Color-Keyed (R) Grounding Connectors and Accessories Grid Grounding Lug -- 2 Bolt Hole -- Flag Type Hex Die Wire Range Cat. No. 53055FL 53065FL For terminating or connecting continuous runs of copper cable to flat surfaces, i.e., cable trays, structures, and bus bar. The captive "Keeper Bar" design extends the cable range, and helps hold cable prior to crimping, thereby facilitating installation. Saddles are marked with conductor size and die code. Conductor can be assembled to saddle with standard dies and hydraulic tools. Material: High conductivity cast copper Bolt Hole 1/0-2/0 AWG 3/8" 4/0-250 kcmil 3/8" Cat. No. Code No. *15534 **15506 66 87H Dimensions (in.) L1 L2 4-3/32 3-21/32 4-1/2 4-3/32 D C H 9/32 1-3/8 5/16 1-3/8 1 1 * TBM14M, 13100A, TBM15i with hex crimp dies. **TBM15i with hex crimp dies only. Flag Connector for Riser Cable Figure No. Cat. No. GFL2-1 Riser cable flag connectors provides a low cost method of connecting directly to bus bar, eliminating an interface connection. All bolt holes are 3/8" on 1" centers. Material: High conductivity wrought copper 1 GFL10-20 1 Single U Barrel Single U Barrel Cable Size Colour Code Die Code #2-#1 150/24 175/24, Pink 42 1/0 AWG 2/0 AWG 225/24 275/24 Gold Orange Gold Gold 45 50 45 45 4/0 AWG 250 kcmil 325/24 450/24 550/24 Red 71H GFL40-250 1 Single U Barrel GFL350 1 Single U 350 kcmil 650/24 774/24 -- 80H GFL500* 1 Single U Barrel 500 kcmil 925/24 Brown 87H 2 Double U Barrel 750 kcmil 1100/24 1325/24 1600/24 Black 106H Fig. 1 GFL750* Both "U" barrels must be crimped to a single, continuous length of conductor. Installing tools: TBM14M, 13100A, TBM15i * TBM15i Installing tool only. See page 59 for dimensional information. Fig. 2 Grid to Fence Grounding Clamps Cat. No. FG2040R2 Series Connectors (for round posts) These connectors bond copper conductors to steel or aluminum fence posts or top rail of round fence posts. They provide a quick, dependable installation at low installed cost, and use no incendiary materials. 108 FG2040R2 FG2040R25 FG2040R3 FG210R2 FG210R25 FG210F3 Ground Cable Range Die Code No. Steel & Alum. Line Post Range 2/0-3/0-4/0 2/0-3/0-4/0 2/0-3/0-4/0 2-1-1/0 2-1-1/0 2-1-1/0 #76 #76 #76 #66 #66 #66 2" 2-1/2" 3" 2" 2-1/2" 3" Install with hydraulic tooling with hex crimp dies. Material: U bolt--steel Body--Cast copper alloy Color-Keyed (R) Grounding Connectors and Accessories Ground Clamp Wire Size Cat. No. CC2C-45R CC1C-45R CC10C-56R CC20C-56R CC40C-56R #2-#3 AWG #1 AWG 1/0 AWG 2/0 AWG 4/0 AWG Ground Rod Diameter (in.) 1/2 1/2 5/8 5/8 5/8 or or or or or Rebar No. 5/8 5/8 3/4 3/4 3/4 4-5 4-5 5-6 5-6 5-6 Bolt Size (in.) 1/4 1/4 3/8 3/8 3/8 Die Code 33-Brown 37-Green 42-Pink 45-Black 54-Purple Approved for direct burial. Material: High conductivity wrought copper Furnished with stainless steel hardware: 1/4" washers, bolts and nuts. Quick Connector to Bus Bar -- 600V Applications Material: High Conductivity Copper Finish: Electro Tin Plate Wire Size Flex Cat. No. Bolt Size W 4/0 4/0 450/24 450/24 BD40-25 BD40-2590 1/4 1/4 1-3/8 1-3/8 3-13/16 250 kcmil 250 kcmil 4/0 (550/24) 4/0 (550/24) BD250-25 BD250-2590 1/4 1/4 1-3/8 1-3/8 4-1/8 300 kcmil 300 kcmil BD300-25 BD300-2590 1/4 1/4 1-3/8 1-3/8 4-3/16 -- 350 kcmil 350 kcmil 650/24 650/24 BD350-25 BD350-2590 1/4 1/4 1-3/8 1-3/8 4-7/16 400 kcmil 400 kcmil 775/24 775/24 