Amphenol Aerospace Amphenol HD38999 High Density 38999 III HD Dualok II Goes from 9 to 187 contacts! I The HD38999 family of connectors has 30% more contact density than the highest density Mil Spec 38999 connectors of its size. This series of connectors was SJT EMI Filter Transient designed to utilize mil-specified 38999 components with the exception of the Accessories contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23 Aquacon contacts and 38999 insert materials, these connectors are essentially a drop-in replacement for the standard 38999 connector. Herm/Seal This connector design benefits users in a PCB couple of different ways. For those users who need to increase the amount of contacts in High their application, the HD38999 series allows Speed them to do so without increasing the size of their connector. Fiber Optics For users who are looking to decrease the overall size of their system, they can do so by Contacts using smaller shell sizes without decreasing Connectors the number of contacts. Cables Amphenol has qualified this series of connectors to the requirements of MIL -DTL-38999. Amphenol also manufacturers this high density series in Filter, Hermetic and customized versions to fit our customers' needs. Please contact us if additional information is required. 5015 Matrix|Pyle * * * * * Aluminum Composite Stainless Steel Sealed (IP67) Filtered H 38999 High Density For more information e-mail: hd38999info@amphenol-aao.com HD38999 Connectors * How to Order . . . . . . . . . . . . . . . . . . 47 * Specifications, Insert Availability. . . . . . . . . 6-15, 48 * Contacts-Rating . . . . . . . . . . . . . . . . . 18 New Featured HD38999 Shell Styles * Wall Mounting Receptacle TVP00/CTVP00. . . . . . . 49 * Wall Mounting Double Flange Receptacle (Printed Circuit Board Mount) TVP40/CTVP40 . . . . . 49 * Line Receptacle TV01/CTV01 . . . . . . . . . . . .50 * Box Mounting Receptacle TVP02/CTVP02. . . . . . . 50 * Jam Nut Receptacle TV07/CTV07 . . . . . . . . . . 51 * Reduced Flange Jam Nut Receptacle TV97. . . . . . 51 * Jam Nut Double Flange Receptacle TVP47/CTVP47. . . 52 * Straight Plug with Integral Backshell TV96. . . . . . . 52 * Straight Plug TV06/CTV06 . . . . . . . . . . . . . 53 * CLUTCH-LOKTM Plug TV26. . . . . . . . . . . . . 53 * Custom Designed HD38999 and Alignment Disks . . . .54 Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 TABLE OF CONTENTS HD38999 Connectors available styles: 46 MIL-DTL-38999 Series III Typical Markets: * Military & Commercial Aviation * Military Vehicles * C4ISR Amphenol Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Aerospace Amphenol Aerospace HD38999 High Density Connectors How to Order Easy Steps to build a part number... HD38999 2. 3. 4. 5. 6. 7. Connector Type Shell Styles Service Class Shell Size - Insert Arrangement Contact Type Alternate Positions PCB Options TV or PTV (Potted version) 06 RW 23-151 P B (P25) Step 1. Select a Connector Type P (prefix for Potted) TV TVP MTV CTV CTVP Step 6. Select an Alternate Position Designates Tri-Start Series Connector Back panel mounted receptacle CLUTCH-LOK high vibration plug connector (Note: remove dashes in how to order part number when ordering CLUTCH-LOK) Tri-Start Composite Series connector Panel mounted