Electromechanical and solid-state (R) Zelio Relays Catalog 2010 Reduce the size of your enclosures and, at the same time, increase machine reliability... with these new Zelio(R) Relays Electromechanical relays RSL Only 6 mm wide, thus saving considerable space in your enclosures 6 mm wide Solid-state relays SSR Enhanced service life provided by electronic technology Enhanced service life Contents Introduction Save Space with Zelio Relay RSL .................................................................................................... 4-5 Choose long life and silent operation with Zelio Relay SSR ................................................. 6-7 Electromechanical and solid-state relays panorama .................................................................... 8-9 Technical characteristics Zelio Zelio Zelio Zelio Relay RSL ................................................................................................................................. 12-17 Relay RSB, RXM, RUM, RPM ............................................................................................ 18-49 Relay ABR, ABS .................................................................................................................... 54-73 Relay SSR .............................................................................................................................. 74-81 Make the most of your energy SM 3 Save space (R) with Zelio Relay RSL Only 6 mm wide reduces the size of your enclosure > A solution for any application A versatile offer > An offer with maximum flexibility, comprising: * complete products: a single reference for a relay mounted on a socket, > Wide choice of sockets available covering a range of voltages from 12 to 230 V. * select the relay and associated socket according to your application. An offer that meets the most demanding standards * Conformity with the European RoHS (Restriction of Hazardous Substances) directive. * Conformity to international standards IEC/EN 61810-1, UL508, CSA C22.2 N14, GOST. 100% RoHS Schneider Electric commits itself to reducing the environmental impact of its products 4 > Increased reliability in operation Added protection in the socket Built-in protection from transients and reverse polarity voltages. LED indicator Power on and relay status indication. Standard 1 C/O relays For general purpose load requirements. 6A Up to switching > Simple installation and maintenance Simple maintenance of relay in socket Using locking/unlocking lever. Simple wiring Bus jumpers available as accessories. Simple mounting on DIN rail 2 connection choices Suitable for the majority of your applications. Screw connector Spring terminal 5 Choose long life and silent operation with (R) Zelio SSR Relays > Optimized heat exchange The new solid-state relays SSR with SCR (Semiconductor Controlled Rectifier) outputs offer you two alternatives: SSRD range Integrated heat sink to provide factory tested heat exchange, that easily mounts by clipping directly onto DIN rail. Can also be panel mounted. SSRP range Panel mounted, either by itself or combined with a heat sink for applications requiring considerable heat exchange. SS RA H1 AS SE 0812 MB LE D IN ME XIC O SSRP relay mounted on heat sink with thermal transfer pad 6 4 > Distinctive indication A green LED on the front face of the products provides instant indication of the presence of input voltage. > High performance High breaking capacities * From 10 to 125 A for relays SSRP * From 10 to 45 A for relays SSRD Wide supply voltage range Enhanced service life due to electronic relay technology * From 3 to 32 VDC and 90 to 280 VAC Outputs suited to applications * From 24 to 280 VAC and 48 to 530/660 VAC * Only 22.5 mm and up to 45.5 mm wide Complete silence when switching Enhanced service life providing suitability for building and hospital applications Space Saving SSRD series * Reduced preventive maintenance. SSR relays have little to no maintenance required once applied correctly. Silence of electronic technology * Complete silence when switching Vibration resistant * Even in the event of excessive vibration, the relay will not change state High switching frequency particularly on packaging and textile machines > Conformity to international standards 100% RoHS Schneider Electric commits itself to reducing the environmental impact of its products 7 Panorama Zelio(R) Relays Electromechanical relays Contact configuration Current 1 C/O 1 or 2 C/O 1 or 2 C/O 2, 3 or 4 C/O 6A 8-12-16 A 5-12 A 6-10-12 A DIN rail DIN rail or panel DIN rail Mounting Catalog numbers Pages RSL RSB ABR RXM 12 to 17 20 to 23 54 to 73 24 to 31 Electromechanical relay advantages * Wide number of contacts (up to 4) * Easy installation and maintenance * Socket compatible plug in relays * Flag indicator to show contact status * Lockable test button for checking circuit during build * Magnetically isolated * Coil voltage LED indicator 8 Electromechanical relays Solid-state relays 2, 3 or 4 C/O 1, 2, 3 or 4 C/O 2 C/O or 2 N/O 1 N/O 1 N/O 1 N/O 10 A 15 A 30 A 3A 10 ...45 A 10 ...125 A DIN rail or panel RUM RPM 32 to 41 42 to 49 RPF 50 to 53 DIN rail DIN rail or panel Panel ABS SSRD SSRP 54 to 73 74 to 81 74 to 81 Solid-state relay (SSR) advantages * Enhanced service life * Wide supply voltage range and high breaking current (up to 125 A), suited to packaging and textile machines * Input power indicator * Completely silent switching, suitable for building and hospital applications * Vibration resistant 9 Technical information Zelio(R) Plug-In Relays Relays Contact types 1 Circuit symbol 2 3 Contact configuration Make contact (Normally Open) EU USA nomenclature nomenclature N/O SPST-NO DPST-NO nPST-NO (1) Break contact (Normally Closed) N/C SPST-NC DPST-NC nPST-NC (1) Changeover Contact C/O SPDT DPDT nPDT (1) Utilization categories 4 5 6 Category AC-1 Type of current a single-phase a 3-phase Applications Resistive or slightly inductive loads. AC-3 a 3-phase Starting and braking of squirrel cage motors; reversing direction of rotation only after stopping of motor. AC-4 a 3-phase Starting of squirrel cage motors, inching. Plugging, reversing direction of rotation. DC-1 c Resistive or slightly inductive loads (2). AC-14 a single-phase Control of electromagnetic loads (< 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. AC-15 a single-phase Control of electromagnetic loads (> 72 VA), auxiliary control relays, power contactors, electromagnetic solenoid valves and electromagnets. DC-13 c Control of electromagnetic loads, auxiliary control relays, power contactors, magnetic solenoid valves and electromagnets. Protection categories 7 8 Category RT 0 Explanation Condition Unenclosed relay Relay not provided with a protective case. RT I Dust protected relay Relay provided with a case which protects its mechanism from dust. RT II Flux-proof relay RT III Wash-tight relay Relay capable of being automatically soldered without allowing the migration of solder fluxes beyond the intended areas. Relay capable of being automatically soldered and then washed to remove flux residues without risk of ingress of flux or washing solvents. RT IV Sealed relay RT V Relay provided with a case which has no venting to the outside atmosphere. Hermetically Sealed relay having an enhanced level of sealing. sealed relay (1) n = number of contacts. (2) The switchable voltage can be doubled, for an equal current, by connecting two contacts in series. 9 10 10 Zelio(R) Plug-In Relays Technical information (continued) Protection modules Whenever an inductive load is de-energized (coil of a relay or of a contactor), an overvoltage appears at its terminals. This voltage peak can reach several thousand volts and a frequency of several MHz. It is likely to disturb the operation of automation systems which contain electronic devices. Protection modules are used to reduce the voltage peak on de-energization and they therefore limit the energy of interference signals to a level that will not disturb surrounding coils and electronic devices. These modules are used to avoid: v electromagnetic compatibility problems v the deterioration of contact materials v the destruction of insulation due to overvoltage v the destruction of electronic components U Supply voltage Energy released b v v v t Coil voltage with diode protection module (c only) U Considerations increase in relay drop-out time (up to 3 to 4 times the usual time) no polarity protection de-energization of the relay 4 Protection module with varistor b Advantages v can be used with a and c supply v voltage peak limited to about 2 Un v little effect on relay drop-out time Break 5 b Considerations v no modification of coil's own oscillating frequency v limitation of switching frequency Limitation of voltage peaks t Energy released 6 7 Coil voltage with varistor protection module (a and c) U Protection module with RC circuit b Advantages v coil oscillating frequency reduced to about 150 Hz v voltage peak limited to 3 Un v little effect on relay drop-out time Break t 8 b Considerations v no protection for low voltages U2 U1 S2 (with RC) 2 3 Diode protection module (with or without LED) b Advantages v accumulation of energy allowing current flow in the same direction v absence of any voltage peaks at the coil terminals v low cost Break 1 S1 9 Coil voltage with RC circuit protection module (a only) S1 = S2 = Energy released 10 11 Zelio(R) Plug-In Relays Introduction RSL slim interface relays Introduction RSL slim interface relays offers compact size in a modular design: their slim width (6 mm) saves valuable space when mounting on a DIN rail at the back of an enclosure. 1 RSL relays are available in two versions: bb Pre-assembled range: a single catalog number for a standard relay mounted on a socket. vv The socket includes a built-in protection circuit (against transients and reverse polarity voltages) and an LED indicator as standard. vv Wire connection options: screw connectors and spring terminals. vv This pre-assembled solution covers a wide range of operating voltages from 12 to 230 V. bb Individual relays and sockets: vv The relay and the socket can be provided separately according to the requirements of the application. vv Simple maintenance: an RSL slim relay can be replaced without any need to disconnect the socket wiring. 2 3 1 4 2 4 3 Description RSL slim interface relays, pre-assembled 1 6 A standard relay with 1 C/O contact. 2 Retention lever for easy removal of the relay from its socket. 3 Sockets: wire connection by screw connector or spring terminals. 4 All sockets have a built-in protection circuit and an LED indicator. 5 6 RSL slim interface relay 7 1 Five flat, reinforced PCB pins. 1 1 8 4 2 3 Sockets for RSL slim interface relays 1 Five female contacts for the relay pins. 2 Retention lever which accepts optional ID tags. 3 Wire connection by screw connector or spring terminals. 4 Built-in protection circuit and LED indicator. 5 Locating slot for mounting on DIN rail. 9 10 5 Introduction: page 12 12 Characteristics: page 13 Product selector: page 16 Dimensions, Wiring diagrams: page 17 Characteristics Zelio(R) Plug-In Relays RSL slim interface relays General characteristics Conforming to standards IEC 61810-1, UL 508, CSA C22-2 No. 14 Product certifications UL E173076, UL E172326, CSA 240278, CSA 247510, GOST Ambient air temperature around the device Vibration resistance conforming to IEC/EN 60068-2-6 Storage C - 40... + 85 Operation C - 40... + 55 In operation 10 gn Not operating 5 gn Degree of protection Conforming to IEC/EN 60529 IP 40 (Relays) IP 20 (Sockets) Shock resistance conforming to IEC/EN 60068-2-27 Opening 10 gn Closing 5 gn Protection category RT III Mounting position Any Insulation characteristics Rated insulation voltage (Ui) V 250 (IEC) Rated impulse withstand voltage (Uimp) kV 6 Dielectric strength (rms voltage) Between coil and contact aV 4000 Between contacts aV 1000 1 2 3 4 5 6 7 8 9 10 13 Zelio(R) Plug-In Relays Characteristics (continued) RSL slim interface relays Contact characteristics 1 2 Relay type 1 C/O standard Contact materials AgSnO2 Conventional thermal current (Ith) For ambient temperature y 55 C Rated operational current in utilization categories AC-1 and DC-1 Conforming to IEC Switching current Switching voltage 3 5 A 6 N/C A 6 N/O A 6 Conforming to UL A 6 Minimum mA 100 Rated aV 250 Maximum V a 400, c 300 Minimum V 12 Nominal load (resistive) Switching capacity 4 RSL1ABppp Number and type of contacts A / a V 6 / 250 V (at 50mW) Maximum a VA c Minimum 1500 W 18...150 (depending on the voltage) mW 120 Maximum operating rate In operating cycles / hour No-load 72 000 Under load 360 Mechanical durability In millions of operating cycles u 10 Electrical durability Resistive load In millions of operating cycles Inductive load See curves below 0.05 (N/O contact: a250 V, 3 A, AC-15) Maximum switching capacity on c load Voltage c 300 6 200 100 Resistive load 50 40 30 20 7 10 0,1 0,2 Coil characteristics 8 9 c Average consumption c Drop-out voltage threshold Operating time (response time) W 5 10 20 Current c 0.17 u 0.05 Uc ms 12 max Between coil de-energization and making of the NC contact c ms 5 max V 12 24 48 60 JD BD ED ND 848 3390 10 600 20 500 Min. V 8.4 16.8 33.6 42 Max. V 16.8 33.6 67.2 84 Average resistance at 23 C 10% Operating voltage limits 10 14 2 c Relay control voltage codes Introduction: page 12 1 Between coil energization and making of the NO contact Control circuit voltage Uc DC supply 0,5 Characteristics: page 13 Product selector: page 16 Dimensions, Wiring diagrams: page 17 Characteristics (continued) Zelio(R) Plug-In Relays RSL slim interface relays Socket characteristics Socket type RSLZVpp RSLZRpp Relay types used RSL1pppp RSL1pppp Conforming to standards IEC 61984, UL 508, CSA C22-2 No. 14 Product certifications UL, CSA, GOST Contact terminal arrangement Separate Separate Wire connection method Screw connector Spring terminals mm 6.2 6.2 Conventional thermal current (Ith) A 6 Maximum operating voltage aV 300 Width 1 2 Electrical characteristics Insulation characteristics Between adjacent output contacts Vrms 2500 Between input and output contacts Vrms 2500 Between contacts and DIN rail Vrms 2500 3 General characteristics Ambient air temperature around the device Operation C - 40...+ 70 (-40 to +55 for U > 80 V) Storage C - 40...+ 85 Degree of protection Conforming to IEC/EN 60529 Connection Solid wire without 1 conductor cable end mm 0.2...2.5 0.2...1.5 AWG 24...14 24...16 Flexible wire with cable end mm 0.2...2.5 0.2...1.5 AWG 24... 