BD400-25 BD400-2590 5/16 5/16 2 2 4-21/32 500 kcmil 500 kcmil 350 (925/24) 350 (925/24) BD500-25 BD500-2590 5/16 5/16 2 2 4-13/16 600 kcmil 600 kcmil BD600-25 BD600-2590 5/16 5/16 2 2 5-3/16 -- 700 kcmil 700 kcmil BD700-25 BD700-2590 5/16 5/16 2 2 5-3/16 -- 750 kcmil 750 kcmil 500 (1325/24) 500 (1325/24) BD750-25 BD750-2590 5/16 5/16 2 2 5-3/16 Code Fig. 1 Dimensions (in.) L1 L2 Die Code Colour Key 2-5/32 54 54 Purple Purple 2-5/32 62 62 Yellow Yellow 2-5/32 66 66 White White 2-5/32 71 71 Red Red 2-5/32 76 76 Blue Blue 2-1/4 87 87 Brown Brown 2-1/4 94 94 Green Green 2-1/4 99 99 Pink Pink 2-1/4 106 106 Black Black GROUNDING CONNECTORS Crimps to cable, clamps to ground rod and rebar. Provides a permanent, reliable connection. Uses standard Color-Keyed (R) hand and hydraulic tools. Colour-coded for easy selection of die. Fig. 2 109 Color-Keyed (R) Grounding Connectors and Accessories Signal Reference Grid Connector Installing Tools and Die Codes TBM14M and TBM15I Conductor Range Die Cat. No. Die Code No. Colour Code SRG8-4 #8 #6 to #4 15527 15528 29 33 Grey Brown SRG2-1 #2 & #1 15508 42 Pink SRG10-20 1/0 & 2/0 15530 50 Orange SRG30-40 3/0 & 4/0 15511 54 Purple Cat. No. Material: High conductivity copper Compresses #8 AWG through 4/0 AWG cable and clamps onto pedestal posts up to 1" diameter square and 1-1/4" round. Can be used as an "X" or "T" configuration cable to post. Signal Reference Grid Clamps Cat. No. 3900 900BP Description (Bulk Pack) 3/4" Square to 1" Round 3/4" Square to 1" Round Wire Range #8 - #4 #8 - #4 Material: Stamped steel, zinc plating Approved for grounding and bonding per U.L. 467. Floor support post 3/4 in. square or 1 in. round Signal reference grid wire #4 AWG to #8 AWG Slotted hex, washer head installing screw Secures signal reference grid wire to raisedfloor support posts * Range-taking design: accepts #8 to #4 AWG grid wire; fits 1" round and 3/4" square trade size support posts * Lay-in feature means no kinks or bends * Quick, easy installation * Only one screw to tighten * Allows grid wire to make direct, low resistance contact with support posts Ground Fittings Cat. No. 10102-TB 10103-TB Description For Use With 1-1/4 to 1-1/2 in. cables 2 to 4 in. cables #8 - #2 Ground Wire #4 - 4/0 Ground Wire Material: Malleable iron, zinc plating 110 Color-Keyed (R) Grounding Connectors and Accessories Waterpipe Ground Clamps Cat. No. 2-TB 3-TB 4 5-TB 6 Ground Wire Size #6, #6, #6, #6, #6, #4, #4, #4, #4, #4, #2 #2 #2 #2 #2 Water Pipe Size 1/2", 3/4", 1" or rebar 4-10 1-1/4", 1-1/2" or 2" 2-1/2", 3" or 3-1/2" 4",4-1/2" or 5" 6" Material: Malleable iron Cat. No. Ground Wire Size Water Pipe Size Bronze 3902BU* 3903BU* 3904BU* 3905BU* 3906BU* 3907BU* 3908BU* 3909BU* #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 AWG AWG AWG AWG AWG AWG AWG AWG 1/2" to 1'' 1-1/4" to 2'' 2-1/2" to 3-1/2'' 4'' to 5'' 6'' 8'' 10'' 12'' #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 #4-4/0 AWG AWG AWG AWG AWG AWG AWG AWG 1/2" to 1'' 1-1/4" to 2'' 2-1/2" to 3-1/2'' 4'' to 5'' 6'' 8'' 10'' 12'' GROUNDING CONNECTORS Waterpipe Ground Clamps Malleable iron 3902 3903 3904 3905-TB 3906-TB 3907 3908 3909-TB *U.L. Listed for Direct Burial Standard series furnished with bronze saddle and steel U-bolt. 111 Color-Keyed (R) Grounding Connectors and Accessories Ground Clamps 3826 Cat. No. Material Water Pipe, Copper Tubing Size 3826 3846 3849 3840-TB* M.I. Bronze Brass M.I. 1/2", 3/4" 1/2", 3/4" 1/2"-1" O.D. 1/2", 3/4" or 1" 3849 3844 For armored and unarmored wire 961 For radio, motor frame and equipment grounding 112 1/2"-1" 1/2"-1" For unarmored copper wire #6, #4. For copper and aluminum conductors; for 14 thru 2 unarmored copper wire--corrosive and outdoor use. U.L. approved for direct burial. * #8 thru #4 AWG. Not CSA Certified. 