composite receptacle A, B, C, D, E or blank for normal. Shell Size Key & keyway arrangement identification letter 9 26 97 11, 13, and 15 17 and 19 U Designates Pin contacts Socket contacts CP BSC DP BSC C pheno l Am HS Ro Step 7. Select a PCB Contact Option C U E /2 002 / 95 / Pin Socket Pin Contacts Socket Contacts Contacts with Alignment Contacts with Alignment Disc* Disc** P1* P15* P2 P25* P3* P35 P1AD P15AD P2AD P25AD P3AD P35AD S1 S15 S2 S25 S3 S35 S1AD S15AD S2AD S25AD S3AD S35AD PCB tail stickout +/-.040 inch .100" nominal .150" nominal .200" nominal .250" nominal .300" nominal .350" nominal * Not available in TV40 wall mount double flange receptacle or TV47 jam nut double flange receptacle styles. ** See page 54 for more information on alignment discs for HD38999 connectors. Note: Standard tail diameter is 0.019 .001 Stick out is measured from the end of the connector shell to end of the contact Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others P S CR BSC BackShells Step 5. Select a Contact Type DR BSC Class L 9 19 32 55 73 88 121 151 187 E /2 002 / 95 / BP BSC Cables 22992 Insert Arrangement 91113151719212325- C HS Ro Connectors 5015 pheno l Am Shell Sizes are MIL-DTL-38999, Series III, with the newer High Density insert arrangements chart on page 6-9 and illustrations on page 48. Shell Size AP BSC BR BSC A plug with a given rotation letter will mate with a receptacle with the same rotation letter. The angles for a given connector are the same whether it contains pins or sockets. Inserts are not rotated in conjunction with the master key/ keyway. Contacts Pyle Step 4. Select a Shell Size - Insert Arrangement MAIN KEYWAY E Zinc-Nickel alternative to cadmium. Corrosion resistant, 500 hour salt spray, conductive, -65C to +175C (front face shown) AR BSC E Durmalon plated, alternative to cadmium. Corrosion resistant, 500 hour extended salt spray EMI -50dB @ 10GHz specification min. without CR6 MAIN KEYWAY PLUG Fiber Optics 26500 Corrosion resistant stainless steel, firewall capability, plus 500 hour salt spray resistance, EMI -45 dB @ 10 GHz specification min., 175C RECEPTACLE (front face shown) High Speed Matrix|Pyle RK E /2 002 / 95 / 265 320 312 275 304 240 236 292 252 255 298 242 293 310 244 257 280 272 293 310 244 257 280 272 Crimp Rear Release Matrix Corrosion resistant stainless steel, electro-deposited nickel, 48 hours salt spray, 175C, non-firewall DZ U Corrosion resistant olive drab cadmium plate aluminum, 500 hour extended salt spray, EMI -50dB @ 10GHz specification min.,175C RL DT HS Ro E RW pheno l Am 21, 23, and 25 215 248 230 205 234 197 208 182 195 220 176 184 196 200 200 200 180 197 196 200 200 200 180 197 83723 III RF Designates Electroless nickel plated aluminum, optimum EMI shielding effectiveness -65dB @ 10GHz specification min., 48 hour salt spray, 175C 140 132 118 140 155 131 141 156 145 156 146 141 142 170 169 140 145 153 142 170 169 140 145 153 26482 Step 3. Select a Service Class BR or CR or DR or BP BSC CP BSC DP BSC Matrix 2 96 Designates Wall mount receptacle Wall mount double flange receptacle Line receptacle Box mount receptacle - Consult Amphenol for availability Straight plug Jam nut receptacle Jam nut double flange receptacle Proprietary CLUTCH-LOK high vibration straight plug (service Class RK) Reduced flange jam nut receptacle (not available in composite) Straight plug with integral backshell (not available in composite) AR or AP BSC 105 102 80 35 64 91 95 113 90 53 119 51 80 135 49 66 62 79 80 135 49 66 62 79 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB EMI Filter Transient N A B C D E N A B C D E N A B C D E N A B C D E Step 2. Select a Shell Style 00 40 01 02 06 07 47 38999 1. 