In This Section... Pin and Sleeve Connectors Overview ............................................................................G-2-G-3 Insert Selector System .......................................................G-4-G-5 Hood and Base Housings ...........................................................G-6 Using the Catalog.......................................................................G-7 Accessories......................................................................G-8-G-10 Important Notes .......................................................................G-11 Series Locator..........................................................................G-13 A Series 16 Amps 600 VAC.............................................G-14-G-15 B Series 16 Amps 600 VAC.............................................G-16-G-19 C Series 35 Amps 600 VAC.............................................G-20-G-21 D Series 10 Amps 600 VAC ............................................G-22-G-25 DD Series 10 Amps 600 VAC ..........................................G-26-G-29 K Series 80 + 16 Amps 600 VAC....................................G-30-G-31 V Series 16 Amps 600 VAC.............................................G-32-G-35 T Series 16 Amps 600 VAC.............................................G-36-G-37 Engineering Reference ...................................................G-38-G-41 Dimensions ....................................................................G-42-G-54 Coding Options.........................................................................G-55 Cable and Conduit Entry.................................................G-56-G-57 Fiber Optic Connections..................................................G-58-G-59 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com Pin and Sleeve Connectors Catalog Number System ..........................................................G-12 Pin and Sleeve Connectors Overview The FAQs About POS-E-KON(R) Interconnects The Most Frequently Asked Questions and Answers -- for POS-E-KON Customers International Standards, Worldwide Use Why? Rectangular Circuit Interconnections * Best use of space for multiple contacts in heavy-duty housings * Easy to assemble with many different insert options * Best fit for easy access in panels, machinery and enclosures * Sealed connector with quick disconnect handles * Wide variety of circuit possibilities from standard items * Solid or stranded wire in fixed or portable use Where? Who? Worldwide agency approvals and applications * DIN VDE 0627/86, 0110/02.79, and 0110-1/04.97 * IEC 60.664-1, DIN/IEC 512 * Machine tool OEMs * UL Recognized (E215386) and CSA Certified * Material handling equipment OEMs * Robotics systems OEMs and installations * Packaging machinery OEMs and facilities * Control panels and PLC systems * Molding, assembly or line machinery OEMs and facilities * Construction, mining and welding apparatus * Protection classes IP44 through IP65 per IEC 529 * Component use in CE marked equipment OK per IEC Council Directive July 1999, 73/23/EEC * Available from Thomas & Betts - POS-E-KON authorized distributors * T&B sales representatives and agents worldwide * Carnival applications What? * Servo controls * Sensing and feedback loops * Conveyor and process controls * Low power, DC or logic systems * Combination power, system and other circuits * Modular controls including fiber-optic connections G-2 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Overview The Basic System: Build an Application Step 1 - Maximum voltage and amperage requirements (300V or 600V classes, 10-80 amps). Step 2 - Number of contacts or circuits needed. Step 3 - Choose wire terminations style; screw terminal or crimp contacts. Select series from charts. Step 4 - Base (or coupler) and hood construction/mating selection per series (single or double levers). Hood As Easy As 1. 2. 3. 4. 1. Hood: * Separable housing for inserts * Top or side conduit/wire entry * Standard locking posts, dual or single * Locks to Panel Base, Box Base or inline Coupler Hood 2. Base Housing (or Coupler Hood): * Surface wall mount box base (shown) * Panel Base for through-panel access * Coupler Hood mating for portable use Male Insert Pin and Sleeve Connectors Cable Entry Fitting * Single or dual "lever" locking 3. Male Insert * Male contact carrier body * Screw terminal contacts (pins with wire protection saddles) or crimp terminated pins Female Insert 4. Female Insert * Female contact carrier * Screw terminal contacts (sleeves with wire protection saddles) or crimp terminated sleeves DIN Standard Configurations * Most inserts and housings are interface compatible with other DIN standard lines. Verify physical application before selecting cross reference. Base (or Coupler Hood) * Pos-E-Kon construction includes standard NPT conduit adapters for hoods and bases, with many options available. DIN standard Hoods and Bases may have "Euro Style" PG fittings (or none) included unless specially ordered. Cable Entry with Fitting United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-3 Pos-E-Kon Insert Selector Chart Pos-E-Kon Insert Selector Chart Pin and Sleeve Connectors S - Screw Terminals C - Crimp Contacts F - Fiber Optic (POF) A - Terminal Block Wiring Adapter Select the # of contacts -- all inserts have separate ground contacts AMPS VOLTS SERIES 10 10 16 16 35 10 10 80/16 16-T 316-V 50 600 600 600 600 600 600 600 600 600 D A A B C D DD K T V 3 4 6 7 8 10 12 15 16 20 24 25 26 32 40 42 48 50-216 C, F S S S, C S, C, A S, C, A S S, C S, C S, C S, C C, F S S S, C S, C, A S C, F S S, C S, C, A S S, C C, F C, F, A C, F, A (64) C, F C, F C, F 4 or 8 Power (80A alone or with 8 or 16 Control (16A) Combination Inserts S S High Temp (200 C) S, C S, C S, C S, C Includes 2 Pilot Contacts 10-16A A, B, V, T Screw Terminal/Insert Types (Integral Contacts) 35A C 10-80A K Screw termination is used for ease of assembly, some heavier gauge wires plus ease of maintenance. No tooling beyond a screwdriver and wire strippers is required. 10A D & DD Crimp Terminal/Insert Types (Crimp Contacts) 16A A&B Crimp terminals offer solid, thermally cool vibration resistant terminations for OEM equipment and critical applications. Better for smaller AWG sizes also. Crimp tools are noted in each section. 16A A&B 10A D & DD * All crimp types represented require contacts ordered separately. * Each section contains hand crimp tool selection notes. G-4 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 POF D Insert Selection Crimp Terminal Inserts * Integral screw terminal contacts provide for easy terminal wiring and fast assembly * Provides reliable connections for long-term configurations * Contact sizes accommodate wiring from 12-20 AWG * Standard wire protection saddles prevent cutting of strands during assembly * Made of durable glass fiber-filled thermoplastic * Contact numbers clearly marked for easy identification Pin and Sleeve Connectors Screw Terminal Inserts * Easily installed (male or female) in either hoods or bases using captive mounting screws Terminal Block Wiring Adapters WAR, Right Ground Strap WAL, Left Ground Strap * Allows for measuring of circuit while in operation * Provide easy connections in panel mounting configurations * Labels available for easy identification of circuits * Can be mounted on DIN rails by using snap-on mounting feet * Used in switch cabinets, panel enclosures or mounted in panel base housings -- see B and D series Insert Strip Blank - WAM1B Insert Strip Nos. 1-64 - WAM1N64 Insert Strip Letters A-Z - WAM1AZ WAM1 MARKER TAB CLIPS Snap-in formed label holder tabs allow terminal identification for B Series. DIN Mounting Foot FE807TB United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-5 Hood and Base Housings Hood and Base Housings Pin and Sleeve Connectors * Rugged cast aluminum hoods and bases: Maximum performance in many operating conditions * Various hood heights available: Easier assembly and wiring with low, high and standard profiles * Corrosion-resistant finishes: Optional special materials extend life in corrosive conditions * Locking possibilities include single locking system and double locking system * Complete selection: Flexible product designs (see Hood/Base Size Cross Reference Chart below) * Dust Covers and More: See Adapters, p. G-9-G10 and Covers p. G-8 (or Bases w/Covers) available in most series (Accessories p. G-52), see p. G-53-G-54 for all Adapter Plates * Custom Configurations: Multiple conduit entry/sizes and other configurations available to spec Cross Reference -- Inserts AMPS VOLTS SERIES Series Application 10A 50 D 10A 600 A 16A 600 A 16A 600 B 35A 600 C 10A 600 D 10A 600 DD 80/16A 600 K A4 A10 A16 AA32 B6 B10 B16 B24 B32 B48 B16 C6 D40 DD72 B24 B32 C12 D80 DD144 B48 Standard Hood/Base Housing D8 A3, A4 A10 D7 A16 D15 D25 Series Application 16A-T* 600 T 16A-V** 600 V A32 B6 B10 DD24 DD42 D50 Special Series Hood/Base Housing T6 T10 V3 T16 V6 D64 DD108 K4/8 T24 V10 D128 DD216 K8/16 V32 * Special high temperature series in Cu-Free Aluminum with special green epoxy powder-coat, Viton(R) seals. ** Special isolation design allows additional control circuit capability. Viton(R) is a trademark of DuPont Performance Elastomers. Box Base Panel Base G-6 www.tnb.com Top Cable Entry Box Base Housing with Single lever and spring cover. Metal spring covers available for B series, where noted. Side Cable Entry United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Using the Catalog: Series Layout 1. Select size (# of contacts) from each series' section left-hand page chart (selected inserts), then look at corresponding right-hand page columns. 2. Vertical columns note single or double locking systems available (double locking usually preferable). 3. Select base housings for mounting and/or function: conduit/cable entry, thru-panel access, inline coupler or reversed locking as shown. (Note profile height options.) 4. Select side or top entry hoods as shown. (Note profile height options.) 