46 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Dualok
III
SJT
38999
PCB
HD
I
II
Accessories
Herm/Seal
Aquacon
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2
83723 III5015 26500
Pyle
22992
Class L
Back-
Shells
Options
Others
EMI Filter
Transient
Crimp Rear
Release
Matrix
Matrix|Pyle
Amphenol
Aerospace
Goes from 9 to 187 contacts!
H38999
High Density
The HD38999 family of connectors has 30% more contact density than the highest
density Mil Spec 38999 connectors of its size. This series of connectors was
designed to utilize mil-specified 38999 components with the exception of the
contacts and inserts arrangement. Utilizing existing mil-qualified 39029 size 23
contacts and 38999 insert materials, these connectors are essentially a drop-in
replacement for the standard 38999 connector.
This connector design benefits users in a
couple of different ways. For those users who
need to increase the amount of contacts in
their application, the HD38999 series allows
them to do so without increasing the size of
their connector.
For users who are looking to decrease the
overall size of their system, they can do so by
using smaller shell sizes without decreasing
the number of contacts.
Amphenol has qualified this series of
connectors to the requirements of
MIL -DTL-38999. Amphenol also manufacturers this high density series in Filter,
Hermetic and customized versions to fit our customers’ needs. Please contact us if
additional information is required. For more information e-mail:
hd38999info@amphenol-aao.com
HD38999 Connectors
available styles:
• Aluminum
• Composite
• Stainless Steel
• Sealed (IP67)
• Filtered
Amphenol
Aerospace
MIL-DTL-38999 Series III Typical Markets:
• Military & Commercial Aviation
• Military Vehicles
• C4ISR
Amphenol
HD38999 High Density
TABLE OF CONTENTS
HD38999 Connectors
• How to Order . . . . . . . . . . . . . . . . . .47
• Specifications, Insert Availability . . . . . . . . 6-15, 48
• Contacts-Rating . . . . . . . . . . . . . . . . .18
HD38999 Shell Styles
• Wall Mounting Receptacle TVP00/CTVP00 . . . . . . . 49
• Wall Mounting Double Flange Receptacle
(Printed Circuit Board Mount) TVP40/CTVP40 . . . . .49
• Line Receptacle TV01/CTV01. . . . . . . . . . . . 50
• Box Mounting Receptacle TVP02/CTVP02 . . . . . . .50
• Jam Nut Receptacle TV07/CTV07 . . . . . . . . . .51
• Reduced Flange Jam Nut Receptacle TV97 . . . . . .51
• Jam Nut Double Flange Receptacle TVP47/CTVP47 . . .52
• Straight Plug with Integral Backshell TV96 . . . . . . .52
• Straight Plug TV06/CTV06 . . . . . . . . . . . . .53
• CLUTCH-LOKTM Plug TV26 . . . . . . . . . . . . .53
• Custom Designed HD38999 and Alignment Disks . . . .54
New
Featured
47
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
II
Dualok
III
SJT
38999
I
PCB
Accessories
Aquacon
HD
Herm/Seal
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2 83723 III
Matrix|Pyle
5015
Crimp Rear
Release
Matrix
26500
Pyle 22992
Class L Back-
Shells
Options
Others
EMI Filter
Transient
Amphenol
Aerospace
HD38999 High Density Connectors
How to Order
1. 2. 3. 4. 5. 6. 7.
Connector Type Shell
Styles
Service
Class
Shell Size –
Insert Arrangement
Contact
Type
Alternate
Positions
PCB
Options
TV or
PTV (Potted version)
06 RW 23-151 P B (P25)
Designates
P
(prefix
for
Potted)
TV Tri-Start Series Connector
TVP Back panel mounted receptacle
MTV
CLUTCH-LOK high vibration plug connector
(Note: remove dashes in how to order part number
when ordering CLUTCH-LOK)
CTV Tri-Start Composite Series connector
CTVP Panel mounted composite receptacle
Designates
00 Wall mount receptacle
40 Wall mount double flange receptacle
01 Line receptacle
02 Box mount receptacle - Consult Amphenol for availability
06 Straight plug
07 Jam nut receptacle
47 Jam nut double flange receptacle
26 Proprietary CLUTCH-LOK high vibration
straight plug (service Class RK)
97 Reduced flange jam nut receptacle
(not available in composite)
96 Straight plug with integral backshell
(not available in composite)
Designates
PPin contacts
SSocket contacts
Easy Steps to build a part number... HD38999
Step 1. Select a Connector Type
Step 2. Select a Shell Style
Step 3. Select a Service Class
Step 6. Select an Alternate Position
Step 4. Select a Shell Size – Insert Arrangement
Step 5. Select a
Contact Type
Step 7. Select a PCB Contact Option
Shell Sizes are MIL-DTL-38999, Series III, with the newer High
Density insert arrangements chart on page 6-9 and illustrations on
page 48.
