MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag Precision Thin Film Chip Resistors FEATURES * Rated dissipation P70 up to 0.4 W for size 1206 * AEC-Q200 qualified * Approved to EN 140401-801 * Superior temperature cycling robustness * Waste gas resistance verified by ASTM B 809 * Superior temperature cycling robustness * Lead (Pb)-free solder contacts * Material categorization: For definitions of compliance please see www.vishay.com/doc?99912 Automotive-grade MC AT precision thin film chip resistors are the perfect choice for most fields of modern precision electronics where reliability and stability is of major concern. Typical applications include automotive, industrial, telecommunication, medical equipment, precision test and measuring equipment. APPLICATIONS * Automotive * Telecommunication * Medical equipment * Industrial equipment TECHNICAL SPECIFICATIONS MCS 0402 AT Imperial size Metric size code Resistance range (1) MCT 0603 AT MCU 0805 AT MCA 1206 AT 0402 0603 0805 1206 RR1005M RR1608M RR2012M RR3216M 47 to 221 k 47 to 511 k 47 to 1 M 47 to 1 M Resistance tolerance 0.1 % Temperature coefficient 25 ppm/K; 15 ppm/K; 10 ppm/K Rated dissipation P70 (2) Operating voltage, Umax. AC/DC 0.100 W 0.125 W 0.200 W 0.400 W 50 V 75 V 150 V 200 V 200 V 300 V 75 V 75 V Permissible film temperature, F max. (2) 155 C Operating temperature range - 55 C to 155 C Insulation voltage Failure rate: FITobserved 1 min; Uins 75 V 100 V Continuous 75 V 75 V 0.1 x 10-9/h Notes (1) The AEC-Q200 qualification of the extended ranges ( > 100 k; > 47 k for 0402) is pending. (2) Please refer to APPLICATION INFORMATION next page. Revision: 21-Jan-13 Document Number: 28785 1 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or board materials may be required to maintain the reliability of the assembly. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. MAXIMUM RESISTANCE CHANGE AT RATED DISSIPATION Operation mode Standard Power Rated dissipation P70 P70 MCS 0402 AT 0.063 W 0.100 W MCT 0603 AT 0.100 W 0.125 W MCU 0805 AT 0.125 W 0.200 W MCA 1206 AT 0.250 W 0.400 W 125 C 155 C MCS 0402 AT 47 to 221 k 47 to 221 k MCT 0603 AT 47 to 511 k 47 to 511 k MCU 0805 AT 47 to 1 M 47 to 1 M MCA 1206 AT 47 to 1 M 47 to 1 M 1000 h 0.1 % 0.2 % 8000 h 0.2 % 0.4 % 225 000 h 0.6 % - Applied maximum film temperature, F max. Max. resistance change at rated dissipation for resistance range: |R/R| max., after: Revision: 21-Jan-13 Document Number: 28785 2 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag PART NUMBER AND PRODUCT DESCRIPTION Part Number: MCT0603MD4641BPW00 M C T 0 6 0 3 M D 4 6 4 1 B P W 0 TYPE/SIZE VERSION TCR RESISTANCE TOLERANCE PACKAGING MCS0402 MCT0603 MCU0805 MCA1206 M = AT (Automotive) F = 10 ppm/K E = 15 ppm/K D = 25 ppm/K 3 digit value 1 digit multiplier B = 0.1 % E1 E0 P1 P5 PW MULTIPLIER 9 = *10-1 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 0 Product Description: MCT 0603-25 0.1 % AT PW 4K64 MCT 0603 -25 0.1 % AT PW 4K64 TYPE SIZE TCR TOLERANCE VERSION PACKAGING RESISTANCE MCS MCT MCU MCA 0402 0603 0805 1206 10 ppm/K 15 ppm/K 25 ppm/K 0.1 % AT = Automotive E1 E0 P1 P5 PW 4K64 = 4.64 k Note * Products can be ordered using either the PART NUMBER or PRODUCT DESCRIPTION. TEMPERATURE COEFFICIENT AND RESISTANCE RANGE DESCRIPTION TCR RESISTANCE RANGE TOLERANCE MCS 0402 AT 47 to 221 k 47 to 511 k 47 to 1 M 47 to 1 M 0.1 % 47 to 100 k 47 to 221 k 47 to 332 k 47 to 511 k 47 to 10 k 47 to 22.1 k 47 to 33.2 k 47 to 43.2 k 25 ppm/K 15 ppm/K 10 ppm/K MCT 0603 AT MCU 0805 AT MCA 1206 AT Note * Resistance values are available from the E24 and E192 series. PACKAGING TYPE MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT Revision: 21-Jan-13 CODE QUANTITY E1 1000 E0 10 000 P1 1000 P5 5000 PW 20 000 P1 1000 P5 5000 PW 20 000 P1 1000 P5 5000 PACKAGING STYLE Tape and reel cardboard tape