5. Review conduit and cable entry options (standard NPT adapter sizes for each series). Each Right-Hand Page Shows: Standard Bases Base to Hood Standard Hoods Portable Service Pin and Sleeve Connectors Note: M Series (layout) groups interior options, followed by base selection options. Hood to Coupler Coupler Hoods Reverse Locking Lever Hoods Hood to Base Post Bases United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-7 Accessories Pin and Sleeve Connectors Sub-Miniature (DB) Adapter Plates * Connect test and diagnostic equipment to control circuits * Panel base, box housing base or any hood installation (ribbon cable -- entry hoods available) * Industry standard sizes * Dust covers for protection recommended * 9, 15, 25, 37 and 50 series See page G-53 for ordering information and dimensions. B24 Insert Mounting Adapter Plates * Allows housing standardization for multiple applications * B24 footprint fit to single B6, B10, B16 inserts * Rugged thermoplastic * Fits standard B24 Hoods and Bases B24 Insert Mounting Adapter Plates * Allows custom connections for drill-and-install work * Blank plate for expansion * All standard Hood/Base sizes supported See page G-54 for ordering information and dimensions. Dust Covers & Hinged Covers (thermoplastic) (thermoplastic or metal) * Separate covers or fixed mount hinged types * Metal fixed-mount hinged covers for B series bases available in select sizes * Separate or fixed covers protect contacts when not in use or while unmated G-8 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Accessories Wire and Cable Entry Options Portable Service Cord * Sheathed industrial multi-conductor cables usage * Options cover many installation needs Cable Compression Seal Fitting Strain Relief Trumpet Gland * Special constructions available for retrofit or original specification * Hoods and Bases may be specified (in bulk volumes) Euro Gland Seal Ribbon or Flat Cable Sealing * Single, double or triple cable entry options * Hoods must be specified as ribbon cable entry style * Sealing sets available separately Box Base Series Set Hood Seal Set Pin and Sleeve Connectors * Euro standard gland seal also available * Box base housing sealing sets also available Standard NPT Conduit Adapters * Euro PG to NPT thread adapters (PG male to NPT female) * Standard on all Pos-E-Kon Hoods and Bases * Available separately for MRO * Sizes from (PG11 to 12") through (PG48 to 112") NPT Cord Grip Fittings * Both NPT and PG thread styles * Thermoplastic sealing glands in NPT, PG and ISO threads -- for retrofit or original specification * More options than shown are available. (shown in gray; black also available) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-9 Accessories Electro-Magnetic Shielding Component Systems Pin and Sleeve Connectors * EM shielding at critical sealing lines * Hood/Base and Coupler Hood kits Shield absorption Rectangular connectors Frequency F (MHz) Shielding Kits INSERTS/SERIES Assembly Structure Example A10, D15 A16, D25 B6, T6, DD24 B10, T10, V3, DD42 B16, T16, C6, V6, D40, DD72 B24, T24, V10, V16, D64, DD108 BASE & HOOD KIT COUPLER HOOD KIT EM650A10 EM651A16 EM646B6 EM647B10 EM648B16 EM649B24 EM656A10 EM657A16 EM652B6 EM653B10 EM654B16 EM655B24 Bulkhead/Panel Pass-Through Adapters * For panel wiring access through panel base entry * Clamshell "Split Type" design also available * 3 or 4 entry (4 standard) * Base B16 or B24 sizes * Grommets sold separately, see chart below Adapter Housing and Base G-10 SERIES NO. ADAPTER PANEL BASE B16, T16, C6, V6, D40, DD72 (3 hole) B24, T24, V10, V16, D64, DD108 (4 hole) CA628B16 CA629B24 PB116 PB124 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 CABLE O.D. (MM) 3-4 4-5 Straight 5-6 Grommet 6-7 7-8 8-9 9-10 Blind Plug - Technical Services Tel: 888.862.3289 Feed-Thru Grommets CAT. NO. CABLE O.D. (MM) CAT. NO. BSG630 10-11 BCG637 BSG631 11-12 BCG638 BSG632 Split Type 12-13 BCG639 BSG633 Grommet 13-14 BCG640 BSG634 14-15 BCG641 BSG635 15-16 BCG642 BSG636 * Use T&B Ty-Rap(R) No. TYV523M cable tie to bind wire to open face grommet. BPG644 Important Notes Pos-E-Kon Advantages Feature: Ergonomic thermoplastic levers for "B" series double lever housings B10-B24 Benefits: Non-slip comfortable grip Easier locking and unlocking Feature: Laser-etched labeling for all metal housings and hot-stamped labeling on contact carrier inserts Benefits: Permanent marking with all data combined External marking vs. internal label Pin and Sleeve Connectors "E" type levers are standard for double lever B10 through B24 size housings. All single lever housings are constructed with metallic levers. Metallic levers will continue to be available for all double lever housings. (Minimum order requirements) Reference: Catalog Number Conversion * Add "E" suffix for Ergonomic style levers for all B10, 16 and 24 double-lever housings Example: PB116 (Metal levers) becomes PB116E (Thermoplastic levers) LH224 (Metal levers) becomes LH224E (Thermoplastic levers) Catalog Numbers affected (new catalog number construction shown in catalog) B10 SERIES PB110 BB010 BB110 BB610 BB710 CH810 B16 SERIES PB116 BB016 BB116 BB616 BB716 CH616 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 B24 SERIES LH016 LH016H LH116H LH216 LH216H PB124 BB024 BB124 CH624 CH724 LH124 LH224 LH024 LH324 Technical Services Tel: 888.862.3289 www.tnb.com G-11 Catalog Number System Easy-to-use catalog number construction pioneered by T&B: Pin and Sleeve Connectors Hoods TH - Top Entry Hood with NPT fitting SH - Side Entry Hood with NPT fitting Wiring Entry options Cord or Conduit Adapter fittings Ribbon cable and Euro cable entry Housings without fittings Custom assemblies Double posts (front/back) for Double Lever locking. (single side posts/lever also) Male and Female Inserts Male and Female Terminal Block Wiring Adapters - same installation to any hood or base orientation MS or FSxxxWAR/WAL MS - Male Screw Terminal Insert (shown) (right/left ground) options for Panel Base installations FS - Female Screw Terminal Insert (shown) - OR - MC - Male Crimp Insert FC - Female Crimp Insert >use MP -Male and FP -Female Pins PB - Panel Base Housing Panel face or bulkhead mounting with rear wiring access BB - Box Base Housing Surface Mount with NPT conduit Entry (1 or 2) fittings (standard) CH - Coupler Hood Inline Portable Connection Locking * * * * G-12 Single lever/Single posts or Double lever/Double posts locking "Reversed Locking" (levers on hoods) available E-series ergonomic thermoplastic handles for Double lever B series (B10, B16, B24) Single lever and other series use metal levers www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Series Locator Series Locator SERIES A Series 10A: 3, 4 16A: All others B Series C Series 35A D Series 10A DD Series 10A K Series 16A/80A V Series 16A T Series 16A Reference & Accessories CONTACTS + G PAGE Small, Compact Size Screw Terminal or Crimp Contact 3, 4, 10, 16, 32 G-14 Standard Size Screw Terminal or Crimp Contacts 6, 10, 16, 24, 32, 48 G-16 High Current Screw Terminal 6 or 12 G-20 Hi-Density Crimp Contacts or Fiber Optic Contacts 7, 8, 15, 25, 40, 50, 64, 80, 128 G-22 Very Hi-Density Crimp Contacts or Fiber Optic Contacts 24, 42, 72, 108, 144, 216 G-26 Combo, Hi-Current/Std. Current Screw Terminals 16A: 8 + 4 80A: 16 + 8 G-30 Control Circuit Contacts and B Style Screw Terminals 3, 6, 10, 16, )+2 20, 26, 32 G-32 B Style @ Hi-Temp 200C Screw Terminals 6, 10, 16, 24 G-36 Specs, Dimensions, Components and Fiber Optics United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Pin and Sleeve Connectors 16A FEATURES G-38 Technical Services Tel: 888.862.3289 www.tnb.com G-13 A Series 16 Amps 600 VAC Pin and Sleeve Connectors 3 or 4 Contacts + Ground: 10A 10, 16 & 32 Contacts + Ground: 16A Install to Matching Series Hood/Base 3 or 4 (600V) 10 16 32 SCREW TERMINAL INSERTS 3 OR 4 + G 10 + G 16 + G 32 + G MALE - PINS 20-14 AWG (0.5-2.5 mm2) MS203A or MS204A (16 AWG max) MS210A MS216A MS216A+ MS232A FEMALE - SLEEVES 20-14 AWG (0.5-2.5 mm2) FS103A or FS104A (16 AWG max) FS110A FS116A FS116A+ FS132A CRIMP TERMINAL INSERTS -- 10 + G 16 + G 32 + G MALE INSERT (Order contacts below) -- MC410A MC416A MC416A+ MC432A FEMALE INSERT (Order contacts below) -- FC310A FC316A FC316A+ FC332A Screw Terminal Inserts Crimp Terminal Inserts Use small blade screwdriver to push wire entry tab in for easy contact removal. Crimp Tool CAT. NO. WT611TB For all Crimp Terminal "A" Inserts: Contacts Selection CRIMP CONTACTS Groove G-14 www.tnb.com WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 12 AWG (4.0 mm2) No Groove 1 Groove 2 Grooves 3 Grooves No Groove FP2000 FP1800 FP1600 FP1400 FP1200 MP2000 MP1800 MP1600 MP1400 MP1200 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 A Series 16 Amps 600 VAC # of Contacts + Ground Connection 3 or 4 (600V) Bases - Standard Mount HOUSING NPT ENTRY Panel Base w/Cover Angled no Cover Box Base w/Cover LEVER LOCKING TYPE SINGLE SINGLE SINGLE PB303A(P) PB403A PB310A PB410A PB316A PB416A BB410A BB416A DOUBLE PB132A PB503A(P) 1 X 38" 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" BB403A(P) BB032A BB832A BB510A BB516A BB132A BB132A100 1 X 12" 2 X 12" BB610A BB710A BB616A BB716A Side Entry Top Entry 1 X 38" 1 X 12" 1 X 34" 1 X 1" SH603A(P) 1 X 38" 1 X 12" 1 X 34" 1 X 1" TH803A(P) SH610A** SH710A** SH616A** SH716A** TH810A** TH910A** TH816A** TH916A** SH032A SH132A TH232A TH332A Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 38" 1 X 12" CH803A(P) CH810A CH816A Coupler Hoods Hood to Coupler Hoods -- Standard Mount *Plastic body -- "A" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base (no Cover) 32 Base DOUBLE LEVER 16 Base to Hood SINGLE LEVER 10 1 X 34" 1 X 1" LH032A LH132A Top Entry w/Lever(s) 3 1 X 4" 1 X 1" LH232A LH332A Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods - Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases - with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base+ Posts w/Cover Box Base+ Posts w/Cover 1 X 4" 1 X 1" 2 X 34" 2 X 1" BB232A BB232A100 BB332A BB332A100 Bases PB232A 3 **Notes: Available in Standard or LOW Profile "L" configurations. (add suffix) (P) indicates glass-filled thermoplastic construction, light gray color (add suffix). (PB) indicates glass-filled thermoplastic construction, black color (add suffix), quantity purchase may be required. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-15 B Series 16 Amps 600 VAC Pin and Sleeve Connectors 6, 10, 16, 24, 32, 48 Contacts + Ground Install to Matching Series Hood/Base 6 10 16 SCREW TERMINAL INSERTS 6+G 10 + G 16 + G MALE - PINS 20-14 AWG (0.5-2.5 mm2) MS206B MS210B MS216B FEMALE - SLEEVES 20-14 AWG (0.5-2.5 mm2) FS106B FS110B FS116B Screw Terminal Inserts Screw Terminal Wiring Adapter Blocks Wiring Adapter Insert for use with Panel Bases; allows single access direction panel-build wiring and easy terminal ID for service and testing. ACCESSORIES: CATALOG NO. Label Insert Clip Strip blank WAM-1 WAM1B Strip Nos. 1-64 Strip Letters A - Z WAM1N64 WAM1AZ SCREW TERMINAL WIRING ADAPTER BLOCKS 6+G 10 + G 16 + G MALE INSERT, GROUND L. 20-14 AWG (0.5-2.5 mm2) MS206WAL MS210WAL MS216WAL MALE INSERT, GROUND R. 20-14 AWG (0.5-2.5 mm2) MS206WAR MS210WAR MS216WAR FEMALE INSERT, GROUND L. 20-14 AWG (0.5-2.5 mm2) FS106WAL FS110WAL FS116WAL FEMALE INSERT, GROUND R. 20-14 AWG (0.5-2.5 mm2) FS106WAR FS110WAR FS116WAR FOOT ELEMENT MOUNTING adapter for DIN rail FE807TB 2 each needed FE807TB 2 each needed FE807TB 2 each needed CRIMP TERMINAL INSERTS 6+G 10 + G 16 + G MALE INSERT (Order contacts below) MC406B MC410B MC416B FEMALE INSERT (Order contacts below) FC306B FC310B FC316B Crimp Terminal Inserts Use small blade screwdriver to push wire entry tab in for easy contact removal. Crimp Tool CAT. NO. Contacts Selection CRIMP CONTACTS WT611TB Groove G-16 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 For all Crimp Terminal "B" Inserts 2 WIRE AWG (MM ) IDENTIFICATION FEMALE 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 12 AWG (4.0 mm2) No Groove 1 Groove 2 Grooves 3 Grooves No Groove FP2000 FP1800 FP1600 FP1400 FP1200 Technical Services Tel: 888.862.3289 MALE 16 + G MP2000 MP1800 MP1600 MP1400 MP1200 B Series 16 Amps 600 VAC # of Contacts + Ground Connection DOUBLE LEVER HOUSING NPT ENTRY SINGLE PB306** PB406** PB310 PB410** PB110E 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" BB406 BB406H075 BB406H100 BB506 BB506H075 BB506H100 BB410 BB410H075 BB410H100 BB510 BB510H075 BB510H100 BB010E BB010EH075 BB010EH100 BB110E BB110EH075 BB110EH100 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" BB606** BB606H075** BB606H100** BB706** BB706H075** BB706H100** BB610** BB610H075** BB610H100** BB710** BB710H075** BB710H100** SINGLE DOUBLE PB316** PB416** PB116E BB416* BB416H100 BB016E* BB016EH100 BB516* BB516H100 BB116E* BB116EH100 BB616* ** BB616H100** BB716* ** BB716H100** Side Entry 1 X 12" 1 X 34" 1 X 1" SH606 SH606H075 SH606H100 SH610 SH610H075 SH610H100 SH010 SH010H075 SH010H100 SH616 SH716H SH016 SH116H Top Entry 1 X 1/2" 1 X 34" 1 X 1" TH806 TH806H075 TH806H100 TH810 TH810H075 TH810H100 TH210 TH210H075 TH210H100 TH816 TH816H100 TH216 TH316H Coupler Hoods - Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. 