14 24...16 1 conductor 4 IP 20 Screw size mm M 2.5 Maximum tightening torque Nm 0.5 5 10 N...40 N (0.2 ...1.5 mm) Mounting On 35 mm DIN rail Mounting on DIN rail By plastic compression spring Terminal reference IEC LED indicator Yes (built-in) Added protection in circuit Yes (built-in) Wire connection method Screw connector 6 Spring terminal 7 Sockets operating voltage Operating voltage Tolerance V Socket type RSLZVA1, RSLZRA1 Control circuit voltage (relay) V c/a 12 + 20% / - 5% c 12 c/a 24 + 20% / - 10% c 24 c/a 48 + 20% / - 10% c 48 c/a 60 + 20% / - 10% c 60 RSLZVA3, RSLZRA3 c/a 110 + 15% / - 20% c 60 RSLZVA4, RSLZRA4 c/a 230 + 15% / - 20% c 60 RSLZVA2, RSLZRA2 8 9 10 15 Product selector Zelio(R) Plug-In Relays RSL slim interface relays Slim interface relays, pre-assembled Standard relays mounted on socket equipped with LED and protection circuit 1 Sold in lots of 10 1 C/O contact - Thermal current (Ith) 6A Operating voltage (input voltage) Socket type Catalog Number V 2 3 RSL 1PVpp RSL 1PRpp Replacement Relay Screw connector Spring terminal Weight Catalog Number Weight kg Catalog Number kg c/a 12 RSL1PVJU 0.031 RSL1PRJU 0.029 RSL1AB4JD c/a 24 RSL1PVBU 0.031 RSL1PRBU 0.029 RSL1AB4BD c/a 48 RSL1PVEU 0.031 RSL1PREU 0.029 RSL1AB4ED c/a 110 RSL1PVFU 0.031 RSL1PRFU 0.029 RSL1AB4ND c/a 230 RSL1PVPU 0.031 RSL1PRPU 0.029 RSL1AB4ND Slim interface relays for customer assembly: relay + socket Relays with flat, reinforced pins (PCB type) Sold in lots of 10 1 C/O contact - Thermal current (Ith) 6A 4 Standard Control circuit voltage (relay coil voltage) Catalog Number V RSL 1pppp 5 Weight kg c 12 RSL1AB4JD 0.006 c 24 RSL1AB4BD 0.006 c 48 RSL1AB4ED 0.006 c 60 RSL1AB4ND 0.006 Sockets equipped with LED and protection circuit Sold in lots of 10 6 Socket type Operating voltage (input voltage) Screw connector For use with relays Catalog Number V 7 RSL ZVAp 8 16 kg RSL1AB4JD RSL1AB4BD RSLZVA1 0.025 RSLZRA1 0.023 c/a 48 and c/a 60 RSL1AB4ED RSL1AB4ND RSLZVA2 0.025 RSLZRA2 0.023 c/a 110 RSL1AB4ND RSLZVA3 0.025 RSLZRA3 0.023 c/a 230 RSL1AB4ND RSLZVA4 0.025 RSLZRA4 0.023 RSL ZRAp Compatibility Catalog Number Clip-in ID tags (2 sheets of 64 ID tags) With all sockets RSLZ5 0.001 Bus jumper (10 x 20-pole jumper) With all sockets RSLZ2 0.003 Butterfly isolator (10 isolators) With all sockets RSLZ3 0.001 Characteristics: page 13 Product selector: page 16 RSL Z3 Introduction: page 12 Weight c/a 12 and c/a 24 Description 9 Catalog Number kg Accessories for sockets RSL Z2 10 Spring terminal Weight Dimensions, Wiring diagrams: page 17 Weight kg Zelio(R) Plug-In Relays Dimensions, Wiring diagrams RSL slim interface relays Slim interface relays, pre-assembled RSL1PRpp (spring terminals) 1 51,5 6,2 2 101 95 35,3 30,1 RSL1PVpp (screw connector) 6,2 51,5 78,6 6,2 3 6,2 78,6 Relays RSL1pppp with flat, reinforced PCB pins 3,50,5 11,34 (1) (1) 1,9 5 max 1 C/O contact 4 14 28 max 11 12 A1 3,78 15 max 5 A2 (1): 5.04 mm Sockets RSLZRpp (spring terminals) 35,3 30,1 RSLZVpp (screw connector) 101 95 6 7 51,5 6,2 6,2 51,5 78,6 6,2 6,2 78,6 Socket connections 8 Example of RSL Z2 bus jumper mounting on sockets RSLZVpp (screw connector) RSLZRpp (spring terminals) 12 12 11 11 14 Side view (1) 14 9 (3) (2) A1 A2 Protection circuit 14 A1 11 A2 12 Protection circuit 14 (4) 11 12 A1 A1 A2 A2 10 (1) A1 (2) A2 (3) Bus jumper polarity A1 (4) Bus jumper polarity A2 17 Zelio(R) Plug-In Relays Selection guide Application Plug-in relays Interface relays 1 Miniature relays 2 3 Number and type of contacts / conventional thermal current (Ith on N/O contact) 1 C/O / 16 A 1 C/O / 12 A 2 C/O / 8 A 2 C/O / 12 A 3 C/O / 10 A 4 C/O / 6 A 4 C/O / 3 A (low level) 24...240 V 6...110 V 24...240 V 12...220 V Type of pins Flat, PCB type Quick-connect Operational voltage Up to a 400 V / c 300 V Up to 250 V Control circuit voltage 4 5 6 a c Durability (operating cycles) Electrical, resistive load Mechanical, no-load 100 000 30 000 000 100 000 10 000 000 Functions LED Mechanical indicator Lockable test button Low level contacts Yes (with protection modules) - - - Yes (depending on version) Yes Yes Yes (depending on version) Type reference RSB RXM Pages 20 24 Conventional thermal current (Ith) 12 A (1) 10 A 12 A (2) Contact terminal arrangements Separate Mixed Separate Connection Box lug connectors Screw clamp terminals or box lug connectors Box lug connectors Accessories Protection modules Timer module Retention clip Socket ID tag Yes - Yes Yes - - - Yes - Yes Yes (except RXZ E2M114) Yes Yes - Yes RSZE1SppM RXZE2Mppp 7 8 9 Mounting adapters for 5 rail Mounting adapters with fixing lugs Bus jumper, 2-pole (Ith = 5 A) 10 Associated socket types Pages 18 RXZE2Sppp 20 24 24 (1) When using relay RSB 1A160pp with socket RSZ E1S48M, terminals must be linked. (2) Except for sockets RXZ E2S11pM: 10 A. Universal relays Power relays 1 2 2 C/O / 10 A 3 C/O / 10 A 3 C/O / 3 A (low level) 2 C/O / 10 A 3 C/O / 10 A 1 C/O / 15 A 2 C/O / 15 A 3 C/O / 15 A 4 C/O / 15 A 24...230 V 12...220 V 12...110 V 24...230 V 12...110 V Cylindrical Quick-connect Quick-connect Up to 250 V Up to 250 V 100 000 5 000 000 100 000 (3) 10 000 000 Yes (depending on version) Yes Yes Yes (depending on version) Yes (depending on version) Yes Yes - - RUM RPM 32 42 3 4 5 6 7 12 A Mixed 16 A Separate Box lug connectors Screw clamp terminals Yes Yes Yes Yes - - - Yes Yes Yes (for 3 and 4-pole) Yes (on socket RPZ F1) Yes Yes Yes - RUZCpM RUZSCpM 32 (3) 100 000 for RPM1 and RPM2; 60 000 for RPM3 and RPM4. 8 Mixed RUZSF3M RPZFp 32 42 9 10 19 Zelio(R) Plug-In Relays Introduction, characteristics RSB interface relays 5 Introduction of the product range The RSB interface relay range includes: 1 12 A relays with 1 C/O contact , 16 A relays with 1 C/O contact and 8 A relays with 2 C/O contacts. 2 Sockets with separate contact terminals. 3 Protection modules (diode, diode + LED, RC circuit or varistor + LED). 4 Plastic hold-down ejector clip for all sockets. 5 Clip-in ID tags for all sockets. 2 1 4 2 1 3 Socket description Sockets with separate contact terminals (1) 1 Box lug connectors. 2 Five or eight female contacts for the relay pins. 3 Mounting hole for panel mounting. 4 Location for protection modules. 5 Locking components for plastic hold-down ejector clip. 6 Locating slot for mounting on DIN rail. 3 1 Inputs Outputs 4 2 5 3 (1) The inputs and outputs are separated from the relay supply. 4 5 6 Relay supply General characteristics 6 7 8 9 Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance Conforming to IEC/EN 60068-2-6 Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position C (F) C (F) Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts V kV aV aV aV 400 3.6 (1.2/50 s) 5000 2500 1000 RSB1A160pp 1 C/O RSB2A080pp 2 C/O A RSB1A120pp 1 C/O AgNi 12 16 8 A A 12 6 16 8 8 4 mA V V A A VA W mW 5 a 400, c 300 5 12 / 250 a V 12 / 28 c V 3000 336 300 72 000 600 16 / 250 a V 16 / 28 c V 4000 448 8 / 250 a V 8 / 28 c V 2000 224 Insulation characteristics Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilization categories AC-1 and DC-1 Switching current Switching voltage For ambient temperature y 40C Conforming to IEC N.O. N.C. Minimum Maximum Minimum Nominal load (resistive) 10 IEC/EN 61810-1, UL 508, CSA C22-2 n 14 cURus File E173076 CNN NRNT2,; CSA File 215736 Class 321107; CE; RoHS compliant - 40...+ 85 (-40 ... +185) c - 40...+ 85 (-40 ... +185), a - 40...+ 70 (-40 ... +158) > 10 gn (10..150 Hz) IP 40 5 gn 10 gn RT I Any Switching capacity Maximum Maximum operating rate In operating cycles/hour Minimum No-load Under load Introduction: page 20 Characteristics: page 20 20 a c Product selector: page 22 Dimensions, Wiring diagrams: page 23 Contact characteristics (continued) Relay type Mechanical durability Electrical durability In millions of op. cycles 107 A 106 C B 105 RSB interface relays RSB 1A120pp RSB 1A160pp RSB 2A080pp u 30 12 A, 250 Va (u 0.1) 16 A, 250 Va (u 0.07) 8 A, 250 Va (u 0.1) See curves below Reduction coefficient for inductive load a Maximum switching capacity on resistive load (depending on power factor cos j) c Reduction coefficient (A) Durability (Number of operating cycles) In millions of operating cycles Resistive load (p.f.) Inductive load Electrical durability of contacts Resistive load a Zelio(R) Plug-In Relays 1 0,8 Current c Characteristics (continued) 0,6 0,5 1 50 B 16 12 8 5 2 C A 2 1 0,4 0,5 104 0,3 0 0,4 0,8 1 1,2 1,6 2 3 0,1 1 0,6 0,4 0,2 10 20 30 50 100 200 300 Voltage c Switching capacity (kVA) A RSB 2A080pp B RSB 1A160pp C RSB 1A120pp. Inductive load durability = resistive load durability x reduction coefficient. Coil characteristics Average consumption Drop-out voltage threshold Operating time Between coil energization and (response time) making of the NO contact a c Between coil de-energization and a making of the NC contact c Control circuit voltage Uc Relay control voltage codes d.c. supply Average resistance at 20 C 10% Operating Min. voltage limits Max. Relay control voltage codes a.c. supply Average resistance at 20 C 15% 60 Hz Operating Min. 50 Hz voltage limits 60 Hz Max. 50/60 Hz Socket characteristics ms ms ms ms V W V V W V V Socket type Relay types used Contact terminal arrangement Wire connection method Product certifications Product certifications Electrical characteristics c 0.45 W, a 0.75 VA c 0.1 Uc (10% of rated voltage), a 0.15 Uc (15% of rated voltage) 12 9 10 4 6 12 24 48 60 110 120 220 230 RD JD BD ED ND FD - - - 90 360 1440 5700 7500 25 200 - - - 4.8 9.6 19.2 38.4 48 88 - - - 6.6 13.2 26.4 52.8 66 121 - - - - - B7 E7 - - F7 M7 P7 - - 400 1550 - - 10 200 35 500 38 500 - - 19.2 38.4 - - 96 176 184 - - 20.4 40.8 - - 102 187 195.5 - - 26.4 57.6 - - 144 264 276 A Va 12 300 Between adjacent output contacts Between input and output contacts Between contacts and DIN rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device Degree of protection Connection box lug connector C (F) C (F) - 25...+ 85 (-13... +185) - 40...+ 85 (-40... + 185) IP 20 0.5...2.5 mm2 - AWG 20...AWG 14 0.5...1.5 mm2 - AWG 20...AWG 16 0.25...2.5 mm2 - AWG 22...AWG 14 0.25...1 mm2 - AWG 22...AWG 17 0.8 / M3 screw 35 mm DIN rail / panel mount By plastic compression spring IEC Yes, plastic No All RZM ppp Available General characteristics Operation Storage Conforming to IEC/EN 60529 Solid wire without 1 conductor cable end 2 conductors Flexible wire with 1 conductor cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Compatibility with the metal hold-down clip Timer module Protection module Clip-in ID tags Wire connection method Box lug connector 240 - - - - U7 42 500 192 204 288 RSZE1S35M RSZE1S48M RSB1A120pp RSB2A080pp, RSB1A160pp (1) Separate Connector e cURus File E172326 CCN SWIV2; CSA File 212916 Class 3211 07; CE; RoHS compliant Conventional thermal current (Ith) Maximum operating voltage Insulation characteristics 4 Nm 5 6 7 8 9 10 (1) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23. 21 Product selector Zelio(R) Plug-In Relays RSB interface relays Relays for standard applications Control circuit voltage 1 2 3 RSB 1A120JD + RZM 031FPD + RSZ E1S35M 4 5 Number and type of contacts - Thermal current (Ith) 1 C/O - 12 A 1 C/O - 16 A 2 C/O - 8 A Catalog number (1) Catalog number (1) Catalog number (1) Weight V c6 10 RSB1A120RD RSB1A160RD RSB2A080RD kg 0.014 c 12 10 RSB1A120JD RSB1A160JD RSB2A080JD 0.014 c 24 10 RSB1A120BD RSB1A160BD RSB2A080BD 0.014 c 48 10 RSB1A120ED RSB1A160ED RSB2A080ED 0.014 c 60 10 RSB1A120ND RSB1A160ND RSB2A080ND 0.014 c 110 10 RSB1A120FD RSB1A160FD RSB2A080FD 0.014 a 24 10 RSB1A120B7 RSB1A160B7 RSB2A080B7 0.014 a 48 10 RSB1A120E7 RSB1A160E7 RSB2A080E7 0.014 a 120 10 RSB1A120F7 RSB1A160F7 RSB2A080F7 0.014 a 220 10 RSB1A120M7 RSB1A160M7 RSB2A080M7 0.014 a 230 10 RSB1A120P7 RSB1A160P7 RSB2A080P7 0.014 a 240 10 RSB1A120U7 RSB1A160U7 RSB2A080U7 0.014 Connection Relay type Catalog number Box lug connectors RSB1A120pp RSB1A160pp (2) RSB2A080pp Sold in lots of 10 10 RSZE1S35M RSZE1S48M Weight kg 0.060 0.050 For use with Voltage Sold in lots of Catalog number Weight V c 6...230 10 RZM040W kg 0.003 Sockets 12 A, a 300 V RSB 1A160BD + RSZ E1S48M Contact terminal arrangement Separate Protection modules 6 Description 7 8 Sold in lots of Diode All sockets RC circuit All sockets a 24...60 a 110...240 10 10 RZM041BN7 RZM041FU7 0.010 0.010 Diode + green LED All sockets c 6...24 c 24...60 c 110...230 10 10 10 RZM031RB RZM031BN RZM031FPD 0.004 0.004 0.004 Varistor + green LED All sockets c or a 6...24 c or a 24...60 c or a 110...230 10 10 10 RZM021RB RZM021BN RZM021FP 0.005 0.005 0.005 Sold in lots of 10 10 Catalog number RSB 2A080BD + RSZ E1S48M Accessories Description For use with Plastic hold-down ejector clip All sockets ID tag All sockets 9 RSZR215 RSZL300 Weight kg 0.002 0.001 (1) To order a relay complete with socket (sold in lots of 20): add suffix S to one of the following voltage codes JD, BD, B7, P7 or F7. Example: RSB2A080BD + RSZE1S48M becomes RSB2A080RBS. (2) When using the relay with socket RSZE1S48M, terminals must be linked. See wiring diagrams on page 23. RSZ R215 10 Introduction: page 20 22 Characteristics: page 20 Product selector: page 22 Dimensions, Wiring diagrams: page 23 Zelio(R) Plug-In Relays Dimensions, Wiring diagrams RSB interface relays Dimensions (mm): Interface relays RSB1A120pp 1 RSB2A080pp, RSB1A160pp 12,5 7,5 12,5 7,5 29 2 2,5 15 16,5 5 29 5 15,7 3,9 2,5 3,5 3,5 15,7 3,9 Sockets RSZE1S35M RSZE1S48M 67 61 3 67 61 (4) (4) 11 21 11 14 24 14 12 22 12 (1) 78,5 78,5 (1) (3) 29,4 (2) A2 (2) A2 A1 15,5 27,5 34,5 5 29,4 (3) 4 A1 15,5 27,5 34,5 6 50 50 (1) Relays (2) Protection module (3) Retention clip (4) ID tag Wiring diagrams Interface relays 14 21 11 22 12 A2 A1 A2 A1 12 24 A2 A1 22 24 14 21 11 22 12 A1 11 21 11 14 12 A2 24 8 9 A2 14 7 RSB2A080pp A1 14/24 12/22 A2 A1 RSB1A160pp 11/21 14 12 11 RSB1A120pp When using relay RSB 1A160pp with socket RSZ E1S48M terminals 11 and 21, 14 and 24, 12 and 22 must be linked Protection modules RZM040W RZM041ppp RZM031ppp 10 RZM021ppp - A2 - A2 - A2 - A2 + A1 + A1 + A1 + A1 23 Zelio(R) Plug-In Relays Introduction RXM miniature relays Introduction of the product range 7 1 The RXM miniature relay range includes: 1 12 A relays with 2 C/O contacts, 10 A relays with 3 C/O contacts, 6 A relays with 4 C/O contacts and 3 A "low level" relays with 4 C/O contacts. All these relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor). 4 Metal hold-down clip for all sockets. 5 Plastic hold-down ejector clip for all sockets. 6 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify wiring when creating creating a jumper between the coil terminals. 7 Clip-in ID tags for all the sockets except RXZE2M114. 2 1 2 4 or 5 6 3 3 Relay description 8 1 2 3 4 4 5 7 6 5 6 9 9 10 1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical "relay status" indicator. 3 Optional removable lock-down door enables continuous engagement of the contacts for test or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing lugs. 7 Eight, eleven or fourteen quick-connect pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a DIN rail. Socket description 6 1 Outputs 2 7 Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals or box lug connector. 2 Fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal hold-down clips. 5 Locating slot for mounting on DIN rail. 6 Two or four mounting holes for panel mounting. 4 3 Inputs 8 5 5 Relay coil terminals 6 1 Inputs 9 Outputs 2 4 Sockets with separate contact terminals (2) 1 Connection by screw connector. 2 Eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules. 4 Locking components for plastic and metal hold-down clips. 5 Locating slot for mounting on DIN rail. 6 Two mounting holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 30). 