3840-TB Ground Rod Size Ground Clamps for Copper Tubing Only Cat. No. Ground Wire Range Water Pipe & Ground Rod Size/Desc. 3844 3888 #8-#4 AWG #8-#4 AWG 961 962* 963* #8 AWG #8 AWG #8 AWG 1/2"-1" 1/2"-1" also rebar 4-10 3/8" to 1" 3/8" to 1" 3/8" to 3" With Steel Screws * With Bronze Screws. Not CSA or U.L. Certified U.L. approved for direct burial. Silicon Bronze Screws. Color-Keyed (R) Grounding Connectors and Accessories Flexible Braids for Grounding and Bonding Applications Dimensions (in.) Braids in Ferrule Thickness C Width D Ferrule Length FBB12-1* FBC12-1* 24000 48000 1/4 7/16 1 1 0.140 0.148 0.625 1.000 0.750 1.300 FBD12-1* FB2D12-1* FB3D12-1* 76800 153600 230400 7/16 7/16 7/16 1 2 3 0.200 0.250 0.350 1.000 1.250 1.250 1.300 1.500 1.500 FBXD12-1* FB2XD12-1* FB3XD12-1* 105600 211200 316800 9/16 9/16 9/16 1 2 3 0.250 0.350 0.400 1.250 1.250 1.250 1.500 1.500 1.500 FBE12-1* FB2E12-1* 168000 336000 9/16 9/16 1 1 0.500 0.500 1.250 1.250 2.500 2.500 *Listed UL 467 and 486A, certified CSA C22.2 No. 41 as grounding and Bonding Equipment. CSA/UL approved lengths are 6, 12, 18, 24, 30 and 36 inches (end to end). For custom flexible braids, contact your Regional Sales Office. Change the 12 in the above catalogue numbers to the desired length. For continuous current applications, see page 79. GROUNDING CONNECTORS Cat. No. Circular Mils No. of Bolt Hole Flexible Braid in a roll (10 foot minimum)= Cat. No. FBBRL FBCRL FBDRL FBXDRL * Tin-plated copper braids and ferrules for high conductivity and corrosion resisance. * Flexible copper braids for use in substation and grounding applications. * Flexible braids allow for linear expansion, equipment vibration, and offset connections. 1 1 1 2 Width (in.) 24 000 48 000 76 800 105 600 0.140 0.148 0.200 0.250 0.625 1.000 1.000 1.250 Ferrules or lugs not included. Copper Wire Circular Mils 200 300 400 500 600 800 26 41 52 66 83 105 240 740 620 360 690 600 000 200 600 000 133 167 211 250 100 800 600 000 350 400 500 700 800 000 000 000 000 000 2 500 3 000 4 000 5 000 6 000 Based on table 16 C.E.C. Thickness (in.) = Minimum Size Conductors for Bonding Raceways and Equipment Rating or Setting of Overcurrent Device in Circuit Ahead of Equipment, Conduit, Etc. Not Exceeding -- Amperes Circular Mils Minimum Size of Bare Copper Grounding Conductor Maximum Available Short Circuit Current Amperes Maximum Fault Duration with Exothermic Weld, Compression or Bolted Joint 0.5 Seconds 1.0 Second Circular Mils Circular Mils 5 10 15 20 25 30 35 40 50 60 70 80 90 100 26 52 83 105 133 167 211 211 250 300 350 400 500 500 000 000 000 000 000 000 000 000 000 000 000 000 000 000 240 620 690 600 100 800 600 600 000 000 000 000 000 000 41 83 105 167 211 211 250 300 350 500 600 600 700 700 740 690 600 800 600 600 000 000 000 000 000 000 000 000 Based on table 51 C.E.C. Size calculated in accordance with IEEE No. 80. 113