A plug with a given
rotation letter will mate
with a receptacle with
the same rotation
letter. The angles for
a given connector are
the same whether it
contains pins or sock-
ets. Inserts are not
rotated in conjunction
with the master key/
keyway.
PLUG
(front face shown)
RECEPTACLE
(front face shown)
MAIN
KEYWAY
AP
BSC
BP
BSC
DP
BSC
CP
BSC
˚
˚
˚
˚
DR
BSC
˚CR
BSC
˚
BR
BSC
˚
AR
BSC
˚
MAIN
KEYWAY
Shell
Size
Key & keyway
arrangement
identification letter
AR°
or AP°
BSC
BR° or
BP° BSC
CR° or
CP° BSC
DR° or
DP° BSC
9
N105 140 215 265
A102 132 248 320
B80 118 230 312
C35 140 205 275
D64 155 234 304
E91 131 197 240
11,
13,
and
15
N95 141 208 236
A113 156 182 292
B90 145 195 252
C53 156 220 255
D119 146 176 298
E51 141 184 242
17
and
19
N80 142 196 293
A135 170 200 310
B49 169 200 244
C66 140 200 257
D62 145 180 280
E79 153 197 272
21,
23,
and
25
N80 142 196 293
A135 170 200 310
B49 169 200 244
C66 140 200 257
D62 145 180 280
E79 153 197 272
Pin
Contacts
Pin
Contacts
with Alignment
Disc*
Socket
Contacts
Socket
Contacts
with Alignment
Disc**
PCB tail
stickout
+/-.040 inch
P1* P1AD S1 S1AD .100” nominal
P15* P15AD S15 S15AD .150” nominal
P2 P2AD S2 S2AD .200” nominal
P25* P25AD S25 S25AD .250” nominal
P3* P3AD S3 S3AD .300” nominal
P35 P35AD S35 S35AD .350” nominal
Designates
RF
Electroless nickel plated aluminum, optimum EMI
shielding effectiveness -65dB @ 10GHz specification
min., 48 hour salt spray, 175°C
RW
Corrosion resistant olive drab cadmium plate aluminum,
500 hour extended salt spray, EMI -50dB @ 10GHz
specification min.,175°C
RL Corrosion resistant stainless steel, electro-deposited
nickel, 48 hours salt spray, 175°C, non-firewall
RK
Corrosion resistant stainless steel, firewall capability,
plus 500 hour salt spray resistance, EMI –45 dB @ 10
GHz specification min., 175°C
DT
Durmalon plated, alternative to cadmium.
Corrosion resistant, 500 hour extended salt spray
EMI -50dB @ 10GHz specification min. without CR6
DZ
Zinc-Nickel alternative to cadmium.
Corrosion resistant, 500 hour salt spray, conductive,
–65°C to +175°C
Shell Size Insert Arrangement
9- 9
11- 19
13- 32
15- 55
17- 73
19- 88
21- 121
23- 151
25- 187
A, B, C, D, E or blank for normal.
* Not available in TV40 wall mount double flange receptacle or TV47
jam nut double flange receptacle styles.
** See page 54 for more information on alignment discs for HD38999
connectors.
Note: Standard tail diameter is 0.019 ±.001
Stick out is measured from the end of the connector shell to end of the contact
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
R
o
H
S
A
m
p
h
e
n
o
l
E
U
/
2
0
0
2
/
9
5
/
E
C
48 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Dualok
III
SJT
38999
PCB
HD
I
II
Accessories
Herm/Seal
Aquacon
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2
83723 III5015 26500
Pyle
22992
Class L
Back-
Shells
Options
Others
EMI Filter
Transient
Crimp Rear
Release
Matrix
Matrix|Pyle
Amphenol
Aerospace
Contact Part Numbers:
Size 23 Sockets 10-597330-735 (M39029/17-172)
Size 23 Pins 10-597331-735 (M39029/18-177)
Sealing Plugs 10-405996-222 (MS27488-22-2)
Electrical:
22 AWG: 5.0 AMPS
24 AWG: 3.0 AMPS
26 AWG: 2.0 AMPS
28 AWG: 1.5 AMPS
Insulation Resistance: 5000 megohms min.@500 VDC 25C
Dielectric Withstanding Voltage: 1000 VRMS@sea level
Crimp Barrel Dia.:
(Inches) .034-.036
Crimp Barrel Depth:
(Inches) .151-.155
Note: Wire insulation diameter greater than 0.045 is too large
for the extraction tool to work properly. Connector damage is
possible.
