8535 - 8536 Integrated Backshell Connector Integrated Backshell Fire Proof Connector Stainless steel screw coupling connector designed for use in aviation harsh environments. Perfect for engines and landing gear. Harsh environment connector 3 High vibration resistance. High temperature resistance (260 C). Fire proof (1100 C). Integrated backshell 3 Compact and light weight. Direct connection of the EMI braid and heat shrink boot on connector: Heat shrink boot EMI braid Integrated backshell Clamp collar Blind mate connection possibility (8536 Series / ESC16 Series). Fully interchangeable and intermateable Fully qualified 3 3 8535 Series with BACC 63 CM-CN, EN2997, MIL-C-83723 Series lll & ESC10 connectors. 8536 Series with ESC11 connectors. Per Rolls Royce ESC15 and ESC16 standards. Per the on going new EN2997 issue, including the very high vibration KV Class version. 8535 - 8536 Integrated Backshell Connector Description * Stainless steel screw coupling connector designed for use in aviation engine harsh environments: - High vibration resistance - High temperature resistance (260 C ) - Fire proof (1100 C ) * Integrated backshell for compact and light weight applications, with the possibility to have a full scoop proof connection (8536 Series / ESC16 Series). * Qualified to Rolls-Royce ESC15 (8535 Series) and ESC16 (8536 Series) standard, and per the on going new EN2997 issue. * Fully interchangeable and intermateable: - 8535 Series with BACC 63 CM-CN, EN2997, MIL-C-83723 Series lll & ESC10 connectors - 8536 Series with ESC11 connectors * Large array of crimp contacts: (same as for 8533 Series) - Standard size 12, 16 and 20 contacts - Thermocouple size 12, 16 and 20 contacts Applications Electrical Environmental * Engine * Landing gear * Dielectric withstanding: * Temperature range: - 60C +260C Technical features Mechanical * Shell: Passivated stainless steel. * Grommet and seal: Silicone elastomer. Altitude Alt ground 15 000 m 21 000 m 33 000 m Service 1500 Vrms 600 Vrms 400 Vrms 200 Vrms * Insulation Resistance: 5000 M at 500 Vdc. * Contact body: Copper Alloy. * Max current rating per contact: Size 20: 7.5 A Size 16: 13 A Size 12: 23 A * Contact plating: Gold Over Nickel. * Contact resistance: 1 m. * Contact retention: Size 20: 90 N Size 16: 111 N Size 12: 133 N * Electrical continuity: 5m with RFI shielding. * Insulator: Thermoplastic. * Shielding: To 100 MHz at 1 GHz Attenuation 65dB. * Mating cycles: 500 mating / unmating operation. * Vibration & shock: According to JES290-083: 41 grms, 2x8 hours (ES class) According to JES290-102: 35 grms, 60 hours (KV class) 2 * Low pressure immersion: Watertighness tested per EN2591-314 * Salt Spray: 500 hours. * Fire resistance: As per EN2591-318: 6 min under a 1100 C flame without electrical perturbation, plus 14 min with no flame propagation. Resistance to fluid MIL-H 5606 - SKYDROL 500 B4-LD4 JP5-MIL-L7870A - MIL L 23699 MIL-L 7808 - MIL C 25769 - MIL-A 8243. 8535 - 8536 Integrated Backshell Connector Contact layouts 10 08 12 03 98 05 06 03 12 3#20 3#20 5#20 6#20 3#16 12#20 OX OX OX OX OX OX 16 14 18 04 07 15 10 24 08 14 31 4#12 7#16 15#20 10#16 24#20 8#12 14#16 31#20 OX OX OX OX OX O OX OX 20 22 16 39 41 12 19 39 55 16#16 37#20 2#16 41#20 12#12 19#16 55#20 OX O OX 27#20 12#16 O OX 24 30 O 28 61 42 Legend: O - 8535 X - ESC15 - 8536 / ESC16 30#16 61#20 42#16 OX OX OX 3 OX 8535 - 8536 Integrated Backshell Connector Ordering information Basic Series 8535: ESC15 type 8536: ESC16 scoop proof type Shell type: 0: Square flange receptacle without clinch nut 3: Plug with RFI screening ring 4: Plug without RFI screening ring 5: Square flange receptacle with clinch nut Connector class: ES: 260C firewall KV: 260C firewall high vibration Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Contact layout See page 3 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 See page 7 Specification: L: Delivered without contacts 8535 3 ES 18 14 S N L Basic Series ESC15 ESC16: scoop proof Connector class: KE: 260C firewall without RFI screening ring SE: 260C firewall with RFI screening ring KV: 260C firewall high vibration, without RFI screening ring Shell type: 2: Square flange receptacle