1 Top Entry 1 X 12" 1 X 34" 1 X 1" CH806H CH806H075 CH806H100 CH810E CH810H075 CH810H100 CH610E CH610EH075 CH610EH100 CH816H CH916H CH616EH CH716EH Coupler Hoods Hood to Coupler Hoods -- Standard Mount *Plastic body -- "B" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base w/Cover LEVER LOCKING TYPE DOUBLE SINGLE Panel Base w/Cover Box Base no Cover 16 Base SINGLE LEVER 10 Base to Hood 6 Bases - Standard Mount 1 X 12" 1 X 34" 1 X 34" LH010E LH010EH075 LH010EH100 LH016E* LH116EH Top Entry w/Lever(s) 1 X 12" 1 X 34" 1 X 1" LH210E LH210EH075 LH210EH100 LH216E* LH316EH PB210** PB216** Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods - Reverse Locking Lever Hoods mate to Post Bases ONLY. Panel+ Posts Posts w/Cover Box Base+ Posts w/Cover 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2X1 BB210** BB210H075** BB210H100** BB310** BB310H075** BB310H100** BB216* ** BB216H100** Bases Bases - with Access Cover Post Bases accept Lever Hoods ONLY. BB316** BB316H100** * Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) ** Add "M" final suffix for metal cover option. Both HIGH (H) and LOW (L) profile also available. (-add suffix) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-17 B Series 16 Amps 600 VAC Pin and Sleeve Connectors 6, 10, 16, 24, 32, 48 Contacts + Ground Install to Matching Series Hood/Base 24 32 48 SCREW TERMINAL INSERTS 24 + G 32 + G 48 + G MALE - PINS 20-14 AWG (0.5-6 mm2) MS224B MS216B (1-16) +MS232B (17-32) MS224B (1-24) +MS248B (25-48) FEMALE - SLEEVES 20-14 AWG (0.5-6 mm2) FS124B FS116B (1-16)+ FS132B (17-32) FS124B (1-24)+ FS148B (25-48) Screw Terminal Inserts Accessories Screw Terminal Wiring Adapter Blocks Wiring Adapter Insert for use with Panel Bases; allows single access direction panel-build wiring and easy terminal ID for service and testing. SCREW TERMINAL INSERTS 24 + G MALE INSERT, GROUND L. 20-14 AWG (0.5-2.5 mm2) MS224WAL CAT. NO. DESCRIPTION MS224WAR WAM-1 WAM1B WAM1N64 WAM1AZ Label Insert Clip Strip blank Strip Nos. 1-64 Strip Letters A-Z MALE INSERT, GROUND R. 20-14 AWG (0.5-2.5 mm2) FEMALE INSERT, GROUND L. 20-14 AWG (0.5-2.5 mm2) FS124WAL FEMALE INSERT, GROUND R. 20-14 AWG (0.5-2.5 mm2) FS124WAR FOOT ELEMENT MOUNTING Adapter for DIN rail FE807TB Crimp Terminal Inserts CRIMP TERMINAL INSERTS 24 + G 32 + G 48 + G MALE INSERT (Order contacts below) MC424B (1-16) MC416B (17-32) MC432B (1-24) MC424B (25-48) MC448B FEMALE INSERT (Order contacts below) FC324B (1-16) FC316B (17-32) FC332B (1-24) FC324B (25-48) FC348B Use small blade screwdriver to push wire entry tab in for easy contact removal. CAT. NO. WT611TB CRIMP CONTACTS Groove G-18 For all Crimp Terminal "B" Inserts: Contacts Selection Crimp Tool www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 12 AWG (4.0 mm2) No Groove 1 Groove 2 Grooves 3 Grooves No Groove FP2000 FP1800 FP1600 FP1400 FP1200 MP2000 MP1800 MP1600 MP1400 MP1200 Technical Services Tel: 888.862.3289 B Series 16 Amps 600 VAC # of Contacts + Ground Connection 24 Bases - Standard Mount SINGLE LEVER LOCKING TYPE DOUBLE DOUBLE SINGLE Panel Base PB324 PB124E PB348 w/Cover PB424 HOUSING Box Base w/Cover PB132 PB448 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB424* BB424H100 BB524* BB524H100 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB624* BB624H100 BB724* BB724H100 BB024E* BB024EH100 BB124E* BB124EH100 BB032 BB448 BB132 BB548 BB648 BB748 Side Entry Top Entry 1 X 34" 1 X 1" 1 X 114" SH624** SH724** SH024** SH124** SH032 SH132 SH132-125 SH648 SH748 1 X 34" 1 X 1" 1 X 114" Ribbon Cbl TH824** TH924** TH224** TH324** TH232 TH332 TH332-125 TH848 TH948 TH624RC TH424RC Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" 1 X 1" Ribbon Cbl CH824 CH924 CH824RC CH624E CH724E CH724ERC CH632 CH732 Coupler Hoods Hood to Coupler Hoods -- Standard Mount *Plastic body -- "A" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base no Cover NPT ENTRY Base DOUBLE LEVER Base to Hood SINGLE LEVER 48 32 1 X 34" 1 X 1" LH024E LH124E Top Entry w/Lever(s) 1 X 34" 1 X 1" LH224E LH324E Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods - Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases - with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base w/Posts + Cover 1 X 34" 1 X 1" 2 X 34" 2 X 1" Bases Box Base w/Posts + Cover PB224 BB224* BB224H100 BB324* BB324H100 *Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) Add "M" final suffix for metal cover option. **Notes: Available in Standard or LOW Profile "L" configurations. (-add suffix) See page G-57 for ribbon cable kits. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-19 C Series 35 Amps 600 VAC Pin and Sleeve Connectors 6 or 12 Contacts + Ground G-20 Install to Matching Series Hood/Base 6 12 6+G 12 + G MALE - PINS 20-10 AWG (0.5-6 mm2) MS206C MS206C (1-6)+ MS212C (7-12) FEMALE - SLEEVES 20-10 AWG (0.5-6 mm2) FS106C FS106C (1-6)+ FS112C (7-12) Screw Terminal Contact Carrier Inserts SCREW TERMINAL CONTACT CARRIER INSERTS www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 C Series 35 Amps 600 VAC # of Contacts + Ground Connection DOUBLE LEVER SINGLE LEVER LOCKING TYPE DOUBLE DOUBLE Panel Base PB316 PB116E PB132 w/Cover PB416 HOUSING 1 X 34" 1 X 1" 2 X 34" 2 X 1" 1 BB416* BB416H100 BB516* BB516H100 BB016E* BB016EH100 BB116E* BB116EH100 BB032 BB132 Box Base w/Cover 1 X 2" 1 X 1" 2 X 12" 2 X 1" BB616* BB616H100 BB716* BB716H100 Side Entry 1 X 34" 1 X 1" 1 X 114" SH616 SH716H SH016 SH116H SH032 SH132 SH132-125 Top Entry 1 X 3/4" 1 X 1" 1 X 11/4" TH816 TH816H100 TH216 TH316H TH232 TH332 TH332-125 Coupler Hoods - Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" CH816H CH616EH CH632 1 X 1" CH916H CH716EH CH732 Coupler Hoods Hood to Coupler Hoods -- Standard Mount Pin and Sleeve Connectors Box Base no Cover NPT ENTRY Base to Hood SINGLE LEVER 12 Base 6 Bases - Standard Mount 1 X 34" 1 X 1" LH016E* LH116EH Top Entry w/Lever(s) 1 X 34" 1 X 1" LH216E* LH316EH Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods - Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases - with Access Cover Post Bases accept Lever Hoods ONLY. Box Base+ Posts w/Cover PB216 1 X 34" 1 X 1" 2 X 34" 2 X 1" Bases Panel+ Posts BB216* BB216H100 BB316* BB316H100 * Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) ** Notes: Available in Standard or LOW Profile "L" configurations. (-add suffix) Add "M" final suffix for metal cover option. Both HIGH (H) and LOW (L) profile also available. (-add suffix) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-21 D Series 10 Amps 600 VAC Pin and Sleeve Connectors 7 or 8, 15, 25 & 40 Contacts + Ground Install to Matching Series Hood/Base 7 or 8 15 25 40 CRIMP TERMINAL INSERTS 7 OR 8 + G 15 + G 25 + G 40 + G MALE INSERT (Order contacts below) MC407D or MC408D MMC415D MC425D MC440D FEMALE INSERT (Order contacts below) FC307D or FC308D FC315D FC325D FC340D -- -- -- 40 + G MALE INSERT, GROUND L. 26-16 AWG (0.2-1.5mm2) -- -- -- MS440WAL FEMALE INSERT, GROUND L. 26-16 AWG (0.2-1.5mm2) -- -- -- FS340WAL FOOT ELEMENT MOUNTING 2x per adapter for DIN rail -- -- -- FE807TB (2x needed) Crimp Terminal Inserts Contacts Sold Separately Screw Terminal Wiring Adapter Block Crimp Tool CAT. NO. WT80 SCREW TERMINAL WIRING ADAPTER BLOCK Extraction Tool CAT. NO. RT614 Wiring Adapter Insert for use with Panel Bases; allows single access direction panel-build wiring and easy terminal ID for service and testing. ACCESSORIES: CAT. NO. Label Insert Clip Strip blank WAM-1 WAM1B Strip Nos. 1-64 WAM1N64 Strip Letters A-Z WAM1AZ For all Crimp Terminal "D" Inserts Contacts Selection Chart CRIMP CONTACTS Groove WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 22+ AWG (0.14-0.37 mm2) 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 1 2 3 4 5 FP22SD FP20SD FP18SD FP16SD FP14SD MP22SD MP20SD MP18SD MP16SD MP14SD WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 18 AWG (0.75-1 mm2) 3 FP18SD MP18SD For Optic Contacts CRIMP CONTACTS See page G-58 for POF installation and tools info. G-22 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 D Series 10 Amps 600 VAC # of Contacts + Ground Connection Bases -- Standard Mount HOUSING NPT ENTRY Panel Base w/Cover Angled (no Cover) Box Base w/Cover 40 SINGLE SINGLE LEVER LOCKING TYPE SINGLE SINGLE DOUBLE PB303A(P)** PB403A PB310A PB410A PB316 PB416 PB116E PB316A PB503A(P)** PB416A BB416* BB416H100 BB516* BB516H100 BB016E* BB016EH100 BB116E* BB116EH100 BB403A(P)** BB410A BB510A 1 X 12" 2 X 12" 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB610A BB710A BB416A BB516A BB616A BB716A BB616* BB616H100 BB716* BB716H100 Side Entry Top Entry 1 X 38" 1 X 12" 1 X 34" 1 X 1" SH603A(P)** 1 X 38" 1 X 12" 1 X 34" 1 X 1" TH803A(P)** SH610A SH710A SH616A SH716A TH810A TH910A TH816A TH916A TH816RC, TH216RC (RIBBON CABLE) SH616 SH016 SH716H SH116H TH816 TH816H100 TH216 TH316H Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 38" 1 X 12" 1 X 34" 1 X 1" CH803A(P)** CH810A CH816A CH816RC, CH716ERC (RIBBON CABLE) CH816H CH616EH CH916H CH716EH Coupler Hoods Hood to Coupler Hoods -- Standard Mount Body - "A" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base (no Cover) 1 X 38" 1 X 12" 2 X 12" 1 X 34" 1 X 1" 2 X 34" 2 X 1" 25 Base DOUBLE LEVER 15 Base to Hood SINGLE LEVER 7 or 8 1 X 34" 1 X 1" LH016E* LH116EH Top Entry w/Lever(s) 1 X 34" 1 X 1" LH216E* LH316EH Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base+ Posts w/Cover 1 X 34" 1 X 1" 2 X 34" 2 X 1" *Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) **(P) indicates glass-filled thermoplastic construction. BB216* BB216H100 BB316* BB316H100 Bases Box Base+ Posts w/Cover PB216 Add "M" final suffix for metal cover option. Both HIGH (H) and LOW (L) profile also available. (-add suffix) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-23 D Series 10 Amps 600 VAC Install to Matching Series Hood/Base Pin and Sleeve Connectors 50, 64 & 12B Contacts + Ground 5D 64 80 12B CRIMP TERMINAL INISERTS 50 + G 64 + G 80 + G 128 + G MALE INSERT (Order contacts below) MC425D (2x) MC464D MC440D (2x) MC464D (2x) FEMALE INSERT (Order contacts below) FC325D (2x) FC364D FC340D (2x) FC364D (2x) -- 64 + G -- -- MALE IINSERT, GROUND L. 26-16 AWG (0.2-1.5mm2) -- MS464WAL -- -- FEMALE IINSERT, GROUND L. 26-16 AWG (0.2-1.5mm2) -- FS364WAL -- -- MALE IINSERT, GROUND L. 2X per adapter for DIN rail -- FE807TB (2x needed) -- -- Crimp Terminal Inserts Wiring Adapter Insert for use with Panel Bases; allows single access direction panelbuild wiring and easy terminal ID for service and testing. ACCESSORIES CAT. NO. Label Inserts Strip Blank Strip Nos. 1-64 Strip letters A-Z MP22SD MP20SD MP18SD MP16SD Screw Terminal Wiring Adapter Block SCREW TERMINAL WIRING ADAPTER BLOCK MALE INSERT CAT. NO. WT80 CRIMP CONTACTS Groove Extraction Tool CAT. NO. G-24 For all Crimp Terminal "D" Inserts Contacts Selection Chart Crimp Tool RT614 www.tnb.com WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 22+ AWG (0.14-0.37 mm2) 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 