 CAP CER 0.22F 25V X7R 0805 C27 885012207074 Wurth Electronics Inc. 21 1 CAP ALUM 220F 35V RADIAL C28 35ZLS220MEFC8X11. 5 Rubycon 22 1 CAP ALUM 470F 16V RADIAL C30 16ZLH470MEFC8X11 .5 Rubycon 23 6 CAP CER 1000pF 10V X7R 0603 C33, C34, C35, C36, C37, C38 885012206008 Wurth Electronics Inc. 24 2 CAP FILM 0.47F 10% 275VAC RADIAL CX1, CX2 MKP275VAC474PF JIMSON 25 2 CAP CER 3300pF 440VAC Y5U CY1, CY2 ECK-ATS332ME Panasonic Electronic User Manual 35 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Bill of material No. Qty 26 1 27 Part description RADIAL Designator Part number Manufacturer Components Diode GEN PURP 100V 300mA SOD123 D1 1N4148W-7-F Diodes Incorporated 1 Diode GEN PURP 100V 300mA SOD123 D2 1N4148W-7-F Diodes Incorporated 28 3 Diode Standard 600V 1A Surface Mount SMA D3, D4, D5 US1J-13-F Diodes Incorporated 29 2 CAP ALUM 330F 20% 450V SNAP E1, E2 EET-UQ2W331EA Panasonic Electronic 30 1 FUSE CERAMIC 10A 250V 6X30 F1 RO58 /BS1362-10A Zhenghao Fuse Co. 31 2 CONN TERM BLOCK 3POS 9.52MM PCB J1, J4 1714984 Phoenix Contact 32 1 CONN TERM BLOCK 2POS 9.52MM PCB J2 1714971 Phoenix Contact 33 1 HEADER 20POS SCKT R/A DL 2.54 MM & HEADER 10POS SCKT R/A DL 2.54 MM J3 613020243121 & 613010243121 Wurth Electronics Inc. 34 1 CONN RCPT .100" 10 PS DL R/A GOLD L1 JWMILLER_8108 Bourns Inc. 35 1 FIXED IND 2.2mH THROUGH HOLE L2 RLB0914-222KL Bourns Inc. 36 1 LED GREEN CLEAR 0805 SMD LED1 150080GS75000 Wurth Electronics Inc. 37 1 LED RED CLEAR 0805 SMD LED2 150080RS75000 Wurth Electronics Inc. 38 1 TRANS NPN 100V 1A SOT23-3 Q1 FMMT493TA Diodes Incorporated 39 4 RES SMD 1M 1% 1/8W 0805 R1, R2, R10, R12 RC0805FR-071ML Yageo 40 1 RES SMD 1M 5% 3/4W 2010 R5 RC2010JK-071ML Yageo 41 1 RES SMD 91 5% 1/8W 0805 R6 RC0805JR-0791RL Yageo 42 1 RES SMD 3.3k 5% 1/8W 0805 R7 RC0805JR-073K3L Yageo 43 2 RES SMD 0 JUMPER 1/10W 0603 R8, R9 RC0603FR-070RL Yageo 44 2 RES SMD 1k 1% 1/10W 0603 R11, R17 RC0603FR-071KL Yageo 45 1 RES SMD 3.92k 1% 1/10W 0603 R13 RC0603FR-073K92L Yageo 46 2 RES SMD 10k 1% 1/10W 0603 R15, R36 RC0603FR-0710KL Yageo 47 2 RES SMD 4.7k 5% 1/10W 0603 R16, R19 RC0603JR-074K7L Yageo RC0603JR-07100RL Yageo 48 8 RES SMD 100 5% 1/10W 0603 R18, R26, R27, R28, R29, R30, R31, R32 49 1 RES SMD 10 5% 1/10W 0603 R20 RC0603JR-0710RL Yageo 50 1 RES SMD 47 5% 1/10W 0603 R21 RC0603JR-0747RL Yageo 51 1 RES SMD 12k 5% 1/10W 0603 R22 RC0603JR-0712KL Yageo 52 2 RES SMD 1M 1% 1/4W 1206 R23, R24 RC1206FR-071ML Yageo 53 1 RES SMD 9.1k 1% 1/10W 0603 R35 RC0603FR-079K1L Yageo 54 1 RES SMD 15.8k 1% 1/8W 0805 R38 RC0805FR-0715K8L Yageo User Manual 36 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Bill of material No. Qty Part description Designator Part number Manufacturer 55 1 RES SMD 2k 1% 1/8W 0805 R39 RC0805FR-072KL Yageo 56 2 RES SMD 200 5% 3/4W 2010 R40, R41 RC2010JK-07200RL Yageo 57 2 RES SMD 100k 5% 1W 2512 R43, R44 RC2512JK-07100KL Yageo 58 1 RES SMD 10k 5% 1/8W 0805 R45 RC0805JR-0710KL Yageo 59 1 RELAY GEN PURPOSE SPST 20A RLY1 G4A-1A-PE DC12 Omron Electronics IncEMC Div 60 1 RES SMD 0.03 1% 2W 2512 wide RS1 FC4L64R030FER Ohmite 61 1 RES SMD 0.03 1% 2W 2512 wide RS2 FC4L64R030FER Ohmite 62 1 NTC thermistors for inrush RT1 NTC5D-20 Veteng Electronic 63 1 RECT BRIDGE GPP 600V 25A GBJ U1 GBJ2506-F Diodes Incorporated 64 1 IC COMPARATOR VOLT SGL SOT23-5 U2 LM397MF/NOPB Texas Instruments 65 1 IC