acc. IEC 60286-3 Type I WIDTH PITCH 8 mm 2 mm 8 mm 4 mm REEL DIAMETER 180 mm/7" 330 mm/13" 180 mm/7" 330 mm/13" 8 mm 4 mm 180 mm/7" 330 mm/13" 8 mm 4 mm 180 mm/7" Document Number: 28785 3 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag DIMENSIONS Tt W WT H Tb L DIMENSIONS AND MASS H (mm) TYPE L (mm) W (mm) WT (mm) Tt (mm) Tb (mm) MASS (mg) MCS 0402 AT 0.32 0.05 1.0 0.05 0.5 0.05 > 75 % of W 0.2 + 0.1/- 0.15 0.2 0.1 0.6 MCT 0603 AT 0.45 + 0.1/- 0.05 1.55 0.05 0.85 0.1 > 75 % of W 0.3 + 0.15/- 0.2 0.3 + 0.15/- 0.2 1.9 MCU 0805 AT 0.52 0.1 2.0 0.1 1.25 0.15 > 75 % of W 0.4 + 0.1/- 0.2 0.4 + 0.1/- 0.2 4.6 MCA 1206 AT 0.55 0.1 3.2 + 0.1/- 0.2 1.6 0.15 > 75 % of W 0.5 0.25 0.5 0.25 9.2 SOLDER PAD DIMENSIONS X G Y Z RECOMMENDED SOLDER PAD DIMENSIONS WAVE SOLDERING TYPE MCS 0402 AT REFLOW SOLDERING G (mm) Y (mm) X (mm) Z (mm) G (mm) Y (mm) X (mm) Z (mm) - - - - 0.35 0.55 0.55 1.45 2.05 MCT 0603 AT 0.55 1.10 1.10 2.75 0.65 0.70 0.95 MCU 0805 AT 0.80 1.25 1.50 3.30 0.90 0.90 1.40 2.70 MCA 1206 AT 1.40 1.50 1.90 4.40 1.50 1.15 1.75 3.80 Note * The rated dissipation applies only if the permitted film temperature is not exceeded. Furthermore, a high level of ambient temperature or of power dissipation may raise the temperature of the solder joint, hence special solder alloys or boardmaterials may be required to maintain the reliability of the assembly. Specified power rating above 125 C requires dedicated heat-sink pads, which to a great extend depends on board materials and design. The given solder pad dimensions reflect the considerations for board design and assembly as outlined e.g. in standards IEC 61188-5-x, or in publication IPC-7351. They do not guarantee any supposed thermal properties, particularly as these are also strongly influenced by many other parameters. Still, the given solder pad dimensions will be found adequate for most general applications, e.g. those referring to "standard operation mode". Please note however that applications for "power operation mode" require special considerations for the design of solder pads and adjacent conductor areas. The terminations design withstands extended temperature cycling on the PCB. The robustness has been verified with appropriate solder paste material through extensive testing. Revision: 21-Jan-13 Document Number: 28785 4 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag DESCRIPTION APPROVALS Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of special metal alloy is deposited on a high grade (Al2O3) ceramic substrate and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a unique protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. The resistors are approved within the IECQ-CECC Quality Assessment System for Electronic Components to the detail specification EN 140401-801 which refers to EN 60115-1, EN 140400 and the variety of environmental test procedures of the IEC 60068 (3) series. The detail specification refers to the climatic categories 55/125/56, which relates to the "standard operation mode" of this datasheet. The result of the determined production is verified by an extensive testing procedure and optical inspection performed on 100 % of the individual chip resistors. This includes full screening for the elimination of products with potential risk of early field failures (feasible for R 10 ). Only accepted products are laid directly into the paper tape in accordance with IEC 60286-3 (3). ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1 (3). The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. Conformity is attested by the use of the CECC logo ( the mark of conformity on the package label. ) as The resistors are qualified according to AEC-Q200. Qualification of the extended ranges is pending. Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with IECQ 03-1. The release certificate for "Technology Approval Schedule" in accordance with CECC 240001 based on IECQ 03-3 is granted for the Vishay BEYSCHLAG manufacturing process. RELATED PRODUCTS For more information about products with higher operation temperature please refer to the professional datasheet (www.vishay.com/doc?28760). Chip resistor arrays may be used in sensing applications or precision amplifiers where close matching between multiple resistors is necessary. Please refer to the ACAS AT Precision datasheet (www.vishay.com/doc?28770). MC AT Precision is also available with gold termination for conductive gluing. Please refer to the datasheet (www.vishay.com/doc?28877). The resistors are RoHS compliant; the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the plating against tin whisker growth has been proven under extensive testing. All products comply with the GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: * 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) * 2011/65/EU Restriction of the use of Hazardous Substances directive (RoHS) * 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) Notes (1) Global Automotive Declarable Substance List, see www.gadsl.org. (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org/index.php?id=995 issues environment policy chemicals chemicals for electronics. (3) The quoted IEC standards are also released as EN standards with the same number and identical contents. Revision: 21-Jan-13 Document Number: 28785 5 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag Rated Power in % FUNCTIONAL PERFORMANCE Standard Mode Power Mode 100 80 60 40 20 0 - 55 0 50 70 100 125 155 180 Ambient Temperature in C For permissible resistance change please refer to table MAXIMUM RESISTANCE CHANGE AT RATED POWER, above Current Noise A1 Derating 10 MCS 0402 AT MCT 0603 AT MCU 0805 AT MCA 1206 AT 1 V/V 0.1 0.01 10 100 1 k 10 k 100 k 1 M Resistance Value R Current noise A1 in accordance with IEC 60195 Current Noise TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: Unless otherwise specified the following values apply: EN 60115-1, generic specification Relative humidity: 45 % to 75 % EN 140400, sectional specification Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). EN 140401-801, detail specification The components are mounted for testing on boards in accordance with EN 140400, 2.3.3 unless otherwise specified. The components are approved in accordance with the IECQ-CECC-system, where applicable. The following table contains only the most important tests. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower category temperature, upper category temperature; damp heat, long term, 56 days) is valid (LCT = - 55 C/UCT = 125 C). Revision: 21-Jan-13 Temperature: 15 C to 35 C The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140401-801. However, some additional tests and a number of improvements against those minimum requirements have been included. Document Number: 28785 6 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R) STABILITY CLASS 0.25 OR BETTER (1) Stability for product types: MCS 0402 AT 47 to 221 k MCT 0603 AT 47 to 511 k MCU 0805 AT 47 to 1 M MCA 1206 AT 47 to 1 M 4.5 - Resistance 4.8.4.2 - Temperature coefficient At (20/- 55/20) C and (20/155/20) C Endurance at 70 C: Standard operation mode U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h 70 C; 8000 h (0.1 % R + 0.02 ) (0.2 % R + 0.02 ) Endurance at 70 C: Power operation mode U = P 70 x R or U = Umax.; whichever is the less severe; 1.5 h on; 0.5 h off; 70 C; 1000 h 70 C; 8000 h (0.2 % R + 0.02 ) (0.4 % R + 0.05 ) - Endurance at upper category temperature 125 C; 1000 h 155 C; 1000 h (0.15 % R + 0.02 ) (0.3 % R + 0.02 ) 4.24 78 (Cab) Damp heat, steady state (40 2) C; 56 days; (93 3) % RH (0.1 % R + 0.02 ) 4.39 67 (Cy) Damp heat, steady state, accelerated: Standard operation mode (85 