1 2 3 4 5 FP22SD FP20SD FP18SD FP16SD FP14SD MP22SD MP20SD MP18SD MP16SD MP14SD WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 18 AWG (0.75-1 mm2) 3 FP18SD MP18SD For Optic Contacts CRIMP CONTACTS United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 D Series 10 Amps 600 VAC # of Contacts + Ground Connection 50 Bases -- Standard Mount HOUSING NPT ENTRY Panel Base DOUBLE SINGLE LEVER LOCKING TYPE DOUBLE DOUBLE SINGLE PB132A PB324 PB124E PB132 PB348 BB032 BB448 BB132 BB548 w/Cover PB424 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB032A BB832A BB132A BB132A100 BB424* BB424H100 BB524* BB524H100 3 Box Base w/Cover 1 X 4" 1 X 1" 2 X 34" 2 X 1" BB024E* BB024EH100 BB124E* BB124EH100 BB642* BB642H100 BB724* BB724H100 BB648 BB748 Top Entry 1 X 34" 1 X 1" 1 X 114" SH032A SH132A SH624** SH724** SH024** SH124** SH032 SH132 1 X 34" 1 X 1" 1 X 114" Ribbon CBL TH232A TH332A TH824** TH924 TH224** TH324 TH232 TH332 TH624RC TH424RC SH648 SH748 TH848 TH948 Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" 1 X 1" Ribbon CBL CH824 CH924 CH824RC CH624E CH724E CH724ERC CH632 CH732 Coupler Hood to Coupler Side Entry Hoods Hoods -- Standard Mount Pin and Sleeve Connectors Box Base (no Cover) 32 Base DOUBLE LEVER 16 Base to Hood SINGLE LEVER 64 1 X 4" 1 X 1" LH032A LH132A LH024E LH124E Top Entry w/Lever(s) 1 X 34" 1 X 1" LH232A LH332A LH224E LH324E Hood to Base 3 Side Entry w/Lever(s) Hoods Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. Panel + Posts w/Cover Box + Posts w/Cover 1 X 34" 1 X 1" 2 X 34" 2 X 1" *Notes: Available in Standard or HIGH Profile "H" configurations. (add suffix) **Notes: Available in Standard or LOW Profile "L" configurations. (add suffix) PB232A PB224 BB232A BB232A100 BB332A BB332A100 BB224* BB224H100 BB324* BB324H100 Bases Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. Add "M" final suffix for metal cover option. See page I73 for ribbon cable kits. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-25 DD Series 10 Amps 600 VAC 24, 42, 72 Contacts + Ground Install to Matching Series Hood/Base Pin and Sleeve Connectors 24 72 42 + G 72 + G Crimp Terminal Inserts Crimp Tool CAT. NO. 42 SCREW TERMINAL INSERTS 24 + G WT80 MALE INSERT (Order contacts below) MC224DD MC242DD MC272DD FEMALE INSERT (Order contacts below) FC124DD FC142DD FC172DD Extraction Tool CAT. NO. RT614 For all Crimp Terminal "DD" Inserts Contacts Selection Chart CRIMP CONTACTS I.D. WIRE AWG (MM2) IDENTIFICATION FEMALE MALE 22+ AWG (0.14-0.37 mm2) 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 1 2 3 4 5 FP22SD FP20SD FP18SD FP16SD FP14SD MP22SD MP20SD MP18SD MP16SD MP14SD FEMALE MALE FPF520 MPF530 Fiber Optic Contacts CRIMP CONTACTS WIRE GAUGE AWG (MM2) Glass Fiber POF, Size 1 mm See page G-58 for POF installation and tools info. G-26 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 DD Series 10 Amps 600 VAC # of Contacts + Ground Connection DOUBLE LEVER SINGLE SINGLE LEVER LOCKING TYPE DOUBLE SINGLE DOUBLE Panel Base PB306** PB310** PB110E PB316 PB116E w/Cover PB406** PB410** 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" BB406 BB406H075 BB406H100 BB506 BB506H075 BB506H100 BB410 BB410H075 BB410H100 BB510 BB510H075 BB510H100 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" BB606** BB606H075** BB606H100** BB706** BB706H075** BB706H100** BB610** BB610H075** BB610H100** BB710** BB710H075** BB710H100** 1 X 12" 1 X 34" 1 X 1" 1 X 12" 1 X 34" 1 X 1" Ribbon CBL SH606 SH606H075 SH606H100 TH806 TH806H075 TH806H100 SH610 SH610H075 SH610H100 TH810 TH810H075 TH810H100 HOUSING Box Base PB416 BB010E BB010EH075 BB010EH100 BB110E BB110EH075 BB110EH100 BB416* BB416H100 BB016E* BB016EH100 BB516* BB516H100 BB116E* BB116EH100 BB616* ** BB616H100** BB716* ** BB716H100** Side Entry Top Entry SH010 SH010H075 SH010H100 TH210 TH210H075 TH210H100 SH616 SH716H SH016 SH116H TH816 TH816H100 TH816RC TH216 TH316H TH216RC Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry w/ Leveler(s) 1 X 12" 1 X 34" 1 X 1" Ribbon CBL CH806 CH806H075 CH806H100 CH810 CH810H075 CH810H100 CH610E CH610EH075 CH610EH100 CH816H CH916H CH816RC CH616EH CH716EH CH716ERC Coupler Hoods Hood to Coupler Hoods -- Standard Mount Pin and Sleeve Connectors Box Base (no Cover) NPT ENTRY 72 Base to Hood SINGLE LEVER 42 Base 24 Bases -- Standard Mount 1 X 12" 1 X 34" 1 X 1" LH010E LH010EH075 LH010EH100 LH016E* LH116EH Top Entry 1 X 12" 1 X 34" 1 X 1" LH210E LH210EH075 LH210EH100 LH216E* LH316EH PB210** PB216** Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods -- Reversed Locked Lever Hoods mate to Post Bases ONLY. Panel + Posts w/Cover Box + Posts w/Cover 1 X 12" 1 X 34" 1 X 1" 2 X 12" 2 X 34" 2 X 1" * Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) ** Add "M" final suffix for metal cover option. BB210** BB210H075** BB210H100** BB310** BB310H075** BB310H100** BB216* ** BB216H100** Bases Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. BB316* ** BB316H100** Both HIGH (H) and LOW (L) profile also available. (-add suffix) See page G-57 for ribbon cable kits. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-27 DD Series 10 Amps 600 VAC Pin and Sleeve Connectors 108, 144 & 216 Contacts + Ground 108 144 216 CRIMP TERMINAL INSERTS 108 + G 144 + G 216 + G MALE INSERT (Order contacts below) MC208DD MC272DD+ MC244DD MC208DD+ MC216DD FEMALE INSERT (Order contacts below) FC108DD FC172DD+ FC144DD FC108DD+ FC116DD Crimp Terminal Inserts Crimp Tool CAT. NO. Install to Matching Series Hood/Base WT80 Extraction Tool CAT. NO. RT614 Contacts Selection CRIMP CONTACTS For all Crimp Terminal "DD" Inserts WIRE GUAGE AWG (MM2) 22+ AWG (0.14-0.37 mm ) 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 2 I.D. IDENTIFICATION FEMALE MALE 1 2 3 4 5 FP22SD FP20SD FP18SD FP16SD FP14SD MP22SD MP20SD MP18SD MP16SD MP14SD Fiber Optic Contacts CRIMP CONTACTS WIRE GUAGE AWG (MM2) FEMALE MALE Glass Fiber POF, Size 1 mm FPF520 MPF530 See page G-58 for POF installation and tools info. G-28 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 DD Series 10 Amps 600 VAC # of Contacts + Ground Connection 108 Bases -- Standard Mount SINGLE LEVER LOCKING TYPE DOUBLE DOUBLE SINGLE Panel Base PB324 PB124E PB348 w/Cover PB424 HOUSING Box Base w/Cover PB132 PB448 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB424* BB424H100 BB524* BB524H100 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB624* BB624H100 BB724* BB724H100 1 X 34" 1 X 1" 1 X 114" SH624** SH724** SH024** SH124** SH032 SH132 SH132-125 SH648 SH748 1 X 34" 1 X 1" 1 X 114" Ribbon Cbl TH824** TH924** TH224** TH324** TH232 TH332 TH332-125 TH848 TH948 TH624RC TH424RC BB024E* BB024EH100 BB124E* BB124EH100 BB032 BB448 BB132 BB548 BB648 BB748 Side Entry Top Entry Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" 1 X 1" Ribbon Cbl CH824 CH924 CH824RC CH624E CH724E CH724ERC CH632 CH732 Coupler Hoods Hood to Coupler Hoods -- Standard Mount Pin and Sleeve Connectors Box Base (no Cover) NPT ENTRY Base DOUBLE LEVER 216 Base to Hood SINGLE LEVER 144 1 X 34" 1 X 1" LH024E LH124E Top Entry w/Lever(s) 3 1 X 4" 1 X 1" LH224E LH324E Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base w/Posts + Cover 1 X 34" 1 X 1" 2 X 34" 2 X 1" Bases Box Base w/Posts + Cover PB224 BB224* BB224H100 BB324* BB324H100 *Notes: Available in Standard or HIGH Profile "H" configurations. (-add suffix) Add "M" final suffix for metal cover option. **Notes: Available in Standard or LOW Profile "L" configurations. (-add suffix) See page G-57 for ribbon cable kits. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-29 K Series 80 + 16 Amps 600 VAC Install to Matching Series Hood/Base 4 @80A + 8 @16A 8 @80A + 16 @16A Contacts + Ground 8 @80A + 16 @16A + G 4 @80A+ 8 @16A+G 8 @80A+ 16 @16A+G MALE - PINS MS212K MS212K (x2) FEMALE - SLEEVES FS112K FS112K (x2) Screw Terminal Contact Carrier Inserts Pin and Sleeve Connectors G-30 4 @80A + 8 @16A + G SCREW TERMINAL CONTACT CARRIER INSERTS WIRING NOTE: To 6 AWG (16mm2) 80A Contacts To 14 AWG (2.5mm2) 16A Contacts www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 K Series 80 + 16 Amps 600 VAC # of Contacts + Ground Connection SINGLE LEVER DOUBLE LEVER SINGLE LEVER LOCKING TYPE DOUBLE SINGLE Panel Base PB324 PB124E PB348 w/Cover PB424 HOUSING 1 X 34" 1 X 1" 2 X 34" 2 X 1" 3 Box Base w/Cover 1 X 4" 1 X 1" 2 X 34" 2 X 1" BB424* BB424H100 BB524* BB524H100 BB024E* BB024EH100 BB124E* BB124EH100 BB624 * BB624H100 BB724* BB724H100 BB448 BB548 BB648 BB748 Side Entry 1 X 34" 1 X 1" 1 X 114" SH624** SH724** SH024** SH124** Top Entry 1 X 34" 1 X 1" 1 X 114" TH824** TH924 TH224** TH324 SH648 SH748 TH848 TH948 Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" 1 X 1" CH824 CH924 CH624E CH724E Coupler Hoods Hood to Coupler Hoods -- Standard Mount *Plastic body -- "A" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base (no Cover) NPT ENTRY Base to Hood Bases -- Standard Mount K-24 8 @80A + 16 @16A + G Base K-12 4 @80A + 8 @16A + G 1 X 34" 1 X 1" LH032A LH132A Top Entry w/Lever(s) 1 X 34" 1 X 1" LH232A LH332A Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base w/Posts + Cover 1 X 34" 2 X 34" Bases Box Base w/Posts + Cover PB224 BB224* BB324* * Notes: Available in Standard or HIGH Profile "H" configurations. (add suffix) ** Notes: Available in Standard or LOW Profile "L" configurations. (add suffix) Add "M" final suffix for metal cover option. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-31 V Series 16 Amps 600 VAC Pin and Sleeve Connectors 3, 6, 10, 16, 20, 26 & 32 Contacts + Control Contacts & Ground Install to Matching Series Hood/Base 3 + G + 2 Control 6 + G + 2 Control SCREW TERMINAL INSERTS 3 + G + 2 CONTROL 6 + G + 2 CONTROL MALE - PINS 20-14 AWG (0.5-2.5 mm2) MS203V MS206V FEMALE - SLEEVES 20-14 AWG (0.5-2.5 mm2) FS103V FS106V CRIMP TERMINAL INSERTS 3 + G + 2 CONTROL 6 + G + 2 CONTROL MALE INSERT (Order contacts below) MC403V MC406V FEMALE INSERT (Order contacts below) FC303V FC306V Screw Terminal Inserts Crimp Terminal Inserts MC Use small blade screwdriver to push wire entry tab in for easy contact removal. FC332A Crimp Tool CAT. NO. CONTROL CONTACTS: WT611TB Contacts Selection CRIMP CONTACTS Groove G-32 www.tnb.com For "V" Series MAKE LAST, BREAK FIRST WIRE AWG (MM2) IDENTIFICATION FEMALE MALE SWITCH/CONTROL 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 12 AWG (4.0 mm2) No Groove 1 Groove 2 Grooves 3 Grooves No Groove FP2000 FP1800 FP1600 FP1400 FP1200 MP2000 MP1800 MP1600 MP1400 MP1200 -- CP1800 CP1600 CP1400 -- United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 V Series 16 Amps 600 VAC # of Contacts + Ground Connection DOUBLE LEVER SINGLE LEVER LOCKING TYPE DOUBLE SINGLE DOUBLE Panel Base PB303V PB103EV PB306V PB106EV w/Cover PB403V -- PB406V -- HOUSING NPT ENTRY 1 X 12" 1 X 34" 2 X 12" BB403V -- BB503V BB003EV -- BB103EV -- BB406V -- -- BB006EV -- Box Base w/Cover 2 X 34" 1 X 12" 1 X 34" 2 X 12" 2 X 34" BB603V* -- BB703V* -- -- -- -- -- BB506V -- BB606V* -- BB706V* BB106EV -- -- -- -- Side Entry 1 X 12" 1 X 34" SH603V -- SH003V -- -- SH606V -- SH006V Top Entry 1 X 12" 1 X 34" TH803V -- TH203V -- -- TH806V -- TH206V Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 12" 1 X 34" CH803V -- CH603EV -- -- CH806V -- CH606EV Coupler Hoods Hood to Coupler Hoods -- Standard Mount Pin and Sleeve Connectors Box Base (no Cover) Base SINGLE LEVER 6 + G + 2 Control Base to Hood 3 + G + 2 Control Bases -- Standard Mount Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. 