UHE Series www.murata-ps.com Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Housed in smaller, 1.6" x 2" x 0.40" (41 x 51 x 10.2mm) packages carrying the standard 2" x 2" pinout, MPS's new UHE Series DC/DC Converters deliver more current/power (up to 10A/30W) than currently available from either package size. Typical units FEATURES PRODUCT OVERVIEW The most IOUT/POUT in this format The UHE 12-30W Series of high-efficiency, isolated DC/DC's provide output power ranging from 10 Amps @ 1.2V to 2 Amps @ 15V. Offering both 2:1 and 4:1 input voltage ranges, UHE's meet VIN requirements from 9 to 75 Volts. Taking full advantage of the synchronousrectifier, forward topology, UHEs boast outstanding efficiency (some models exceed 91%) enabling full-power operation to ambient temperatures as high as +60C, without air flow. Assembled using fully automated, SMT-on-pcb techniques, UHEs provide stable no-load operation, excellent line (0.1%) and load (0.15%) regulation, quick step response (200sec), and low output ripple/noise (50-100mVp-p). Additionally, the UHEs unique output design eliminates one of the topology's few shortcomings-output reverse conduction. Lower priced than bricks Small 1.6" x 2" x 0.4" plastic package with standard 2" x 2" pinout Output configurations: 1.2/1.5/1.8/2.5VOUT @ 10 Amps 3.3/5VOUT @ 25 Watts 5/12/15VOUT @ 30 Watts Five input ranges from 9-75 Volts Efficiencies as high as 91.5% Stable no-load operation Optional Sense pins for low VOUT Thermal shutdown, I/O protected 1500 Vdc I/O BASIC Insulation All devices feature full I/O fault protection including: input overvoltage and undervoltage shutdown, precise output overvoltage protection (a rarity on low-voltage outputs), output current limiting, short-circuit protection, and thermal shutdown. All UHE models incorporate a VOUT Trim function and an On/Off Control pin (positive or negative polarity). Low-voltage models (1.2V to 5V) offer optional sense pins facilitating either remote load regulation or current sharing for true N+1 redundancy. All models are certified to the BASIC insulation requirements of UL/EN60950-1 (2nd Edition), and 48VIN (75V max.) models carry the CE mark. Selected models are RoHS compliant (Reduction of Hazardous Substances). UL/EN60950-1 certified (2nd Edition); CE marked for Q48 models RoHS compliant +OUTPUT (6) +INPUT (1) SWITCH CONTROL +SENSE (5) -OUTPUT (7) -SENSE (8) OPTO ISOLATION THERMAL SHUTDOWN -INPUT (2) OVERVOLTAGE COMPARATOR PWM CONTROLLER OPTO ISOLATION REFERENCE & ERROR AMP VOUT TRIM (9) UVLO & OVLO COMPARATORS ON/OFF CONTROL (4) Typical topology is shown. c Optional comparator feedback. Contact MPS. d Sense pins are optional on 1.2-5VOUT models ("R" suffix). * One phase of two is shown. For full details go to www.murata-ps.com/rohs Figure 1. Simplified Block Diagram www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 1 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters PERFORMANCE SPECIFICATIONS AND ORDERING GUIDE Model Family (See model numbering on page 13) VOUT (Volts) IOUT (Amps) UHE-1.2/10000-D12-C UHE-1.2/10000-D24-C UHE-1.2/10000-D48-C UHE-1.5/10000-D24-C UHE-1.5/10000-D48-C UHE-1.8/10000-D24-C UHE-1.8/10000-D48-C UHE-2.5/10000-D24-C UHE-2.5/10000-D48-C UHE-3.3/7500-Q12-C UHE-3.3/7500-Q48-C UHE-3.3/7500-D48-C UHE-3.3/7500-D48T-C UHE-5/5000-Q12-C UHE-5/5000-Q48-C UHE-5/6000-Q12-C UHE-5/6000-D48-C UHE-5/6000-D48T-C UHE-5/6000-Q48T-C UHE-12/2500-Q12-C UHE-12/2500-D12-C