3 (1) The inputs are mixed with the relay coil terminals, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay coil terminals. 10 5 7 5 Introduction: page 24 24 Relay coil terminals Characteristics : pages 25 and 26 Product selector: pages 27 and 28 Dimensions: pages 29 and 30 Wiring diagrams: page 31 Zelio(R) Plug-In Relays Characteristics RXM miniature relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position Insulation characteristics Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40... + 85 (-40... +185) - 40... + 55 (-40... +131) 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any 1 V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 ms) 1550 1550 1500 3 A RXM2ABppp 2 C/O AgNi 12 C (F) C (F) Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal current (Ith) Rated operational current in utilization categories AC-1 and DC-1 For ambient temperature y 55 C Conforming to IEC NO NC Conforming to UL Minimum Maximum Minimum Switching capacity Maximum Maximum operating rate In operating cycles Minimum No-load Under load Utilization coefficient Mechanical durability In millions of operating cycles 12 6 12 10 a/c 250 (IEC) 17 12 / 250 a V 12 / 28 c V 3000 336 170 18 000 1200 20 % 10 Electrical durability In millions of operating cycles Resistive load Inductive load 0.1 See curves below Nominal load (resistive) a c 107 106 D C 105 0 A 6 10 5 10 6 3 6 10 / 250 a V 10 / 28 c V 2500 280 6 / 250 a V 6 / 28 c V 1500 168 B RXM3ABppp 1 0,8 0,6 0,5 2 1 3 3 5 5 3 / 250 a V 3 / 28 c V 750 84 15 6 8 10 6 3 0,4 0,3 C RXM4ABppp 4 Maximum switching capacity on resistive load c 1 A D 3 RXM4GBppp 4 C/O low level AgAu - bifurcated 3 7 B 1 2 Switching capacity (kVA) A RXM2ABppp 10 Reduction coefficient for inductive load a (depending on power factor cos j) Reduction coefficient (A) Durability (Number of operating cycles) Electrical durability of contacts Resistive load a mA V V A A VA W mW RXM4ABppp 4 C/O Current c Switching current Switching voltage RXM3ABppp 3 C/O 2 0,1 1 0,6 0,4 0,2 0 B C 28 50 100 150 9 200 250 Voltage c D RXM4GBppp Inductive load durability = resistive load durability x reduction coefficient. 10 25 Zelio(R) Plug-In Relays Characteristics (continued) Coil characteristics 1 RXM miniature relays a Average consumption c Drop-out voltage threshold a Operating time (response time) a 2 VA 1.2 W 0.9 u 0.15 Uc c Between coil energization and making of the NO contact c Between coil de-energization and making of the NC contact c a Control circuit voltage Uc u 0.1 Uc ms 20 ms 20 ms 20 ms 20 V 12 24 48 110 120 125 220 230 240 JD BD ED FD - GD MD - - Relay coil voltage codes d.c. supply 3 Average resistance at 20 C 10% W 160 650 2600 11 000 - 11 000 14 000 - - Operating voltage limits Min. V 9.6 19.2 38.4 88 - 100 176 - - Max. V 13.2 26.4 52.8 121 - B7 E7 Relay coil voltage codes a.c. supply 7 8 9 10 - - P7 U7 - 180 770 - 4430 - - 15 000 15 500 Operating voltage limits Min. V - 19.2 38.4 - 96 - - 184 192 Max. V - 26.4 52.8 - 132 - - 253 264 Socket type RXZE2S108M RXZE2S111M RXZE2S114M RXZE2M114M RXZE2M114 Relay types used RXM2ppppp RXM2ppppp (1) RXM4ppppp RXM3ppppp RXM4ppppp Separate Box lug connectors Electrical characteristics Mixed Conventional thermal current (Ith) Maximum operating voltage A V 12 250 (IEC) Between adjacent output contacts Between input and output contacts Between contacts and DIN rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device C (F) C (F) - 40...+ 55 (-40... +131) - 40...+ 85 (-40... +185) IP 20 0.5...2.5 mm2 - AWG 20...AWG 14 General characteristics Operation Storage Degree of protection Conforming to IEC/EN 60529 Connection Solid wire 1 conductor without cable end 2 conductors Flexible wire 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Bus jumper (Ith: 5 A) Compatibility with the plastic hold-down ejector clip Compatibility with the metal hold-down clip Protection module Clip-in ID tags Wire connection method RXM2ppppp (1) RXM4ppppp Screw clamp terminals cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant IEC 61984, e Product certifications Conforming to standards Insulation characteristics 6 242 - W Contact terminal arrangement Wire connection method 5 138 - Average resistance at 20 C 15% Socket characteristics 4 - F7 10 0.5... 1.5 mm2 AWG 20...AWG 16 0.5...1.5 mm2 - AWG 20...AWG 16 0.25...2.5 mm2 - AWG 22...AWG 14 Nm 0.25...1 mm2 - AWG 22...AWG 17 1 / M3 screw 35 mm DIN rail / panel mount By red plastic clip IEC, NEMA Yes Yes Yes All RXM040W, RXM041pp, RXM021pp Yes Box lug connector 0.25...1 mm2 AWG 22...AWG 17 By metal compression spring By red plastic clip No No Screw clamp terminals (1) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10 A. Introduction: page 24 26 Characteristics : pages 25 and 26 Product selector: pages 27 and 28 Dimensions: pages 29 and 30 Wiring diagrams: page 31 Product selector Zelio(R) Plug-In Relays RXM miniature relays Miniature relays without LED (sold in lots of 10) Control circuit voltage Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Catalog number V RXMpAB1F7 3 C/O - 10 A Weight Catalog number kg 4 C/O - 6 A Weight Catalog number kg Weight kg c 12 RXM2AB1JD 0.037 RXM3AB1JD 0.037 RXM4AB1JD 0.037 c 24 RXM2AB1BD 0.037 RXM3AB1BD 0.037 RXM4AB1BD 0.037 c 48 RXM2AB1ED 0.037 RXM3AB1ED 0.037 RXM4AB1ED 0.037 c 110 RXM2AB1FD 0.037 RXM3AB1FD 0.037 RXM4AB1FD 0.037 c 220 - - RXM4AB1MD 0.037 a 24 RXM2AB1B7 0.037 RXM3AB1B7 0.037 RXM4AB1B7 0.037 a 48 RXM2AB1E7 0.037 RXM3AB1E7 0.037 RXM4AB1E7 0.037 a 120 RXM2AB1F7 0.037 RXM3AB1F7 0.037 RXM4AB1F7 0.037 a 230 RXM2AB1P7 0.037 RXM3AB1P7 0.037 RXM4AB1P7 0.037 a 240 - - RXM4AB1U7 0.037 0.037 - - - - 1 2 3 Miniature relays with LED (sold in lots of 10) RXMpAB2F7 c 12 RXM2AB2JD 0.037 RXM3AB2JD 0.037 RXM4AB2JD c 24 RXM2AB2BD 0.037 RXM3AB2BD 0.037 RXM4AB2BD 0.037 c 48 RXM2AB2ED 0.037 RXM3AB2ED 0.037 RXM4AB2ED 0.037 c 110 RXM2AB2FD 0.037 RXM3AB2FD 0.037 RXM4AB2FD 0.037 c 125 - - RXM4AB2GD 0.037 - - a 24 RXM2AB2B7 0.037 RXM3AB2B7 0.037 RXM4AB2B7 0.037 a 48 RXM2AB2E7 0.037 RXM3AB2E7 0.037 RXM4AB2E7 0.037 a 120 RXM2AB2F7 0.037 RXM3AB2F7 0.037 RXM4AB2F7 0.037 a 230 RXM2AB2P7 0.037 RXM3AB2P7 0.037 RXM4AB2P7 0.037 Miniature relays with low level contacts, without LED (sold in lots of 10) Control circuit voltage 5 Number and type of contacts Thermal current (Ith) 4 C/O - 3 A Catalog number V RXM4GB1F7 4 Weight kg c 12 RXM4GB1JD 0.037 c 24 RXM4GB1BD 0.037 c 48 RXM4GB1ED 0.037 c 110 RXM4GB1FD 0.037 a 24 RXM4GB1B7 0.037 a 48 RXM4GB1E7 0.037 a 120 RXM4GB1F7 0.037 a 230 RXM4GB1P7 0.037 c 12 RXM4GB2JD 0.037 c 24 RXM4GB2BD 0.037 c 48 RXM4GB2ED 0.037 c 110 RXM4GB2FD 0.037 a 24 RXM4GB2B7 0.037 a 48 RXM4GB2E7 0.037 a 120 RXM4GB2F7 0.037 a 230 RXM4GB2P7 0.037 a 240 RXM4GB2U7 0.037 6 7 Miniature relays with low level contacts, with LED (sold in lots of 10) RXM4GB2F7 8 9 10 27 Product selector (continued) Zelio(R) Plug-In Relays RXM miniature relays Miniature relays without LED (sold in lots of 100) Control circuit voltage 1 2 3 RXZE2M114M + Relais RXM4AB2F7 Number and type of contacts - Thermal current (Ith) 2 C/O - 12 A Catalog number Weight 4 C/O - 6 A Catalog number Weight V c 12 c 24 c 48 c 110 c 220 - RXM2AB1BDTQ - - - kg - 0.037 - - - RXM4AB1JDTQ RXM4AB1BDTQ RXM4AB1EDTQ RXM4AB1FDTQ RXM4AB1MDTQ kg 0.036 0.036 0.036 0.036 0.036 a 24 a 48 a 120 a 230 RXM2AB1B7TQ - RXM2AB1F7TQ RXM2AB1P7TQ 0.037 - 0.037 0.037 RXM4AB1B7TQ RXM4AB1E7TQ RXM4AB1F7TQ RXM4AB1P7TQ 0.036 0.036 0.036 0.036 - 0.037 0.037 RXM4AB2BDTQ RXM4AB2B7TQ RXM4AB2P7TQ 0.036 0.036 0.036 Catalog number Weight kg 0.048 Miniature relays with LED (sold in lots of 100) c 24 a 24 a 230 - RXM2AB2B7TQ RXM2AB2P7TQ Sockets 4 Contact terminal arrangement Mixed Connection Relay type Sold in lots of 10 Screw clamp terminals RXM2pppp (3) RXM4pppp RXM2pppp (3) RXM4pppp RXM2pppp RXM3pppp RXM4pppp RXZE2M114 (1) 10 RXZE2M114M (1) 0.056 10 10 10 RXZE2S108M (2) RXZE2S111M (1) 0.058 0.066 0.070 For use with Sold in lots of Catalog number V c 6...250 All sockets 20 RXM040W kg 0.003 RC circuit a 24...60 a 110...240 All sockets All sockets 20 20 RXM041BN7 RXM041FU7 0.010 0.010 Varistor a/c 6...24 a/c 24...60 a/c 110...240 All sockets All sockets All sockets 20 20 20 RXM021RB RXM021BN RXM021FP 0.030 0.030 0.030 Box lug connector Separate Box lug connector 5 RXZE2S114M (1) Protection modules RXZE2S114M + Relais RXM4AB2F7 Diode 6 7 Description RXM041pp7 Voltage Weight Timing relays Description 2 or 4 timed C/O contacts (function A) 8 For use with Sockets RXZEppppp Catalog number REXL2pp (4) REXL4pp (4) Weight kg - - Accessories Description REXL4pp 9 RXZ400 For use with Metal hold-down clip All sockets Plastic hold-down ejector clip All sockets Bus jumper 2-pole (Ith: 5 A) All sockets with separate contacts Sold in lots of 10 10 10 Catalog number RXZS2 Mounting adapter for DIN rails (5) Mounting adapter with fixing lugs for panel Clip-in ID tags All relays 10 RXZE2DA 0.004 All relays 10 RXZE2FA 0.002 All relays (sheet of 108 ID tags) All sockets except RXZ E2M114 10 10 RXZL520 RXZL420 0.080 0.001 RXZ400 RXZR335 (1) Thermal current Ith: 10 A (2) Thermal current Ith: 12 A (3) When mounting relay RXM2ppppp on socket RXZE2Mpppp, the thermal current must not exceed 10 A. (4) Please consult the "Zelio Time - timing relays" catalog. (5) Test button becomes inaccessible. 10 Introduction: page 24 28 Characteristics : pages 25 and 26 Product selector: pages 27 and 28 Dimensions: pages 29 and 30 Wiring diagrams: page 31 Weight kg 0.001 0.005 0.005 Zelio(R) Plug-In Relays Dimensions RXM miniature relays Dimensions (mm): Miniature relays RXMpppppp Common view RXM2 Pin side view RXM3 2 21 21 40 4,4 4,4 4,4 27 6,3 6,3 4,2 4,2 6,6 6,6 9 1 RXM4 6 21 2,5 2,5 2,5 2,5 13,2 4,4 2,5 13,2 2,5 13,2 3 Sockets RXZE2M114 RXZE2M114M 40 43 25,5 19 17 (4) 14 5 32 22 12 4 3 2 1 11 (2) A2 14 9 23 7 30 A1 13 9 39,5 34 8 7 24 14 6 42 32 22 12 4 3 2 1 (2) (3) A2 14 A1 41 31 21 41 31 21 13 11 12 11 10 12 11 10 9 (4) 21 50 7 30 4 5 80 61 (1) 44 5 40 24 6 44 8 42 3,5 (3) 79 (1) 34 7 23,5 67 6 27 69 Common side view RXZE2S108M RXZE2S111M RXZE2S114M 61 7 19 44 8 14 5 34 42 4 12 1 32 21 9 8 24 6 31 21 11 7 12 44 11 34 10 9 24 14 4 8 42 7 32 6 5 22 12 1 4 3 2 14 5 22 3 41 11 12 2 1 8 70 A2 A1 14 13 38 38 38 (5) 29 23 7 31 (2) 3,5 (3) 11 9 79 (1) 41 12 A2 A1 14 13 A2 A1 14 9 13 23,5 23,5 23,5 27 27 27 (1) Relay (2) Protection module (3) Metal hold-down clip (4) 2 elongated holes O 3.5 x 6.5 (5) 2 bus jumpers 10 29 Zelio(R) Plug-In Relays Dimensions (continued) RXM miniature relays Dimensions (mm): Plastic hold-down clip and clip-in ID tags RXZR335 RXZL420 26,5 (1) 94,5 27 12 57 2 Mounting on all sockets (1) 14,2 1 3 81 4 (1) Clip-in ID tags for all sockets except RXZE2M114 Bus jumper Metal hold-down clip RXZS2 RXZ400 7,3 22 25 2,2 5 Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets 22 (1) (1) 2,3 42 (2) (2) 0,8 6 (1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1) RXZE2FA 38 43 38 Mounting adapter for panel RXZE2DA 48 7 Mounting adapter for DIN rails (1) 8 3 3,5 6 3,5 49 4 24 24 23 9 48 4 51 (1) Test button becomes inaccessible 10 Introduction: page 24 30 Characteristics : pages 25 and 26 Product selector: pages 27 and 28 Dimensions: pages 29 and 30 Wiring diagrams: page 31 Wiring diagrams Zelio(R) Plug-In Relays RXM miniature relays Internal connections Miniature relays 1 A2 A1 42 44 41 32 34 2 3 1 2 3 4 12 5 42 8 12 22 32 4 5 6 12 5 22 6 32 7 42 8 14 9 44 12 14 7 24 8 34 9 14 9 24 10 34 11 44 12 11 13 41 14 21 21 31 41 14 A2 31 14 11 13 A1 11 13 A1 A2 31 22 24 21 12 14 1 21 4 11 11 A2 A1 32 34 RXM4ppppp 31 22 24 12 14 A2 A1 42 44 41 14 RXM3ppppp 1 11 12 RXM2ppppp A1 2 3 A2 Symbols shown in blue correspond to Nema marking. Sockets RXZE2M114 4 42 4 RXZE2M114M 6 7 34 24 8 5 44 14 3 2 1 32 22 12 8 44 7 34 6 24 5 14 4 42 3 32 2 22 1 12 1 5 5 9 14 A2 12 41 13 A1 11 31 9 11 10 21 14 13 A2 14 41 31 12 11 A1 13 21 10 11 9 6 Symbols shown in blue correspond to Nema marking. RXZE2S108M RXZE2S111M 9 11 5 14 9 31 6 34 8 21 5 24 7 11 4 14 4 42 1 12 3 32 2 22 1 12 A1 A2 14 A2 RXZE2S114M 12 41 8 44 A1 A2 13 INPUT A1 14 A2 12 41 8 44 4 42 13 INPUT A1 11 31 7 34 3 32 10 21 6 24 2 22 7 A1 A2 14 A2 9 11 5 14 1 12 8 13 INPUT A1 Symbols shown in blue correspond to Nema marking. Protection modules RXM040W RXM041ppp RXM021ppp - A2 - A2 - A2 + A1 + A1 + A1 9 10 31 Zelio(R) Plug-In Relays Introduction RUM universal relays Introduction of the product range 6 1 The RUM universal relay range includes: 1 10 A relays with 2 and 3 C/O contacts, with cylindrical or quick-connect terminals, and 3 A low level relays with 3 C/O contacts, with cylindrical pins. All RUM relays have the same dimensions. 2 Sockets with mixed or separate contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. 4 Metal hold-down clip for all sockets. 5 2-pole bus jumper that can be used on sockets with separate contact terminals in order to simplify wiring when creating a jumper between the coil terminals. 6 Clip-in ID tags for the sockets. 2 1 2 4 5 3 3 Relay description 6 1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical "relay status" indicator. 3 Optional removable lock-down door enables continuous engagement of the contacts for test or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Area by which the product can be easily gripped. 7 Eight or eleven cylindrical pins. 8 Eight or eleven quick-connect pins 1 2 3 4 4 5 5 6 1 Socket description Outputs Sockets with mixed contact terminals (1) 1 Box lug connectors. 2 Eight or eleven female contacts for the relay cylindrical pins. 3 Location for protection modules or the timer module. 4 Locking component for metal hold-down clip. 5 Locating slot for mounting on DIN rail. 6 Two mounting holes for panel mounting. 2 6 4 7 3 Relay supply 8 5 Inputs Relay suppy 6 1 1 Inputs 9 Sockets with separate contact terminals (2) 1 Box lug connectors. Outputs 2 a Eight or eleven female contacts for the relay cylindrical pins. b Eleven female contacts for the relay flat pins. 2b 3 Location for protection modules or the timer module. 4 Locking component for metal hold-down clip. 5 Locating slot for mounting on DIN rail. 4 6 Two mounting holes for panel mounting. 7 Location for bus jumpers (see mounting on sockets on page 38). 