1 X 34" LH003EV LH006EV Top Entry w/Lever(s) 1 X 34" LH203EV LH206EV Hood to Base Hoods Side Entry w/Lever(s) Panel Base+ Posts w/Cover Box Base+ Posts w/Cover 1 X 12" 1 X 34" 2 X 12" 2 X 34" -- PB203V* -- PB206V* -- -- -- -- BB303V* -- BB203V* -- -- -- -- -- -- BB206V* -- BB306V* Bases Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. * Add "M" final suffix for metal cover option. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-33 V Series 16 Amps 600 VAC Pin and Sleeve Connectors 3, 6, 10, 16, 20, 26 & 32 Contacts +2 Control Contacts & Ground Install to Matching Series Hood/Base 10 + G 16 + G 20 + G 26 + G 32 + G + 2 Control + 2 Control + 2 Control + 2 Control + 2 Control Screw Terminal Inserts 10 + G +2 CONTROL 16 + G +2 CONTROL 20 + G +2 CONTROL 26 + G +2 CONTROL 32 + G +2 CONTROL MALE - PINS 20-14 AWG (0.5-2.5 mm2) MS210V MS216V MS210V MS210V+ MS216V 2x MS216V FEMALE - SLEEVES 20-14 AWG (0.5-2.5 mm2) FS110V FS116V FS110V FS110V+ FS116V 2x FS116V 10 + G +2 CONTROL 16 + G +2 CONTROL 20 + G +2 CONTROL 26 + G +2 CONTROL 32 + G +2 CONTROL MALE INSERT (Order contacts below) MC410V MC416V MC410V x2 MC410V+ MC416V 2x MC416V FEMALE INSERT (Order contacts below) FC310V FC316V FC310V x2 FC310V+ FC316V 2x FC316V SCREW TERMINAL INSERTS Crimp Terminal Inserts CRIMP TERMINAL INSERTS Use small blade screwdriver to push wire entry tab in for easy contact removal. Crimp Tool CAT. NO. WT611TB Contacts Selection CRIMP CONTACTS For all "V" Inserts WIRE AWG (MM2) IDENTIFICATION FEMALE MALE SWITCH/CONTROL 20 AWG (0.5 mm2) 18 AWG (0.75-1 mm2) 16 AWG (1.5 mm2) 14 AWG (2.5 mm2) 12 AWG (4.0 mm2) No Groove 1 Groove 2 Grooves 3 Grooves No Groove FP2000 FP1800 FP1600 FP1400 FP1200 MP2000 MP1800 MP1600 MP1400 MP1200 -- CP1800 CP1800 CP1400 -- Grooves G-34 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 V Series 16 Amps 600 VAC # of Contacts + Ground Connection V10: (10 + G) or (16 + G) + 2 Control Bases -- Standard Mount SINGLE LEVER DOUBLE LEVER HOUSING NPT ENTRY Panel Base V20: (20 + G) or (26 + G) or (32 + G) + 2 Control LEVER LOCKING TYPE DOUBLE SINGLE PB110EV PB348 BB010EV BB448 BB110EV BB548 1 X 34" 1 X 1" 2 X 34" 2 X 1" Base to Hood Box Base (no Cover) 1 X 34" 1 X 1" 2 X 34" 2 X 1" BB648 BB748 Side Entry 1 X 34" 1 X 1" 1 X 114" Top Entry 1 X 34" 1 X 1" 1 X 114" SH010V SH010V100 TH210V SH648 SH748 TH848 TH948 Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Top Entry 1 X 34" 1 X 1" 1 X 114" CH610EV CH610EV100 CH610EV125 Coupler Hoods Hood to Coupler Hoods -- Standard Mount *Plastic body -- "A" 3-16 Series standard Hoods include Gaskets: Bases and Special Hoods do not. Pin and Sleeve Connectors Box Base (no Cover) PB448 Base w/Cover 1 X 34" LH010EV Top Entry w/Lever(s) 1 X 34" 1 X 1" LH210EV LH210EV100 Hood to Base Side Entry w/Lever(s) Hoods Lever Hoods -- Reverse Locking Lever Hoods mate to Post Bases ONLY. Bases -- with Access Cover Post Bases accept Lever Hoods ONLY. Panel Base+ w/Posts + Cover 1 X 34" 2 X 34" Bases Box Base+ w/Posts + Cover PB210V BB210V BB310V Add "M" final suffix for metal cover option. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-35 T Series 16 Amps 600 VAC Pin and Sleeve Connectors 6, 10, 16 & 24 Contacts + Ground Install to Matching Series Hood/Base 6 10 16 24 *SCREW TERMINAL INSERTS 6+G 10 + G 16 + G 32 + G MALE - PINS 20-14 AWG (0.5-2.5 mm2) MS206T MS210T MS216T MS224T FEMALE - SLEEVES 20-14 AWG (0.5-2.5 mm2) FS106T FS110T FS116T FS124T Screw Terminal Inserts *inserts may be dark brown or gray in color * High Temp 200C Components * Corrosion Resistant Housings T Series Benefits: * High temp 200C rated inserts * Silicone Viton(R) seals for molded edge gaskets* * Corrosion-resistant copper-free aluminum housings with special finish * UL94V-O ergonomic thermoplastic handles * Electro-static epoxy powder coated finish *Viton(R) is a trademark of DuPont Performance Elastomers. G-36 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 T Series 16 Amps 600 VAC # of Contacts + Ground Connection 6 Bases -- Standard Mount SINGLE LEVER DOUBLE LEVER HOUSING NPT ENTRY 16 32 SINGLE LEVER LOCKING TYPE DOUBLE DOUBLE DOUBLE PB306T PB110T PB116T PB124T BB406T BB010T BB016T BB024T BB506T BB110T BB116T BB124T SH016T SH024T SH124T TH216T TH224T TH324T 1 X 12" 1 X 34" 2 X 12" 2 X 34" Hoods -- Standard Mount TH210T Hoods 1 X 12" 1 X 34" 1 X 1" TH806T Top Entry SH010T Hood to Coupler 1 X 12" 1 X 34" 1 X 1" SH606T Side Entry Top Entry 1 X 12" 1 X 34" 1 X 1" CH806T CH610T CH616T CH716T CH624T CH724T Coupler Coupler Hoods -- Inline For Inline, Portable or Special Service Connections. Coupler Hoods mate to Standard Hoods ONLY. Pin and Sleeve Connectors Box Base (no Cover) Base to Hood Base Panel Base 10 NOTE: Hoods and Bases are black colored to denote special T series. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-37 Pin and Sleeve Connectors Engineering Reference A Series B Series Specifications Specifications DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 Approvals DIN VDE 0627/86 DDIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 Approvals MEIE, EZU, SEV MEIE, EZU, SEV Inserts Inserts Contacts ( +Ground ) Working current 3,4,10,16,32 (2x16) A3, A4 @ 10A max. A10-A32 @ 16A max. 600Vac 4 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability Contacts Contacts ( +Ground ) 6,10,16,24, 32 (2x16), 48 (2x24) Working current Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability 16A max. 600Vac 3 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Contacts Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 1 milliohm Wire AWG: 20-14 AWG (0.5-2.5mm) 20-12 AWG (0.5-2.5mm) Contact Resistance Screw Terminals: + with Wire Protection Crimp Terminals: Housings Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 1 milliohm Wire AWG: 20-14 AWG (0.5-2.5mm) 20-12 AWG (0.5-2.5mm) Contact Resistance Screw Terminals: + with Wire Protection Crimp Terminals: Housings Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Die Cast Aluminum alloy Epoxy Powder Coat Finish @ A3, 4, 10, 16 Steel, Zinc & Chrome Plated @ A32 Steel, Zinc & Chrome Plated > Double Locking Levers Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Die Cast Aluminum alloy Epoxy Powder Coat Finish @ B6, 10, 24, 32, 48 Steel, Zinc & Chrome Plated @ B10, 16, 24 Stainless Steel w/ high impact Thermoplastic Split Grips @ 32 Steel, Zinc & Chrome Plated -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 > Double Locking Levers > Double Locking Levers -40C/-40F to +125C /+257 F A3,4: IP44 A10,16,32: IP65 per DIN VDE 0470, IEC 529 Temperature Range Internal Protection Thermal Capacity per DIN/IEC 512 Thermal Capacity Conductor size 1mm 2 2 Conductor size 1.5mm Conductor size 2.5mm A 10 Crimp 14 Conductor size 1mm I N 10 A 10 Crimp 8 6 4 2 0 A 10 Crimp A3 A3 A 10 Screw A 16 Crimp A 10 Screw A 16 Crimp A 16 Screw A 16 Crimp A3 A 10 Screw A 16 Screw www.tnb.com 14 B 10 12 10 8 6 B 16 B 24 B 10 B 16 B 24 4 2 20 40 60 80 100 120 20 40 60 80 100 120 Ambient temperature ( C ) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 2 B 6 B 6 0 20 40 60 80 100 120 20 40 60 80 100 120 20 40 60 80 100 120 Ambient temperature ( C ) G-38 Conductor size 2.5mm I N 16 A 10 Screw 12 per DIN/IEC 512 2 2 16 Rated current per contact ( A ) Rated operating current per contact ( A ) Temperature Range Internal Protection Engineering Reference C Series D Series Specifications Specifications DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 DIN VDE 0627/86 DDIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 Approvals DIN 43652 Approvals MEIE, EZU, SEV MEIE, EZU, SEV Inserts Contacts ( +Ground ) Working current 6, 12 (2 x 6) 35A Contacts ( +Ground ) Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability 600Vac 3 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Contacts 7, 8, 15, 25, 40, 50 (2x25) 64, 80 (2x40), 128 (2X64) 10A 600Vac 4 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Working current Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability Contacts Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 0.5 milliohm Wire AWG: 20-10 AWG (0.5-6.0mm) n/ Contact Resistance Screw Terminals: + with Wire Protection + w/o Wire Protection Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 3 milliohm Wire AWG: 26-14 AWG (0.1422.5mm) POF {0} 1MM Contact Resistance Crimp Terminals: > Glass Fibre optic Cable: Housings Pin and Sleeve Connectors Inserts Housings Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Die Cast Aluminum alloy Epoxy Powder Coat Finish @ C6, 12 Steel, Zinc & Chrome Plated @ C6 Stainless Steel w/high impact Thermoplastic Split Grips @ C12 Steel, Zinc & Chrome Plated -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 > Double Locking Levers > Double Locking Levers Temperature Range Internal Protection per DIN/IEC 512 @ D7, 8, 15, 25, 40, 64, 128 Steel, Zinc & Chrome Plated @ D40, 64 Stainless Steel w/ high impact Thermoplastic Split Grips @ D50, 80 Steel, Zinc & Chrome Plated -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 > Double Locking Levers Temperature Range Internal Protection Thermal Capacity per DIN/IEC 512 Conductor size 0.5mm 35 30 25 20 Die Cast Aluminum alloy Epoxy Powder Coat Finish > Double Locking Levers Rated operating current per contact ( A ) Rated current per contact ( A ) Thermal Capacity Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Conductor size 4mm 2 15 Conductor size 6mm 2 10 5 2 2 Conductor size 1.5mm I N 10 D 7 D 15 9 8 D 15 D 25 D 7 7 6 D 25 D 64 5 4 D 40 D 64 3 2 1 0 20 40 60 80 100 120 0 20 40 Ambient temperature ( C ) 60 80 100 120 0 20 40 60 80 100 120 Ambient temperature ( C ) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-39 Pin and Sleeve Connectors Engineering Reference DD Series K Series Specifications Specifications DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 DIN VDE 0627/86 DDIN VDE 0110/4 VDE 0100/5.73-42a IEC 60-664-1, DIN/IEC 512 Approvals Approvals MEIE, EZU, SEV (R) Inserts (R) MEIE, EZU, SEV Inserts Contacts ( +Ground ) Working current 24, 42, 72, 108, 144 (2x72) 216 (2x108) 10A 600Vac 2 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability Contacts Contacts ( +Ground ) Working current Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability 8 (16A) + 4 (80A) 16 (16A) + 8 (80A) 16A and 80A dual 600Vac 2 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Contacts Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 3 milliohm Wire AWG: 26-14 AWG (0.14-2.5mm) POF {0} 1mm Contact Resistance Crimp Terminals: > Glass Fibre Optic Cable: Housings Material Surface Contact Resistance Screw Terminals: + with Wire Protection: (16A) (80A contacts) Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 1 milliohm Wire AWG: 20-14 AWG (0.5-2.5mm) 18-4 AWG (1.5-16.0mm) Housings Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Die Cast Aluminum alloy Epoxy Powder Coat Finish @ DD24, 42, 72, 108, 216 Steel, Zinc & Chrome Plated @ DD42, 72, 108 Stainless Steel w/high impact Thermoplastic Split Grips @ DD144 Steel, Zinc & Chrome Plated -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 > Double Locking Levers > Double Locking Levers Temperature Range Internal Protection Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers > Double Locking Levers Temperature Range Internal Protection Thermal Capacity Conductor size 0.7mm 2 Conductor size 1.5mm 2 10 Rater current per contact ( A ) DD 24 9 DD 24 8 DD 108 DD 42 DD 42 7 6 DD 72 5 DD 72 4 3 2 DD 108 1 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Ambient temperature ( C ) G-40 VDE o113/1.73-10.1.3 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Die Cast Aluminum alloy Epoxy Powder Coat Finish @ K12, K24 Steel, Zinc & Chrome Plated @ K12 Stainless Steel w/ high impact Thermoplastic Split Grips -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 Engineering Reference V Series T Series Specifications Specifications DIN VDE 0627/86 DIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 DIN VDE 0627/86 DDIN VDE 0110/02.79 DIN VDE 0110-1/04.97 IEC 60-664-1, DIN/IEC 512 Approvals Approvals MEIE, EZU, SEV (R) (R) Inserts Contacts ( +Ground ) 3, 6, 10, 16, 20 (2x10) 26 (10+16), 32 (2x16). 