47 Amphenol Aerospace HD38999 High Density Connectors Contacts & Tools, Technical Data, Insert Availability 38999 Contacts & Tools III Contact Part Numbers: HD Size 23 Sockets 10-597330-735 (M39029/17-172) 10-597331-735 (M39029/18-177) Dualok Size 23 Pins Sealing Plugs 10-405996-222 (MS27488-22-2) II I Crimp Barrel Dia.: Crimp Barrel Depth: (Inches) .034-.036 (Inches) .151-.155 SJT Accessories Aquacon Herm/Seal PCB Fiber Optics Contacts Connectors Matrix|Pyle Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Crimp Tool: Daniels M22520/2-01 Positioner: Daniels M22520/2-16 Socket Daniels M22520/2-13 Pin Insertion Tool: Daniels DAK225-22 Removal Tool: Daniels DRK225-22 Insertion/Removal Tool: M81969/16-04 (Plastic) High Density Note: Wire insulation diameter greater than 0.045 is too large for the extraction tool to work properly. Connector damage is possible. Technical Data High Speed H 38999 Tools: HD38999 series was designed to meet and/or exceed the specifications of MIL-DTL-38999. The connector series has been tested to all the requirements of 38999 with the use of AS39029 size 23 contacts. Test reports are available upon request. The following is a summary of some of the performance requirements. EMI Shielding Effectiveness: Mechanical: Electrical: Composite Shells: Material: Thermoplastic Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel Solid metal-to-metal coupling, EMI grounding fingers and conductive finishes have proven to be the ultimate in EMI/EMP shielding effectiveness. The charts on page 24 illustrated shielding effectiveness data which is typical in HD38999 connectors as well as MIL-DTL-38999 connectors. Metallic Shells: 22 AWG: 5.0 AMPS 24 AWG: 3.0 AMPS 26 AWG: 2.0 AMPS 28 AWG: 1.5 AMPS Insulation Resistance: 5000 megohms min.@500 VDC 25C Dielectric Withstanding Voltage: 1000 VRMS@sea level Contacts: Environmental: Operating Temperature: Salt Spray: Metallized: Salt Spray Composite: Material: Aluminum Alloy, Stainless Steel Protection: Electroless Nickel, O.D. Cadmium, Durmalon (Nickel PTFE), Zinc Nickel -65C to +175C Electroless Nickel: 48 hours Anodic Coating, O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours Material: Copper Alloy Protection: Gold over Nickel Insert Retention to Shell: 100 psi in axial load Durability: 500 full mating and unmating cycles Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1 5G2 Random per EIA-364-28E, Test condition A 1G2 Random per EIA-364-28E, Test condition I Shock: Per EIA-364-27B, 300g Electroless Nickel: 1000 hours O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours 5015 Crimp Rear Release Matrix HD38999 Insert Availability High Density Shell Sizes (Front of Pin Insert Shown) (all contacts are size 23) 8 1 2 9 3 5 4 1 12 1 2 13 11 18 14 3 19 10 17 15 4 9 16 5 8 6 7 32 11-19 6 13-32 19 Options Others 46 55 59 72 