UHE-12/2500-D24-C UHE-12/2500-Q48-C UHE-12/2500-D48-C UHE-15/2000-D12-C UHE-15/2000-Q12-C UHE-15/2000-D24-C UHE-15/2000-Q48-C UHE-15/2000-D48-C 1.2 1.2 1.2 1.5 1.5 1.8 1.8 2.5 2.5 3.3 3.3 3.3 3.3 5 5 5 5 5 5 12 12 12 12 12 15 15 15 15 15 10 10 10 10 10 10 10 10 10 7.5 7.5 7.5 7.5 5 5 6 6 6 6 2.5 2.5 2.5 2.5 2.5 2 2 2 2 2 Output R/N (mVp-p) Typ. Max. 80 80 80 55 55 70 50 50 65 70 90 80 80 50 60 50 80 65 55 125 65 65 100 60 70 70 70 100 70 120 120 120 80 80 90 75 100 120 90 125 100 100 70 90 70 100 100 80 165 100 100 120 100 100 100 100 150 100 Input Regulation (Max.) Line Load 0.1% 0.1% 0.1% 0.1% 0.1% 0.1% 0.1% 0.075% 0.1% 0.25% 0.35% 0.2% 0.2% 0.1% 0.05% 0.1% 0.2% 0.2% 0.08% 0.1% 0.2% 0.2% 0.1% 0.2% 0.2% 0.05% 0.2% 0.1% 0.2% Typical at TA = +25C under nominal line voltage and full-load conditions, unless noted. Ripple/Noise (R/N) is tested/specified over a 20MHz bandwidth. All models are specified with an external 0.47F multi-layer ceramic capacitor installed across their output pins. Nominal line voltage, no-load/full-load conditions. 0.36/0.9% 0.25/0.9% 0.3/0.625% 0.15/0.625% 0.15/0.625% 0.15/0.625% 0.15/0.625% 0.15/0.5% 0.15/0.5% 0.2/0.5% 0.5% 0.5% 0.5% 0.15/0.3% 0.15/0.3% 0.3% 0.25/0.5% 0.5% 0.15% 0.5% 0.3% 0.3% 0.5% 0.3% 0.3% 0.15% 0.3% 0.5% 0.3% VIN Nom. (Volts) Range (Volts) IIN (mA/A) Min. Typ. Package (Case/ Pinout) 12 24 48 24 48 24 48 24 48 24 48 48 48 24 48 24 48 48 48 24 12 24 48 48 12 24 24 48 48 9-18 18-36 36-75 18-36 36-75 18-36 36-75 18-36 36-75 9-36 18-75 36-75 36-75 9-36 18-75 9-36 36-75 36-75 18-75 9-36 9-18 18-36 18-75 36-75 9-18 9-36 18-36 18-75 36-75 75/1.2 35/0.6 35/0.31 35/0.73 35/0.38 35/0.86 35/0.44 35/1.23 35/0.59 50/1.17 38/0.57 35/0.6 35/0.58 50/1.2 38/0.58 50/1.44 45/0.7 45/0.7 38/0.69 42/1.43 90/2.81 55/1.39 30/0.6 30/0.7 110/2.81 50/1.4 70/1.39 45/0.69 35/0.7 81% 82.2% 81% 84% 82.5% 85.5% 83.5% 87.7% 87% 85% 88% 86.7% 85.5% 86% 87.5% 86.5% 87.5% 87.5% 88.5% 85.5% 87% 88% 88% 90% 87% 88% 88% 88% 90% 83.5% 83% 83% 85.5% 84% 87% 85% 88.7% 88.5% 88% 90% 88.7% 88.2% 87.5% 90% 87% 89% 91% 90% 87.5% 89% 90% 90% 92% 89% 89.5% 90% 90% 92% C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51/52 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 C32, P51 Efficiency Devices have no minimum-load requirements and will regulate under no-load conditions. Regulation specifications describe the output voltage deviation as the line voltage or load (with/without sense option) is varied from its nominal/midpoint value to either extreme. www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 2 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters PART NUMBER STRUCTURE U HE - 3.3 / 7500 - D48 N - C RoHS-6 hazardous substance compliant (Does not claim EU exemption 7b, lead in solder) Output Configuration: U = Unipolar On/Off Polarity Blank = Positive polarity, standard N = Negative polarity R = See Below optional, special order NR = See Below } High Efficiency Note: Some model number combinations may not be available. Contact Murata Power Solutions. Input Voltage Range: D12 = 9-18 Volts D24 = 18-36 Volts D48 = 36-75 Volts Q12 = 9-36 Volts Q48 = 18-75 Volts Nominal Output Voltage: 1.2, 1.5, 1.8, 2.5, 3.3, 5, 12 or 15 Maximum Rated Output Current in mA Options and Adaptations Alternate pin lengths are available under special order Optional Functions and Part Number Suffixes The versatile UHE, 12-30W DC/DC converters offer numerous electrical and mechanical options. Per the Ordering