63850-7000 T2 Terminator
Doc No. 63850-7000 Release Date: 12-10-03 UNCONTROLLED COPY Page 2 of 6
Revision: D Revision Date: 06-23-04 UAT2004-1180
INSULATION CRIMP FORM
This crimp terminal is designed for miniaturization; therefore each dimension of insulation crimp portion appears small as compared to
the terminal material thickness. In order to avoid insulation piercing the crimp forms by the insulation barrel, coining is provided inside
of the insulation barrel. For this reason, various crimp forms will occur at the tip of the insulation crimp barrel shown in the figure
below.
These crimp forms maybe changed completely by a small change in the wire, insulation punch or terminal.
These crimp forms are satisfactory for original function of the insulation crimp portion and it is confirmed that all of these forms below
are acceptable insulation crimps.
CRIMP SPECIFICATION
After crimping, the conductor profile should measure the following.
Pull Force should be measured with no influence from the insulation crimp.
The above specifications are guidelines to an optimum crimp.
Bell mouth Cut-off Tab Max. Conductor Brush Terminal
Series No. mm In. mm In. mm In.
50058-8000 0.00 .000 0.15 .006 0.00-0.70 .000-.028
50079-8000 0.00 .000 0.15 .006 0.00-0.70 .000-.028
Bend up Bend down Twist Roll Punch Width mm (Ref)
Conductor Insulation
Terminal
Series No. Degree Degree
mm In mm In
50058-8000 5 4 6 8 0.80 .031 0.85 .033
50079-8000 5 4 6 8 0.80 .031 0.85 .033
Seam
Seam shall not be open and
no wire allowed out of the
crimping area
Wire Size Crimp Height Pull Force Min. Terminal
Series No. AWG mm2 mm In. N Lb.
50058-8000 28 0.80 0.51-0.56 .020-.022 9.8 2.2
50058-8000 30 0.05 0.48-0.53 .019-.021 4.9 1.1
50058-8000 32 0.03 0.46-0.51 .018-.020 2.9 0.7
50079-8000 26 0.12 0.60-0.65 .023-.025 9.8 2.2
50079-8000 28 0.08 0.56-0.61 .022-.024 9.8 2.2