16A max. 600Vac, Switch contacts 400 Vac 3 kV eff. 3 Glass Filled Thermoplastic -40C/-40F to +125C /+257 F UL94 V-0 Working current Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability Contacts 6, 10, 16, 24 Working current Rated Voltage Test Voltage Pollution Degree Material Temperature Range Flammability 16A max. 600Vac, Switch contacts 400Vac 3 kV eff. 3 Hi-Temp Thermoplastic -40C/-40F to +200C /+392 F UL94 V-0 Contacts Material Surface Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 1 milliohm Wire AWG: 20-14 AWG (0.5-2.5mm) 20-12 AWG (0.5-2.5mm) Contact Resistance Screw Terminals: + with Wire Protection Crimp Terminals: Material Surface Contact Resistance Screw Terminals: + with Wire Protection Housings Solid drilled Copper alloy Hard Silver Plated Hard Gold Plated available ) 1 milliohm Wire AWG: 20-14 AWG (0.5-2.5mm) Housings Materials: (EPDM Seal Gaskets) Locking Mechanisms: > Single Locking Levers Die Cast Aluminum alloy Epoxy Powder Coat Finish @ V3, 6, 10, 16, 20, 26, 32 Steel, Zinc & Chrome Plated @ V3, 6, 10, 16 Stainless Steel w/high impact Thermoplastic Split Grips > Double Locking Levers Temperature Range Internal Protection -40C/-40F to +125C /+257 F IP65 Locked Positions per DIN VDE 0470, IEC 529 Thermal Capacity Conductor size 1.5mm Rated operating current per contact ( A ) Contacts ( +Ground ) Pin and Sleeve Connectors Inserts MEIE, EZU, SEV 2 Conductor size 2.5mm Materials: (Viton(R) Seal Gaskets) Locking Mechanisms: > Single Locking Levers > Double Locking Levers Copper-Free Die Cast Aluminum alloy Green Epoxy Powder Coating @T6 Stainless Steel, Black Coated @ T10, 16, 24 Stainless Steel, with High Temp Thermoplastic Grips Temperature Range Internal Protection -40C/-40F to +200 C /+392 F IP65 Locked Positions per DIN VDE 0470, IEC 529 Thermal Capacity per DIN/IEC 512 2 16 14 12 BV 3 10 BV 3 8 BV 6 BV 6 6 BV 10 BV 16 4 BV 10 BV 16 2 0 20 40 60 80 100 120 0 20 40 60 80 100 120 Ambient temperature ( C ) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-41 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Double Lever Box Bases G D E F A B C HOUSING SERIES A, B, T, K C,V D CAT. NO. .216" DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD A B C D E F G BB_32A__ BB_10E BB_10EH__ BB_16E BB_16EH__ 3.70 / (94) 3.23 / (82) 3.23 / (82) 4.13 / (105) 4.13 / (105) 4.17 / (106) 3.66 / (93) 3.66 / (93) 4.61 / (117) 4.61 / (117) 5.04 / (128) 4.33 / (110) 4.33 / (110) 5.16 / (131) 5.16 / (131) 1.81 / (46) 1.57 / (40) 1.77 / (45) 1.77 / (45) 1.77 / (45) 2.20 / (56) 2.05 / (52) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.76 / (70) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 3.40 / (86.5) 2.05 / (52) 2.92 / (74) 2.68 / (68) 3.31 / (84) A32 D50 B10, T10 V3 B16, T16 C6, V6 D40 DD72 B24, T24, K12 V10, V16 D64 DD108 BB_24E BB_24EH__ 5.20 / (132) 5.20 / (132) 5.67 / (144) 5.67 / (144) 6.18 / (157) 6.18 / (157) 1.77 / (45) 1.77 / (45) 2.24 / (57) 2.24 / (57) 2.28 / (58) 2.28 / (58) 2.68 / (68) 3.31 / (84) B32 C12 D80 DD144 BB_32E 4.41 / (112) 4.88 / (112) 5.28 / (134) 2.64 / (67) 3.20 / (81.5) 3.62 / (92) 2.83 / (72) DD42 Mounting Dimensions for Single Lever Box Bases E Pg 11 5.5 G A B .O 0.125" Right Angle Housing A3/A4 D7/D8 Only HOUSING SERIES A, B, T, K C,V A3, A4 A10 A16 D B10, T10 V3 B16, T16 C6, V6 D40 DD72 V10, V16 D64 DD108 V20, V26 D128 DD216 B24, T24, K12 B48, K24, V32 DD42 C DIMENSIONS ARE IN INCHES / (MILLIMETRES) A B C D E F G BB403A(P)* BB_10A BB_16A BB_06 BB_06H075 BB_06H100 BB_10 BB_10H075 BB_10H100 BB_16 BB_16H___ BB_24 BB_24H___ 1.10 / (28) 1.89 / (48) 2.52 / (64) 2.76 / (70) 2.76 / (70) 2.76 / (70) 3.23 / (82) 3.23 / (82) 3.23 / (82) 4.13 / (105) 4.13 / (105) 5.20 / (132) 5.20 / (132) 1.59 / (40.5) - - 3.31 / (84) 3.31 / (84) 3.31 / (84) 3.66 / (93) 3.66 / (93) 3.66 / (93) 4.61 / (117) 4.61 / (117) 5.67 / (144) 5.67 / (144) 1.00 / (25.5) 3.66 / (93) 4.29 / (109) - - - - - - - - - - 1.42 / (36) 1.57 / (40) 1.57 / (40) 1.57 / (40) 1.77 / (45) 1.77 / (45) 1.57 / (40) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.18 / (30) 1.97 / (50) 1.97 / (50) 2.05 / (52) 2.24 / (57) 2.24 / (57) 2.05 / (52) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.24 / (57) 1.50 / (38) 2.32 / (59) 2.32 / (59) 2.72 / (69) 2.72 / (69) 2.72 / (69) 2.80 / (71) 2.80 / (71) 2.80 / (71) 2.91 / (74) 2.91 / (74) 2.91 / (74) 2.91 / (74) 2.05 / (52) 2.24 / (57) 2.05 / (52) 2.92 / (74) 2.92 / (74) 2.05 / (52) 2.92 / (74) 2.92 / (74) 2.68 / (68) 3.31 / (84) 2.68 / (68) 3.31 / (84) BB_48 4.37 / (111) 5.71 / (145) - 4.17 / (106) 4.72 / (120) 6.18 / (157) 3.94 / (100) *Suffix: A - Aluminum, P - Plastic G-42 www.tnb.com .177" A series .216" B series F D DD DD24 D E F CAT. NO. D7, D8 D15 D25 B6, T6 A B United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Dimensions Mounting Dimensions for Double Lever Panel Bases G A B D E F C HOUSING SERIES C,V A32 B10, T10 B16, T16 B24, T24, B32 D50 V3 C6, V6 V10, V16 C12 D D40 D64 D80 DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD DD42 DD72 DD108 DD144 PB132A PB110E PB116E PB124E PB132E A B C D E F G 3.62 / (92) 3.27 / (83) 4.05 / (103) 5.12 / (130) 4.33 / (110) 4.02 / (102) 3.66 / (93) 4.49 / (114) 5.51 / (140) 4.88 / (124) 5.04 / (128) 4.33 / (110) 5.16 / (131) 6.19 / (157) 5.28 / (134) 1.65 / (28) 1.26 / (32) 1.26 / (32) 1.26 / (32) 2.56 / (65) 2.24 / (57) 1.69 / (43) 1.69 / (43) 1.69 / (43) 3.11 / (79) 2.76 / (70) 2.28 / (58) 2.28 / (58) 2.28 / (58) 3.62 / (92) 1.10 / (28) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.18 / (30) Mounting Dimensions for Single Lever Panel Bases 3 G G A3/A4 D7/D8 Only B D C E A B .O 0.125" A series .134" B series .177" B48 series .248" F HOUSING SERIES A, B, T, K C,V D A3, A4 D7, D8 A10 D15 A16 D25 B6, T6 CAT. NO. DD DD24 B10, T10 V3 B16, T16 C6, V6 D40 DD72 V10, V16 D64 DD108 V20, V26 D128 DD216 B24, T24, K12 B48, K24, V32 DD42 D E Pin and Sleeve Connectors A, B, T, K CAT. NO. .177" .216" B32 series F DIMENSIONS ARE IN INCHES / (MILLIMETRES) A B C D E F G PB303A (P)* PB403A (P)* PB503A (P) - - 1.10 / (28) 1.10 / (28) 1.10 / (28) 1.59 / (40.5) 1.34 / (34) 1.38 / (35) 1.00 / (25.5) 1.18 / (30) 1.18 / (30) 1.42 / (36) 1.50 / (38) 1.58 / (40) 1.18 / (30) 1.67 / (42.5) 1.85 / (47) 1.50 / (38) .95 / (24) .95 / (24) PB310A PB410A PB316A PB416A 2.76 / (70) 2.76 / (70) 3.39 / (86) 3.39 / (86) 3.19 / (81) 3.19 / (81) 3.78 / (96) 3.78 / (96) - - - - .68 / (17.5) .68 / (17.5) .68 / (17.5) .68 / (17.5) 1.20 / (30.5) 1.20 / (30.5) 1.20 / (30.5) 1.20 / (30.5) 1.93 / (49) 2.95 / (75) 1.93 / (49) 2.95 / (75) 1.02 / (26) 1.02 / (26) 1.02 / (26) 1.02 / (26) PB306 PB406 PB310 PB410 PB316 PB416 PB324 PB424 PB348 PB448 2.76 / (70) 2.76 / (70) 3.27 / (83) 3.27 / (83) 4.06 / (103) 4.06 / (103) 5.12 / (130) 5.12 / (130) 5.83 / (148) 5.83 / (148) 3.15 / (80) 3.15 / (80) 3.66 / (93) 3.66 / (93) 4.49 / (114) 4.49 / (114) 5.51 / (140) 5.51 / (140) 6.50 / (165) 6.50 / (165) - - - - - - - - - - 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) 2.76 / (70) 2.76 / (70) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 3.54 / (90) 3.54 / (90) 2.56 / (65) 3.54 / (90) 2.64 / (67) 3.62 / (92) 2.64 / (67) 3.62 / (92) 2.64 / (67) 3.62 / (92) 6.18 / (157) 6.81 / (173) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.61 / (41) 1.61 / (41) *Suffix: A - Aluminum, P - Plastic United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-43 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Screw and Crimp Terminal Inserts E A A, B, T, K HOUSING SERIES C,V D DD A3, A4 D7, D8 A10 D15 A16 D25 A32 D50 B6, T6 G-44 C D B DD24 B10, T10 V3 DD42 B16, T16 C6, V6 D40 DD72 B24, T24, K12 V10, V16 D64 DD108 B32 C12 D80 DD144 B48, K24 V20, V26, V32 D128 DD216 www.tnb.com DIMENSIONS ARE IN INCHES / (MILLIMETRES) B C D MATING A BOTH FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE FEMALE MALE - - - 1.95 / (49.5) 1.95 / (49.5) 2.60 / (66) 2.60 / (66) 2.60 / (66) 2.60 / (66) 1.73 / (44) 1.73 / (44) 2.24 / (57) 2.24 / (57) 3.05 / (77.5) 3.05 / (77.5) 4.09 / (104) 4.09 / (104) 3.05 / (77.5) 3.05 / (77.5) 4.09 / (104) 4.09 / (104) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 .83 / (21) .83 / (21) .83 / (21) 2.22 / (56.5) 2.22 / (56.5) 2.87 / (73) 2.87 / (73) 2.87 / (73) 2.87 / (73) 2.01 / (51) 2.01 / (51) 2.52 / (64) 2.52 / (64) 3.33 / (84.5) 3.33 / (84.5) 4.37 / (111) 4.37 / (111) 3.33 / (84.5) 3.33 / (84.5) 4.37 / (111) 4.37 / (111) Technical Services Tel: 888.862.3289 - - - .63 / (16) .63 / (16) .63 / (16) .63 / (16) .63 / (16) x 2 .63 / (16) x 2 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) 1.063 / (27) x 2 1.063 / (27) x 2 1.063 / (27) x 2 1.063 / (27) x 2 .83 / (21)) .83 / (21) .83 / (21) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) 1.34 / (34) E .98 / (25) 1.25 / (31.8) 1.19 / (30.2) 1.14 / (29) 1.26 / (32) 1.14 / (29) 1.26 / (32) 1.14 / (29) 1.26 / (32) 1.46 / (37) 1.38 / (35) 1.46 / (37) 1.38 / (35) 1.48 / (37.5) 1.40 / (35.5) 1.48 / (37.5) 1.40 / (35.5) 1.48 / (37.5) 1.40 / (35.5) 1.48 / (37.5) 1.40 / (35.5) Dimensions Insert Screw Torque Specifications SERIES A3 A4 wire termination screw insert grounding screw grounding screw wire termination screw A10 A16 A32 insert fastening screw insert grounding screw D15 D25 D50 insert fastening screw insert grounding screw wire termination screw B T V insert fastening screw insert grounding screw wire termination screw C insert fastening screw insert grounding screw wire termination screw K insert fastening screw insert grounding screw * 16A / 80A contacts UNIT OF MEASURE SCREWDRIVER POZI-DRIVE POINT SCREWDRIVER STD. STRAIGHT-BLADE Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces Newton meters Inch ounces 0.4 57 0.6 85 0.4 57 0.4 57 0.7 99 0.7 99 0.7 99 0.7 99 0.4 57 0.7 99 1.2 170 0.7 99 0.7 99 2.3 326 *0.5 / 1.4 *71 / 198 0.7 99 2.3 326 0.9 127 0.8 113 0.4 57 0.9 127 1.1 156 1.3 184 1.1 156 1.3 184 0.6 85 1.1 156 1.9 269 1.3 184 1.1 156 2.3 326 - Pin and Sleeve Connectors D7 D8 SCREW LOCATION (NOTE: Inch/ounces /16.0 = Pound /Inches) Insert Mounting Screws accept a Pozi-drive screwdriver head. Common cross-point or bladed screwdrivers will also work. Specs refer to Pozi-drive or bladed common torque only. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-45 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Wiring Adapters DIMENSIONS ARE IN INCHES / (MILLIMETRES) INSERT SERIES B6 B10 B16 B24 D40 D64 CAT. NO. FS106WAL FS106WAR MS206WAL MS206WAR FS110WAL FS110WAR MS210WAL MS210WAR FS116WAL FS116WAR MS216WAL MS216WAR FS124WAL FS124WAR MS224WAL MS224WAR FS340WAL MS440WAL FS364WAL MS464WAL A B C D E F G H 1.73 / (44) 2.01 / (51) 1.03 / (26.3) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90) 2.13 / (54) 2.52 / (64) 1.55 / (39.5) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90) 3.05 / (77.5) 3.32 / (84.5) 2.33 / (59.3) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90) 4.09 / (104) 4.37 / (111) 3.36 / (85.7) 1.06 / (27) 1.34 / (34) 1.77 / (45) 2.28 / (58) 3.54 / (90) 3.05 / (77.5) 3.27 / (83) 2.21 / (56) 1.06 / (27) 1.34 / (34) 3.19 / (81) 4.53 / (115) 5.12 / (130) 4.09 / (104) 4.33 / (110) 3.39 / (86.3) 1.06 / (27) 1.34 / (34) 3.19 / (81) 4.53 / (115) 5.12 / (130) (-WAL) -- Ground Left; (-WAR) -- Ground Right G-46 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Dimensions Panel Cut Out Dimensions for Panel Bases HOUSING SERIES A, B, T, K A3, A4 A10 A16 A32 B6, T6 B10, T10 B16, T16 B24, T24, K12 B32 B48, K24 C, V D DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD A B C D E .83 / (21) 1.71 / (43.5) 2.36 / (60) 2.36 / (60) 1.42 / (36) 1.93 / (49) 2.84 / (72) 1.18 / (30) 2.76 / (70) 3.39 / (86) 3.62 / (92) 2.76 / (70) 3.27 / (83) 4.06 / (103) .83 / (21) .95 / (24) .95 / (24) 1.89 / (48) 1.38 / (35) 1.38 / (35) 1.38 / (35) - .68 / (17.5) .68 / (17.5) 1.65 / (28) 1.26 / (32) 1.26 / (32) 1.26 / (32) .125 / (3.2) .134 / (3.4) .134 / (3.4) .177 / (4.5) .177 / (4.5) .177 / (4.5) .177 / (4.5) 3.86 / (98) 5.12 / (130) 1.38 / (35) 1.26 / (32) .177 / (4.5) D7, D8 D15 D25 D50 V3 C6, V6 D40 DD24 DD42 DD72 V10, V16 D64 DD108 C12 V20, V26, V32 D80 DD144 2.84 / (72) 4.33 / (110) 2.80 / (71) 2.56 / (65) .216 / (5.5) D128 DD216 3.86 / (98) 5.83 / (148) 2.80 / (71) 2.76 / (70) .248 / (6.3) Pin and Sleeve Connectors A3/A4 D7/D8 Only * Dimensions reflect dual inserts mounting. United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-47 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Double Post Hoods HOUSING SERIES DIMENSIONS ARE IN INCHES / (MILLIMETRES) A, B, T, K C,V D DD A32 -- -- B10, T10 -- -- -- -- B16, T16 -- -- -- -- -- B24, T24, K12 -- -- B32 -- -- -- -- V3 -- -- -- -- C6, V6 -- -- -- -- -- V10, V16 -- -- C12 -- D50 -- -- -- -- -- -- -- D40 -- -- -- -- -- D64 -- -- D80 -- -- -- -- DD42 -- -- -- -- DD72 -- -- -- -- -- DD108 -- -- DD144 -- CAT. NO. SH_32A TH_32A SH_10 M3SH_10H___ TH_10 TH_10H___ SH_16 SH_16H M5SH_16L TH_16 TH_16H TH_16L SH_24 SH_24H M7TH_24 TH_24H TH424RC SH_32 TH_32 Suffix: A - Aluminum, AP - Plastic, H - High Profile, L - Low Profile, RC - Ribbon Cable (top) G-48 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 C D E 3.23 / (82) 3.23 / (82) 2.87 / (73) 2.87 / (73) 2.87 / (73) 2.87 / (73) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 4.72 / (120) 4.72 / (120) 4.72 / (120) 4.72 / (120) 4.72 / (120) 3.70 / (94) 3.70 / (94) 2.21 / (56) 2.21 / (56) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 3.11 / (79) 3.11 / (79) 2.99 / (76) 2.99 / (76) 2.05 / (52) 2.05 / (52) 2.05 / (52) 2.05 / (52) 2.56 / (65) 2.99 / (76) 2.36 / (60) 2.56 / (65) 2.99 / (76) 2.36 / (60) 2.36 / (60) 2.99 / (76) 2.21 / (56) 2.99 / (76) 2.99 / (76) 3.15 / (80) 3.15 / (80) Dimensions Mounting Dimensions for Single Post Hoods DIMENSIONS ARE IN INCHES / (MILLIMETRES) C,V D DD A3, A4 -- -- A10 -- -- -- A16 -- -- -- B6, T6 -- -- -- B10, T10 -- -- -- -- -- B16, T16 -- -- -- -- B24, T24 -- K12 -- B48, K24 -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- -- V3 -- -- -- -- -- C6, V6 -- -- -- -- V10, V16 -- -- -- V20, V26, V32 D7, D8 -- -- D15 -- -- -- D25 -- -- -- -- -- -- -- -- -- -- -- -- -- D40 -- -- -- -- D64 -- -- -- D128 -- -- -- -- -- -- -- -- -- -- -- -- DD24 -- -- -- DD42 -- -- -- -- -- DD72 -- -- -- -- DD108 -- -- -- DD216 -- CAT. NO. SH603A(P)V TH803A(P)V SH_10A SH_10AL TH_10A TH_10AL SH_16A SH_16AL TH_16A TH_16AL SH_606 M2SH_606HXXX TH_806 TH_806HXXX SH_610 M3SH_610HXXX TH_810 TH_810HXXX SH_616 SH_616H SH_616L M5TH_816 TH_816H TH_816L TH816RC SH_624 M7SH_624L TH_824 TH824L TH624RC SH_48 TH_48 C D E 1.04 / (26.5) 1.04 / (26.5) 2.48 / (63) 2.48 / (63) 2.48 / (63) 2.48 / (63) 3.13 / (79.5) 3.13 / (79.5) 3.13 / (79.5) 3.13 / (79.5) 2.36 / (60) 2.36 / (60) 2.36 / (60) 2.36 / (60) 2.87 / (73) 2.87 / (73) 2.87 / (73) 2.87 / (73) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 3.70 / (94) 4.72 / (120) 4.72 / (120) 4.72 / (120) 4.72 / (120) 4.72 / (120) 5.16 / (131.5) 5.16 / (131.5) 1.04 / (26.5) 1.04 / (36.5) 1.42 / (36) 1.16 / (29.5) 1.42 / (36) 1.16 / (29.5) 1.42 / (36) 1.16 / (29.5) 1.42 / (36) 1.16 / (29.5) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 3.50 / (89) 3.50 / (89) 1.89 / (48) 1.89 / (48) 2.60 / (66) 2.09 / (53) 2.60 / (66) 2.09 / (53) 2.84 / (72) 2.28 / (58) 2.84 / (72) 2.28 / (58) 1.69 / (43) 2.84 / (72) 1.69 / (43) 2.84 / (72) 2.05 / (52) 2.84 / (72) 2.05 / (52) 2.84 / (72) 2.56 / (65) 2.99 / (76) 2.36 / (60) 2.56 / (65) 2.99 / (76) 2.36 / (60) 2.99 / (76) 2.99 / (76) 2.36 / (60) 2.99 / (76) 2.36 / (60) 2.99 / (76) 3.78 / (96) 3.78 / (96) Pin and Sleeve Connectors HOUSING SERIES A, B, T, K Suffix: AP - Plastic, H - High Profile, L - Low Profile, RC - Ribbon Cable (top entry only) United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-49 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Double Lever Coupler Hoods HOUSING SERIES A, B, T, K C,V D DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD B10, T10 V3 B16, T16 C6, V6 D40 DD72 C6, V6 D40 DD72 C12 D80 DD144 B24, T24 K12 B32 DD42 CAT. NO. CH610E CH610EHXXX CH_16E CH_16EH CH616ERC CH_24E CH624ERC CH_32E A B C D E 2.87 / (73) 2.87 / (73) 3.70 / (94) 3.70 / (94) 3.70 / (94) 4.72 / (120) 4.72 / (120) 3.70 / (94) 4.33 / (110) 4.33 / (110) 5.16 / (131) 5.16 / (131) 5.16 / (131) 6.18 / (157) 6.18 / (157) 5.28 / (134) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 3.11 / (79) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 3.62 / (92) 2.02 / (51.5) 2.87 / (73) 2.72 / (69) 3.15 / (80) 3.15 / (80) 3.15 / (80) 3.15 / (80) 3.23 / (82) H - High Profile, RC - Ribbon Cable (top entry) Mounting Dimensions for Single Lever Coupler Hoods A3/A4 D7/D8 Only HOUSING SERIES A, B, T, K A3, A4 A10 A16 C,V D C6, V6 D7, D8 D15 D25 B6, T6 DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD DD24 B10, T10 V3 B16, T16 C6, V6 B24, T24 V10, V16 DD24 D40 DD72 D64 DD108 CAT. NO. CH803A(P)* CH810A CH816A CH806 CH806HXXX CH810 CH810HXXX CH_16 CH_16H CH616RC CH_24 CH824RC A B C D E 1.34 / (34) 2.48 / (63) 3.13 / (79.5) 2.36 / (60) 2.36 / (60) 2.87 / (73) 2.87 / (73) 3.70 / (94) 3.70 / (94) 3.70 / (94) 4.72 / (120) 4.72 / (120) - - - - - - - - - - - - 1.04 / (26.5) 1.16 / (29.5) 1.16 / (29.5) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.43 / (36.5) 1.92 (49) 1.92 (49) 2.56 / (65) 2.56 / (65) 2.64 / (67) 2.64 / (67) 2.64 / (67) 2.64 / (67) 2.64 / (67) 2.64 / (67) 2.64 / (67) 2.02 / (51.5) 1.89 / (48) 2.09 / (53) 2.02 / (51.5) 2.87 / (73) 2.02 / (51.5) 2.87 / (73) 2.72 / (69) 3.15 / (80) 3.15 / (80) 3.15 / (80) 3.15 / (80) *Suffix: A - Aluminum, AP - Plastic, H - High Profile, L - Low Profile, RC - Ribbon Cable (top entry only) G-50 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Dimensions Mounting Dimensions for Double Post Box Bases (Reverse Locking) C,V A32 D DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD D50 B10, T10 V3 DD42 B16, T16 C6, V6 D40 DD72 B24, T24 K12 C6, V6 D40 DD72 CAT. NO. BB_32A BB_32A100 BB_10 BB_10H___ BB_16 BB_24 BB_24 BB_24H___ A B C D E F 3.70 / (94) 3.70 / (94) 3.23 / (82) 3.23 / (82) 4.13 / (105) 5.20 / (132) 5.20 / (132) 5.20 / (132) 4.17 / (106) 4.17 / (106) 3.66 / (93) 3.66 / (93) 4.61 / (117) 5.67 / (144) 5.67 / (144) 5.67 / (144) 1.81 / (46) 1.81 / (46) 1.56 / (40) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.77 / (45) 1.77 / (45) 2.32 / (59) 2.32 / (59) 2.05 / (52) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.24 / (57) 2.24 / (57) 3.11 / (79) 3.11 / (79) 2.87 / (73) 2.97 / (75.5) 2.97 / (75.5) 2.97 / (75.5) 2.97 / (75.5) 2.97 / (75.5) 3.20 / (81.5) 3.20 / (81.5) 2.05 / (52) 2.91 / (74) 2.68 / (68) 2.68 / (68) 2.68 / (68) 3.31 / (84) H - High Profile Pin and Sleeve Connectors HOUSING SERIES A, B, T, K Mounting Dimensions for Double Post Panel Bases (Reverse Locking) HOUSING SERIES A, B, T, K A32 B10, T10 B16, T16 B24, T24 K12 C,V D DIMENSIONS ARE IN INCHES / (MILLIMETRES) DD CAT. NO. A B C D E F 3.62 / (92) 3.27 / (83) 4.06 / (103) 4.02 / (102) 3.66 / (93) 4.49 / (114) 1.65 / (42) 1.26 / (32) 1.26 / (32) 2.24 / (57) 1.69 / (43) 1.69 / (43) 3.15 / (80) 2.68 / (68.5) 2.68 / (68.5) 1.10 / (28) 1.06 / (27) 1.06 / (27) 5.12 / (130) 5.51 / (140) 1.26 / (32) 1.69 / (43) 2.68 / (68.5) 1.06 / (27) D50 V3 C6, V6 D40 DD42 DD72 PB232A PB210 PB216 C6, V6 D40 DD72 PB224 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-51 Dimensions Pin and Sleeve Connectors Mounting Dimensions for Double Lever Hoods (Reverse Locking) A, B, T, K HOUSING SERIES C, V D A32 DD D50 B10, T10 V3 DD42 B16, T16 C6, V6 D40 DD72 B24, T24, K12 V10, V16 D64 DD108 CAT. NO. DIMENSIONS ARE IN INCHES / (MILLIMETERS) B C D A E LH_32A LH_10E LH_10EH___ LH_16E LH_16EH 3.23 / (82) 2.87 / (73) 2.87 / (73) 3.70 / (94) 3.70 / (94) 5.04 / (128) 4.33 / (110) 4.33 / (110) 5.16 / (131) 5.16 / (131) 2.21 / (56) 1.69 / (43) 1.69 / (43) 1.69 / (43) 1.69 / (43) 2.76 / (70) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.28 / (58) 2.99 / (76) 1.89 / (48) 2.84 / (72) 2.56 / (65) 2.99 / (76) LH_24E 4.72 / (120) 6.18 / (157) 1.69 / (43) 2.28 / (58) 2.99 / (76) H - High Profile Dust Covers for Housings HOUSING SERIES A, B, T, K A3, A4 A10 A16 A32 B6, T6** B10, T10** B16, T16** B24, T24**, K12 C, V D DD D7, D8 D15 D25 D50 V3 C6, V6 V10, V16 D40 D64 FOR SINGLE LEVER HOUSINGS FOR DOUBLE LEVER HOUSINGS DCL103A-1 DCL110A-1 DCL116A-1 DCL106B-1 DCL110B-1 DCL116B-1 DCL124B-1 DCL210B-1/DCL410B-1* DCL216B-1/DCL416B-1* DCL224B-1/DCL424B-1* * Comes with gasket for hoods w/levers and w/o gaskets ** Dust covers tested only to 125C (if applied to 200C series T) G-52 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 FOR DOUBLE POST HOUSINGS DCS110A-1 DCS116A-1 DCL232A-1/DCL432A-1* DD24 DD42 DD72 DD108 FOR SINGLE POST HOUSINGS Technical Services Tel: 888.862.3289 DCS232A-1 Dimensions Sub-Miniature Adapter Plate Selection Guide HOUSING SERIES A, B, T, K C, V SUB-MINIATURE CONNECTOR D A3, A4 A10 A16 A32 DD DB9 D7, D8 D15 D25 D50 AP681A10 AP796B6 AP802B6* DD24 M2 B10, T10 V3 B16, T16 C6, V6 D40 DD72 B24, T24, K12 B32 B48, K24 V10, V16 C12 V20, V26, V32 D64 D80 D128 DD108 DD144 DD216 DB25 DB37 DB50 NO ADAPTER FOR THIS SERIES AP677A10 AP678A10 AP682A16 AP683A16 AP797B6 AP803B6* AP798B10 AP804B10* DD42 AP799B16 AP805B16* AP800B16 AP806B16* N/A N/A N/A * Dual Mounting Sub-Miniature Adapter Plate Mounting Dimensions Pin and Sleeve Connectors B6, T6 DB15 * Dual Mounting CAT. NO. AP677A10 AP678A10 AP681A10 AP682A16 AP683A16 AP796B6 AP797B6 AP798B10 AP799B16 AP800B16 AP802B6* AP803B6* AP804B10* AP805B16* AP806B16* A 2.22 / (56.5) 2.22 / (56.5) 2.22 / (56.5) 2.87 / (73) 2.87 / (73) 2.03 / (51.5) 2.03 / (51.5) 2.54 / (64.5) 3.35 / (85) 3.35 / (85) 2.03 / (51.5) 2.03 / (51.5) 2.54 / (64.5) 3.35 / (85) 3.35 / (85) DIMENSIONS ARE IN INCHES / (MILLIMETERS) B C .91 / (23) .91 / (23) .91 / (23) .91 / (23) .91 / (23) 1.73 / (44) 1.73 / (44) 2.24 / (57) 3.05 / (77.5) 3.05 / (77.5) 1.73 / (44) 1.73 / (44) 2.24 / (57) 3.05 / (77.5) 3.05 / (77.5) 1.95 / (49.5) 1.95 / (49.5) 1.95 / (49.5) 2.60 / (66) 2.60 / (66) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) 1.36 / (34.5) D .63 / (16) .63 / (16) .63 / (16) .63 / (16) .63 / (16) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) 