3 Inputs Outputs 4 2a 3 10 57 5 Introduction: page 32 32 Relay supply 57 5 Relay supply Characteristics: pages 33 and 34 (1) The inputs are mixed with the relay coil terminals, with the outputs being located on the opposite side of the socket. (2) The inputs and outputs are separated from the relay coil terminals. Product selector: pages 35 and 36 Dimensions: pages 37 and 38 Wiring diagrams: pages 39 and 40 Functions: page 41 Zelio(R) Plug-In Relays Characteristics RUM universal relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position Insulation characteristics Rated insulation voltage (Ui) Conforming to IEC/EN 60947 C (F) C (F) V IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40... + 85 (-40... +185) - 40... + 55 (-40... +131) 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 4 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 10 gn 10 gn RT I Any 1 250 (IEC), 300 (UL, CSA) 3 Rated impulse withstand voltage (Uimp) kV 4 (1.2/50 s) Dielectric strength (rms voltage) aV aV aV 1550 1550 1500 Between coil and contact Between poles Between contacts Contact characteristics Relay type Number and type of contacts RUMF2ppp 2 C/O Contact materials Conventional thermal current (Ith) For ambient temperature y 55C Rated operational current in utilization categories AC-1 and DC-1 Conforming to IEC AgNi AgAu 10 3 NO A 10 2 A 5 1 A 16 / a 277 V 12 / c 28 V 3 3 Minimum mA 10 Maximum V a/c 250 (IEC) Minimum Nominal load (resistive) a c Minimum V 17 5 10 / 250 a V 3 / 250 a V A 10 / 28 c V 3 / 28 c V VA 2500 750 W 280 84 mW 170 15 No-load 18 000 Under load 1200 In millions of operating cycles 5 Electrical durability In millions of operating cycles Resistive load 0.1 Inductive load See curves below 106 1 0,8 0,6 0,5 8 10 3 0,4 B 1 A 9 A 105 0 Maximum switching capacity on resistive load c Current c Reduction coefficient for inductive load a (depending on power factor cos ) Reduction coefficient (A) Durability (Number of operating cycles) 107 1 2 3 Switching capacity (kVA) A RUMFppppp, RUMC2ppp, RUMC3Appp 6 7 20 % Mechanical durability Electrical durability of contacts Resistive load a 4 5 A Utilization coefficient B RUMC3Gpp 3 C/O low level A Switching current Maximum operating rate In operating cycles/hour RUMC3App 3 C/O NC Conforming to UL Maximum RUMC2ppp 2 C/O . Switching voltage Switching capacity RUMF3ppp 3 C/O 2 0,3 1 0,6 0,4 0,2 0,1 0 28 50 100 150 200 250 Voltage c 10 B RUMC3Gppp Inductive load durability = resistive load durability x reduction coefficient. 33 Zelio(R) Plug-In Relays Characteristics (continued) RUM universal relays Coil characteristics 1 a Average consumption c a Drop-out voltage threshold Operating time (response time) 2 VA 2...3 W 1.4 u 0.15 Uc c Between coil energization and making of the NO contact a Between coil de-energization and making of the NC contact a c c Control circuit voltage Uc u 0.1 Uc ms 20 ms 20 ms 20 ms 20 V 12 24 48 60 110 120 125 220 230 JD BD ED ND FD - GD MD - Relay coil voltage codes 3 d.c. supply 120 470 1800 2790 10 000 - 10 000 3700 - Min. V 9.6 19.2 38.4 48 88 - 100 176 - Max. V 13.2 26.4 52.8 66 121 - 137.5 242 - - B7 E7 - - F7 - - P7 Average resistance at 20 C 10% Operating voltage limits Relay control voltage codes a.c. supply 4 5 - 72 290 - - 1700 - - 7200 Min. V - 19.2 38.4 - - 96 - - 184 Max. V - 26.4 52.8 - - 132 - - 253 Average resistance at 20 C 15% Operating voltage limits Socket characteristics Socket type RUZC2M RUZC3M RUZSC2M RUZSC3M RUZSF3M Relay types used RUMC2ppppp RUMC3ppppp RUMC2ppppp RUMC3ppppp RUMFppppp Contact terminal arrangement Mixed Wire connection method Connector Product certifications cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant Conforming to standards IEC 61984, e Electrical characteristics Conventional thermal current (Ith) A 10 Maximum operating voltage V 250 (IEC) Between adjacent output contacts Vrms 2500 Between input and output contacts Vrms 2500 Between contacts and DIN rail Vrms 2500 Insulation characteristics 6 General characteristics Ambient air temperature around the device 7 9 12 Operation C (F) - 40...+ 55 (-40... +131) Storage C (F) - 40...+ 85 (-40.... +185) Degree of protection Conforming to IEC/EN 60529 IP 20 Connection Solid wire without cable end 1 conductor 0.5...2.5 mm2 - AWG 20...AWG 14 2 conductors 0.5...1.5 mm2 - AWG 20...AWG 16 Flexible wire with cable end 1 conductor 0.25...2.5 mm2 - AWG 22...AWG 14 0.25...1 mm2 - AWG 22...AWG 17 2 conductors Maximum tightening torque / Screw size 8 Separate Nm 1 / M3.3 screw Mounting 35 mm DIN rail / panel Mounting on DIN rail By red plastic clip Terminal referencing IEC, NEMA Bus jumper (Ith: 5 A) No Compatibility with the metal hold-down clip Yes Timer module Yes Protection module All RUW24ppp Clip-in ID tags Wire connection method Yes No Yes Box lug connector 10 Introduction: page 32 34 Characteristics: pages 33 and 34 Product selector: pages 35 and 36 Dimensions: pages 37 and 38 Wiring diagrams: pages 39 and 40 Functions: page 41 Product selector Zelio(R) Plug-In Relays RUM universal relays Product selection Relays for standard applications, without LED (sold in lots of 10) Pins Cylindrical RUMppAB1F7 Flat (quick-connect) Control circuit voltage Number and type of contacts - Thermal current (Ith) 2 C/O - 10 A 3 C/O - 10 A Catalog number Weight Catalog number RUMppAB2F7 Flat (quick-connect) Weight V c 12 c 24 c 48 c 60 c 110 c 125 c 220 RUMC2AB1JD RUMC2AB1BD RUMC2AB1ED - RUMC2AB1FD - - kg 0.085 0.085 0.085 - 0.085 - - RUMC3AB1JD RUMC3AB1BD RUMC3AB1ED RUMC3AB1ND RUMC3AB1FD RUMC3AB1GD RUMC3AB1MD kg 0.088 0.088 0.088 0.088 0.088 0.088 0.088 a 24 a 48 a 120 a 230 RUMC2AB1B7 RUMC2AB1E7 RUMC2AB1F7 RUMC2AB1P7 0.085 0.085 0.085 0.085 RUMC3AB1B7 RUMC3AB1E7 RUMC3AB1F7 RUMC3AB1P7 0.088 0.088 0.088 0.088 c 12 c 24 c 48 c 110 RUMF2AB1JD RUMF2AB1BD RUMF2AB1ED RUMF2AB1FD 0.080 0.080 0.080 0.080 RUMF3AB1JD RUMF3AB1BD RUMF3AB1ED RUMF3AB1FD 0.082 0.082 0.082 0.082 a 24 a 48 a 120 a 230 RUMF2AB1B7 RUMF2AB1E7 RUMF2AB1F7 RUMF2AB1P7 0.080 0.080 0.080 0.080 RUMF3AB1B7 RUMF3AB1E7 RUMF3AB1F7 RUMF3AB1P7 0.082 0.082 0.082 0.082 c 12 c 24 c 48 c 60 c 110 c 125 RUMC2AB2JD RUMC2AB2BD RUMC2AB2ED - RUMC2AB2FD - 0.085 0.085 0.085 - 0.085 - RUMC3AB2JD RUMC3AB2BD RUMC3AB2ED RUMC3AB2ND RUMC3AB2FD RUMC3AB2GD 0.088 0.088 0.088 0.088 0.088 0.088 a 24 a 48 a 120 a 230 RUMC2AB2B7 RUMC2AB2E7 RUMC2AB2F7 RUMC2AB2P7 0.085 0.085 0.085 0.085 RUMC3AB2B7 RUMC3AB2E7 RUMC3AB2F7 RUMC3AB2P7 0.088 0.088 0.088 0.088 c 12 c 24 c 48 c 110 RUMF2AB2JD RUMF2AB2BD RUMF2AB2ED RUMF2AB2FD 0.084 0.084 0.084 0.084 RUMF3AB2JD RUMF3AB2BD RUMF3AB2ED RUMF3AB2FD 0.082 0.082 0.082 0.082 a 24 a 48 a 120 a 230 RUMF2AB2B7 RUMF2AB2E7 RUMF2AB2F7 RUMF2AB2P7 0.084 0.084 0.084 0.084 RUMF3AB2B7 RUMF3AB2E7 0.082 0.082 0.082 0.082 Relays for standard applications, with LED (sold in lots of 10) Cylindrical 1 RUMF3AB2F7 RUMF3AB2P7 Relays with low level contacts, with LED (sold in lots of 10) Pins Cylindrical Control circuit voltage 2 3 4 5 6 7 8 Number and type of contacts Thermal current (Ith) 3 C/O - 3 A Catalog number Weight V c 24 c 48 RUMC3GB2BD RUMC3GB2ED kg 0.086 0.086 a 24 a 48 a 120 a 230 RUMC3GB2B7 RUMC3GB2E7 RUMC3GB2F7 RUMC3GB2P7 0.086 0.086 0.086 0.086 35 9 10 Product selector (continued) Zelio(R) Plug-In Relays RUM universal relays Product selection (continued) Sockets 1 Contact terminal arrangement Connection Mixed Box lug connector Separate 2 Relay type Box lug connector Sold in lots of Catalog number RUMC2ppppp 10 RUZC2M 0.054 RUMC3ppppp 10 RUZC3M 0.054 RUMC2ppppp 10 RUZSC2M 0.095 RUMC3ppppp 10 RUZSC3M 0.100 RUMF2pppp 10 RUZSF3M 0.095 Sold in lots of Catalog number RUMF3pppp RUZC3M + relais RUMC3ppppp Protection modules Description For use with Voltage Diode All sockets c 6...250 10 RUW240BD 0.004 RC circuit All sockets a 110...240 10 RUW241P7 0.004 Varistor All sockets a/c 24 10 RUW242B7 0.004 a/c 240 10 RUW242P7 0.004 V 3 RUW241P7 4 Weight kg Timer module Description For use with Voltage All sockets a/c 24... 240 Catalog number V Multifunction 5 Weight kg RUW101MW Weight kg RUW101MW 0.020 Timing relays Description For use with Catalog number 2 timed C/O contacts On sockets RUZ CpM (single-function or multifunction) RE48A pp (1) Weight kg - Accessories 6 Description RUZC200 7 RUZS2 For use with Sold in lots of Catalog number Metal hold-down clip All sockets 10 RUZC200 0.001 Bus jumper 2-pole (Ith : 5 A) All sockets with separate contacts 10 RUZS2 0.005 Clip-in ID tags All relays (sheet of 108 ID tags) 10 RXZL520 0.080 All sockets with separate contacts 10 RUZL420 0.001 (1) Please consult the "Zelio Time timing relays" catalog. 8 9 10 Introduction: page 32 36 Characteristics: pages 33 and 34 Product selector: pages 35 and 36 Dimensions: pages 37 and 38 Wiring diagrams: pages 39 and 40 Functions: page 41 Weight kg Zelio(R) Plug-In Relays Dimensions RUM universal relays Dimensions (mm): Universal relays 1 RUMFpp 9 55 35 35 RUMCpp 35 9 53 2 35 Sockets Common side view RUZC2M RUZC3M 22 24 22 6 4 32 24 22 14 12 9 8 7 5 3 4 4 5 (1) 34 3 6 3 8 7 2 9 A2 A2 7 4 27 63 21 11 7 89 3 1 2 1 INPUT A2 10 A2 A2 A1 8 10 2 4 4 11 INPUT A1 2 37 37 (2) 3 5 10 1 8 INPUT A2 7 6 7 74 (3) 12 14 5 31 10 21 11 30 30 38 38 INPUT A1 2 11 6 A1 1 5 2 93 RUZSC2M 6 RUZSC3M 63 45 19 19 24 6 21 8 92 5 12 4 14 3 4 6 (3) 40 102 105 (2) A1 2 34 9 24 7 14 3 32 22 12 8 5 4 30 29 36 75 7 8 A2 10 (4) 4 4 29 11 1 1 A2 7 75 21 6 7 6 5 8 4 3 9 10 2 11 1 2 8 (4) O4 (1) 3 7 (2) 31 11 40 O4 (1) (3) 11 1 92 22 5 A1 2 32 36 9 102 105 (1) Relays (2) Protection module (3) Retention clip (4) 2 bus jumpers 10 37 Zelio(R) Plug-In Relays Dimensions (continued) RUM universal relays Dimensions (mm): 1 Sockets (continued) RUZSF3M 63 21 9 2 31 8 11 7 24 6 34 5 14 4 22 32 12 3 2 1 (1) 92 (3) 3 (2) A2 B (4) 46 29 4 27 A1 A 36 104 4 (1) Relays (2) Protection module (3) Retention clip (4) 2 bus jumpers Metal hold-down clip and plastic ID tags Mounting 35 5 RUZC200 108 0,8 RUZL420 32 12 7 59,6 14,2 6 8 Bus jumper RUZS2 Mounting on sockets with separate contacts (view from below) Example of bus jumper mounting on sockets (1) (1) (2) (2) 8,5 9 3,3 35,4 32 2,3 10 (1) 2 bus jumpers (polarity A2) (2) 2 bus jumpers (polarity A1) Introduction: page 32 38 Characteristics: pages 33 and 34 Product selector: pages 35 and 36 Dimensions: pages 37 and 38 Wiring diagrams: pages 39 and 40 Functions: page 41 Zelio(R) Plug-In Relays Wiring diagrams RUM universal relays Wiring diagrams Universal relays 1 24 A2 A1 22 21 34 32 31 14 12 A2 A1 11 34 32 RUMF3ABppp 31 24 22 21 14 12 A2 A1 11 24 22 RUMC3ppppp 21 14 11 12 RUMp2ABppp 2 RUMC2ABppp RUMF2ABppp 12 4 14 A1 5 22 3 6 2 7 + 11 1 24 A2 8 21 RUMC3ppppp 1 3 12 4 22 6 14 7 24 9 11 A (+) 21 B( ) A1 A2 22 12 RUMF3ABppp 21 6 5 7 24 4 8 14 3 A1 32 9 34 2 + 10 11 31 1 11 A2 1 2 3 12 4 32 5 22 6 14 7 34 8 24 9 11 A (+) 31 21 B( ) 3 A2 A1 4 Symbols shown in blue correspond to Nema marking. Sockets RUZC2M RUZC3M 6 RUZSC2M 5 4 3 9 8 7 5 3 24 22 12 14 34 32 24 22 14 12 6 7 7 A2 7 A2 5 8 4 1 8 21 6 5 7 3 8 2 9 10 1 11 2 A1 10 10 A2 A2 4 11 31 6 21 4 12 3 14 1 11 8 21 6 21 7 24 5 22 11 31 8 32 9 34 4 5 3 11 1 RUZSC3M 5 22 6 24 4 7 1 11 2 A1 7 A2 8 8 3 6 2 1 7 9 10 2 2 A1 10 A2 6 5 5 1 11 4 12 3 14 4 6 3 11 1 2 2 A1 7 Symbols shown in blue correspond to Nema marking. RUZSF3M 9 21 6 24 8 31 5 34 7 11 4 14 3 22 2 32 1 12 B A2 8 9 A A1 Symbols shown in blue correspond to Nema marking. 10 39 Wiring diagrams (continued) Zelio(R) Plug-In Relays RUM universal relays Wiring diagrams (continued) 1 Protection modules RUW240BD RUW241P7 RUW242pp - A2 - A2 - A2 + A1 + A1 + A1 2 3 4 5 6 7 8 9 10 Introduction: page 32 40 Characteristics: pages 33 and 34 Product selector: pages 35 and 36 Dimensions: pages 37 and 38 Wiring diagrams: pages 39 and 40 Functions: page 41 Zelio(R) Plug-In Relays Functions RUM universal relays Multifunction timer module RUW101MW Programming Timing range selection 1 Function Timing range selection selection 0.1...1 s 0.1...10 s 0.1...1 min 1...10 min 0.1...1 h 0.1...1 day 1...10 h 1...10 days 2 Function selection Series control Monostable with maintained control Wu Series control Flashing relay, starting On-delay phase Bi Series control Flashing relay, starting Off-delay phase Bp Series control Off-delay timer R t R t t t 5 U .1/.4 .1/.2 Monostable, starting on de-energization Wa On-delay Timer Es Control by external contact (S) t t U U S t U R S A2 7 t U S .1/.4 .1/.2 Control by external contact (S) 6 S .1/.4 .1/.2 Control by external contact (S) 4 U .1/.4 .1/.2 .1/.4 .1/.2 Monostable with pulse control Ws 3 U .1/.4 .1/.2 Control by external contact (S) U U .1/.4 .1/.2 Control scheme B1 On-delay Timer E Function diagram A1 Control A2 Function A1 Selection 8 t U S .1/.4 .1/.2 9 t Power off Contact open U : voltage S : external control Power on Contact closed R : relay RUM ppp t : adjustable time delay 10 41 Zelio(R) Plug-In Relays Introduction RPM power relays Introduction of the product range 1 The RPM power relay range includes: 1 15 A relays with 1, 2, 3 and 4 C/O (SPDT, DPDT, 3PDT and 4PDT) contacts. 2 Sockets with mixed contact terminals. 3 Protection modules (diode, RC circuit or varistor) or 1 timer module. Please note that the timer module can only be used with 3-pole or 4-pole sockets. 4 Metal hold-down clip for single-contact relays (not shown). 2 1 2 3 3 8 1 Relay description 4 1 Spring return push-to-test button for checking contact operation (green: c, red: a). 2 Mechanical "relay status" indicator. 3 Removable lock-down door enables continuous engagement of the contacts for testing or maintenance purposes. During operation, this lock-down door must always be in the closed position. 4 Bipolar LED (depending on version) indicating the relay status. 5 Removable ID tag for relay identification. 6 Four notches for DIN rail mounting adapter or panel mounting adapter with fixing lugs. 7 Five, eight, eleven or fourteen quick-connect pins. 8 Area by which the product can be easily gripped. 9 Mounting adapter enabling direct mounting of the relay on a panel. 10 Mounting adapter enabling direct mounting of the relay on a DIN rail. 2 3 4 5 7 6 5 9 9 6 7 10 7 Socket description 5 1 Outputs 2 8 Sockets with mixed contact terminals (1) 1 Connection by screw clamp terminals. 2 Five, eight, eleven or fourteen female contacts for the relay pins. 3 Location for protection modules or the timer module. 4 Locating slot for mounting on DIN rail with mounting clip. 5 Two or four mounting holes for panel mounting. (1) The inputs are mixed with the relay coil terminals,, with the outputs being located on the opposite side of the socket. 3 Relay supply 9 4 Inputs 10 Introduction: pages 42 42 Characteristics: pages 43 and 44 Product selector: pages 45 and 46 Dimensions: pages 47 and 48 Wiring diagrams: page 49 Zelio(R) Plug-In Relays Characteristics RPM power relays General characteristics Conforming to standards Product certifications Ambient air temperature around the device Storage Operation Vibration resistance In operation conforming to IEC/EN 60068-2-6 Not operating Degree of protection Conforming to IEC/EN 60529 Shock resistance Opening conforming to IEC/EN 60068-2-27 Closing Protection category Mounting position Insulation characteristics Rated insulation voltage (Ui) Conforming to IEC/EN 60947 Rated impulse withstand voltage (Uimp) Dielectric strength Between coil and contact (rms voltage) Between poles Between contacts IEC/EN 61810-1 (iss. 2), UL 508, CSA C22-2 n 14 cULus File E164862 CCN NLDX, NLDX7; cURus File E164862 CCN NLDX2, NLDX8; CSA; CE; RoHS compliant - 40... + 85 (-40... +185) - 40... + 55 (-40... +131) 3 gn (10...150 Hz/ 1 mm / 5g/5 cycles) 5 gn (10...150 Hz/ 1 mm / 5g/5 cycles) IP 40 15 gn 15 gn RT I Any 1 V kV aV aV aV 250 (IEC), 300 (UL, CSA) 4 (1.2/50 s) 1550 1550 1500 3 A RPM1ppp 1 C/O AgNi 15 C (F) C (F) Contact characteristics Relay type Number and type of contacts Contact materials Conventional thermal For ambient current (Ith) temperature y 55 C Rated operational current Conforming to IEC in utilization categories AC-1 and DC-1 Conforming to UL Switching current Minimum Switching voltage Maximum Minimum Nominal load (resistive) NO NC Switching capacity Maximum a c Maximum operating rate In operating cycles/hour Minimum No-load Under load Electrical durability In millions of operating cycles 106 105 0 1 2 3 4 3,75 Switching capacity (kVA) 5 6 20 % 10 0.1 See curves below 1 0,8 0,6 0,5 0,4 0,3 7 0.06 Reduction coefficient for inductive load a (depending on power factor cos ) Reduction coefficient (A) Durability (Number of operating cycles) 107 4 RPM4ppp 4 C/O 15 7.5 15 10 a/c 250 (IEC) 17 15 / 250 a V 15 / 28 c V 3750 420 170 18 000 1200 In millions of operating cycles Resistive load Inductive load Electrical durability of contacts Resistive load a RPM3ppp 3 C/O Maximum switching capacity on resistive load c Current c Utilization coefficient Mechanical durability A A A mA V V A A VA W mW RPM2ppp 2 C/O 2 8 15 10 1 0,1 1 0,6 0,4 0,2 9 0 28 50 100 150 200 250 Voltage c Inductive load durability = resistive load durability x reduction coefficient. 