Guide on page 2, the trailing DXX or QXX (where XX stands for 12, 24 or 48VIN) in each part number pertains to the base part number. Part-number suffixes are added after this input identification, indicating the selection of standard options. The resulting part number is a "standard product" and is available to any customer desiring that particular combination of options. T Alternate trim configuration. Special order only. -C Full RoHS-6 compliance. -Y RoHS-5 hazardous substance compliance with lead exception. RoHS-5 compliance requires a scheduled quantity order. Not all RoHS-5 "-Y" models are available. Please contact Product Marketing for further information. The On/Off Control function on pin 4 employs a positive polarity (on = open or "high," no suffix). To request a negative polarity on this pin/function, add an "N" suffix to the part number. Standard models have no pins in the pins 5 and 8 positions. For 5-10A models (1.2-5VOUT), Sense pin/functions can be added to these positions (see pinout P52) by adding an "R" suffix. An "NR" suffix can be added for both negative-polarity and sense-pin options. See below. Suffix Description Blank Positive polarity On/Off Control function (pin 4), VOUT trim (pin 9), no Sense pins, pin length 0.2 inches (5.08 mm). N Add Negative polarity on the On/Off Control function, VOUT trim (pin 9), no Sense pins. R Positive polarity on the On/Off Control function, VOUT trim (pin 9), Sense pins in the pin 5 and pin 8 positions (available for low VOUT models only). Available under special order. NR Negative polarity on the On/Off Control function, VOUT trim (pin 9), +/-Sense pins in the pin 5 and pin 8 positions (available for low VOUT models only). Available under special order. Adaptations There are various additional configurations available on UHE, 12-30W DC/DCs. Because designating each of them with a standard part-number suffix is not always feasible, such are designated by MPS in assigning a 5-digit "adaptation code" after the part-number suffixes. Contact MPS directly if you are interested in your own set of options/adaptations. Our policy for minimum order quantities may apply. Consequently, the following products are offered for sale: UHE-5/6000-D48N-30749 UHE-5/6000-D48N-30749-Y (RoHS-5) Standard product, 48VIN, 5V/6A output with negative polarity on the On/Off Control function, modified Trim function (5% trim up = 9.09k, 5% trim down = 3.83k, compatible with UEP-30750), integrated soft start and with input OVP and thermal shutdown removed. RoHS-5 compliance refers to the exclusion of the six hazardous substances in the RoHS specification with the excepion of lead. MPS's RoHS-5 products use all the conforming RoHS materials, however our solders contain lead. UHE-3.3/7500-D48THL2-Y and UHE-5/6000-D48THL2-Y (RoHS-5) Special trim, conformal coating, 3.68mm pin length, positive on/off polarity, RoHS-5 hazardous substance compliance (with lead). www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 3 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters MECHANICAL SPECIFICATIONS Dimensions are in inches (mm) shown for ref. only. INPUT/OUTPUT CONNECTIONS Pin Function P51 1 Function P52 +Input Third Angle Projection +Input 2 -Input -Input 3 No Pin No Pin 4 On/Off Control On/Off Control 5 No Pin Sense* Tolerances (unless otherwise specified): .XX 0.02 (0.5) .XXX 0.010 (0.25) Angles 2 6 +Output +Output Components are shown for reference only. 7 -Output -Output 8 No Pin -Sense* 9 Trim Trim * Pins 5 and 8 are installed for optional R-suffix versions of 1.2-5VOUT models. If installed, always connect the sense pins either to a remote load or to their respective VOUT pin. See page 3 for complete Part Number structure & ordering details. 