without clinch nut 4: Square flange receptacle with clinch nut 7: Plug Shell size: 08, 10, 12, 14, 16, 18, 20, 22, 24, 28 Contact layout See page 3 Contact type: P: Pin S: Socket Orientation: N, 6, 7, 8, 9 See page 7 Variant identifier: 0: Delivered without contact (class KE & SE) V: Delivered without contact (class KV) ESC15 KE 7 18 14 S N 0 4 8535 - 8536 Integrated Backshell Connector Dimensions 8535/ESC15 Plug (Shell type 3 and 4) 41.5 34.82 Max 22.12 Max Master Key OA Max Shell size OA Max OL 0.1 OM 0.1 08 21.30 12.10 18.70 10 24.89 15.32 19.60 12 29.59 18.27 22.00 14 31.24 21.45 26.10 16 34.42 24.62 28.60 18 37.34 26.04 29.80 20 41.91 29.22 33.60 22 44.07 32.40 36.70 24 47.24 35.47 42.10 28 55.24 41.92 46.60 OL OM 1.22/1.73 Marking Knurl 13 Front Face View Knurl Knurl Blue Band 8535/ESC15 Square Flange Receptacle With Clinch Nut (Shell Type 5) 44.25 4 Captive Nut Silver Plated, Thread ZF 36.32 18.49/17.98 1.83/1.32 Thread ZF Thread ZF Shell size Z 0.13 ZA 0.13 OL 0.1 OM 0.1 BS1 580 Class 3B OL OM ZA Z Master Key 13 Knurl Marking Front Face View Blue Band Knurl 08 10 12 14 16 18 20 22 24 28 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.47 41.92 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 0.112040UNC 0.138032UNC 8535/ESC15 Square Flange Receptacle Without Clinch Nut (Shell Type 0) 44.25 36.32 18.49/17.98 Master Key OL OM ZA Z 1.83/1.32 13 Knurl Front Face View Marking Knurl All dimensions are in mm 5 Blue Band Shell size Z 0.13 ZA 0.13 OL 0.1 OM 0.1 08 20.62 15.09 12.10 18.70 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 28 50.80 39.67 41.92 46.60 8535 - 8536 Integrated Backshell Connector Dimensions 8536/ESC16 Plug (Shell type 3 and 4) 44.11 34.80 Max 24.61 Max Master Key OA Max Shell size OA Max OL 0.1 OM 0.1 08 21.30 12.10 18.70 10 24.89 15.32 19.60 12 29.59 18.27 22.00 14 31.24 21.45 26.10 16 34.42 24.62 28.60 18 37.34 26.04 29.80 20 41.91 29.22 33.60 22 44.07 32.40 36.70 24 47.24 35.47 42.10 28 55.24 41.92 46.60 OL OM 5.25/4.74 Marking Knurl Front Face View 13 Knurl Knurl Blue Band 8536/ESC16 Square Flange Receptacle With Clinch Nut (Shell Type 5) 44.25 4 Captive Nut Silver Plated, Thread ZF 36.32 18.49/17.98 1.83/1.32 Thread ZF Thread ZF Shell size Z 0.13 ZA 0.13 OL 0.1 OM 0.1 BS1 580 Class 3B OL OM ZA Z Master Key 13 Knurl Marking Front Face View Blue Band Knurl 08 10 12 14 16 18 20 22 24 28 20.62 23.80 26.19 28.57 31.75 34.11 36.50 39.67 43.26 50.80 15.09 18.26 20.62 23.01 24.61 26.97 29.36 31.75 34.92 39.67 12.10 15.32 18.27 21.45 24.62 26.04 29.22 32.40 35.47 41.92 18.70 19.60 22.00 26.10 28.60 29.80 33.60 36.70 42.10 46.60 0.112040UNC 0.138032UNC 8536/ESC16 Square Flange Receptacle Without Clinch Nut (Shell Type 0) 44.25 36.32 18.49/17.98 Master Key OL OM ZA Z 1.83/1.32 13 Knurl Front Face View Marking Knurl All dimensions are in mm 6 Blue Band Shell size Z 0.13 ZA 0.13 OL 0.1 OM 0.1 08 20.62 15.09 12.10 18.70 10 23.80 18.26 15.32 19.60 12 26.19 20.62 18.27 22.00 14 28.57 23.01 21.45 26.10 16 31.75 24.61 24.62 28.60 18 34.11 26.97 26.04 29.80 20 36.50 29.36 29.22 33.60 22 39.67 31.75 32.40 36.70 24 43.26 34.92 35.47 42.10 28 50.80 39.67 41.92 46.60 Panel Cut Out (Receptacle Shell Type 0 and 5) Shell size 08 10 12 14 16 18 20 22 24 28 E D OC B OA B A min B C 15.80 18.70 23.40 24.90 28.30 31.10 34.50 37.50 40.60 48.00 15.09 18.26 20.62 23.01 24.61 26.97 39.36 31.75 34.92 39.67 D max E max 3.18 3.18 3.20 3.80 Dimensions in mm Orientation 8535/ESC15 Shell size Angles N 6 7 8 9 08 & 10 a b c d 105 140 215 265 102 132 248 320 80 118 230 312 35 140 205 275 64 155 234 304 12 thru 28 a b c d 105 140 215 265 18 149 192 259 92 152 222 342 84 152 204 334 24 135 199 240 N Master Key A B C D 8536/ESC16 Shell size Angles N 6 7 8 9 08 & 10 a b c d 95 145 220 255 40 112 228 258 48 130 242 280 85 155 220 325 56 126 205 296 12 thru 28 a b c d 95 145 220 255 101 168 211 342 18 138 208 268 26 156 208 276 120 161 225 336 Front face view of plug For further information contact us at contactmilaero@souriau.com or visit our web site www.souriau.com 7 WMAE853536P00602EN (c) Copyright SOURIAU september 2010 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing. 8535 - 8536 Integrated Backshell Connector