10 43 Zelio(R) Plug-In Relays Characteristics (continued) RPM power relays Coil characteristics 1 Relay type Average consumption RPM2ppp 1.2 0.9 RPM3ppp 1.5 1.7 RPM4ppp 1.5 2 ms RPM1ppp 0.9 0.7 u 0.15 Uc u 0.1 Uc 20 25 25 20 c ms 20 25 25 20 a ms 20 c ms 20 V 12 24 48 110 120 230 RPM1ppp RPM2ppp RPM3ppp RPM4ppp Min. Max. V V JD 180 160 100 96 9.6 13.2 BD 750 650 400 388 19.2 26.4 ED 2600 2600 2600 1550 38.4 52.8 FD 13 100 11 000 8600 7340 88 121 - - - - - - - - - - - - - - RPM1ppp RPM2ppp RPM3ppp RPM4ppp Min. Max. V V - - - - - - - B7 160 180 103 84.3 19.2 26.4 E7 720 770 770 338 38.4 52.8 - - - - - - - F7 4430 4430 2770 2220 96 132 P7 15 720 15 000 12 000 9120 184 253 Drop-out voltage threshold Operating time (response time) Between coil energization and making of the NO contact 2 Between coil de-energization and making of the NC contact a c a c a Control circuit voltage Uc 3 Relay control voltage codes d.c. supply Average resistance at 20 C 10% Operating voltage limits 4 Relay control voltage codes a.c. supply Average resistance at 20 C 15% Operating voltage limits 5 6 7 Socket characteristics Socket type RPZF1 RPZF2 RPZF3 RPZF4 Relay types used RPM1ppp RPM2ppp RPM3ppp RPM4ppp Protection module types used RXM02ppp RXM04ppp RXM02ppp RXM04ppp RUW24ppp RUW24ppp Contact terminal arrangement Wire connection method Product certifications Conforming to standards Electrical characteristics 9 10 Mixed Screw clamp terminals cURus File E172326 CCN SWIV2, SWIV8; CSA; CE; RoHS compliant IEC 61984, e Conventional thermal current (Ith) Maximum operating voltage A V 16 250 (IEC) Between adjacent output contacts Between input and output contacts Between contacts and DIN rail Vrms Vrms Vrms 2500 2500 2500 Ambient air temperature around the device C C - 40...+ 55 - 40...+ 85 IP 20 0.5...1.5 mm2 - AWG 20...AWG 16 0.5...2.5 mm2 - AWG 20...AWG 14 0.5...1.5 mm2 - AWG 20...AWG 16 0.5...2.5 mm2 - AWG 20...AWG 14 Insulation characteristics General characteristics 8 VA W Operation Storage Degree of protection Conforming to IEC/EN 60529 Connection Solid wire 1 conductor without 2 conductors cable end Flexible wire 1 conductor with cable end 2 conductors Maximum tightening torque / Screw size Mounting Mounting on DIN rail Terminal referencing Compatibility with the metal hold-down clip Timer module compatibility Protection module Clip-in ID tags Wire connection method Screw clamp terminals Introduction: pages 42 44 Characteristics: pages 43 and 44 Nm 0.25...1 mm2 - AWG 22...AWG 17 0.25...1.5 mm2 - AWG 22...AWG 16 0.25...1 mm2 - AWG 22...AWG 17 0.25...1.5 mm2 - AWG 22...AWG 16 1 / M3 screw 1 / M3.5 screw 35 mm DIN rail / panel mount By red plastic clip IEC, NEMA Yes No No Yes RXM040W, RXM041pp, RXM021pp RUW24pp No Product selector: pages 45 and 46 Dimensions: pages 47 and 48 Wiring diagrams: page 49 Product selector Zelio(R) Plug-In Relays RPM power relays Power relays without LED (sold in lots of 10) Control circuit voltge V c 12 Number and type of contacts - Thermal current (Ith) 1 C/O - 15 A 2 C/O - 15 A 3 C/O - 15 A Catalog Weight Catalog Weight Catalog Weight number number number kg kg kg RPM11JD 0.026 RPM21JD 0.036 RPM31JD 0.054 4 C/O - 15 A Catalog Weight number kg 0.071 RPM41JD c 24 RPM11BD 0.026 RPM21BD 0.036 RPM31BD 0.054 RPM41BD 0.071 c 48 RPM11ED 0.026 RPM21ED 0.036 RPM31ED 0.054 RPM41ED 0.071 c 110 RPM11FD 0.026 RPM21FD 0.036 RPM31FD 0.054 RPM41FD 0.071 a 24 RPM11B7 0.026 RPM21B7 0.036 RPM31B7 0.054 RPM41B7 0.071 a 48 RPM11E7 0.026 RPM21E7 0.036 RPM31E7 0.054 RPM41E7 0.071 a 120 RPM11F7 0.026 RPM21F7 0.036 RPM31F7 0.054 RPM41F7 0.071 a 230 RPM11P7 0.026 RPM21P7 0.036 RPM31P7 0.054 RPM41P7 0.071 1 2 RPM41BD 4 Power relays with LED (sold in lots of 10) RPM42BD 3 c 12 RPM12JD 0.026 RPM22JD 0.036 RPM32JD 0.054 RPM42JD 0.071 c 24 RPM12BD 0.026 RPM22BD 0.036 RPM32BD 0.054 RPM42BD 0.071 c 48 RPM12ED 0.026 RPM22ED 0.036 RPM32ED 0.054 RPM42ED 0.071 c 110 RPM12FD 0.026 RPM22FD 0.036 RPM32FD 0.054 RPM42FD 0.071 a 24 RPM12B7 0.026 RPM22B7 0.036 RPM32B7 0.054 RPM42B7 0.071 a 48 RPM12E7 0.026 RPM22E7 0.036 RPM32E7 0.054 RPM42E7 0.071 a 120 RPM12F7 0.026 RPM22F7 0.036 RPM32F7 0.054 RPM42F7 0.071 a 230 RPM12P7 0.026 RPM22P7 0.036 RPM32P7 0.054 RPM42P7 0.071 5 6 7 8 9 10 45 Product selector (continued) Zelio(R) Plug-In Relays RPM power relays Sockets Contact terminal arrangement Mixed 1 Connection Relay type RPM1ppp RPM2ppp RPM3ppp Sold in lots of 10 10 10 Screw clamp terminals RPZF1 RPZF2 RPZF3 Weight kg 0.042 0.054 0.072 RPM4ppp 10 RPZF4 0.094 Voltage Socket type Sold in lots of Catalog number V c 6...250 RPZF1RPZ F2 20 RXM040W kg 0.003 10 RUW240BD 0.004 a 24...60 RPZF3 RPZF4 RPZF1RPZ F2 20 RXM041BN7 0.010 a 110...240 RPZF1RPZ F2 20 RXM041FU7 0.010 10 RUW241P7 0.004 a/c 6...24 RPZF3 RPZF4 RPZF1RPZ F2 20 RXM021RB 0.030 a/c 24...60 RPZF1RPZ F2 20 RXM021BN 0.030 a/c 110...240 RPZF1RPZ F2 20 RXM021FP 0.030 a/c 24 RPZF3 RPZF4 RPZF3 RPZF4 10 RUW242B7 0.004 10 RUW242P7 0.004 Protection modules 2 Description RPZF2 + relay RPM22F7 3 Diode RC circuit RUW24ppp Varistor 4 a/c 240 5 Weight Timer module (1) Description Multifunction 6 Voltage V a/c 24... 240 Socket type Catalog number RPZF3 RPZF4 RUW101MW Weight kg 0.020 Accessories Description For use with RPZF1 Sold in lots of 20 RPZR235 Weight kg 0.001 RPM1ppp RPM2ppp RPM3ppp RPM4ppp 20 20 20 20 RPZ1DA RXZE2DA RPZ3DA RPZ4DA 0.004 0.004 0.004 0.006 Mounting adapters with fixing lugs for panel RPM1ppp RPM2ppp RPM3ppp RPM4ppp 20 20 20 20 RPZ1FA RXZE2FA RPZ3FA RPZ4FA 0.002 0.002 0.003 0.004 Clip-in ID tags (sheet of 108 ID tags) All relays 10 RXZL520 0.080 Metal hold-down clip (for single-pole relays) Mounting adapters for DIN rail (2) 7 Catalog number RPZ1DA 8 RPZ3FA (1) See timer module description (selection of functions and time delays) on page 41 (2) Test button becomes inaccessible. Introduction: pages 42 Characteristics: pages 43 and 44 Catalog number 9 10 46 Product selector: pages 45 and 46 Dimensions: pages 47 and 48 Wiring diagrams: page 49 Zelio(R) Plug-In Relays Dimensions RPM power relays Dimensions (mm): Power relays 1 RPM 1 3 27 6,5 6 5 3,5 4,7 6 7 Common side view RPM2 RPM 3 RPM 4 7 27 27 3 7,1 6 4,6 4 39 4,6 8 4,6 4,6 4,6 4,6 4,6 4,6 4,6 4,6 4,6 21 31 10 27 40 2 2,6 2,6 14 10 10 41 10 10 10 4 14,2 Sockets 8 5 12 42 4 12 1 (1) 5 6 4 80 (2) 14 40 40 44 5 4 80 (2) A1 14 13 A2 14 A1 13 11 41 11 9 12 9 17 8 21 71 19 4 4 31 A2 40 30 80 RPZF3 30 RPZF4 O4,5 x 6 O4,5 x 6 24 6 14 22 42 2 4 8 12 1 34 7 4 24 6 42 4 68 (1) 68 44 5 40 44 8 32 3 14 8 5 22 2 12 1 40 19 80 7 26 76 Common side view O4,5 x 6 4 (3) 14 1 (1) O4,5 x 6 19 40 RPZF2 19 68 RPZF1 9 14 30 76 4 8 10 21 A2 13 41 11 12 9 28 A1 14 13 41 12 A1 O4,5 x 6 40 A2 40 (2) 11 31 21 10 36 37 46 40 50 11 9 O4,5 x 6 10 (1) Relays (2) Protection module (3) Retention clip 47 Zelio(R) Plug-In Relays Dimensions (continued) RPM power relays Dimensions (mm): Mounting adapters for DIN rail 24 2,5 50 44 2,5 50 24 20 34 Mounting adapters with fixing lugs for panel 3,5 16 5 3,5 4 16,5 19 24 3,5 19 4 16 34 3,5 38 38 43 RPZ4FA 43 RPZ3FA 38 43 4 RXZE2FA 38 RPZ1FA 5 23 43 3 4 RPZ4DA 2,5 23 23 RPZ3DA 38 49,5 2 RXZE2DA 48 RPZ1DA 3 1 4 44 Mounting Mounting adapters for DIN rail (1) Mounting adapters with fixing lugs for panel 6 7 (1) Test button becomes inaccessible 8 9 10 Introduction: pages 42 48 Characteristics: pages 43 and 44 Product selector: pages 45 and 46 Dimensions: pages 47 and 48 Wiring diagrams: page 49 Zelio(R) Plug-In Relays Wiring diagrams RPM power relays Wiring diagrams Power relays 1 A2 A1 42 44 41 32 31 34 22 24 21 12 14 11 A2 A1 42 44 RPM4ppp 41 22 24 21 12 14 11 A2 A1 22 24 RPM3ppp 21 12 14 RPM2ppp 11 A2 A1 12 14 11 RPM1ppp 2 1 1 4 1 2 4 1 2 3 4 12 12 42 12 22 42 12 22 32 42 5 5 8 5 6 8 5 6 7 8 14 9 14 9 44 12 14 9 24 10 44 12 14 9 24 10 34 11 44 12 21 41 14 ( ) 11 13 (+) 21 31 41 14 ( ) A2 A1 13 (+) 14 ( ) 11 13 (+) 41 14 ( ) 11 13 (+) A1 A2 A1 A2 A1 11 3 A2 Symbols shown in blue correspond to Nema marking. Sockets RPZF1 RPZF2 RPZF3 4 RPZF4 5 14 8 44 5 14 8 44 6 24 5 14 8 44 7 34 6 24 5 14 1 12 4 42 1 12 4 42 2 22 1 12 4 42 3 32 2 22 1 12 5 14 13 A2 A1 INPUT 9 11 14 A2 12 41 13 A1 9 11 14 A2 12 41 10 21 13 A1 9 11 14 A2 12 41 11 31 10 21 13 A1 9 11 6 Symbols shown in blue correspond to Nema marking. Protection modules RXM040W, RUW240BD RXM041ppp, RUW241P7 RXM021ppp, RUW242pp - A2 - A2 - A2 + A1 + A1 + A1 7 8 9 10 49 ZelioTM Plug-In Relays Introduction, specifications RPF power relays Introduction of the product range 5 2 1 2 3 4 5 30 A relays with 2 C/O or 2 N/O contacts Four or six quick-connect terminals Two relay coil terminals A locating slot for DIN rail mounting Two holes for optional panel mounting 1 4 3 General specifications Conformity to standards IEC/EN 61810-1, UL 508, CSA C22-2 n14 Product certifications and standards UL listed, CSA, CE, GOST, RoHS Ambient air temperature around the device Storage C (F) - 40 to + 85 (-40 to +185) Operation C (F) - 40 to + 55 (-40 to + 131) Vibration resistance In operation conforming to EC/EN 60068-2-6 Not in operation 3 gn (+/- 1 mm, 10 to 150 Hz) 5 cycles Degree of protection Conforming to IEC/EN 60529 IP 40 Shock resistance conforming to IEC/EN 60068-2-27 In operation 10 gn Not in operation 30 gn 10 gn (+/- 1 mm, 10 to 150 Hz) 5 cycles Protection category RT II Polution degree 3 Mounting position Any Insulation specifications Rated insulation voltage (Ui) Rated impulse withstand voltage (Uimp) Dielectric strength (rms voltage) Specifications: page 50 50 V V kV 4 (1.2 ms / 50 ms) Between coil and contact Vac 4000 (reinforced insulation) Between poles Vac 2000 (basic insulation) Between contacts Vac 1500 (micro-disconnection) Product selector: page 52 Dimensions, wiring diagrams: page 53 250 (conforming to IEC) 300 (conforming to UL) ZelioTM Plug-In Relays Specifications (continued) RPF power relays Contact specifications Relay type RPF 2App Number and type of contacts Contact materials Conventional thermal current For ambient (Ith) temperature y 40C Rated operational current Conforming to IEC N.O. N.C. N.O. Conforming to UL N.C. Minimum switching current Minimum switching voltage Maximum switching voltage Switching capacity Maximum Minimum No load Under load Maximum operating rate Utilization coefficient Mechanical durability Electrical durability Resistive load Inductive load Electrical durability of contacts Resistive load RPF 2Bpp 2 N/O 2 C/O AgSnO2 30 A at 28 Vdc / 250 Vac (when mounted with 13 mm gap between two relays) 25 A at 28 Vdc / 250 Vac (when mounted side by side without a gap) 30 A at 250 Vac; 30 A at 28 Vdc 3 A at 250 Vac; 3 A at 28 Vdc General Use: 30 A at 277 Vac Resistive: 20 A at 28 Vdc Motor: 1.0 hp at 120 Vac; 3.0 hp at 240 Vac LRA/FLA : 96 A / 22 A @ 240 Vac (AC coil), 30,000 cycles 10 A / 25.3 A @ 240 Vac (DC coil), 30,000 cycles Pilot Duty: 720 VA / A 300, 6000 cycles Short Circuit: 5000 A rms @ 3 hp, 240 Vac Tungsten: 10 A at 120 Vac 50/60 Hz, 25,000 cycles 6 A at 250 Vac 50/60 Hz, 25000 cycles Resistive: 3 A at 277 Vac (6000 cycles); 3 A at 28 Vdc 10 mA 17 V 250 Vac / Vdc (conforming to IEC) 7500 VA / 840 W (when mounted with 13 mm gap between two relays) 6250 VA / 700 W (when mounted side by side without a gap) 170 mW 18,000 cycles per hour 1200 cycles per hour 10 % 50,000,000 cycles 100,000 cycles, unless otherwise specified under rated operational current See curves below AC reduction coefficient for inductive load (depending on power factor cos j) 106 105 104 0 1 2 3 4 5 6 7 8 Switching capacity (kVA) 1 0,8 Current c 107 Reduction coefficient (A) Durability (Number of operating cycles) Durability (inductive load) = durability (resistive load) x reduction coefficient. 0,6 0,5 0,4 0,3 Maximum switching capacity on DC resistive load A 5 B 10 A RPF 2ppp: 30 A B RPF 2ppp: 25 A 1 0,1 1 0,6 0,2 0,4 0 28 50 100 150 6 200 250 Voltage c Note: These curves are for reference only and are typical values only. Actual performance is dependant upon the actual load, environment, duty cycle, and other conditions specific to the application. Coil specifications Average consumption VA W Vac Vdc ms Drop-out voltage threshold Operating time (response time) Control circuit voltage Uc Between coil energization and making of the On-delay contact Between coil de-energization and ms making of the Off-delay contact V Relay control voltage codes DC supply Average resistance at 20 C 10% W Min. Vdc Max. Vdc 12 24 110 120 230 JD BD FD -- -- 86 350 7255 -- -- 9.6 13.2 -- 19.2 26.4 B7 88 121 -- -- -- F7 -- -- P7 Average resistance at 20 C 15% W Min. Vac Max. Vac -- 170 -- 4250 15,600 -- -- 18 months 19.2 26.4 -- -- 96 132 184 253 Operating voltage limits Contractual warranty period 25 (max.) Operating voltage limits Relay control voltage codes AC supply 4 1.7 u 0.15 Uc u 0.1 Uc 25 (max.) 51 Product selector ZelioTM Plug-In Relays RPF power relays Power relays (sold in lots of 10) Control circuit voltage (V) Number and type of contacts - Thermal current (Ith) 2 N/O - 30 A (1) 2 C/O - 30 A (1) Catalog number Catalog number 12 Vdc RPF2AJD RPF2BJD 24 Vdc RPF2ABD RPF2BBD 0.082 (0.181) 110 Vdc RPF2AFD RPF2BFD 0.082 (0.181) 24 Vac RPF2AB7 RPF2BB7 0.082 (0.181) 120 Vac RPF2AF7 RPF2BF7 0.082 (0.181) 230 Vac RPF2AP7 RPF2BP7 0.082 (0.181) Weight kg (lbs) 0.082 (0.181) (1) 30 A when mounted with 13 mm gap between two relays and 25 A when mounted side by side without a gap. 52 ZelioTM Plug-In Relays Dimensions, wiring diagrams RPF power relays Dimensions: mm (inches) Power relays RPF 2Bpp 9.05 (0.36) 4.5 (0.18) 4.15 (0.16) 30 (1.18) 18.48 (0.73) 39.05 (1.54) 0.8 (0.03) 6.3 (0.25) 52 (2.05) 7.4 (0.29) 7.4 (0.29) 6.3 (0.25) 59.8 (2.35) 68.5 (2.70) 3.6 (0.14) 52 (2.05) 3.6 (0.14) 0.8 (0.03) 30 (1.18) 33.7 (1.33) 68.5 (2.70) 8.85 (0.35) 11.48 (0.45) 33.7 (1.33) 11.48 (0.45) 8.85 (0.35) 59.8 (2.35) RPF 2App 4.15 (0.16) 4.5 (0.18) 9.05 (0.36) 39.05 (1.54) Wiring diagrams Power relays RPF 2App RPF 2Bpp 6 6 2 2 6 6 2 2 14 14 24 24 14 14 24 24 8 8 4 4 8 11 11 21 21 11 7 11 7 8 21 3 4 21 3 4 12 12 22 22 1 1 0 0 1 1 0 0 A1 A1 A2 A2 A1 A1 A2 A2 Symbols shown in blue correspond to NEMA marking; symbols shown in black correspond to IEC marking. 