Increased number of contacts in HD38999 insert pattern compared to Standard 38999* contact density of same shell size. 32 33 44 56 67 43 55 66 78 79 90 89 99 100 108 109 116 117 121 66 19-88 22 1 4 5 21 32 44 57 69 82 94 107 119 130 140 33 45 58 70 83 95 108 120 131 141 147 148 3 4 11 22 22 73 84 88 73 17-73 18 12 13 14 23 71 67 5 6 55 24 32 41 49 58 52 1 1 15 42 50 15-55 18 21-121 42 48 24 31 39 40 31 7 16 25 33 16 47 53 9-9 3 9 17 25 32 1 30 2 8 3 10 18 29 BackShells Class L 22992 7 6 1 3 1 4 151 23-151 51 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 21 11 20 12 32 33 45 46 59 72 86 60 73 101 87 115 128 142 102 116 129 143 155 156 167 168 176 177 184 185 187 25-187 59 Amphenol Aerospace HD38999 High Density Connectors TVP00/CTVP00 Wall Mounting Receptacle PANEL HOLE DIMENSIONS S 2 PLACES LL (TV) LL1 (CTV) R1 2 PLACES TVP00( CTVP00( R2 2 PLACES ) - Crimp, Metal ) - Crimp, Composite M (TV) M1 (CTV) AA B THREAD L (TV) L1 (CTV) V THREAD A1 BACK PANEL MOUNTING TT 4 PLACES See how to build a part number on pages 47 Red band indicates fully mated Blue band indicates rear release contact retention system. MS B Thread M Shell Class 2A L L1 +.000 Shell Size 0.1P-0.3L-TS Max. Max. -.005 Size Code (Plated) (TV) (CTV) (TV) 9 A .6250 .469 .520 .820 M1 +.000 -.005 (CTV) .773 R1 .719 RED BAND BLUE BAND T 4 PLACES .005 M Z (TV) Z 1 (CTV) -A- A2 FRONT PANEL MOUNTING 1.240 MAX R2 .594 Inches A1 A2 AA Max. LL Z. Z1 Back Front Panel +.006 LL1 S T Max. Max. Panel Panel Thick-.000 .005 TT Max. .008 (TV) (CTV) Mount Mount ness (TV) (CTV) .008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 38999 III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed Fiber Optics 11 B .7500 .469 .520 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 Contacts 13 C .8750 .469 .520 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .469 .520 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 Cables 17 E 1.1875 .469 .520 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .469 .520 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .500 .552 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .500 .552 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .500 .552 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 B THREAD AA (4) CORROSION RESISTANT STEEL (4) CORROSION RESISTANT STEEL .112-40 UNC-3B SELF-LOCKING .112-40 UNC-3B INSERTS CLINCH NUTS PER MIL-N-45938/6-4C, M45938/6-6C EXCEPT SHELL SIZES 23 & 25 .005 M TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P, M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25 T A R (Panel Mount) (CTV) .719 R (Panel Mount (TV) NA S Max. (TV) 1.094 S Max. (CTV) .949 AA Max. Panel Thickness .234 PCB Mounting Dimensions T Dia. (TV) W (CTV) TP TP .752 .532 11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 .850 .601 13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875 19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975 21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053 23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195 25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 Options Others 15 17 BackShells M1 .003 (CTV) .770 Class L Inches .005 M 22992 M +.000 -.005 (TV) .820 W 2 PLACES 5015 B Thread Class 2A 0.1P-0.3L-TS (Plated) .6250 Pyle MS Shell