Tools:
Crimp Tool: Daniels M22520/2-01
Positioner: Daniels M22520/2-16 Socket
Daniels M22520/2-13 Pin
Insertion Tool: Daniels DAK225-22
Removal Tool: Daniels DRK225-22
Insertion/Removal Tool: M81969/16-04 (Plastic)
Contacts & Tools
H
38999
High Density
Technical Data
HD38999 series was designed to meet and/or exceed the specifications of
MIL-DTL-38999. The connector series has been tested to all the requirements of
38999 with the use of AS39029 size 23 contacts. Test reports are available upon
request. The following is a summary of some of the performance requirements.
Mechanical:
Metallic Shells: Material: Aluminum Alloy, Stainless Steel
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Composite Shells: Material: Thermoplastic
Protection: Electroless Nickel, O.D. Cadmium,
Durmalon (Nickel PTFE), Zinc Nickel
Contacts: Material: Copper Alloy
Protection: Gold over Nickel
Insert Retention
to Shell: 100 psi in axial load
Durability: 500 full mating and unmating cycles
Vibration: 60G sine per MIL-DTL-38999L Para 4.5.23.2.1
5G2 Random per EIA-364-28E, Test condition A
1G2 Random per EIA-364-28E, Test condition I
Shock: Per EIA-364-27B, 300g
Environmental:
Operating
Temperature: –65°C to +175°C
Salt Spray:
Metallized: Electroless Nickel: 48 hours
Anodic Coating, O. D. Cadmium, Durmalon,
Zinc Nickel: 500 hours
Salt Spray
Composite: Electroless Nickel: 1000 hours
O. D. Cadmium, Durmalon, Zinc Nickel: 500 hours
EMI Shielding Effectiveness:
Solid metal-to-metal coupling, EMI grounding fingers and conduc-
tive finishes have proven to be the ultimate in EMI/EMP shielding
effectiveness. The charts on page 24 illustrated shielding effec-
tiveness data which is typical in HD38999 connectors as well as
MIL-DTL-38999 connectors.
HD38999 High Density Connectors
Contacts & Tools, Technical Data,
Insert Availability
9-9 11-19 13-32 15-55 17-73 19-88
3 6 19 18 18 22
Increased number of contacts
in HD38999 insert pattern
compared to Standard
38999* contact density
of same shell size.
1
411
21
20
12
32
33 45
46 59
60 72
73 86
87 101
102
142
116
155
129
167
143
115
128
177
176
185
184
187
156
168
3
14
511
22 21
12
32
33 44
45 57
58 69
70 82
83 94
95
130
108
140
120
147
131
107
119
141
151
148
15
613
23
22
14
32
33 43
44 55
56 66
67 78
79 89
90 99
100 108
109 116
117 121
1
88
84
73
55
31
30
12
7
3
815
24
16
25
33
42
50
59
67
72 73
71
66
58
49
41
32
82
1
9
7
3
54
6
12
3
4
5
6
7
8
9
10 17
16
19
18
15
14
13
12
11
18
29
32
1
39
16
2417 3125
3932
46
5247
40
5553
10
41
HD38999 Insert Availability
21-121 23-151 25-187
42 51 59
High Density Shell Sizes (Front of Pin Insert Shown)
(all contacts are size 23)
49
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
II
Dualok
III
SJT
38999
I
PCB
Accessories
Aquacon
HD
Herm/Seal
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2 83723 III
Matrix|Pyle
5015
Crimp Rear
Release
Matrix
26500
Pyle 22992
Class L Back-
Shells
Options
Others
EMI Filter
Transient
Amphenol
Aerospace
HD38999 High Density Connectors
TVP00/CTVP00
TVP00( ) - Crimp, Metal
CTVP00( ) - Crimp, Composite
Shell
Size
MS
Shell
Size
Code
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
L
Max.
(TV)
L1
Max.
(CTV)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV) R1R2
S
Max.
T
±.008
Z.
Max.
(TV)
Z1
Max.
(CTV)
A1
Back
Panel
Mount
A2
Front
Panel
Mount
AA Max.