2) C (85 5) % RH U = 0.1 x P 70 x R ; U 0.3 x Umax.; 1000 h (0.5 % R + 0.05 ) 4.25.1 - 4.25.3 0.1 % R 25 ppm/K; 15 ppm/K; 10 ppm/K Climatic sequence: Standard operation mode: 4.23 4.23.2 2 (Ba) Dry heat 125 C; 16 h 4.23.3 30 (Db) Damp heat, cyclic 55 C; 24 h; > 90 % RH; 1 cycle 4.23.4 1 (Aa) Cold - 55 C; 2 h 4.23.5 13 (M) Low air pressure 8.5 kPa; 2 h; (25 10) C 4.23.6 30 (Db) Damp heat, cyclic 55 C; 24 h; > 90 % RH; 5 cycles 4.23.7 - DC load 1 (Aa) Storage at low temperature - 55 C; 2 h (0.05 % R + 0.01 ) 14 (Na) Rapid change of temperature 30 min at - 55 C and 30 min at 125 C; 1000 cycles (0.25 % R + 0.02 ) - Short time overload: Standard operation mode U = 2.5 x P 70 x R or U = 2 x Umax.; whichever is the less severe; 5s (0.05 % R + 0.01 ) - Single pulse high voltage overload: Standard operation mode Severity no. 4: U = 10 x P 70 x R or U = 2 x Umax.; whichever is the less severe; 10 pulses 10 s/700 s (0.25 % R + 0.05 ) - 4.19 4.13 4.27 Revision: 21-Jan-13 U= (0.25 % R + 0.02 ) P 70 x R Umax.; 1 min Document Number: 28785 7 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 MCS 0402 AT, MCT 0603 AT, MCU 0805 AT, MCA 1206 AT - Precision www.vishay.com Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST REQUIREMENTS PERMISSIBLE CHANGE (R) PROCEDURE STABILITY CLASS 0.25 OR BETTER (1) Stability for product types: U= 4.37 - 4.40 4.22 4.17.2 - 6 (Fc) 58 (Td) Periodic electric overload: Standard operation mode MCS 0402 AT 47 to 221 k MCT 0603 AT 47 to 511 k MCU 0805 AT 47 to 1 M MCA 1206 AT 47 to 1 M 15 x P 70 x R or U = 2 x Umax. whichever is the less severe; 0.1 s on; 2.5 s off; 1000 cycles (0.5 % R + 0.05 ) Electro Static Discharge (Human Body Model) IEC 61340-3-1; 3 pos. + 3 neg. (equivalent to MIL-STD-883, method 3015) MCS 0402 AT: 500 V MCT 0603 AT: 1000 V MCU 0805 AT: 1500 V MCA 1206 AT: 2000 V (0.5 % R + 0.05 ) Vibration Endurance by sweeping; 10 Hz to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 7.5 h (0.05 % R + 0.01 ) no visible damage Solder bath method; SnPb40; non-activated flux (215 3) C; (3 0.3) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (235 3) C; (2 0.2) s Good tinning (95 % covered); no visible damage Solderability 4.18.2 58 (Td) Resistance to soldering heat Solder bath method; (260 5) C; (10 1) s (0.05 % R + 0.01 ) no visible damage 4.29 45 (XA) Component solvent resistance Isopropyl alcohol + 50 C; method 2 No visible damage 4.32 21 (Ue3) Shear (adhesion) 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times (0.05 % R + 0.01 ) no visible damage; no open circuit in bent position 4.7 - Voltage proof URMS = Uins; (60 5) s No flashover or breakdown 4.35 - Flammability Needle flame test; 10 s No burning after 30 s RR1005M and RR1608M; 9 N RR2012M and RR3216M; 45 N No visible damage Note (1) According to the detail specification EN 140401-801 the stability class applies to the category temperatures 85 C and 125 C and their respective test conditions. Revision: 21-Jan-13 Document Number: 28785 8 For technical questions, contact: thinfilmchip@vishay.com THIS DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENT ARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT www.vishay.com/doc?91000 Legal Disclaimer Notice www.vishay.com Vishay Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any product. Vishay makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. 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Vishay Intertechnology, Inc. hereby certifies that all its products that are identified as Halogen-Free follow Halogen-Free requirements as per JEDEC JS709A standards. Please note that some Vishay documentation may still make reference to the IEC 61249-2-21 definition. We confirm that all the products identified as being compliant to IEC 61249-2-21 conform to JEDEC JS709A standards. Revision: 02-Oct-12 1 Document Number: 91000