Size Code A A Dia. .005 (CTV) 1.016 .019 .001 26500 Shell Size 9 A Dia. .005 (TV) 1.016 45 Matrix|Pyle See how to build a part number on pages 47 * Contact stickout: see Step 7 of how to order on page 47. Red band indicates fully mated Blue band indicates rear release contact retention system. CONTACT STICKOUT* RED BAND R 2 PLACES 83723 III ) - Crimp, Metal ) - Crimp, Composite .673 .002 M (TV) M 1 (CTV) Crimp Rear Release Matrix TVP40( CTVP40( BLUE BAND S 2 PLACES 26482 Wall Mounting Double Flange Receptacle (Printed Circuit Board Mount) .204 .905 .904 .242 All dimensions for reference only Matrix 2 TVP40/CTVP40 EMI Filter Transient HD38999 High Density Connectors Connectors .204 1.744 1.233 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 49 Amphenol Aerospace HD38999 High Density Connectors TV01/CTV01 Line Receptacle 38999 Accessories Aquacon Herm/Seal PCB LL (TV) LL1 (CTV) GG (TV) GG 1 (CTV) III HD Dualok TV01( II CTV01( I SJT .280 MIN FULL THD M (TV) M 1 (CTV) B THREAD V THREAD ) - Crimp, Metal ) - Crimp, Composite See how to build a part number on pages 47 Red band indicates fully mated Blue band indicates rear release contact retention system. B Thread MS Shell 0.1P-0.3L-TS-2A Size Code (Plated) M +.000 -.005 (TV) M1 +.000 -.005 (CTV) L Max. (TV) RED BAND S (TV) S1 (CTV) 2 PLACES Z (TV) Z 1(CTV) BLUE BAND L (TV) L1 (CTV) -A- 1.240 MAX L1 S Max. .010 S1 .010 (CTV) (TV) (CTV) Inches GG .010 (TV) GG1 .010 (CTV) LL +.006 -.000 (TV) LL1 .005 (CTV) High Speed Shell Size Fiber Optics 9 A .6250 .820 .773 .469 .520 .675 .635 .153 .198 .812 .699 .905 .908 11 B .7500 .820 .773 .469 .520 .800 .765 .153 .198 .905 .875 .905 .908 13 C .8750 .820 .773 .469 .520 .925 .885 .153 .198 1.093 1.007 .905 .908 15 D 1.0000 .820 .773 .469 .520 1.050 1.100 .153 .198 1.219 1.140 .905 .908 17 E 1.1875 .820 .773 .469 .520 1.238 1.197 .153 .198 1.375 1.229 .905 .908 19 F 1.2500 .820 .773 .469 .520 1.300 1.260 .153 .198 1.469 1.380 .905 .908 21 G 1.3750 .790 .741 .500 .552 1.425 1.385 .183 .228 1.625 1.493 .905 .904 23 H 1.5000 .790 .741 .500 .552 1.550 1.510 .183 .228 1.750 1.626 .905 .904 25 J 1.6250 .790 .741 .500 .552 1.675 1.635 .183 .228 1.875 1.777 .905 .904 Contacts Connectors 5015 Matrix|Pyle Options Others BackShells Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Z Max (TV) Z1 Max (CTV) All dimensions for reference only HD38999 High Density Connectors TVP02/CTVP02 PANEL HOLE DIMENSIONS Box Mounting Receptacle S 2 PLACES R1 2 PLACES ** See availablitly note below TVP02( CTVP02( BLUE BAND R2 2 PLACES RED BAND ) - Crimp, Metal ) - Crimp, Composite L (TV) L1 (CTV) Z (TV) Z 1(CTV) A1 BACK PANEL MOUNTING See how to build a part number on pages 47 .005 M TT 4 PLACES Red band indicates fully mated Blue band indicates rear release contact retention system. **Consult Amphenol Aerospace for availability for box mount receptacles. MS B Thread M Shell Class 2A L L1 +.000 Shell Size 0.1P-0.3L- Max. Max. -.005 Size Code TS (Plated) (TV) (CTV) (TV) 9 A .6250 .205 .250 .820 M1 +.000 -.005 (CTV) .773 R1 .719 R2 .594 T 4 PLACES B THREAD AA M (TV) M 1 (CTV) A2 FRONT PANEL MOUNTING LL (TV) LL1 (CTV) Inches A1 A2 AA Max. LL Z. Z1 Back Front Panel +.006 LL1 S T Max. Max. Panel Panel Thick-.000 .005 TT Max. .008 (TV) (CTV) Mount Mount ness (TV) (CTV) .008 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216 11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194 13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194 15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173 17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194 19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194 21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194 23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242 25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242 All dimensions for reference only 50 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace HD38999 High Density Connectors TV07/CTV07 Jam Nut Receptacle BLUE BAND PANEL THICKNESS .062 MIN .125 MAX C 38999 .418 MAX `O' RING D1 TV07( CTV07( ) - Crimp, Metal ) - Crimp, Composite D2 V THREAD RED BAND .091 MAX B THREAD R THREAD JAM NUT D-HOLE MOUNTING H S 2 PLACES See how to build a part number on pages 47 Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C Max. D1 +.010 -.000 D2 +.000 -.010 -A- K REF SHELL SIZES 9/11 - .871 SHELL SIZES 13/25 - .878 1.280 MAX III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB High Speed Inches H Hex +.017 -.016 S .010 V Thread Metric R Thread (Plated) 9-7543 Fiber Optics 9 A .6250 1.199 .693 .657 .875 1.062 M12X1-6g M17X1-6g 11 B .7500 1.386 .825 .770 1.000 1.250 M15X1-6g M20X1-6g Contacts 13 C .8750 1.511 1.010 .955 1.188 1.375 M18X1-6g M25X1-6g 15 D 1.0000 1.636 1.135 1.085 1.312 1.500 M22X1-6g M28X1-6g Cables 17 E 1.1875 1.761 1.260 1.210 1.438 1.625 M25X1-6g M32X1-6g 19 F 1.2500 1.949 1.385 1.335 1.562 1.812 M28X1-6g M35X1-6g 21 G 1.3750 2.073 1.510 1.460 1.688 1.938 M31X1-6g M38X1-6g 23 H 1.5000 2.199 1.635 1.585 1.812 2.062 M34X1-6g M41X1-6g 25 J 1.6250 2.323 1.760 1.710 2.000 2.188 M37X1-6g M44X1-6g Connectors EMI Filter Transient M `O' RING A D1 Pyle RED BAND D2 ) - Crimp, Metal .125 .005 .062 -.125 PANEL THICKNESS JAM NUT D-HOLE MOUNTING D2 +.000 -.010 M 9 A .6250 .104 .915 .693 .657 .871 M17X1-6g 11 B .7500 .104 1.042 .825 .770 .871 M20X1-6g 13 C .8750 .104 1.240 1.010 .955 .878 M25X1-6g 15 D 1.0000 .104 1.357 1.135 1.085 .878 M28X1-6g 17 E 1.1875 .104 1.630 1.260 1.210 .878 M32X1-6g 19 F 1.2500 .135 1.816 1.385 1.335 .878 M35X1-6g 21 G 1.3750 .135 1.942 1.510 1.460 .878 M38X1-6g 23 H 1.5000 .135 2.067 1.635 1.585 .878 M41X1-6g 25 J 1.6250 .135 2.190 1.760 1.710 Options Others MS Shell Size Code BackShells Shell Size R Thread (Plated) 9-7543) Class L C Dia. Max. D1 +.010 -.000 22992 Inches B Thread Class 2A 0.1P-0.3L-TS (Plated) 5015 R THREAD See how to build a part number on pages 47 Red band indicates fully mated Blue band indicates rear release contact retention system. A +.010 -.005 BLUE BAND B THREAD Crimp Rear Release Matrix .043 +.005 -.000 LOCK WIRE HOLES 4 PLACES .094 .005 4 PLACES 26500 TV97( C DIA. Matrix|Pyle 1.220 REF. Reduced Flange Jam Nut Receptacle 83723 III TV97 26482 HD38999 High Density Connectors Matrix 2 All dimensions for reference only .878 M44X1-6g All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com 51 Amphenol Aerospace HD38999 High Density Connectors TV47/CTV47 Jam Nut Double Flange Receptacle 38999 III HD Dualok TV47( II CTV47( I SJT ) - Crimp, Metal ) - Crimp, Composite Accessories Aquacon Herm/Seal