63850-7000 T2 Terminator T2 Terminator Tooling Specification Sheet Part No. 63850-7000 FEATURES It is ideally suited for mid-volume bench operations This terminator can be installed in the TM42 and the TM40 press or Base Unit adapter for 3BF press Quick punch removal with the push of a button for fast and easy tooling change Track adjustment capabilities in the T2 Terminators for improved control of the bell mouth size and cutoff tab length T2 Terminator has standardized tooling with the Molex FineAdjust Applicator which will reduce your inventory requirements SCOPE Terminal Series No. 50058-8000 50079-8000 Wire Size AWG mm 28-32 0.08-0.03 26-28 0.12-0.08 Insulation Diameter mm In. 0.50-1.00 .020-.039 0.50-1.00 .020-.039 Strip Length mm 1.40-1.90 1.40-1.90 DEFINITION OF TERMS BRUSH In. .055-.075 .055-.075 BEND UP BELL MOUTH CONDUCTOR CRIMP ROLLING SEAM INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 1 of 6 63850-7000 T2 Terminator INSULATION CRIMP FORM This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears small as compared to the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure below. These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal. These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below are acceptable insulation crimps. CRIMP SPECIFICATION Terminal Series No. 50058-8000 50079-8000 Terminal Series No. Bell mouth mm 0.00 0.00 Cut-off Tab Max. mm In. 0.15 .006 0.15 .006 In. .000 .000 Bend up Bend down Twist Roll Degree Degree 50058-8000 50079-8000 5 5 4 4 6 6 8 8 Punch Width mm (Ref) Conductor Insulation mm In mm In 0.80 .031 0.85 .033 0.80 .031 0.85 .033 Conductor Brush mm In. 0.00-0.70 .000-.028 0.00-0.70 .000-.028 Seam Seam shall not be open and no wire allowed out of the crimping area After crimping, the conductor profile should measure the following. Terminal Series No. 50058-8000 50058-8000 50058-8000 AWG 28 30 32 Wire Size mm 0.80 0.05 0.03 Crimp Height mm In. 0.51-0.56 .020-.022 0.48-0.53 .019-.021 0.46-0.51 .018-.020 Pull Force Min. N Lb. 9.8 2.2 4.9 1.1 2.9 0.7 50079-8000 50079-8000 26 28 0.12 0.08 0.60-0.65 0.56-0.61 9.8 9.8 2 .023-.025 .022-.024 2.2 2.2 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 2 of 6 63850-7000 T2 Terminator PARTS LIST Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Order No 63850-7000 63444-0805 63445-0821 63454-0031 63443-0003 63443-0012 11-24-1067 11-40-4039 63443-0021 63443-6003 11-18-4083 63443-2402 63443-4025 63443-0009 63800-8500 N/A N/A N/A N/A N/A N/A N/A N/A 63850-7070 Engineering No. 63850-7000 63444-0805 63445-0821 63454-0031 63443-0003 63443-0012 4996-4 8302-5 63443-0021 63443-6003 60707-8 63443-2402 63443-4025 63443-0009 63800-8500 N/A N/A N/A N/A N/A N/A N/A N/A 63850-7070 Description T2 Terminator (Fig. 1) Conductor Punch Combination Anvil Insulation Punch Cut-Off Plunger Front Plunger Retainer Cut-off Plunger Spring Front Plunger Striker Lower Tooling Key Rear Cover Front Cover Anvil Mount Wire Stop Scrape Chute T2 Terminator M3 by 6Lg. SHCS M4 by 6Lg. SHCS M4 by 10Lg. BHCS M4 by 20Lg. SHCS M4 by 50Lg. SHCS M4 by 16Lg. SHCS 3MM by 6Lg. Roll Pin #10-32 by 3/8"Lg. BHCS Tool Kit (All Y Items) Quantity REF 1Y 1Y 1Y 1Y 1Y 1 1 1 1 1 1 1 1 1 2** 1** 3** 1** 1** 1** 1** 1** 1 ** The following purchased parts are available from an Industrial supply company such as MSC (1-800-645-7270). Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 3 of 6 63850-7000 T2 Terminator Assembly Drawing 9 17 (2) (2) 15 1 10 3 7 22 4 14 17 6 12 5 11 18 8 2 19 13 21 16 Figure 1 Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 4 of 6 63850-7000 T2 Terminator NOTES Depending on the press vintage a feed finger assembly is supplied with the T2 Terminator. 1. 2. 3. 4. To remove the existing feed finger assembly loosens the M4 x 10 mm set screw in the feed lever. Select T2 Feed finger assembly from Terminator box. Insert a screwdriver into the slot behind the feed lever and force the feed arm spring to the right. Slide the T2 feed finger shaft for TM42 (11-40-5307) or (11-40-0123) for TM40 /Base Unit into the feed lever and to the left of the feed arm spring. 5. Release the feed arm spring. 6. Position feed finger for selected product. (Refer to Figure 5.1 in the T2 Manual). TM40 PRESS AND BASE UNIT AND ADAPTER TM42 PRESS 11-40-0123 FEED FINGER ROD 11-40-5307 FEED FINGER ROD COTTER PIN 1/8" X .0295 DIA. WIRE COTTER PIN 1/8" X .0295 DIA. WIRE 11-40-5255 FEED FINGER 11-40-5255 FEED FINGER 11-40-0125 FEED ARM SPRING 11-40-0125 FEED ARM SPRING FEED FINGER ASSEMBLY FOR PRESS TM42 FEED FINGER ASSEMBLY FOR PRESS TM40 Figure 2 Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 5 of 6 63850-7000 T2 Terminator NOTES 1. 2. 3. 4. 5. 6. Molex recommends an extra perishable tooling kit be maintained at your facility. Verify tooling alignment by manually cycling the press before crimping under power. Check that all screws are tight. Slugs, Terminals, Dirt and Oil should be kept clear of work area. This Terminator should be only used in a Molex TM42, TM40, or 3BF Press with a Base Unit adaptor. Wear safety glasses at all times. For recommended maintenance refer to the TM40, TM42 Manual. CAUTION: To prevent injury never operate this Terminator without the guards supplied with the press or in place. Reference the TM42 press manufacturer's instruction manual. CAUTION: Molex crimp specifications are valid only when used with Molex terminals, applicators and tooling. Molex Application Tooling Group 1150 E. Diehl Road Naperville, IL 60563 Tel: (630) 969-4550 Fax: (630) 505-0049 Visit our Web site at http://www.molex.com Doc No. 63850-7000 Revision: D Release Date: 12-10-03 Revision Date: 06-23-04 UNCONTROLLED COPY UAT2004-1180 Page 6 of 6