Stainless steel screw coupling connector designed for use in aviation
harsh environments. Perfect for engines and landing gear.
8535 - 8536
Integrated Backshell Connector
Integrated Backshell Fire Proof Connector
Harsh environment connector High vibration resistance.
High temperature resistance (260° C).
Fire proof (1100° C).
3
Fully interchangeable and
intermateable
8535 Series with BACC 63 CM-CN, EN2997,
MIL-C-83723 Series lll & ESC10 connectors.
8536 Series with ESC11 connectors.
3
Integrated backshell Compact and light weight.
Direct connection of the EMI braid and heat
shrink boot on connector:
Blind mate connection possibility (8536 Series /
ESC16 Series).
3
Heat shrink boot
Clamp collar
EMI braid
Integrated backshell
Fully qualified Per Rolls Royce ESC15 and ESC16 standards.
Per the on going new EN2997 issue, including
the very high vibration «KV Class» version.
3
8535 - 8536
Integrated Backshell Connector
2
Electrical
• Dielectric withstanding:
• Insulation Resistance:
5000 MΩ at 500 Vdc.
• Max current rating per contact:
Size 20: 7.5 A
Size 16: 13 A
Size 12: 23 A
• Contact resistance: 1 mΩ.
• Electrical continuity:
5mΩ with RFI shielding.
• Shielding: To 100 MHz at 1 GHz
Attenuation ≥ 65dB.
Description
• Stainless steel screw coupling connector
designed for use in aviation engine harsh
environments:
- High vibration resistance
- High temperature resistance (260° C )
- Fire proof (1100° C )
• Integrated backshell for compact and light
weight applications, with the possibility to
have a full scoop proof connection (8536
Series / ESC16 Series).
• Qualied to Rolls-Royce ESC15 (8535
Series) and ESC16 (8536 Series) standard,
and per the on going new EN2997 issue.
• Fully interchangeable and intermateable:
- 8535 Series with BACC 63 CM-CN, EN2997,
MIL-C-83723 Series lll & ESC10 connectors
- 8536 Series with ESC11 connectors
• Large array of crimp contacts: (same as for
8533 Series)
- Standard size 12, 16 and 20 contacts
- Thermocouple size 12, 16 and 20 contacts
Applications
• Engine
• Landing gear
Technical features
Mechanical
• Shell: Passivated stainless steel.
• Grommet and seal: Silicone elastomer.
• Insulator: Thermoplastic.
• Contact body: Copper Alloy.
• Contact plating: Gold Over Nickel.
• Contact retention:
Size 20: 90 N
Size 16: 111 N
Size 12: 133 N
• Mating cycles:
500 mating / unmating operation.
• Vibration & shock:
According to JES290-083:
41 grms, 2x8 hours (ES class)
According to JES290-102:
35 grms, 60 hours (KV class)
Environmental
• Temperature range:
- 60°C +260°C
• Low pressure immersion:
Watertighness tested per EN2591-314
• Salt Spray:
500 hours.
• Fire resistance:
As per EN2591-318:
6 min under a 1100° C flame without
electrical perturbation, plus 14 min with no
flame propagation.
Resistance to fluid
MIL-H 5606 - SKYDROL 500 B4-LD4
JP5-MIL-L7870A - MIL L 23699
MIL-L 7808 - MIL C 25769 - MIL-A 8243.