53 Selection guide Interfaces Interfaces for discrete signals Applications Electromechanical interface modules Functions Input Width (mm) 17.5 9.5 Contact arrangement 1 N/O 2 N/O 1 C/O 1 N/O Thermal current - Control voltages c 110...127 V z 24 V, 48 V a 115...127 V a 230/240 V c 24 V, 48 V a 115...127/50 Hz a 115...127/60 Hz a 230...240/50-60 Hz Indication Mechanical for contacts and/or LED for control LED for control Product numbers ABR1E ABR2E Pages 56 62 1 2 3 4 5 6 7 8 9 10 54 Solid state interface modules 1 2 3 4 Output Input and output Very low level switching Input Output 9.5/17.5 17.5 12 17.5 9.5 1 N/O 2 N/O 1 C/O 1 N/C + 1 N/O 1 N/O 1 C/O - 12 A 5A - c 24 V z 24 V, 48 V a 115...127 V a 110 V c 24 V Mechanical for contacts and/or LED for control LED for control ABR1S ABR2S ABR2pB312B ABS2E 56 62 62 68 5 5A c 5, 24, 48 V a 115...127/50 Hz a 120...127/60 Hz a 230...240/50 Hz a 230...240/60 Hz 6 c 24 V 7 ABS2S 8 9 10 55 Introduction 6 Interfaces 6 For discrete signals Electromechanical interface modules ABR-1 electromechanical interface modules are supplied in the form of compact modules, 17.5 mm wide. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processing unit (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors, etc). These products are based on advanced contactor technology and are easily adapted to industrial environments. They conform to the most recent IEC 947-5-1 standards. 1 2 Composition The ABR-1 range includes 2 families: 5 Input interfaces Input interfaces are designed for switching input signals to the processor and are characterized by their advanced contact reliability: less than 1 interruption per 100 million operating cycles at c 17 V, 5 mA. The switching level is sufficiently high to help ensure that the interfaces can directly control most contactors and indicator lamps. 2 1 3 4 3 4 Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings, etc). They are characterized by a high switching capacity and an average durability 5 times greater than that of traditional interface modules, which incorporate standard relays. 5 1 Override contacts by pressing button (not holding it down) for a simple and quick test during installation or maintenance operations on the installation 2 Green indicator showing the mechanical position of the contacts 3 LED indicating the control signal state 4 Channel identification : 5 individual characters for AB1-R/G or one AB1-SA2 marker tag 5 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 3 5 4 1 2 6 7 8 9 10 Introduction: page 56 56 Characteristics: pages 57 and 58 Curves: page 59 Product selector: page 60 Dimensions, Wiring diagrams: page 61 Characteristics 6 Interfaces 6 For discrete signals Electromechanical interface modules Examples of applications with PLCs PLC Positive logic discrete inputs -/ +/ 1 PLC Positive logic transistor (or relay) outputs +/ - A2 A1 A2 A1 A2 3 + 24...125 V + 2 A1 A2 A1 A2 A1 A2 A1 A2 A1 -/ ...240 V (1) (1) Pushbuttons Series contacts 2-wire sensors 3-wire sensors Pushbuttons Series contacts (1) Essential on inductive loads (can be replaced with peak limiter - 2-wire sensors 4 ). Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic charges Resistance to rapid transients Conforming to IEC 529 (protection against direct contact) Conforming to IEC 695-2-1 Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Conforming to IEC 801-4 Resistance to shock waves Conforming to IEC 255-4 Cross-sections which may be connected Flexible wire with no cable end Flexible wire with cable end Rigid cable Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 00 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10...55 Hz Level 3 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J 1 or 2-wire 1 or 2-wire 1-wire 2-wire U 50 V U > 50 V C kV kV kV kV kV mm2 mm2 mm2 mm2 C C C m Unrestricted operation Permissible at Un Storage Conforming to IEC 947-1 Conforming to IEC 947-5-1 5 "TC" 850 V0 50 gn 6 gn 8 6 2 1 0.5 2.5 0.6...2.5 0.34...2.5 0.27...4 0.27...2.5 Any - 5...+ 40 - 20...+ 60 - 40...+ 70 7 8 3000 II 3 Standard DIN rails 9 10 Introduction: page 56 Characteristics: pages 57 and 58 Curves: page 59 Product selector: page 60 Dimensions, Wiring diagrams: page 61 57 Characteristics (continued) 6 Interfaces 6 For discrete signals Electromechanical interface modules Control circuit characteristics (40C ambient temperature) 1 2 3 Type of interface Rated voltage (Uc) V ABR 1Sp02B c 24 Current frequency Energization threshold (at 5 %) Maximum operating voltage Maximum drop-out (at 5 %) voltage (Uo) Maximum current (Un) Minimum holding current Maximum dissipated power Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity Hz V V V mA mA W ms - 15 30 3.2 62 6.6 1.5 3 50/60 16.5 30 3.8 62/55 4.9/5.2 1.5 8 50/60 34 53 8.5 36/32 4.7/5.4 1.5 10 ABR 1Ep12F c 110...127 - 75 140 16 15 1.5 1.5 10 No Yes Yes Yes Yes Yes Yes Yes Contact characteristics Type of interface Maximum switching voltage Maximum rated operating voltage Ue 4 5 6 9 Conforming to IEC 947-5-1 Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue : a 230 V per 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V AC12 AC13 AC14 AC15 DC12 DC13 Minimum switching capacity Minimum switching voltage Protection against For Ik 2.5 kA (a) and 100 A (c) short-circuits Type and value of recommended fuse Low power switching Number of interruptions performance of contacts per "n" million operating cycles (17 V - 5 mA) Other characteristics Operating time at Un and at 20 C 7 8 c/a c/a c/a c/a 50 Hz/60 Hz Duration of bounce Contact bridging times between contact "N/C" and "N/O" Maximum operating rate Between energization of coil and closing of N/O contact Between energization of coil and opening of N/C contact Between de-energization of coil and opening of N/O contact Between de-energization of coil and closing of N/C contact Maximum make before break or break before make time At no-load At Ie ABR-1 (1 N/O or 2 N/O) ABR-1 (1 C/O or 1 N/C + 1 N/O) Mechanical durability in millions of operating cycles Rated isolation voltage Conforming to IEC 947-1 Conforming to VDE 0110 group C Insulation test voltage Between coil circuit and contact circuits for 1 min. Between wired interface and ground Between independent contacts aV cV aV cV Hz A A A A A A A mA V A ABR 1ppp8B z 24 ABR 1ppp8E z 48 ABR 1ppp1F a 115...127 50/60 86 140 34 8 2.4 1.5 6 ABR 1Ep11M a 230...240 50/60 170 264 68 7 2 1.5 5 ABR 1Ep01M a 230...240 50/60 164 264 78 5.5 1.5 1.5 6 Yes - Yes - No - ABR1Epppp 252 125 230 125 50/60 2 2 1 1 1 2 1 3 17 gG/gF : 16 ABR1Spppp 252 125 230 125 50/60 12 4 1 1 1 5 1 3 17 gG/gF : 16 10-8 10-8 ms 12 ms 12 ms 12 ms 12 ms ms 3 1 Hz Hz 6 0.5 20 million 10 million V V kV kV kV 250 250 4 2.5 1.5 10 Introduction: page 56 58 Characteristics: pages 57 and 58 Curves: page 59 Product selector: page 60 Dimensions, Wiring diagrams: page 61 Curves 6 Interfaces 6 For discrete signals Electromechanical interface modules Electrical durability of contacts Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage, operating rate : 1800 cycles/hour. (0.5 Hz). 1 a.c. loads Operating cycles in millions Operating cycles in millions 6 6 5 5 4 4 2 3 2 2 1 3 2 3 4 1 1 3 2 3 4 0 0 0 1 2 3 4 5 0 6 (A) AC-12 : control of resistive loads and isolated solid state loads via optocoupler cos j 0.9 1 2 3 4 5 6 (A) AC-13 : control of isolated solid state loads via transformer cos j 0.65 4 Operating cycles in millions 3 AC-14 : control of weak electromagnetic loads of electromagnets 72 VA make: cos j = 0.3 break: cos j = 0.3 AC-15 : control of electromagnetic loads of electromagnets > 72 VA make: cos j = 0.7 break: cos j = 0.4 1 2 2 3 5 6 4 1 1 2 3 4 0 0 0,5 1 1,5 2 2,5 24 V 48 V 127 V 230 V 3 (A) 7 d.c. loads Operating cycles in millions Operating cycles in millions 6 3 1 24 V 2 48 V 3 127 V 5 8 1 4 2 3 2 1 1 1 2 0 3 0 0 1 2 9 2 3 3 4 5 6 0 0,5 1 1,5 2 2,5 (A) DC-12 : control of resistive loads and isolated solid state loads via optocoupler L/R 1 ms DC-13 : control of electromagnets L/R 2 x (Ue x Ie) in ms. Ue: rated operating voltage Ie: rated operating current Introduction: page 56 Curves: page 59 Characteristics: pages 57 and 58 3 (A) Product selector: page 60 10 Dimensions, Wiring diagrams: page 61 59 Product selector 6 Interfaces 6 For discrete signals Electromechanical interface modules Control circuit: a.c. or d.c. Input interface modules (1) (17.5 mm pitch) Display 1 Mechanical (2) Mechanical (2) + LED (3) 2 ABR1E101M 3 Output terminals-relays (1) (17.5 mm pitch) 4 Display Mechanical (2) 5 ABR1E318B Mechanical (2) + LED (3) 6 7 Contact Control circuit Configuration V 1 N/O a 230/240 1 C/O a 230/240 1 N/O z 24 z 48 c 110...127 (4) a 115...127 a 230/240 2 N/O z 24 z 48 c 110...127(4) a 115...127 a 230/240 1 C/O z 24 z 48 c 110...127(4) a 115...127 a 230/240 Description ABR1S102B ABR1S402B ABR1S302B ABR1S602B ABR1S118B ABR1S118E ABR1S111F ABR1S418B ABR1S418E ABR1S411F ABR1S318B ABR1S318E ABR1S311F ABR1S618B ABR1S618E ABR1S611F For common Catalog number Coil Commoning links in modules 2 8 x 1 mm a 8 ABR1E101M ABR1E301M ABR1E118B ABR1E118E ABR1E112F ABR1E111F ABR1E111M ABR1E418B ABR1E418E ABR1E412F ABR1E411F ABR1E411M ABR1E318B ABR1E318E ABR1E312F ABR1E311F ABR1E311M Contact Control circuit Configuration V 1 N/O c 24 2 N/O c 24 1 C/O c 24 1 N/C + 1 N/O c 24 1 N/O z 24 z 48 a 115...127 2 N/O z 24 z 48 a 110 1 C/O z 24 z 48 a 110 1 N/C + 1 N/O z 24 z 48 a 110 Commoning links ABR1S102B Catalog number c Color White Red Blue Distance between wire ends cm 12 2 12 2 12 2 Catalog number ABFC08R12W ABFC08R02W ABFC08R12R ABFC08R02R ABFC08R12B ABFC08R02B Weight kg 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.090 0.090 0.090 0.090 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 0.095 Weight kg 0.020 0.010 0.020 0.010 0.020 0.010 (1) Connection by screw-clamp. (2) By green mechanical indicator light for contact(s) activated electrically or mechanically by pressing the test button. (3) By green LED illuminated when control signal is present. (4) With polarization (+ on A1, - on A2). ABFC08Rppp 9 10 Introduction: page 56 60 Characteristics: pages 57 and 58 Curves: page 59 Product selector: page 60 Dimensions, Wiring diagrams: page 61 Interfaces Dimensions, Wiring diagrams 6 Dimensions (mm): For discrete signals Electromechanical interface modules ABR 1S 78 74 1 74 ABR 1E 6 78 17,5 70,5 2 17,5 70,5 75 75 63 63 3 Wiring diagrams c 24 V or a 230 V interfaces with mechanical indication A1 A2 1 N/C + 1 N/O A1 A1 A2 2 N/O A2 1 C/O A1 A2 1 N/O 4 14 13 14 14 11 12 13 24 23 24 23 12 11 5 z 24 V or z 48 V interfaces with mechanical indication + LED 6 A1 A2 A2 1 N/C + 1 N/O A1 2 N/O A1 A2 1 C/O A1 A2 1 N/O 7 14 14 13 11 12 14 13 24 23 24 23 12 11 8 c / a 110 V or a 230 V interfaces with mechanical indication + LED A2 A1 (+) 1 N/C + 1 N/O A1 (+) A2 A2 2 N/O A1 (+) 1 C/O A1 (+) A2 1 N/O 9 14 Introduction: page 56 13 14 11 12 Characteristics: pages 57 and 58 14 13 24 23 Curves: page 59 24 23 12 11 Product selector: page 60 10 Dimensions, Wiring diagrams: page 61 61 Interfaces Introduction For discrete signals Slim electromechanical interface modules ABR-2 electromechanical interface modules complement the ABR-1 range. They are characterized by micro relay technology which allows reduced dimensions and very low switching levels (TTL, HCMOS, analog signals). The ABR-2 family is in the form of slim compact modules, 9.5 mm wide for input interface modules, 12 mm wide for output interface modules and 17.5 mm wide for very low level switching products. 1 Description 3 2 2 3 The ABR-2 includes 3 families: Input interfaces (9.5 mm pitch) Input interfaces are designed for switching input signals to a processor and are characterized by their advanced contact reliability: less than 1 interruption per 100 million operating cycles at c 17 V, 5 mA. They have increased immunity to current leakages 2 mA, and a wide coil voltage range (0.7 to 1.25 Un). 1 3 4 1 2 5 3 6 Output interfaces (12 mm pitch) Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for signalling devices (indicators lamps, audible warnings etc). They are characterized by a high switching capacity and an advanced immunity to current leakages 2 mA. A lower cost version without LED signalling is available. Low level switching input and output interfaces (17.5 mm pitch) with 1 C/O contact. These interfaces are designed for switching logic (TTL or HCMOS) and analog signals. Warning: never switch inductive loads with this type of interface. The front panel of the ABR-2 electromechanical interface module includes: 1 LED indicating the control signal state 2 Channel identification : 5 individual characters for AB1-R/G or 1 AB1-SA2 marker tag 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 1 2 7 ABR-2SB312B 8 ABR2SB312B-PRO-3-B 9 10 Introduction: page 62 62 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 Interfaces Characteristics For discrete signals Slim electromechanical interface modules Examples of applications with PLCs PLC Positive logic discrete inputs -/ PLC Positive logic transistor (or relay) outputs + Processing power supply +/ PLC Analogue inputs 1 Channel X A2 2 3 11 A1 14 12 A2 14 A1 13 A2 14 A1 14 A2 13 13 A1 A2 14 A2 14 13 A1 A1 14 A2 OV 13 13 A1 - + Process power supply +/ C1 (1) (1) Pushbuttons Series contacts 2-wire sensors 3-wire sensors ABR2Epppp - ABR2Spppp (1) Essential on inductive loads (can be replaced with peak limiter C2 Analog sensors 4 ABR2SB12B ). Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Conforming to IEC 529 (protection against direct contact) Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10...150 Hz Level 3 kV "TC" 960 V0 30 gn 3 gn 8 Conforming to IEC 801-3 Level 3 ; 27...1000 MHz V/m 10 Conforming to IEC 801-4 Level 3 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J kV kV kV kV kV mm2 mm2 mm2 C C 2 1 0.5 1.5 2.5 0.6...2.5 0.34...2.5 0.27...4 Any - 5...+ 40 - 5...+ 55 C - 25...+ 70 (2) C m - 40...