DRIVER LOW SIDE 1.5A SOT23-5 U3 IRS44273LTRPBF Infineon Technologies 66 1 IFPS MODULES 24MDIP U4 IFCM15P60GDXKMA 1 Infineon Technologies 67 1 IC OFFLINE SWIT OCP 8SOIC U5 LNK306DN Power Integrations 68 1 IC REG LINEAR 3.3V 1A SOT223-4 U6 IFX1117MEV33HTMA 1 Infineon Technologies 69 1 DIODE ZENER 10V 500mW SOD123 ZD1 BZT52C10-7-F Diodes Incorporated User Manual 37 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Reference 7 Reference [1] Datasheet of Infineon CIPOSTM mini IPM IFCM15P60GD [2] Application Note AN2016-10 CIPOS Mini Technical Description [3] AN2018-02 EVAL-M3-102T User manual [4] MCEWizard User Guide [5] MCEDesigner User Guide Note: User Manual All listed reference materials are available for download on Infineon's website www.infineon.com/. All the iMOTION MADK evaluation board's User Manuals are available at www.infineon.com/MADK All the CIPOSTM IPM's Datasheets and documents are available at www.infineon.com/IPM. 38 of 40 Revision 1.1 2018-03-09 EVAL-M3-CM615PN User Manual iMOTIONTM Modular Application Design Kit Reference Revision history Document version Date of release Description of changes 1.0 2017-07-01 First release 1.1 2018-03-09 Moved to latest template plus iMOTION2.0 configuration modifications User Manual 39 of 40 Revision 1.1 2018-03-09 Trademarks All referenced product or service names and trademarks are the property of their respective owners. Edition 2018-03-09 Published by Infineon Technologies AG 81726 Munich, Germany (c) 2018 Infineon Technologies AG. All Rights Reserved. Do you have a question about this document? Email: erratum@infineon.com Document reference AN2017-15 IMPORTANT NOTICE The information contained in this application note is given as a hint for the implementation of the product only and shall in no event be regarded as a description or warranty of a certain functionality, condition or quality of the product. Before implementation of the product, the recipient of this application note must verify any function and other technical information given herein in the real application. Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind (including without limitation warranties of non-infringement of intellectual property rights of any third party) with respect to any and all information given in this application note. The data contained in this document is exclusively intended for technically trained staff. It is the responsibility of customer's technical departments to evaluate the suitability of the product for the intended application and the completeness of the product information given in this document with respect to such application. For further information on the product, technology, delivery terms and conditions and prices please contact your nearest Infineon Technologies office (www.infineon.com). WARNINGS Due to technical requirements products may contain dangerous substances. For information on the types in question please contact your nearest Infineon Technologies office. Except as otherwise explicitly approved by Infineon Technologies in a written document signed by authorized representatives of Infineon Technologies, Infineon Technologies' products may not be used in any applications where a failure of the product or any consequences of the use thereof can reasonably be expected to result in personal injury.