Panel
Thick-
ness
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
TT
±.008
9 A .6250 .469 .520 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216
11 B .7500 .469 .520 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194
13 C .8750 .469 .520 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194
15 D 1.0000 .469 .520 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173
17 E 1.1875 .469 .520 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194
19 F 1.2500 .469 .520 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194
21 G 1.3750 .500 .552 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194
23 H 1.5000 .500 .552 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242
25 J 1.6250 .500 .552 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242
BACK PANEL
MOUNTING
FRONT PANEL
MOUNTING
A1
A2
PANEL HOLE
DIMENSIONS
See how to build a part number on pages 47
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system. Inches
All dimensions for reference only
M
.005
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R1
R2
V
THREAD
AA
B
THREAD
LL (TV)
LL (CTV)
1
M (TV)
M (CTV)
1L (TV)
L (CTV)
1
1.240 MAX
RED
BAND†
BLUE
BAND†† –A–
Z (TV)
Z (CTV)
1
Wall Mounting Receptacle
Shell
Size
MS Shell
Size Code
A
Dia.
±.005
(TV)
A
Dia.
±.005
(CTV)
B Thread
Class 2A
0.1P-0.3L-TS
(Plated)
M
+.000
–.005
(TV)
M1
±.003
(CTV)
R
(Panel
Mount)
(CTV)
R
(Panel
Mount
(TV)
S
Max.
(TV)
S
Max.
(CTV)
AA Max.
Panel
Thickness
PCB Mounting
Dimensions
T Dia. (TV)
TP
W (CTV)
TP
9 A 1.016 1.016 .6250 .820 .770 .719 NA 1.094 .949 .234 .752 .532
11 B 1.062 1.148 .7500 .820 .770 .812 .766 1.187 1.042 .234 .850 .601
13 C 1.250 1.250 .8750 .820 .770 .906 .859 1.281 1.136 .234 .994 .703
15 D 1.375 1.375 1.0000 .820 .770 .969 .938 1.344 1.230 .234 1.119 .791
17 E 1.500 1.500 1.1875 .820 .770 1.062 1.016 1.437 1.323 .234 1.237 .875
19 F 1.625 1.625 1.2500 .820 .770 1.156 1.110 1.531 1.449 .234 1.379 .975
21 G 1.750 1.750 1.3750 .820 .738 1.250 1.206 1.625 1.573 .204 1.489 1.053
23 H 1.875 1.875 1.5000 .820 .738 1.375 1.312 1.750 1.699 .204 1.619 1.195
25 J 2.000 2.000 1.6250 .820 .738 1.500 1.438 1.875 1.823 .204 1.744 1.233
See how to build a part number on pages 47
* Contact stickout: see Step 7 of how to order on page 47.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system. Inches
All dimensions for reference only
.005 M
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B INSERTS
A
T
W
2 PLACES
B THREAD
M (TV)
M (CTV)
.673 ±.002
CONTACT
STICKOUT*
.019 ±.001
AA
RED
BAND†
BLUE
BAND†† 1
S
2 PLACES
R
.005 M
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B SELF-LOCKING
CLINCH NUTS PER MIL-N-45938/6-4C,
M45938/6-6C EXCEPT SHELL SIZES 23 & 25
TV40 .138-32 UNC-3B PER MIL-N-45938/7-2P,
M45938/7-4P EXCEPT FOR SHELL SIZES 23 & 25
2 PLACES
45°
Wall Mounting Double
Flange Receptacle
(Printed Circuit Board Mount)
TVP40( ) - Crimp, Metal
CTVP40( ) - Crimp, Composite
HD38999 High Density Connectors
TVP40/CTVP40
50 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Dualok
III
SJT
38999
PCB
HD
I
II
Accessories
Herm/Seal
Aquacon
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2
83723 III5015 26500
Pyle
22992
Class L
Back-
Shells
Options
Others
EMI Filter
Transient
Crimp Rear
Release
Matrix
Matrix|Pyle
Amphenol
Aerospace
TV01( ) - Crimp, Metal
CTV01( ) - Crimp, Composite
Shell
Size
MS Shell
Size Code
B Thread
0.1P-0.3L-TS-2A
(Plated)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV)
L
Max.
(TV)
L1
Max.