2.00 (50.8) PLASTIC CASE 0.40 (10.2) STANDOFF 0.020 (0.5) 0.040 0.001 DIA. (1.016 0.025) 0.20 MIN (5.08) 1.800 (45.72) 0.10 (2.54) 0.200 (5.1) 0.200 (5.1) 5 6 1 0.400 (10.2) 2 0.400 (10.16) 1.60 (40.6) 7 3 0.400 (10.16) 2 EQ. SP. @ 0.200 (5.08) 8 4 9 0.100 (2.5) BOTTOM VIEW 0.20 (5.1) www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 4 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Performance/Functional Specifications Typical @ TA = +25C under nominal line voltage and full-load conditions, unless noted. Input Input Voltage Range: D12 Models (start up at 10V max.) Q12 Models (start up at 10V max.) D24 Models Q48 Models D48 Models 9-18 Volts (12V nominal) 9-36 Volts (24V nominal) 18-36 Volts (24V nominal) 18-75 Volts (48V nominal) 36-75 Volts (48V nominal) Overvoltage Shutdown: D12 Models Q12/D24 Models D48/Q48 Models 18.5-23 Volts 37-42 Volts Not applicable Start-Up Threshold: D12/Q12 Models D24/Q48 Models D48 Models 9.4-10 Volts 15.5-18 Volts 33.5-36 Volts Undervoltage Shutdown: D12/Q12 Models D24/Q48 Models D48 Models 7.0-8.8 Volts 15-17 Volts 32-35.5 Volts Input Current: Normal Operating Conditions Standby Mode (Off, OV, UV) See Ordering Guide 5mA Input Reflected Ripple Current 2.5-10mAp-p Input Filter Type Reverse-Polarity Protection Output Overvoltage Protection: 1.2V Outputs 1.5V Outputs 1.8V Outputs 2.5V Outputs 3.3V Outputs 5V Outputs 12V Outputs 15V Outputs Magnetic feedback 1.5-2.1 Volts 1.8-2.4 Volts 2.2-2.8 Volts 2.8 to 3.2 Volts 4 to 4.8 Volts 6.1-7.5 Volts 12.7-13.5 Volts 15.8-16.2 Volts Maximum Capacitive Loading: (Low ESR capacitor) 10,000F (1.2-5VOUT) 2,000F (12-15VOUT) Dynamic Characteristics Dynamic Load Response: (50-100% load step to 3% VOUT) 200sec maximum Start-Up Time: VIN to VOUT and On/Off to VOUT UHE-15/2000-Q12 8msec typical 15msec maximum 30mS typ., 50mS max. Switching Frequency Remote On/Off Control (Pin 4): Positive Logic (Standard) MTBF TBC million hours LC or Pi type Operating Temperature (Ambient): (see Derating Curves) -40 to +85C with Derating Brief duration, 5A maximum Thermal Shutdown +115C to +130C Storage Temperature Flammability -55 to +125C UL 94 V-0 On = open, open collector, or to +15V applied. IIN = 2.6mA max. Off = pulled low to 0-0.8V. IIN = 2mA max. On = pulled low to 0-0.8V. IIN = 6mA max. Off = open, open collector or to +15V applied. IIN = 1mA max. Negative Logic ("N" Suffix Models) 150-350kHz (model dependent) Environmental Output VOUT Accuracy (50% load): Initial Temperatue Coefficient Extreme(5) 1.5% 0.02% per C 3% Minimum Loading for Specification: No load Ripple/Noise (20MHz BW) See Ordering Guide Line/Load Regulation See Ordering Guide Efficiency See Ordering Guide VOUT Trim Range(6) 5% minimum (10% for T models) Remote Sense Compensation 5% Isolation Voltage: Input-to-Output 1500Vdc minimum (BASIC) Isolation Capacitance 650pF Isolation Resistance 100M: Current Limit Inception (@98%VOUT): 10 Amp Models 7.5 Amp Models 5/6 Amp Models 2.5 Amp Models 2.0 Amp Models 12-15 Amps 8.2-11.5 Amps 6.5-8.5 Amps 2.6-4 Amps 2.1-3 Amps Short Circuit Current (Hiccup) 1.5-2.3 Amps Physical Dimensions 1.6" x 2" x 0.40" (40.64 x 50.8 x 10.16mm) Case Material Diallyl