PCB .673 .002 C .889 MAX. S RED BAND High Speed CONTACT STICKOUT* BLUE BAND 45 D1 .019 .001 Fiber Optics W 2 PLACES D2 Contacts Connectors JAM NUT D-HOLE MOUNTING B THREAD Cables EMI Filter Transient H HEX R THREAD .062-.125 PANEL THICKNESS V (4) CORROSION RESISTANT STEEL .112-40 UNC-3B INSERTS .005 M Matrix|Pyle Shell Size MS Shell Size Code B Thread Class 2A 0.1P-0.3L-TS (Plated) C .005 (Jam Nut Flange Dia. D1 +.010 -.000 D2 +.000 -.010 Inches H Hex +.017 -.016 M Dia. .005 R Thread Metric (Plated) S +.011 -.010 PCB Mounting Dimensions A .6250 1.188 .700 .670 .875 1.016 M17X1-6g0.100R 1.062 11 B .7500 1.375 .825 .770 1.000 1.148 M20X1-6g0.100R 1.250 .850 .601 13 C .8750 1.500 1.010 .955 1.188 1.250 M25X1-6g0.100R 1.375 .994 .703 15 D 1.0000 1.625 1.135 1.085 1.312 1.375 M28X1-6g0.100R 1.500 1.119 .791 17 E 1.1875 1.750 1.260 1.210 1.438 1.500 M32X1-6g0.100R 1.625 1.237 .875 19 F 1.2500 1.937 1.385 1.335 1.562 1.625 M35X1-6g0.100R 1.812 1.379 .975 21 G 1.3750 2.062 1.510 1.460 1.688 1.750 M38X1-6g0.100R 1.937 1.489 1.053 23 H 1.5000 2.188 1.635 1.585 1.812 1.875 M41X1-6g0.100R 2.062 1.644 1.145 25 J 1.6250 2.312 1.760 1.710 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233 Class L 22992 9 V Dia. (TV) TP .753 BackShells 5015 See how to build a part number on pages 47 * Contact stickout dimension: see Step 7 of how to order on page 47. Red band indicates fully mated Blue band indicates rear release contact retention system. H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Options Others Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 M 52 W (CTV) TP .532 All dimensions for reference only Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Amphenol Aerospace HD38999 High Density Connectors TV06/CTV06 Straight Plug METAL 38999 1.263 MAX 1.220 MAX TV06( CTV06( B THREAD III HD Dualok II I SJT Accessories Aquacon Herm/Seal PCB Q ) - Crimp, Metal ) - Crimp, Composite V THREAD BLUE BAND .359 MAX .591 +.003 -.000 -A- COMPOSITE High Speed 1.263 MAX B THREAD Q Fiber Optics Contacts Connectors V THREAD .591 +.003 -.000 EMI Filter Transient .359 MAX Cables BLUE BAND -A- B 2 PLACES .063 +.001 -.002 .313 .002 1.600 MAX. MS Shell Size Code A Max. .859 .416 .472 B .969 .524 .580 13 C 1.141 .652 .708 15 D 1.266 .810 .866 17 E 1.391 .928 .984 19 F 1.500 1.046 1.102 21 G 1.625 1.164 1.220 23 H 1.750 1.282 1.338 25 J 1.875 1.400 1.456 Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Options Others A BackShells 9 11 Class L Shell Size C +.003 -.002 22992 Inches B +.005 -.000 5015 See how to build a part number on pages 47 Blue band indicates rear release contact retention system. C 2 PLACES Crimp Rear Release Matrix This MIL-DTL-38999 Series III style connector features an integral backshell design that eliminates the need for costly backshell accessories. The backshell feature is incorporated into the rear of the connector shell, allowing the user to attach the shield of their cable directly to the connector. This provides superior EMI shielding and ease for overmold applications. The straight plug with integral backshell is available in aluminum shells with OD Cad or Electroless Nickel plating. Pyle ) (TV Type) - Crimp, Metal BLUE BAND 26500 TV96( A DIA. Matrix|Pyle Straight Plug with Integral Backshell .376 +.001 -.002 83723 III .500 .002 26482 TV96 Matrix 2 HD38999 High Density Connectors 53 Amphenol Aerospace Custom Designed HD38999 Connectors and Alignment Disks H 38999 38999 III HD Dualok II I SJT High Density New Custom Designed HD38999 Connectors Provide More Interconnect Solutions: Alignment Disks Accessories Aquacon Herm/Seal PCB Filtered HD38999 Connectors - for EMI/EMP Protection Alignment disks keep contacts aligned for easier insertion into circuit boards. These are typically ordered with the connector - see step 7 of How to Order on page 47. High Speed .032 .005 D DIA. Fiber Optics High density patterns are available in filter 38999 connectors - consult Amphenol Aerospace for ordering. Contacts Connectors Shell Size 9 11 13 15 17 19 21 23 25 5015 Matrix|Pyle D Dia. .010 .234 .350 .500 .725 .750 .850 .953 1.147 1.250 HD38999 for Gigabit Ethernet Applications The HD38999 is available for high speed (Gigabit Ethernet) data transmission in the size 9-9 insert pattern. Data transmission performance of this connector insert: * 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/ EIA568B and Class D per ISO/IEC 11801. (Test report available - consult Amphenol Aerospace for more information) Signal-Ground Pin Configuration Wiring Recommendations Class L 22992 Crimp Rear Release Matrix Pyle 26500 83723 III 26482 Matrix 2 EMI Filter Transient Cables Options Others BackShells Orange 54 Blue White/Orange 1 2 3 Brown 4 White/Blue 8 9 5 White/Green 7 6 Ground/or cavity not used Green White/Brown HD38999 Connector with 9-9 Insert Pattern (Rear View) View Rear of Connector Contact Amphenol Aerospace for more information at 800-678-0141 * www.amphenol-aerospace.com Mouser Electronics Authorized Distributor Click to View Pricing, Inventory, Delivery & Lifecycle Information: Amphenol: TV06RW-17-2PA TV06RW-25-17SA TV07RW-25-17SALC TVP00RW-25-17PA TV07RW-11-35PB TV07RW-13-8S TV07RW-13-35PB TV07RW-15-5S TV07RW-15-18S TV07RW-17-26PC TV07RW-19-32PA TV07RW-21-11S TV07RW-21-75PA TV07RW-25-4S TVP02RW-25-35SA TVP02RW-25-35SB TVP02RW-25-35SC TVP00RW-9-35SA TVP00RW-9-35P TVP00RW-9-94S TVP00RW-11-2P TVP00RW-11-98PB TVP00RW-11-98P TVP00RW-15-15P TVP00RW-15-19P TVP00RW-21-11S TVP00RW-21-16PA TVP00RW-21-39P TVP00RW-23-21S TVP00RW-25-4SB TVP00RW-25-4PC TVP00RW-25-24S TVP00RW-25-29S TV06RW-9-35PA TV06RW-11-2S TV06RW-11-98SB TV06RW-11-98SC TV06RW-13-8SA TV06RW-13-8SB TV06RW-13-8S TV06RW-13-35SC TV06RW-13-35SD TV06RW-15-4SA TV06RW-15-5P TV06RW-15-5S TV06RW-15-15PC TV06RW-15-15SC TV06RW-15-15S TV06RW-15-18PA TV06RW-15-18PC TV06RW-15-18P TV06RW-15-19SB TV06RW-15-97P TV06RW-17-6PA TV06RW-17-8SA TV06RW-17-8P TV06RW-17-26SA TV06RW-17-26SC TV06RW-17-26SD TV06RW-17-35PC TV06RW-19-11SA TV06RW-19-11SB TV06RW-19-11S TV06RW-19-28P TV06RW-19-32PA TV06RW-19-32P TV06RW-19-35SB TV06RW-19-35P TV06RW-21-11P TV06RW-21-11S TV06RW-21-16P TV06RW-21-41SA TV06RW-21-41SB TV06RW-21-41P TV06RW-21-75SA TV06RW-21-75S TV06RW-23-21P TV06RW-23-35PA TV06RW-25-4SB TV06RW-25-4SC TV06RW-25-19P TV06RW-25-29P TV06RW-25-61SA TV06RW-25-61P CTV06RW-23-14JB CTV06RW-23-54SA CTV06RW-23-54SC CTV06RW-23-6PC CTV06RW-25-35S CTV06RW-2535SB CTV06RW-25-37SB CTV06RW-25-46P CTV06RW-9-98S CTV07RW-13-35S CTV07RW-13-63S CTV06RW13-4S CTVPS00RF-13-35P CTVPS00RF-13-4S CTVPS00RF-13-4SA CTVPS00RF-15-15S