(CTV)
S
±.010
(TV)
S1 ±.010
(CTV)
Z Max
(TV)
Z1 Max
(CTV)
GG
±.010
(TV)
GG1
±.010
(CTV)
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
9 A .6250 .820 .773 .469 .520 .675 .635 .153 .198 .812 .699 .905 .908
11 B .7500 .820 .773 .469 .520 .800 .765 .153 .198 .905 .875 .905 .908
13 C .8750 .820 .773 .469 .520 .925 .885 .153 .198 1.093 1.007 .905 .908
15 D 1.0000 .820 .773 .469 .520 1.050 1.100 .153 .198 1.219 1.140 .905 .908
17 E 1.1875 .820 .773 .469 .520 1.238 1.197 .153 .198 1.375 1.229 .905 .908
19 F 1.2500 .820 .773 .469 .520 1.300 1.260 .153 .198 1.469 1.380 .905 .908
21 G 1.3750 .790 .741 .500 .552 1.425 1.385 .183 .228 1.625 1.493 .905 .904
23 H 1.5000 .790 .741 .500 .552 1.550 1.510 .183 .228 1.750 1.626 .905 .904
25 J 1.6250 .790 .741 .500 .552 1.675 1.635 .183 .228 1.875 1.777 .905 .904
See how to build a part number on pages 47
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system. Inches
Shell
Size
MS
Shell
Size
Code
B Thread
Class 2A
0.1P-0.3L-
TS (Plated)
L
Max.
(TV)
L1
Max.
(CTV)
M
+.000
–.005
(TV)
M1
+.000
–.005
(CTV) R1R2
S
Max.
T
±.008
Z.
Max.
(TV)
Z1
Max.
(CTV)
A1
Back
Panel
Mount
A2
Front
Panel
Mount
AA Max.
Panel
Thick-
ness
LL
+.006
–.000
(TV)
LL1
±.005
(CTV)
TT
±.008
9 A .6250 .205 .250 .820 .773 .719 .594 .948 .128 .153 .198 .650 .510 .234 .905 .908 .216
11 B .7500 .205 .250 .820 .773 .812 .719 1.043 .128 .153 .198 .800 .620 .234 .905 .908 .194
13 C .8750 .205 .250 .820 .773 .906 .812 1.137 .128 .153 .198 .910 .740 .234 .905 .908 .194
15 D 1.0000 .205 .250 .820 .773 .969 .906 1.232 .128 .153 .198 1.040 .900 .234 .905 .908 .173
17 E 1.1875 .205 .250 .820 .773 1.062 .969 1.323 .128 .153 .198 1.210 1.010 .234 .905 .908 .194
19 F 1.2500 .205 .250 .820 .773 1.156 1.062 1.449 .128 .153 .198 1.280 1.130 .234 .905 .908 .194
21 G 1.3750 .235 .280 .790 .741 1.250 1.156 1.575 .128 .183 .228 1.410 1.250 .204 .905 .904 .194
23 H 1.5000 .235 .280 .790 .741 1.375 1.250 1.701 .154 .183 .228 1.530 1.360 .204 .905 .904 .242
25 J 1.6250 .235 .280 .790 .741 1.500 1.375 1.823 .154 .183 .228 1.660 1.470 .204 .905 .904 .242
M (TV)
M (CTV)
LL (TV)
LL (CTV)
1
1
AA
B
THREAD
BLUE
BAND††
RED
BAND†
L (TV)
L (CTV)
1
Z (TV)
Z (CTV)
1
M
.005
T
4 PLACES
TT
4 PLACES
S
2 PLACES
2 PLACES
2 PLACES
R1
R2
Inches
See how to build a part number on pages 47
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
**Consult Amphenol Aerospace for availability for box mount receptacles.
PANEL HOLE
DIMENSIONS
All dimensions for reference only
All dimensions for reference only
GG (TV)
GG (CTV)
1
S (TV)
S (CTV)
2 PLACES
1
B
THREAD
LL (TV)
LL (CTV)
1
1
M (TV)
M (CTV)
.280 MIN FULL
THD
L (TV)
L (CTV)
1
Z (TV)
Z (CTV)
1
1.240 MAX
V THREAD
–A–
RED
BAND†
BLUE
BAND††
BACK PANEL
MOUNTING
FRONT PANEL
MOUNTING
A1
A2
HD38999 High Density Connectors
TV01/CTV01
Line Receptacle
HD38999 High Density Connectors
TVP02/CTVP02
Box Mounting Receptacle
TVP02( ) - Crimp, Metal
CTVP02( ) - Crimp, Composite
** See availablitly note below
51
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
II
Dualok
III
SJT
38999
I
PCB
Accessories
Aquacon
HD
Herm/Seal
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2 83723 III
Matrix|Pyle
5015
Crimp Rear
Release
Matrix
26500
Pyle 22992
Class L Back-
Shells
Options
Others
EMI Filter
Transient
Amphenol
Aerospace
HD38999 High Density Connectors
TV07/CTV07
Jam Nut Receptacle
TV97( ) - Crimp, Metal
JAM NUT
D-HOLE
MOUNTING
D1
D2
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
A
+.010
–.005
C Dia.