Altitude Service
Alt ground 1500 Vrms
15 000 m 600 Vrms
21 000 m 400 Vrms
33 000 m 200 Vrms
8535 - 8536
Integrated Backshell Connector
3
Contact layouts
08
03
3#20
98
3#20
OX OX
10
05 06
6#205#20
OX OX
12
03 12
12#203#16
OX OX
16
2410
10#16 24#20
OX OXΔ
14
04
4#12
07
7#16
15
15#20
OX OX OXΔ
14
14#16
08
8#12
31
31#20
18
O OX OXΔ
20
12
12#12
O
19
19#16
OX
16
16#16
O
55
55#20
OXΔ
39
37#20
2#16
OXΔ
41
41#20
OXΔ
22
28
42
42#16
OX
O
X
Δ
- 8535
- ESC15
- 8536 / ESC16
Legend:
24
30
30#16
OX
61
61#20
OXΔ
39
27#20
12#16
O
8535 - 8536
Integrated Backshell Connector
4
Ordering information
Basic Series
8535: ESC15 type
8536: ESC16 scoop proof type
8535 3 ES 18 14 S N L
Shell type:
0: Square flange receptacle without clinch nut
3: Plug with RFI screening ring
4: Plug without RFI screening ring
5: Square flange receptacle with clinch nut
Connector class:
ES: 260°C firewall
KV: 260°C firewall high vibration
Shell size:
08, 10, 12, 14, 16, 18, 20, 22, 24, 28
Contact layout See page 3
Contact type:
P: Pin
S: Socket
Orientation:
N, 6, 7, 8, 9 See page 7
Specification:
L: Delivered without contacts
Basic Series
ESC15
ESC16: scoop proof
ESC15 KE 7 18 14 S N 0
Connector class:
KE: 260°C firewall without RFI screening ring
SE: 260°C firewall with RFI screening ring
KV: 260°C firewall high vibration, without RFI screening ring
Shell type:
2: Square flange receptacle without clinch nut
4: Square flange receptacle with clinch nut
7: Plug
Shell size:
08, 10, 12, 14, 16, 18, 20, 22, 24, 28
Contact layout See page 3
Contact type:
P: Pin
S: Socket
Orientation:
N, 6, 7, 8, 9 See page 7
Variant identier:
0: Delivered without contact (class KE & SE)
V: Delivered without contact (class KV)
8535 - 8536
Integrated Backshell Connector
5
Dimensions
8535/ESC15 Plug (Shell type 3 and 4)
8535/ESC15 Square Flange Receptacle With Clinch Nut (Shell Type 5)
8535/ESC15 Square Flange Receptacle Without Clinch Nut (Shell Type 0)
Shell size ØA Max ØL ±0.1 ØM ±0.1
08 21.30 12.10 18.70
10 24.89 15.32 19.60
12 29.59 18.27 22.00
14 31.24 21.45 26.10
16 34.42 24.62 28.60
18 37.34 26.04 29.80
20 41.91 29.22 33.60
22 44.07 32.40 36.70
24 47.24 35.47 42.10
28 55.24 41.92 46.60
Shell size Z ±0.13 ZA ±0.13 ØL ±0.1 ØM ±0.1 Thread ZF
BS1580 Class 3B
08 20.62 15.09 12.10 18.70
0.1120-
40UNC
10 23.80 18.26 15.32 19.60
12 26.19 20.62 18.27 22.00
14 28.57 23.01 21.45 26.10
16 31.75 24.61 24.62 28.60
18 34.11 26.97 26.04 29.80
20 36.50 29.36 29.22 33.60
22 39.67 31.75 32.40 36.70
24 43.26 34.92 35.47 42.10 0.1380-
32UNC
28 50.80 39.67 41.92 46.60
Shell size Z ±0.13 ZA ±0.13 ØL ±0.1 ØM ±0.1
08 20.62 15.09 12.10 18.70
10 23.80 18.26 15.32 19.60
12 26.19 20.62 18.27 22.00
14 28.57 23.01 21.45 26.10
16 31.75 24.61 24.62 28.60
18 34.11 26.97 26.04 29.80
20 36.50 29.36 29.22 33.60
22 39.67 31.75 32.40 36.70
24 43.26 34.92 35.47 42.10
28 50.80 39.67 41.92 46.60
Front Face View
ØA Max
Master Key
Marking
Knurl
Blue Band
Knurl
ØM
ØL
13
41.5
34.82 Max