1.06 / (27) * Dual Mounting United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-53 Dimensions Pin and Sleeve Connectors Size Adapter Plate: Selection Guide for Panel Installation D B C A NOTE: Adapter plates are for use with panel bases in Series B24, D64, DD108, M7, V10, and V16 DIMENSIONS ARE IN INCHES / (MILLIMETERS) A B C CAT. NO. ADAPTER SIZE B24 TO B6 B24 TO B10 B24 TO B16 AP650B6 AP651B10 AP652B16 5.90 / (150) 5.90 / (150) 5.90 / (150) 2.05 / (52) 2.05 / (52) 2.05 / (52) D 5.12 / (130) 5.12 / (130) 5.12 / (130) 1.26 / (32) 1.26 / (32) 1.26 / (32) H - High Profile Cover Plate Selection Guide D C B A A, B, T, K A3, A4 A10 A16 B6, T6 B10, T10 B16, T16 B24, T24, K12 HOUSING SERIES C, V D DD D7, D8 D15 D25 V3 C6, V6 V10, V16 DD24 DD42 DD72 DD108 D40 D64 CAT. NO. CP684A10 CP685A16 CP638B6 CP639B10 CP640B16 CP641B24 DIMENSIONS ARE IN INCHES / (MILLIMETERS) B C A 3.43 / (87) 3.94 / (100) 3.39 / (86) 4.02 / (102) 4.84 / (123) 5.91 / (150) 2.76 / (70) 3.39 / (86) 2.76 / (70) 3.27 / (83) 4.06 / (103) 5.12 / (130) 1.57 / (40) 1.77 / (45) 2.05 / (52) 2.05 / (52) 2.05 / (52) 2.05 / (52) D .69 / (17.5) .69 / (17.5) 1.26 / (32) 1.26 / (32) 1.26 / (32) 1.26 / (32) NOTE: Cover plates are for use on panel bases only Gaskets HOUSING SERIES A, B, T, K A3, A4 A10 A16 A32 B6, T6** B10, T10** B16, T16** B24, T24**, K12 B32 B48, K24 C, V CAT. NOS. D DD PANEL BASE, FLAT *MOLDED EDGE CONTOUR DD24 DD42 DD72 DD108 DD144 DD216 A04XFGP A10XFGP A16XFGP A32XFGP B6XFGP B10XFGP B16XFGP B24XFGP B32XFGP B48XFGP A04XMEC A10XMEC A16XMEC A32XMEC B6XMEC B10XMEC B16XMEC B24XMEC B32XMEC B48XMEC D7, D8 D15 D25 D50 V3 V6, C6 V10, V16 C12 V20, V26, V32 D40 D64 D80 D128 * Install with silicone sealant/adhesive for industrial use. ** For T series 200C applications, specify catalog number at right except "T" prefix instead of "B" for gaskets. EX: Use "T16XFGP" for panel base gaskets. G-54 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Coding Options Coding Pins, Guide Pins and Sleeves can be used in all series housings, with all inserts. Coding Pin Coding Pins: PC600 Used for rejection in multiple "same size or series" insert/hood installations. Patterns show examples of rejection coding pins installed. 1 F M F 4 3 2 F M M F 6 5 M F M F M Coding possibilities for double insert series 1 F F 2 M M F F 3 M Guide Pin M F F 4 M F M F Guide Sleeve MG601 5 M M F F 6 M F M F M M M M Pin and Sleeve Connectors Coding possibilities for single insert series Guide Pins and Sleeves: Perform same function as coding pins and/or aid hi-density insert mating as well. FG602 Coding possibilities for single insert series 1 F F M 4 3 2 M F M F F M 7 6 5 M F F M M Coding possibilities for double insert series 1 F F 2 M M F F 3 M M F F 4 M M F F 5 M M F F 6 M M F F - Male Guide Pins or Coding Pins - Female Guide Sleeves - Mounting Screw United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-55 Cable and Conduit Entry Metric PG-to-NPT Thread Adapters Pin and Sleeve Connectors CAT. NO. Supplied standard with all hoods and bases. Special sizes/hood combinations available. NPT THREAD (MATING) THREAD (AT HOUSING) 3 PG11-38 PG16-50 PG21-75 PG29-100 PG36-125 PG36-125 PG36-150 PG42-200 /8" /2" 3 /4" 1" 11/4" 11/4" 11/2" 2" PG11 PG16 PG21 PG29 PG29 PG36 PG36 PG42 1 Metric ISO-to-NPT Thread Adapters CAT. NO. NPT THREAD (MATING) THREAD (AT HOUSING) 3 M20-38 M20-50 M20-75 M32-100 M32-125 M40-125 M40-150 /8" 1 /2" 3 /4" 1" 11/4" 11/4" 11/2" M20 M20 M20 M32 M32 M40 M40 Metric Two-Screw Clamp Connectors CABLE O.D. (IN.) CAT. NO. Style may vary depending on size. CC11-38 CC11-38P* CC135-50 CC16-50 CC21-75 CC21-100 CC36-125 CC42-150 MIN. MAX. THREAD (AT HOUSING) .400" .250" .400" .455" .513" .800" 1.050" 1.500" .470" .325" .535" .625" .815" .175" .450" .800" PG11 PG11 PG13.5 PG16 PG21 PG291 PG361 PG421 * Plastic Metric Cord Grip Connectors CABLE O.D. (IN.) CAT. NO. Standard European style - can be specified/supplied with hoods and bases. CG11-38 CG11-38P* CG135-50 CG16-50 CG21-75 CG29-100 CG36-125 CG42-150 * Plastic G-56 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 MIN. MAX. THREAD (AT HOUSING) .200" .325" .285" .285" .395" .780" .780" 1.500" .470" .340" .545" .625" .790" .060" .060" .800" PG11 PG11 PG13.5 PG16 PG21 PG291 PG291 PG421 Cable and Conduit Entry Conduit Entry Blind Plug CAT. NO. THREAD (AT HOUSING) CXP722 CXP723 CXP724 CXP725 CXP726 CXP727 PG13.5 PG16 PG21 PG29 PG36 PG42 CAT. NO. DESCRIPTION ENTRY RHK 601 RHK 602 RHK 603 One cable entry Two cable entry Three cable entry 40 x 5mm 40 x 10mm 40 x 15mm Ribbon Cable Entry Strain Relief Kit for Bases CAT. NO. HUB SIZE RBK 708 RBK 709 RBK 710 RBK 711 RBK 712 PG 16 PG 21 PG 29 PG 36 PG 42 Pin and Sleeve Connectors Ribbon Cable Entry Strain Relief Kit for Hoods Other sizes available as specials. Non-Metallic Cord Grip Fittings NPT THREADS CAT. NO. CORD RANGE IN. MM CC-NPT38-G CC-NPT12-G CC-NPT34-G CC-NPT1-G .197"-.394" .394"-.551" .512"-.709" .709"-.984" 5-10mm 10-14mm 13-18mm 18-25mm PG THREADS CAT. NO. IN. MM THREAD SIZE CC-PG11-G CC-PG135-G CC-PG16-G CC-PG21-G CC-PG29-G CC-PG36-G .197"-.394" .336"-.473" 394"-.551" .512"-.709" .709"-.984" .867"-.1.26" 5-10mm 6-12mm 10-14mm 13-18mm 18-25mm 22-32mm 11 13.5 16 21 29 36 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 THREAD SIZE 3 /8" /2" 3 /4" 1" 1 CORD RANGE Technical Services Tel: 888.862.3289 www.tnb.com G-57 Pin and Sleeve Connectors Connection with Fiber Optic (POF) Cable Instructions 1. Before crimping the POF* cable, 1,0 mm to the glass fiber cable contact, the end of the fiber has to be polished. Stick end of POF* cable into polishing tool and grind on a plane surface (e.g. glass plate). Wipe off any residues after polishing. The best optical damping values are achieved with wet-polishing-procedure. 2. Strip 1,0 mm POF* cable on min. 14 mm for D sleeve contacts and min. 19 mm for D pin contacts. 3. Insert stripped POF* cable in sleeve or pin contact until stop. The optical fiber should then stick about 1 mm out of the contact. 4. Optical Fiber crimping: Adjust the positioning sleeve into the corresponding inlet of the crimping tool with the stop screw at 1,45 mm (if necessary check with gauge pin, diameter 1,45 mm, with closed crimping tool). Insert the glass fiber cable contact together with the POF* cable through the crimp opening of the crimping tool into the positioning sleeve. By pressure on the contact the fiber inside the contact will be locked into the right position for the fiber crimping. Continue pressure until the release mechanism is heard. *POF = Polymer Optical Fiber G-58 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 Fiber Optic Connection Components For use in M10 Series Inserts Polishing Tool Crimp Tool 4 Indent Glass Fiber Cable Positioning sleeve Polishing Sheet 1000 Grain FPS701 Pin and Sleeve Connectors FPT702 CT610F FSS703 Male Pin Stripper 1,0 mm Female Sleeve FST700 United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289 www.tnb.com G-59 Tool Services Pin and Sleeve Connectors Count on Thomas & Betts for the Right Tools for the Right Job! Since the 1930s, Thomas & Betts has been supplying tools, dies and connectors. Today, with more than 75 years experience in tools, dies and connectors, Thomas & Betts still sets the standard for innovation, quality and performance for application tooling. Rely on Thomas & Betts tools for labor-saving features, user comfort and convenience, long service life and extraordinary value. Application Tooling Support -- At Your Service For more than 40 years, Thomas & Betts' highly trained, experienced and dedicated Tool Services staff has been supporting customers in every aspect of their tooling needs. With 100-plus years of combined experience, T&B application tool specialists are ready to assist you with: * Tool recommendations based on * Calibration and certification your application and workload (factory or on-site) * Demonstrations * Rental and leasing programs * On-site installation * On-site training * Technical support * Repair (both warranty and non-warranty) * Loaners for temporary use during repairs * Supplying components and technical documentation for customer-performed repairs Tool Repair Thomas & Betts Tool Services repairs all Thomas & Betts tools, from simple hand tools to hydraulic pumps and crimping heads. Tool Services performs all warranty repairs and can supply you with a temporary loaner tool when necessary. Tool Services can also perform non-warranty repairs, or, if you wish to repair your own tools, contact Tool Services to obtain any needed components, technical documentation and support. Tool Rental Program Tool Leasing Program For longer term use, many OEMs find that leasing high-end tools may be more financially attractive than purchasing. Call Tool Services at 1-800-284-TOOL (8665) for more information and a list of Thomas & Betts tools available for lease. Thomas & Betts Tool Warranty You can choose Thomas & Betts tools with confidence, because we stand behind them with our warranty. The chart below shows the standard length of warranty for different types of tools. See below for additional warranty details. 1 Year * Cable Tie Installation Tools * Printers * Cable Cutters & Strippers 5 Years * Mechanical Hand Tools without ShureStake(R) Mechanism * Pneumatic Tools * Hydraulic Tools (self-contained and remote heads) * Hydraulic Pumps * Dies For short-term installation projects, sometimes it makes more sense to rent than buy power tools. Thomas & Betts Tool Services understands this and has created a Tool Rental Program, geared specifically for contractors and projects, to meet the need. Renting T&B tools is easy. A rental agreement is available on our web site, and you can pay the rental fee by credit card. Call Tool Services at 1-800-284-TOOL (8665) for more details, including a list of Thomas & Betts tools available for rental. 2 Years * Mechanical Hand Tools with ShureStake(R) Mechanism * Battery-Operated Tools Call Toll-Free 1-800-284-TOOL (8665) For more information about Thomas & Betts Tool Services: E-Mail us at toolservice@tnb.com Limited Warranty for Tools Thomas & Betts sells tools with the understanding that the user will perform all necessary tests to determine the suitability of each tool for the user's intended application. Thomas & Betts warrants that its tools will be free from defects in materials and workmanship for the period of time specified above. Upon prompt notification of any warranted defect, Thomas & Betts will, at its option, repair or replace the defective product or refund the purchase price. Proof of purchase is required. Misuse or unauthorized modification of the product voids all warranties. Limitations and Exclusions The warranty above is the sole warranty concerning this product, and is in lieu of all other warranties express or implied, including but not limited to any implied warranty of merchantability or fitness for a particular purpose, which are specifically disclaimed. Liability for breach of the above warranty is limited to cost of repair or replacement of the product, and under no circumstances will Thomas & Betts be liable for any indirect, special, incidental or consequential damages. Direct all warranty inquiries to: Thomas & Betts Tool Services 1-800-284-TOOL (8665). G-60 www.tnb.com United States Tel: 901.252.8000 800.816.7809 Fax: 901.252.1354 Technical Services Tel: 888.862.3289