Max.
D1
+.010
–.000
D2
+.000
–.010 M
R Thread
(Plated)
9-7543)
9 A .6250 .104 .915 .693 .657 .871 M17X1-6g
11 B .7500 .104 1.042 .825 .770 .871 M20X1-6g
13 C .8750 .104 1.240 1.010 .955 .878 M25X1-6g
15 D 1.0000 .104 1.357 1.135 1.085 .878 M28X1-6g
17 E 1.1875 .104 1.630 1.260 1.210 .878 M32X1-6g
19 F 1.2500 .135 1.816 1.385 1.335 .878 M35X1-6g
21 G 1.3750 .135 1.942 1.510 1.460 .878 M38X1-6g
23 H 1.5000 .135 2.067 1.635 1.585 .878 M41X1-6g
25 J 1.6250 .135 2.190 1.760 1.710 .878 M44X1-6g
See how to build a part number on pages 47
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
All dimensions for reference only
C DIA.
A
M
B THREAD
R THREAD
‘O’ RING
.125
±.005
.094
±.005
4 PLACES
LOCK
WIRE HOLES
4 PLA
CES .062 –.125
PANEL THICKNESS
1.220 REF.
+.005
–.000
.043
BLUE BAND†
RED
BAND†
Inches
TV07( ) - Crimp, Metal
CTV07( ) - Crimp, Composite
JAM NUT
D-HOLE
MOUNTING
D1
D2
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated) C Max.
D1
+.010
–.000
D2
+.000
–.010
H Hex
+.017
–.016
S
±.010
V Thread
Metric
R Thread
(Plated)
9-7543
9 A .6250 1.199 .693 .657 .875 1.062 M12X1-6g M17X1-6g
11 B .7500 1.386 .825 .770 1.000 1.250 M15X1-6g M20X1-6g
13 C .8750 1.511 1.010 .955 1.188 1.375 M18X1-6g M25X1-6g
15 D 1.0000 1.636 1.135 1.085 1.312 1.500 M22X1-6g M28X1-6g
17 E 1.1875 1.761 1.260 1.210 1.438 1.625 M25X1-6g M32X1-6g
19 F 1.2500 1.949 1.385 1.335 1.562 1.812 M28X1-6g M35X1-6g
21 G 1.3750 2.073 1.510 1.460 1.688 1.938 M31X1-6g M38X1-6g
23 H 1.5000 2.199 1.635 1.585 1.812 2.062 M34X1-6g M41X1-6g
25 J 1.6250 2.323 1.760 1.710 2.000 2.188 M37X1-6g M44X1-6g
See how to build a part number on pages 47
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Inches
All dimensions for reference only
C
H
S
2 PLACES
PANEL THICKNESS
.062 MIN .125 MAX
BLUE BAND††
.418 MAX
1.280 MAX
K REF
SHELL SIZES 9/11 –
.871
SHELL SIZES 13/25 –
.878
.091 MAX
B THREAD
V THREAD
R THREAD
RED
BAND†
–A–
‘O’ RING
Reduced Flange
Jam Nut Receptacle
HD38999 High Density Connectors
TV97
52 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Dualok
III
SJT
38999
PCB
HD
I
II
Accessories
Herm/Seal
Aquacon
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2
83723 III5015 26500
Pyle
22992
Class L
Back-
Shells
Options
Others
EMI Filter
Transient
Crimp Rear
Release
Matrix
Matrix|Pyle
Amphenol
Aerospace
TV47( ) - Crimp, Metal
CTV47( ) - Crimp, Composite
Shell
Size
MS Shell
Size Code
B Thread Class
2A 0.1P-0.3L-TS
(Plated)
C
±.005
(Jam Nut
Flange Dia.
D1
+.010
–.000
D2
+.000
–.010
H
Hex
+.017
–.016
M
Dia.