22.12 Max
1.22/1.73
Knurl
ØM
ØL
Blue Band
Marking
Front Face View
Master Key
13
44.25
36.32
18.49/17.98
1.83/1.32
Z
ZA
Knurl
Knurl
Blue Band
Marking
Front Face View
Master Key
ØM
ØL
Thread ZF
Z
ZA
13
44.25
36.32
18.49/17.98
1.83/1.32
Knurl
Knurl
4 Captive Nut Silver Plated,
Thread ZF
All dimensions are in mm
8535 - 8536
Integrated Backshell Connector
6
Dimensions
8536/ESC16 Plug (Shell type 3 and 4)
8536/ESC16 Square Flange Receptacle With Clinch Nut (Shell Type 5)
8536/ESC16 Square Flange Receptacle Without Clinch Nut (Shell Type 0)
Shell size ØA Max ØL ±0.1 ØM ±0.1
08 21.30 12.10 18.70
10 24.89 15.32 19.60
12 29.59 18.27 22.00
14 31.24 21.45 26.10
16 34.42 24.62 28.60
18 37.34 26.04 29.80
20 41.91 29.22 33.60
22 44.07 32.40 36.70
24 47.24 35.47 42.10
28 55.24 41.92 46.60
Shell size Z ±0.13 ZA ±0.13 ØL ±0.1 ØM ±0.1 Thread ZF
BS1580 Class 3B
08 20.62 15.09 12.10 18.70
0.1120-
40UNC
10 23.80 18.26 15.32 19.60
12 26.19 20.62 18.27 22.00
14 28.57 23.01 21.45 26.10
16 31.75 24.61 24.62 28.60
18 34.11 26.97 26.04 29.80
20 36.50 29.36 29.22 33.60
22 39.67 31.75 32.40 36.70
24 43.26 34.92 35.47 42.10 0.1380-
32UNC
28 50.80 39.67 41.92 46.60
Shell size Z ±0.13 ZA ±0.13 ØL ±0.1 ØM ±0.1
08 20.62 15.09 12.10 18.70
10 23.80 18.26 15.32 19.60
12 26.19 20.62 18.27 22.00
14 28.57 23.01 21.45 26.10
16 31.75 24.61 24.62 28.60
18 34.11 26.97 26.04 29.80
20 36.50 29.36 29.22 33.60
22 39.67 31.75 32.40 36.70
24 43.26 34.92 35.47 42.10
28 50.80 39.67 41.92 46.60
ØM
ØL
Blue Band
Marking
Front Face View
Master Key
13
44.25
36.32
18.49/17.98
1.83/1.32
Z
ZA
Knurl
Knurl
Blue Band
Marking
Front Face View
Master Key
ØM
ØL
Thread ZF
Z
ZA
13
44.25
36.32
18.49/17.98
1.83/1.32
Knurl
Knurl
4 Captive Nut Silver Plated,
Thread ZF
All dimensions are in mm
ØA Max
Master Key
Marking
Knurl
Blue Band
Knurl
ØM
ØL
13
44.11
34.80 Max
24.61 Max
5.25/4.74
Knurl
Front Face View
8535 - 8536
Integrated Backshell Connector
7
For further information contact us at contactmilaero@souriau.com
or visit our web site www.souriau.com
WMAE853536P00602EN © Copyright SOURIAU september 2010 - All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.
Orientation
Front face view of plug
N
A° B°
D°
C°
Master Key
Shell size Angles N 6 7 8 9
08 & 10
A°
B°
C°
D°
105
140
215
265
102
132
248
320
80
118
230
312
35
140
205
275
64
155
234
304
12 thru 28
A°
B°
C°
D°
105
140
215
265
18
149
192
259
92
152
222
342
84
152
204
334
24
135
199
240
Panel Cut Out (Receptacle Shell Type 0 and 5)
ØA
ØC B
B
D
E
Shell
size A min B C D max E max
08 15.80 15.09
3.20
3.18 3.18
10 18.70 18.26
12 23.40 20.62
14 24.90 23.01
16 28.30 24.61
18 31.10 26.97
20 34.50 39.36
22 37.50 31.75
24 40.60 34.92 3.80
28 48.00 39.67
Dimensions in mm
Shell size Angles N 6 7 8 9
08 & 10
A°
B°
C°
D°
95
145
220
255
40
112
228
258
48
130
242
280
85
155
220
325
56
126
205
296
12 thru 28
A°
B°
C°
D°
95
145
220
255
101
168
211
342
18
138
208
268
26
156
208
276
120
161
225
336
8535/ESC15
8536/ESC16