+ 80 3000 II 2 Standard DIN rails Conforming to IEC 695-2-1 Resistance to shock waves Conforming to IEC 947-1 Cross-sections which may be connected Flexible wire with no cable end Flexible wire with cable end Rigid cable Operating position Ambient air temperature 5 IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 20 1 or 2-wire 1 or 2-wire 1-wire Unrestricted operation Operation from 0.85...1.1 Us (assigned voltage) Operation restricted to Us (assigned voltage) Storage Operating altitude Installation category Conforming to IEC 947-1 Degree of pollution Conforming to IEC 947-1 Mounting (2) Leave space of 8 mm between ABR-2S1ppp for an ambient temperature 55 C U < 50 V U < 150 V U < 300 V C 6 7 8 9 10 Introduction: page 62 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 63 Interfaces Characteristics (continued) For discrete signals Slim electromechanical interface modules Control circuit characteristics (40C ambient temperature) 1 2 3 4 5 Type of interface Rated voltage (Us) V Current frequency Energization threshold Maximum operating voltage Maximum drop-out voltage (Uo) Maximum current (at Us) Minimum holding current Maximum dissipated power (at Us) Hz V V V mA mA W W ms 50 Hz 60 Hz Disappearance of voltage maximum time up to which contact is maintained Display of control circuit by LED Built-in protection reversed polarity Type of interface Contact configuration Maximum rated Conforming to IEC 947-5-1 operating voltage (Ue max) Maximum switching voltage ABR 2E111M a 230...240 50/60 186 264 48 15 2.5 0.54 0.77 10 - 16.9 28.8 3.8 28 2 - 0.64 1 - 14.5 28.8 2 18 1.3 - 0.43 5 - 16.9 28.8 3.8 23 2 - 0.55 1 Yes Yes Yes - Yes - Yes Yes No Yes Yes Yes Operating current frequency Thermal current Ith Conforming to IEC 947-1 Rated operating Conforming to IEC 947-5-1 current (Ie) Ue max for 1 million operating cycles Conforming to IEC 947-5-1 Ue : c 24 V aV cV AC12 AC14 AC15 DC12 DC13 6 Low level contact Number of interruptions performance (17 V, 5 mA)/ per "n" million operating cycles ABR-2pB (30 mV, 10 A) 7 Maximum operating Between energization of coil c time and closing of N/O contact a at Us (bounce included) Between energization of coil and opening of N/C contact Between de-energization of coil c and opening of N/O contact a Other characteristics 9 ABR 2E116F z 120...127 60 97 140 25.4 16 2.5 - 0.73 10 Contact characteristics (40C ambient temperature) Minimum switching current Minimum switching voltage Protection against For Ik 1 kA (a) and 100 A (c) short-circuits Type and value of recommended fuse 8 ABR ABR ABR 2E112B 2E112E 2E115F c 24 c 48 z 115...127 - - 50 16.9 37.3 93 28.8 57.6 140 3.8 8.5 25.4 19.5 11 14 2 2 2.5 - - 0.66 0.45 0.52 - 1 1 10 Between de-energization of coil and closing of N/C contact Maximum duration of bounce No make before break Maximum make On energization guaranteed between before break or break On de-energization "N/C" and "N/O" contacts before make time Maximum operating At no-load rate At Ie Mechanical durability in millions of operating cycles Rated insulation Conforming to IEC 947-1 voltage Conforming to VDE 0110 group C Insulation test voltage Coil circuit/contact circuits for 1 min Wired interface/ground Between open contacts (1) Do not switch inductive loads. aV cV Hz A A A A A A mA V A Yes Yes ABR2Epppp 1 N/O 127 100 Yes - ABR2S112B 1 N/O 230 120 ABR ABR ABR 2S112B 2S102B 2pB312B (1) c 24 c 24 c 24 ABR2S102B 1 N/O 230 120 140 250 250 125 150 150 50/60 50/60 50/60 1 5 5 1 3 3 0.5 1 1 0.5 1 1 1 1.7 1.7 1 1.5 1.5 1 5 5 5 5 5 Type : quick-blow fuse with high breaking capacity 2 6.3 6.3 1 per 100 million ABR2pB312B (1) 1 C/O 48 48 60 60 50/60 0.05 - - - - - 0.01 0.01 0.4 ms ms ms 10 30 - 10 - - 10 - - 6 - 6 ms ms ms 6 30 - 12 - - 5 - - 6 - 6 ms ms ms 5 - - 5 - - 5 - - 2 5 2 Hz Hz 10 0.5 20 10 0.5 10 10 0.5 10 10 - 20 V V kV rms kV rms kV rms 300 250 2 2.5 0.75 300 250 4 2.5 1 300 250 4 2.5 1 300 250 1.5 2.5 1 10 Introduction: page 62 64 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 Interfaces Curves For discrete signals Slim electromechanical interface modules Electrical durability of contacts (ABR 2S) Test conditions : in accordance with standard IEC 947-5-1 set up for rated control voltage. 1 a.c. loads Operating cycles in millions Operating cycles in millions 6 3 1 2 3 4 5 24 V 48 V 115 V 230 V 2 2 4 1 3 2 1 2 1 4 0 0 1 2 3 3 1 2 3 4 3 0 4 5 0 6 (A) AC12 : control of resistive loads and isolated solid state loads via optocoupler cos j 0.9 0,5 1 1,5 2 2,5 3 (A) 4 AC14 : control of weak electro-magnetic loads of electro-magnets y 72 VA make : cos j = 0.3 break : cos j = 0.3 AC15 : control of electro-magnetic loads of electro-magnets > 72 VA make : cos j = 0.7 break : cos j = 0.4 5 d.c. loads Operating cycles in millions Operating cycles in millions 3 3 2 1 24 V 2 48 V 3 115 V 6 2 1 1 1 3 7 2 3 1 2 0 0 0 0,5 1 1,5 2 2,5 3 0 0,5 1 1,5 2 2,5 DC12 : control of resistive loads and isolated solid state loads via optocoupler L/R 1 ms 3 8 (A) (A) DC13 : control of electro-magnets L/R 2 x (Ue x Ie) in ms. Ue : rated operating voltage Ie : rated operating current (with a load protection diode) 9 10 Introduction: page 62 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 65 Product selector Interfaces For discrete signals Slim electromechanical interface modules Control circuit: a.c. or d.c. Input modules (9.5 mm pitch) Indication 1 With LED Contact Control circuit Configuration V 1 N/O c 24 2 ABR2E112B Indication ABR2E112B kg 0.032 c 48 5 ABR2E112E 0.032 a 115...127 (50 Hz) 5 ABR2E115F 0.035 a 120...127 (60 Hz) 5 ABR2E116F 0.035 a 230...240 (50/60 Hz) 5 ABR2E111M 0.036 Sold in Catalog number lots of Without Contact Control circuit Configuration V 1 N/O c 24 5 ABR2S102B kg 0.040 With LED 1 N/O 5 ABR2S112B 0.041 c 24 Modules for very low level switching (17.5 mm pitch) 4 Indication Input With LED ABR2S112B Weight 5 Output modules (12 mm pitch) 3 Weight Contact Control circuit Configuration V Catalog number Weight 1 C/O (1) c 24 ABR2EB312B 0.048 1 C/O (1) c 24 ABR2SB312B 0.048 kg Output 5 With LED Flexible comb accessories Description For common 6 Flexible comb modularity 8 x 1 mm2 Coil a 7 Sold in Catalog number lots of c ABR2EB112B Color White Red Blue Distance between wire ends cm 12 Catalog number Weight ABFC08R12W kg 0.020 2 ABFC08R02W 0.010 12 ABFC08R12R 0.020 2 ABFC08R02R 0.010 12 ABFC08R12B 0.020 2 ABFC08R02B 0.010 (1) Not for use with inductive loads. 8 ABFC08Rppp 9 10 Introduction: page 62 66 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 Interfaces Dimensions, Wiring diagrams For discrete signals Slim electromechanical interface modules Dimensions (mm): ABR2S1p2B 1 78 74 74 ABR2E11pp 78 9,5 70,5 75 75 ABR2SB312B 78 78 17,5 70,5 75 75 63 63 ABR2E112B (c 24 V) 4 17,5 70,5 Circuit diagrams 13 74 3 74 ABR2EB312B 2 12 70,5 ABR2E112E (c 48 V) 5 ABR2E11pF/M (a 115...240 V) 14 13 14 14 13 A2 A1 - +A1 -A2 -A2 7 ABR2pB312B (c 24 V) +A1 ABR2S112B (c 24 V) +A1 -A2 ABR2S102B (c 24 V) -A2 +A1 -A2 +A1 6 8 14 13 14 13 11 12 14 9 10 Introduction: page 62 Characteristics: pages 63 and 64 Curves: page 65 Product selector: page 66 Dimensions, Wiring diagrams: page 67 67 Introduction 6 Interfaces 6 For discrete signals Slim solid-state interface modules The ABS-2 solid-state interface relays are supplied in the form of compact modules which appear identical to the ABR-2 electromechanical family. They are designed for interfacing discrete digital control signals exchanged within an automated system between the processor (PLC, numerical controller, etc) and the other components (contactors, solenoid valves, indicator lamps, proximity sensors). They are suitable for use in equipment which requires the benefits of electronic technology: a high operating rate, enhanced durability, silent operation. These products are notable for their high performance and excellent adaptation to industrial environments. They also conform to the most recent IEC standards. 1 2 Composition 3 The ABS-2 range includes 2 families: Input interfaces The 9.5 mm wide input interfaces are designed for switching input signals to processors. They offer a wide choice of electrical isolation between signals due to the wide range of input voltages from c 5 V to a 230 V. 3 2 1 4 3 1 5 2 6 Output interfaces Output interfaces are designed for the control of preactuators (contactors, solenoid valves, etc) for the signalling devices (indicator lamps, audible warnings, etc). Two widths are available, 9.5 and 17.5 mm, depending on the switched current. The 17.5 mm version includes a 9.5 mm interface and an integrated 8 mm spacer. This device can, with its increased ventilation, switch high levels of currents. The front panel of the ABS-2 slim solid-state interface modules includes: 1 LED indicating the state of the control signal. 2 Channel identification : 5 individual characters for AB1-/G or one AB1-SA2 marker tag. 3 Connection by screw clamp terminal enabling easy attachment of 2 wires per terminal. The layout of the connection terminals for both families (input and output) is designed for rational wiring and a clear separation between the incoming (processing) and outgoing (power and process control) circuits. 4 Integrated spacer. 3 ABS2INTERSORT-PRO-3-B 1 7 2 4 8 ABS-2 ABS2-PRO-3-B 9 10 Introduction: page 68 68 Characteristics: pages 69 to 71 Product selector, curves: page 72 Dimensions, Wiring diagrams: page 73 Characteristics 6 Interfaces 6 For discrete signals Slim solid-state interface modules Examples of applications with PLCs Interfacing PLC discrete inputs Interfacing PLC discrete outputs PLC Positive logic discrete inputs + Processing power supply 13 13 13 A2 A1 A2 A1 A1 - PNP Pushbuttons Series contacts 2-wire 3-wire sensors sensors 14 13 14 3 F + Process power supply 13 13 A1 A2 A1 A2 A1 A2 A1 ABS - 2S A2 A1 A2 2 13 13 ABS - 2E + A2 - 14 14 14 14 14 + 14 - 1 PLC Positive logic transistor (or relay) outputs 115/ 230 V Pushbuttons Series contacts 4 - 2-wire sensors Environment Conforming to standards Product certifications Degree of protection Protective treatment Flame resistance Shock resistance Vibration resistance Resistance to electrostatic discharges Resistance to electromagnetic fields Resistance to rapid transients Conforming to IEC 529 (protection against direct contact) Conforming to IEC 68-2-27 Conforming to IEC 68-2-6 Conforming to IEC 801-2 Incandescent wire Conforming to UL 94 Semi-sinusoidal waves 11 ms 10...150 Hz Level 3 kV "TC" 960 V0 30 gn 5 gn 8 Conforming to IEC 801-3 Level 3 ; 27...1000 MHz V/m 10 Conforming to IEC 801-4 Level 3 On power supply On I/O Waveform 1.2/50 ms ; 0.5 J kV kV kV kV kV mm2 mm2 mm2 2 1 0.5 1.5 2.5 0.6...2.5 0.34...2.5 0.27...4 Any - 5...+ 55 - 25...+ 70 - 40...+ 80 300 II 2 Standard DIN rails Conforming to IEC 695-2-1 Resistance to shock waves Conforming to IEC 947-1 Cross-sections which may be connected Flexible wire with no cable end Flexible wire with cable end Rigid cable Operating position Ambient air temperature around the device Operating altitude Installation category Degree of pollution Mounting 5 IEC 60947-1, UL 508, CSA C22.2 No. 14 UL, CSA, BV, LROS, DNV IP 20 U < 50 V U < 150 V U < 300 V 1 or 2-wire 1 or 2-wire 1-wire C C C C m Unrestricted operation Operation at Us Storage Conforming to IEC 947-1 Conforming to IEC 947-1 6 7 8 9 10 Introduction: page 68 Characteristics: pages 69 to 71 Product selector, curves: page 72 Dimensions, Wiring diagrams: page 73 69 Characteristics (continued) 6 Interfaces 6 For discrete signals Slim solid-state interface modules Control circuit characteristics (55C ambient temperature) 1 2 Type of interface Rated voltage Us c a V V Maximum voltage c V a c a c V mA mA V mA V mA V mA V mA Maximum current at Us State 1 a 3 State 0 c a State 1 display Internal protection reversed polarity 4 5 Output circuit characteristics Rated operating voltage Ue Min/max voltage Min/max current switched Maximum residual current at state 0 Maximum volt drop at state 1 Internal protection External protection c c V V mA mA V Other characteristics Type of interface 6 Time delay characteristics Response time max Ue 30 V Ie 5 mA Maximum switching rate Duty cycle 50 % Ue 30 V Ie 5 mA Rated insulation voltage Insulation test voltage for 1 minute 7 I/O Wired interface/ground 0V1 1V0 ABS 2EC01EA 5 - ABS 2EC01EB 24 - ABS 2EC01EE 48 - 57.6 ABS 2EA01EF - 115/127 50 Hz - ABS 2EA02EF - 120/127 60 Hz - ABS 2EA01EM - 230/240 50 Hz - ABS 2EA02EM - 230/240 60 Hz - Negative logic 6 (TTL) - 13.6 - 3.75 4.5 - - 2 0.09 - - Yes Yes 28.8 - 12 - 16.9 7.7 - - 5.6 2 - - Yes Yes - 10.5 - 36 7.5 - - 10.8 2 - - Yes Yes 140 - 14 - - 86.3 8.4 - - 25.4 2.5 Yes - 140 - 17 - - 90 9.7 - - 25.4 2.5 Yes - 264 - 12.5 - - 173 7.9 - - 48 2.5 Yes - 264 - 15 - - 173 9.3 - - 48 2.5 Yes - ABS 2EA02EF 10 20 25 ABS 2EA01EM 10 20 25 ABS 2EA02EM 10 20 25 5...48 2/60 1/50 0.1 1 Reversed polarity Against short-circuits for Ik 100 A (c) Quick-blow fuse, ref. : HA21 0.25 A or equivalent ms ms Hz ABS 2EC01EA 0.05 0.4 1000 ABS 2EC01EB 0.05 0.4 1000 ABS 2EC01EE 0.05 0.4 1000 ABS 2EA01EF 10 20 25 kVrms kVrms Conforming to IEC 947-1 : 300 V Conforming to VDE 0110 : 250 V group C 4 2.5 8 9 10 Introduction: page 68 70 Characteristics: pages 69 to 71 Product selector, curves: page 72 Dimensions, Wiring diagrams: page 73 Characteristics (continued) 6 Interfaces 6 For discrete signals Slim solid-state interface modules Control circuit characteristics (55C ambient temperature) Type of interface Rated voltage Us Maximum voltage Maximum current at Us State 1 c State 0 ABS2SC01EB 24 28.8 12 16.9 7.7 5.6 2 Yes Yes ABS2SC02EB V V A c 5...48 c 57.6 2 A A A A mA mA V DC12 DC13 DC14 - 1 1 1.5 V V/ms - - Reversed polarity Against short-circuits for Ik 1 kA (a) and 100 A (c) Quick-blow fuse with high breaking capacity: 3.15 A ms ms Hz Hz Hz Hz 0.05 0.6 DC13 DC14 - 700 kVrms kVrms Conforming to IEC 947-1 : z 300 V Conforming to VDE 0110 : 250 V group C 4 2.5 V V mA V mA V mA State 1 display Internal protection reversed polarity Output circuit characteristics Rated operating voltage Ue Maximum voltage Maximum continuous current (Ith) (1) at 40 C Rated operating voltage (Ie) Conforming to IEC 947-5-1 Single/touching product at 55 C vertical position Minimum current Maximum residual current Maximum volt drop c/a c/a "0 crossing" voltage Solid-state dV/dt Internal protection External protection Other characteristics Maximum response time at Ie S 10 mA Maximum switching rate 0V1 1V0 At 55 C ; at Ie: module alone duty cycle 40 % On resistive load duty cycle 50 % Rated operating voltage Rated Insulation voltage for 1 minute I/O Wired interface/ground (1) See temperature derating curves. 1.5/0.9 1.5/0.9 0.6/0.6 - 6 1 - ABS2SA01MB 24 28.8 13.6 16.9 8.3 5.3 2 Yes Yes ABS2SA02MB c 5...48 c 57.6 3 a 24...240 a 264 2.3 a 24...240 a 264 3 2.5/2.2 2.5/2.2 0.6/0.6 - AC12 1.9/0.5 AC13 1.6/0.5 AC14 1.6/0.5 AC15 1/0.5 10 2.5 3 (Ie 10 mA) 1.5 (Ie 100 mA) 50 peak 500 2.1/1.5 1.6/1.5 1.6/1.5 1/1 1 2 3 4 5 10 (50 Hz) ; 8 (60Hz) 10 (50 Hz) ; 8 (60Hz) AC13 0.6 0.7 AC14 0.6 0.7 AC15 0.6 0.7 50 6 3 - 6 7 8 9 10 Introduction: page 68 Characteristics: pages 69 to 71 Product selector, curves: page 72 Dimensions, Wiring diagrams: page 73 71 Interfaces Product selector, Curves Solid-state input modules Width 1 mm 9.5 Input circuit Current Nominal voltage V 24 c 17.5 c Output circuit Current Nominal voltage A V c2 24...48 a 2.3 24...230 c3 24...48 a3 24...230 Solid-state output modules Width 4 Slim solid-state interface modules Output circuit Current Nominal voltage V c 5...48 c 5...48 c 5...48 c 5...48 c 5...48 c 5...48 c 5...48 2 Accessories For discrete signals Input circuit Current Nominal voltage V 5 c 24 48 115...127 (50 Hz) a 120...127 (60 Hz) 230...240 (50 Hz) 230...240 (60 Hz) mm 9.5 3 6 24 ABS2SC01EB d.c. 5 5 1 1 Ie (A) 3 2 2 1/2 0 3/4 0 10 20 30 40 50 60 70 T C ambient ABS2SA01MB a.c. 3 4 1 0 0 10 20 30 40 50 60 70 T C ambient ABS2SA02MB a.c. Ie (A) 3 3 2 2 Ie (A) 1/2 3 1/2 4 1 1 3/4 8 0 0 10 20 30 40 50 60 70 T C ambient 0 0 10 20 30 40 50 60 70 T C ambient 1 Vertical module alone or adjacent to modules with low heat dissipation. 2 Horizontal module alone or adjacent to modules with low heat dissipation. 3 Vertical module mounted with 2 modules with identical heat dissipation on both sides. 