±.005
R
Thread
Metric
(Plated)
S
+.011
–.010
PCB Mounting
Dimensions
V Dia. (TV)
TP
W (CTV)
TP
9 A .6250 1.188 .700 .670 .875 1.016 M17X1-6g0.100R 1.062 .753 .532
11 B .7500 1.375 .825 .770 1.000 1.148 M20X1-6g0.100R 1.250 .850 .601
13 C .8750 1.500 1.010 .955 1.188 1.250 M25X1-6g0.100R 1.375 .994 .703
15 D 1.0000 1.625 1.135 1.085 1.312 1.375 M28X1-6g0.100R 1.500 1.119 .791
17 E 1.1875 1.750 1.260 1.210 1.438 1.500 M32X1-6g0.100R 1.625 1.237 .875
19 F 1.2500 1.937 1.385 1.335 1.562 1.625 M35X1-6g0.100R 1.812 1.379 .975
21 G 1.3750 2.062 1.510 1.460 1.688 1.750 M38X1-6g0.100R 1.937 1.489 1.053
23 H 1.5000 2.188 1.635 1.585 1.812 1.875 M41X1-6g0.100R 2.062 1.644 1.145
25 J 1.6250 2.312 1.760 1.710 2.000 2.000 M44X1-6g0.100R 2.188 1.744 1.233
See how to build a part number on pages 47
* Contact stickout dimension: see Step 7 of how to order on page 47.
† Red band indicates fully mated
†† Blue band indicates rear release contact retention system.
H .059 dia. min., 3 lockwire holes. Formed lockwire hole design (6 holes) is optional Inches
All dimensions for reference only
JAM NUT
D-HOLE
MOUNTING
D1
D2
S
C
H
HEX
.673 ±.002
CONTACT
STICKOUT*
.019 ±.001
V
M
.889 MAX.
B THREAD
R THREAD .062-.125
PANEL THICKNESS
(4) CORROSION RESISTANT STEEL
.112-40 UNC-3B INSERTS
.005 M
45°
RED
BAND†
BLUE
BAND
††
W
2 PLACES
HD38999 High Density Connectors
TV47/CTV47
Jam Nut Double Flange Receptacle
53
Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
II
Dualok
III
SJT
38999
I
PCB
Accessories
Aquacon
HD
Herm/Seal
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2 83723 III
Matrix|Pyle
5015
Crimp Rear
Release
Matrix
26500
Pyle 22992
Class L Back-
Shells
Options
Others
EMI Filter
Transient
Amphenol
Aerospace
TV96( ) (TV Type) - Crimp, Metal
A DIA.
B
2 PLACES
C
2 PLA
CES
1.600
MAX.
.500 ±.002
.313 ±.002
+.001
–.002
.376
+.001
–.002
.063
BLUE BAND†
Shell
Size
MS Shell
Size Code
A
Max.
B
+.005
–.000
C
+.003
–.002
9 A .859 .416 .472
11 B .969 .524 .580
13 C 1.141 .652 .708
15 D 1.266 .810 .866
17 E 1.391 .928 .984
19 F 1.500 1.046 1.102
21 G 1.625 1.164 1.220
23 H 1.750 1.282 1.338
25 J 1.875 1.400 1.456
See how to build a part number
on pages 47
† Blue band indicates rear
release contact retention
system.
Inches
This MIL-DTL-38999 Series III style connector features an integral backshell
design that eliminates the need for costly backshell accessories. The backshell
feature is incorporated into the rear of the connector shell, allowing the user to
attach the shield of their cable directly to the connector. This provides supe-
rior EMI shielding and ease for overmold applications. The straight plug with
integral backshell is available in aluminum shells with OD Cad or Electroless
Nickel plating.
HD38999 High Density Connectors
TV06/CTV06
Straight Plug
HD38999 High Density Connectors
TV96
Straight Plug with Integral Backshell
TV06( ) - Crimp, Metal
CTV06( ) - Crimp, Composite
METAL
COMPOSITE
1.263 MAX
1.220 MAX B THREAD
V THREAD
.359 MAX
.359 MAX
.591 +.003
–.000
BLUE BAND†
1.263 MAX
Q
–A–
V
THREAD
.591 +.003
–.000 –A–
Q
B THREAD
BLUE BAND†
54 Contact Amphenol Aerospace for more information at 800-678-0141 • www.amphenol-aerospace.com
Dualok
III
SJT
38999
PCB
HD
I
II
Accessories
Herm/Seal
Aquacon
Fiber
Optics
Contacts
Connectors
Cables
HIGH
SPEED
26482
Matrix 2
83723 III5015 26500
Pyle
22992
Class L
Back-
Shells
Options
Others
EMI Filter
Transient
Crimp Rear
Release
Matrix
Matrix|Pyle
Amphenol
Aerospace
H38999
High Density
HD38999 for Gigabit Ethernet Applications
The HD38999 is available for high speed (Gigabit Ethernet) data transmission
in the size 9-9 insert pattern.
Data transmission performance of this connector insert:
• 10 Base T, 100 Base TX, and 1000 Base T networks using Cat 5e per TIA/
EIA568B and Class D per ISO/IEC 11801.
(Test report available - consult Amphenol Aerospace for more information)
Signal-Ground Pin Configuration
Wiring Recommendations
View Rear of Connector
8
2
3
1
97
5
4
6
Blue
White/Blue
White/Green
Ground/or
cavity not used
Green
White/Brown
Brown
White/Orange
Orange
New Custom Designed HD38999 Connectors -
Provide More Interconnect Solutions:
HD38999 Connector with 9-9
Insert Pattern (Rear View)
Alignment Disks
Alignment disks keep contacts
aligned for easier insertion into circuit
boards. These are typically ordered
with the connector - see step 7 of
How to Order on page 47.
Filtered HD38999
Connectors - for EMI/EMP Protection
High density patterns are available in filter 38999
connectors - consult Amphenol Aerospace for
ordering.
Shell
Size
D Dia.
±.010
9 .234
11 .350
13 .500
15 .725
17 .750
19 .850
21 .953
23 1.147
25 1.250
D
DIA.
.032
±.00
5
Custom Designed HD38999 Connectors
and Alignment Disks
Mouser Electronics
Authorized Distributor
Click to View Pricing, Inventory, Delivery & Lifecycle Information:
Amphenol:
TV06RW-17-2PA TV06RW-25-17SA TV07RW-25-17SALC TVP00RW-25-17PA TV07RW-11-35PB TV07RW-13-8S
TV07RW-13-35PB TV07RW-15-5S TV07RW-15-18S TV07RW-17-26PC TV07RW-19-32PA TV07RW-21-11S
TV07RW-21-75PA TV07RW-25-4S TVP02RW-25-35SA TVP02RW-25-35SB TVP02RW-25-35SC TVP00RW-9-35SA
TVP00RW-9-35P TVP00RW-9-94S TVP00RW-11-2P TVP00RW-11-98PB TVP00RW-11-98P TVP00RW-15-15P
TVP00RW-15-19P TVP00RW-21-11S TVP00RW-21-16PA TVP00RW-21-39P TVP00RW-23-21S TVP00RW-25-4SB
TVP00RW-25-4PC TVP00RW-25-24S TVP00RW-25-29S TV06RW-9-35PA TV06RW-11-2S TV06RW-11-98SB
TV06RW-11-98SC TV06RW-13-8SA TV06RW-13-8SB TV06RW-13-8S TV06RW-13-35SC TV06RW-13-35SD
TV06RW-15-4SA TV06RW-15-5P TV06RW-15-5S TV06RW-15-15PC TV06RW-15-15SC TV06RW-15-15S
TV06RW-15-18PA TV06RW-15-18PC TV06RW-15-18P TV06RW-15-19SB TV06RW-15-97P TV06RW-17-6PA
TV06RW-17-8SA TV06RW-17-8P TV06RW-17-26SA TV06RW-17-26SC TV06RW-17-26SD TV06RW-17-35PC
TV06RW-19-11SA TV06RW-19-11SB TV06RW-19-11S TV06RW-19-28P TV06RW-19-32PA TV06RW-19-32P
TV06RW-19-35SB TV06RW-19-35P TV06RW-21-11P TV06RW-21-11S TV06RW-21-16P TV06RW-21-41SA
TV06RW-21-41SB TV06RW-21-41P TV06RW-21-75SA TV06RW-21-75S TV06RW-23-21P TV06RW-23-35PA
TV06RW-25-4SB TV06RW-25-4SC TV06RW-25-19P TV06RW-25-29P TV06RW-25-61SA TV06RW-25-61P
CTV06RW-23-14JB CTV06RW-23-54SA CTV06RW-23-54SC CTV06RW-23-6PC CTV06RW-25-35S CTV06RW-25-
35SB CTV06RW-25-37SB CTV06RW-25-46P CTV06RW-9-98S CTV07RW-13-35S CTV07RW-13-63S CTV06RW-
13-4S CTVPS00RF-13-35P CTVPS00RF-13-4S CTVPS00RF-13-4SA CTVPS00RF-15-15S