4 Horizontal module mounted with 2 modules with identical heat dissipation on both sides. Introduction: page 68 Product selector, curves: page 72 9 10 72 ABS2EC01EA ABS2EC01EB ABS2EC01EE ABS2EA01EF ABS2EA02EF ABS2EA01EM ABS2EA02EM Sold in Catalog number lots of ABS2SC02EB d.c. 3 1 7 5 5 5 5 5 5 5 Temperature derating curve for solid-state output modules Uc = Us = c 24 V 1/2 6 Sold in Catalog number lots of ABS2SC01EB ABS2SA01MB ABS2SC02EB ABS2SA02MB For connecting commons, use ABFC08ppp flexible combs (Please consult your Regional Sales Offices). Ie (A) 5 6 Characteristics: pages 69 to 71 Dimensions, Wiring diagrams: page 73 Weight kg 0.029 0.029 0.029 0.032 0.032 0.033 0.033 Weight kg 0.034 0.034 0.043 0.044 Interfaces Dimensions, Wiring diagrams 6 Dimensions (mm): For discrete signals Slim solid-state interface modules ABS2Sp02pp 74 1 74 ABS2E/ABS 2Sp01pp 6 78 78 9,5 70,5 70,5 75 75 2 17,5 Circuit diagrams 3 Solid-state input modules - 5...48 V 4 5 6 - + A2 A1 A2 A1 -A2 +A1 13 14 + ABS2Epppp -14 +13 ABS2EApppp -14 +13 ABS2ECpppp Solid-state output modules 5-24 V + + - - 5-24 V 5-24 V + - + 5-24 V A2 A1 A2 A1 A2 A1 A2 A1 7 8 14 13 14 13 14 13 14 13 14 13 -14 +13 ABS2SA0pMB - ABS2SC0pEB -A2 ABS2SA0pMB +A1 -A2 +A1 ABS2SC0pEB (1) -F Resistive load -F 9 - + -F - + -F (1) Inductive load Resistive load Inductive load F: fuse DF1 SS133.2 10 (1) or peak limiter Introduction: page 68 Characteristics: pages 69 to 71 Product selector, curves: page 72 Dimensions, Wiring diagrams: page 73 73 Zelio(R) Solid State Relays Selection guide SSR solid state relays Applications Panel mounted Contact type 1 N/O SPST contact 1 2 3 4 Control voltage ranges Operating voltages 5 Type of switching Current 6 7 90...280 V 3...32 V, 3.5...32 V a 24...280 V, 48...530 V, 48...660 V c 0...100 V a Zero voltage switching c DC switching a 10, 25, 50, 75, 90, 125 A c 12, 25, 40 Degree of protection IP20 LED indication Yes Cooling Thermal protection or with heat sink accessory Solid state relay type 8 a c Page 9 10 74 SSRP 76 DIN rail mounted 1 2 3 1 N/O SPST contact 90...280 V 90...140 V 4...32 V 3...32 V 4 24...280 V 5 Zero voltage switching 10, 20, 30 A 45 A 6 IP20 Yes 7 Built-in heat sink SSRD 8 76 9 10 75 Zelio(R) Solid State Relays Introduction, description, general characteristics SSR solid state relays Introduction The SSR solid state relay range includes: bb relays for panel mounting: SSRP. bb relays for DIN rail mounting: SSRD. 1 1 2 2 3 5 Description SSRP relays for panel mounting 1 2 x O 4.9 holes for mounting. 2 Connection terminals. 3 Connection terminal screws. 4 Input voltage indicator LED, green. 5 Thermal interface which must be via the back of the product. 4 3 1 1 4 2 3 4 6 5 5 SSRD relays for DIN rail mounting 1 Lugs for plate mounting. 2 Built-in heat sink. 3 Connection terminals. 4 Connection terminal screws. 5 Input voltage indicator LED, green. 6 Bracket for mounting on 35 mm DIN rail. 1 6 General characteristics 7 SSRP solid state relays, panel mounting Product certifications UR E258297, CSA LR 40787, IEC 60950-1, IEC 62314 Product marking Ambient air temperature around the device e Storage C Operation C Encapsulation 8 - 40...+ 125 Thermally conductive epoxy Degree of protection IP20 (with cover), IP00 (without cover) Terminal screw torque Nm Inputs: 1.1 (screw: O 3.5 / length 6 mm) Outputs: 2.2 (screw: O 4 / length 7.4 mm) SSRD solid state relay, DIN rail mounting Product certifications UR E258297, CSA LR 40787, IEC 60950-1, IEC 62314 Product marking 9 - 40...+ 80 Ambient air temperature around the device e Storage C - 40...+ 80 Operation C - 40...+ 125 Encapsulation Thermally conductive epoxy Degree of protection IP20 Terminal screw torque 10...30 A relays Nm Inputs: 0.6...0.7 / Outputs: 0.6...0.7 45 A relays Nm Inputs: 0.6...0.7 / Outputs: 1.1...1.7 Max. wire size 10...30 A relays Inputs: 5.3 mm2 - AWG 10 / Outputs: 5.3 mm2 - AWG 10 45 A relays Inputs: 3.3 mm2 - AWG 12 / Outputs: 8.4 mm2 - AWG 8 10 Introduction: page 76 76 Characteristics: pages 76 to 78 Product selector: page 79 Dimensions: page 80 Curves: pages 80 and 81 Characteristics (continued) Zelio(R) Solid State Relays SSR solid state relays Panel mounting SSRP solid state relays, panel mounting Relay type Input specification SCR output, Zero voltage switching SSRPCDS10A1 SSRPCDS25A1 SSRPCDS50A1 1 Control voltage range Maximum turn-on voltage Maximum turn-off voltage Maximum typical input current cV cV cV mA 3...32 3 1.0 10 at c 12 V 3...32 3 1.0 10 at c 12 V 3...32 3 1.0 10 at c 12 V Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching aV A Vpk Apk Vrms C/W Asec mA V/sec Cycle Cycle 24...280 0.15 ...10 600 120 1.6 1.48 60 1.0 500 1/2 1/2 SSRPCDS75A2 24...280 0.15...25 600 250 1.6 1.02 260 1.0 500 1/2 1/2 SSRPCDS90A3 24...280 0.15...50 600 625 1.6 0.63 1620 1.0 500 1/2 1/2 SSRPCDS125A3 Control voltage range Maximum turn-on voltage Maximum turn-off voltage Typical input current cV cV cV mA 3...32 3 1.0 10 at c 12 V 3...32 3 1.0 10 at c 12 V 3...32 3 1.0 10 at c 12 V Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type SCR output, Zero voltage switching aV A Vpk Apk Vrms C/W Asec mA V/sec Cycle Cycle 48...530 0.15...75 1200 1110 1.6 0.31 4150 1.0 500 1/2 1/2 SSRPP8S10A1 48...660 0.25...90 1200 1350 1.7 0.28 6000 1.0 500 1/2 1/2 SSRPP8S25A1 48...660 0.25...125 1200 2000 1.7 0.22 12 700 1.0 500 1/2 1/2 SSRPP8S50A1 Operating voltage Maximum turn-on voltage Maximum turn-off voltage Typical input current aV Vrms Vrms mA 90...280 90 10 6 at 120 Vrms 90...280 90 10 6 at 120 Vrms 90...280 90 10 6 at 120 Vrms Operating voltage Load current range Transient overvoltage Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum It for fusing (8.3 ms) Maximum off-state leakage current at rated voltage Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time Maximum turn-off time Relay type Mosfet output aV A Vpk Apk Vrms C/W Asec mA V/sec ms ms 24...280 0.15...10 600 400 1.6 1.48 60 10 max. 500 10 max. 40 max. SSRPCDM12D5 24...280 0.15...25 600 600 1.6 1.02 260 10 max 500 10 max. 40 max. SSRPCDM25D5 24...280 0.15...50 600 850 1.6 0.63 1620 10 max 500 10 max. 40 max. SSRPCDM40D5 Control voltage range (input voltage) Maximum turn-on voltage Maximum turn-off voltage Typical input current cV cV cV mA 3.5...32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V) 3.5...32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V) 3.5...32 3.5 1.0 1.6 (c 5 V), 28 (c 32 V) Control voltage range Load current range Minimum load current Maximum surge current (16.6 ms) Maximum On-state voltage drop at rated current Thermal resistance junction to base plate Maximum off-state leakage current at rated voltage On-state resistance Maximum turn-on time Maximum turn-off time cV A mA Apk Vpk C/W mA sec msec 0...100 12 0 28 1.6 1.34 0.2 0.13 100 1.0 0...100 25 0 51 2.1 0.83 0.3 0.05 100 1.0 0...100 40 0 106 2.1 0.83 0.3 0.05 100 1.0 Output specification Input specification Output specification Input specification Output specification Input specification Output specification 2 3 4 5 6 7 8 9 10 77 Characteristics (continued) Zelio(R) Solid State Relays SSR solid state relays Panel mounting (continued) DIN rail mounting SSRP solid state relays, panel mounting (continued) 1 2 3 Relay type SCR output, Zero voltage switching SSRPP8S75A2 SSRPP8S90A3 SSRPP8S125A3 Input specification Operating voltage aV 90...280 90...280 90...280 Maximum turn-on voltage Vrms 90 90 90 Maximum turn-off voltage Vrms 10 10 10 Typical input current mA 6 at 120 Vrms 6 at 120 Vrms 6 at 120 Vrms Output specification Operating voltage aV 48...530 48...660 48...660 Load current range A 0.15...75 0.25...90 0.25...125 Transient overvoltage Vpk 1200 1200 1200 Maximum surge current (16.6 ms) Apk 1110 1350 2000 Maximum On-state voltage drop at rated current Vrms 1.6 1.7 1.7 Thermal resistance junction to base plate C/W 0.31 0.28 0.22 Maximum It for fusing (8.3 ms) Asec 4150 6000 12 700 Maximum off-state leakage current at rated voltage mA 10 max. 5 max. 5 max. Minimum off-sate dv/dt at maximum rated voltage Maximum turn-on time V/sec 500 ms 10 max. 500 10 max. 500 10 max. Maximum turn-off time ms 40 max. 40 max. 40 max. SSRD solid state relay, DIN rail mounting 4 5 6 Relay type SCR output, Zero voltage switching SSRDP8S20A1 SSRDP8S30A1 SSRDF8S45A1 Operating voltage aV 90...280 90...280 90...280 90...140 Maximum turn-on voltage Vrms 90 90 90 90 Maximum turn-off voltage Vrms 10 10 10 10 Typical input current mA 2 (120 Vrms), 4 (240 Vrms) 2 (120 Vrms), 4 (240 Vrms) 2 (120 Vrms), 4 (240 Vrms) 15 (120 Vrms) Operating voltage aV 24...280 24...280 24...280 24...280 Load current range A 10 20 30 45 Transient overvoltage Vpk 600 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 625 Maximum On-state voltage drop at rated current Vrms 1.6 1.6 1.6 1.6 Maximum It for fusing (8.3 ms) Asec 60 260 1620 1620 Maximum off-state leakage current at rated voltage mA 10 10 10 10 Minimum off-sate dv/dt at maximum rated voltage V/sec 500 ms 10 max. 500 10 max. 500 10 max. 500 10 max. ms 40 max. 40 max. 40 max. 40 max. SSRDCDS10A1 SSRDCDS20A1 SSRDCDS30A1 SSRDCDS45A1 Output specification Maximum turn-on time Maximum turn-off time Relay type 7 SSRDP8S10A1 Input specification SCR output, Zero voltage switching Input specification Control voltage range cV 4...32 4...32 4...32 3...32 Maximum turn-on voltage cV 4.0 4.0 4.0 4.0 Maximum turn-off voltage cV 1.0 1.0 1.0 1.0 Typical input current mA 8...12 8...12 8...12 17 Operating voltage aV 24...280 24...280 24...280 24...280 Load current range A 10 20 30 45 Transient overvoltage Vpk 600 600 600 600 Maximum surge current (16.6 ms) Apk 120 250 625 625 Maximum On-state voltage drop at rated current Vrms 1.6 1.6 1.6 1.6 Maximum It for fusing (8.3 ms) Asec 60 260 1620 1620 Maximum off-state leakage current at rated voltage mA 10 10 10 10 Minimum off-sate dv/dt at maximum rated voltage V/sec 500 500 500 500 Maximum turn-on time Cycle 1/2 1/2 1/2 1/2 Maximum turn-off time Cycle 1/2 1/2 1/2 1/2 Output specification 8 9 10 78 Product selector Zelio(R) Solid State Relays SSR solid state relays Solid state relays, 1 N/O SPST contact bb Panel mounting Switching Input Voltage range Output Load current range Catalog numbers Weight V V A c 3...32 a 24...280 10 SSRPCDS10A1 0.113 25 SSRPCDS25A1 0.113 50 SSRPCDS50A1 0.113 a 48...530 75 SSRPCDS75A2 0.113 a 48...660 90 SSRPCDS90A3 0.113 125 SSRPCDS125A3 0.113 10 SSRPP8S10A1 0.113 25 SSRPP8S25A1 0.113 50 SSRPP8S10A1 0.113 a 48...530 75 SSRPP8S75A2 0.113 a 48...660 90 SSRPP8S90A3 0.113 125 SSRPP8S125A3 0.113 12 SSRPCDM12D5 0.113 25 SSRPCDM25D5 0.113 40 SSRPCDM40D5 0.113 10 SSRDP8S10A1 0.272 20 SSRDP8S20A1 0.272 30 SSRDP8S30A1 0.272 1 kg SCR output Zero voltage switching SSR PCDS25A1 a 90...280 SSR DCDS10A1 a 24...280 Mosfet output DC switching c 3.5...32 c 0...100 bb DIN rail mounting SCR output Zero voltage switching SSR DCDS45A1 a 90...280 a 24...280 a 90...140 a 24...280 45 SSRDF8S45A1 0.482 c 4...32 a 24...280 10 SSRDCDS10A1 0.272 20 SSRDCDS20A1 0.272 30 SSRDCDS30A1 0.272 45 SSRDCDS45A1 0.482 c 3...32 a 24...280 Accessories for panel mounted relays Description SSR AH1 For use with 10...50A relays (1) Catalog numbers Heat sink SSR PP8Spppp, SSR PCDSpppp, SSR PCDMpppp SSRAH1 0.487 Thermal interface Sold in lots of 10 SSR PP8Spppp, SSR PCDSpppp, SSR PCDMpppp SSRAT1 0.011 2 3 4 5 6 7 8 Weight kg 9 (1) for load current range 75, 90 and 125 A relays, please contact your Customer Care Center. 10 SSR AT1 Introduction: page 76 Characteristics: pages 76 to 78 Product selector: page 79 Dimensions: page 80 Curves: pages 80 and 81 79 Zelio(R) Solid State Relays Dimensions, curves SSR solid state relays Solid state relays, 1 N/O SPST contact Solid state relays SSRP Thermal interface SSRAT1 45,5 35,5 23,6 4,6 23,6 47,2 42,4 (1) O4,9 0,25 hole Heat sink SSRAH1 Heat sink dissipation curve 114,3 0,5 4,6 0,25 Thermal resistance (C/W) 47,6 0,5 57,9 4,6 0,25 4 M4 57,9 120,6 M4 115,8 3 47,7 55,1 2 58,4 (1) 47,6 0,5 1 bb Panel mounting 1,0 0,9 0,8 0,7 0,6 0,5 0,4 0,3 5 0 20 40 60 80 100 120 140 Dissipation (W) 66 0,2 6 4,6 0,25 115,8 0,5 4,6 0,25 114,3 0,5 120,6 139,7 45 A relays O4,4 76,2 98,8 (1) 80 (1) 8 89,7 O4,4 (2) 9 13,15 11,2 (2) 22,5 10 22,6 45,5 97,7 106,7 (1) 35 mm DIN rail. (2) O 4.4 x 5.5 elongated hole Introduction: page 76 80 Characteristics: pages 76 to 78 (1) 35 mm DIN rail. (2) O 4.4 x 5.5 elongated hole Product selector: page 79 Dimensions: page 80 Curves: pages 80 and 81 87,4 10...30 A relays 98,8 7 bb DIN rail mounting Zelio(R) Solid State Relays Curves SSR solid state relays Thermal derating curves bb Panel mounting SSRP relays vv SCR output 115 4 120 3 6 8 10 20 40 60 110 15 (1) 5 0 80 120 5 10 15 20 Load current (Arms) Max ambient temperature (C) (1) No heat sink 25 20 40 60 Base plate temperature (C) 95 0,5C/W 0,3C/W 100 80 1C/W 110 40 15 30 45 60 75 20 40 60 95 0,5C/W 0,2C/W 0,4C/W 80 100 1C/W 110 120 Load current (Arms) Max ambient temperature (C) 20 100 2C/W 110 (1) 10 20 30 40 Load current (Arms) 50 20 40 120 60 40 60 80 Load current (Arms) 0 20 40 60 160 80 90 0,5C/W 100 80 1C/W 110 40 120 0 Max ambient temperature (C) 0,4C/W 0,2C/W 120 30 60 90 120 Load current (Arms) 0 20 40 3 60 16 100 4C/W 12 6C/W 110 8 (1) 4 0 2 4 6 8 10 12 20 40 90 0,2C/W 0,5C/W 60 1C/W 80 Load current (Arms) Max ambient temperature (C) (1) No heat sink 100 1,5C/W 2C/W 30 120 60 80 120 (1) 0 8 16 24 32 Load current (Arms) 40 20 40 60 140 Base plate temperature (C) 2C/W 20 Power dissipation 90 Base plate temperature (C) Power dissipation 25 and 40 A relays 24 4 80 Max ambient temperature (C) vv Mosfet output 12 A relays 2 80 Max ambient temperature (C) 125 A relays 120 0 90 (1) No heat sink 40 80 40 20 80 120 0 1C/W 0,5C/W 1,5C/W Max ambient temperature (C) 90 A relays 120 60 0 (1) No heat sink 75 A relays Power dissipation 20 Base plate temperature (C) 2 Load current (Arms) 3C/W 2C/W 10 Power dissipation 0 100 Base plate temperature (C) (1) 95 1C/W 25 Base plate temperature (C) 8 5C/W 30 Power dissipation 9C/W 110 Power dissipation 3C/W 7C/W 1 50 A relays Base plate temperature (C) 12 Power dissipation 25 A relays Base plate temperature (C) Power dissipation 10 A relays 5 6 80 Max ambient temperature (C) 7 (1) No heat sink bb 5 Rail mounting SSRD relays Output current (Arms) 10...45 A relays 45 A 45 8 40 35 30 30 A 25 20 20 A 15 10 10 A 9 5 0 20 40 60 80 Ambient temperature (C) 10 81 8001 Knightdale Blvd. Knightdale, NC 27545 Tel: 919-266-3671 19 Waterman Avenue Toronto, Ontario M4B 1Y2 Tel: 416-752-8020 The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not intended as a substitute for and is not to be used for determining suitability or reliability of these products for specific user applications. It is the duty of any such user or integrator to perform the appropriate and complete risk analysis, evaluation and testing of the products with respect to the relevant specific application or use thereof. Neither Schneider Electric nor any of its affiliates or subsidiaries shall be responsible or liable for misuse of the information contained herein. Please note: not all parts listed in this catalog are available in all countries. Design: Schneider Electric Photos: Schneider Electric ART. 960361 (c)2010 Schneider Electric. All rights reserved. 06/2010 DIA3ED2090304EN-US http://www.schneider-electric.us/ Schneider Electric USA Inc. 2010 Electromechanical and solid-state Zelio(R) Relays