Phthalate Pin Material Gold-plated copper alloy Weight 1.51 ounces (46.9 grams) Primary to Secondary Insulation Level Basic All models are tested and specified with a single, external, 0.47F, multi-layer ceramic output capacitor and no external input capacitors, unless otherwise noted. All models will effectively regulate under no-load conditions (with perhaps a slight increase in output ripple/noise). See Technical Notes/Performance Curves for additional explanations and details. Input Ripple Current is tested/specified over a 5-20MHz bandwidth with an external 33F input capacitor and a simulated source impedance of 220F and 12H. See I/O Filtering, Input Ripple Current and Output Noise for details. The On/Off Control is designed to be driven with open-collector (or equivalent) logic or the application of appropriate voltages (referenced to -Input (pin 2)). Applying a voltage to the On/Off Control pin when no input voltage is applied to the converter can cause permanent damage. See Remote On/Off Control for more details. Extreme Accuracy refers to the accuracy of either trimmed or untrimmed output voltages over all normal operating ranges and combinations of input voltage, output load and temperature. Tie the Output Trim pin (pin 9) to +Output (pin 6) for maximum trim down or to -Output (Output Return/Common, pin 7) for maximum trim up. See Output Trimming for detailed trim equations. The Current-Limit-Inception point is the output current level at which the converter's power-limiting circuitry drops the output voltage 2% from its initial value. See Output Current Limiting and Short-Circuit Protection for more details. For Start-Up-Time specifications, output settling time is defined as the output voltage having reached 1% of its final value at maximum load current. MTBF's are calculated using TELCORDIA SR-332 Method 1 Case, ground fixed, +25C ambient air and full-load conditions. Contact MPS for demonstrated life-test data. All models are fully operational and meet all published specifications, including "cold start," at -40C. Use only as much output filtering as needed and no more. Larger caps (especially low-ESR ceramic types) may slow transient response or degrade dynamic performance. Thoroughly test your system with all components installed. www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 5 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves # !MBIENT 5(% $ %FFICIENCY VS ,OAD 5(% $ %FFICIENCY VS ,OAD # !MBIENT %FFICIENCY %FFICIENCY 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS # !MBIENT 5(% $ %FFICIENCY VS ,OAD 5(% $ %FFICIENCY VS ,OAD 6). 6 6). 6 6). 6 # !MBIENT %FFICIENCY %FFICIENCY /UTPUT #URRENT !MPS 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS 5(% $ %FFICIENCY VS ,OAD 5(% 1 %FFICIENCY VS ,OAD # !MBIENT %FFICIENCY %FFICIENCY /UTPUT #URRENT !MPS # !MBIENT 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS /UTPUT #URRENT !MPS www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 6 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves 5(% 1 %FFICIENCY VS ,OAD 5(% 1 %FFICIENCY VS ,OAD # !MBIENT %FFICIENCY %FFICIENCY 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 5(% $ %FFICIENCY VS ,OAD 6). 6 # !MBIENT 6). 6 5(% 1 %FFICIENCY VS ,OAD /UTPUT #URRENT !MPS # !MBIENT UHE-5/6000-Q12 Efficiency vs. Load @ +25C Ambient 93 89 85 Efficiency (%) %FFICIENCY 6). 6 /UTPUT #URRENT !MPS 6). 6 81 77 VIN = 9V VIN = 12V 73 6). 6 VIN = 24V 69 6). 6 6). 6 6). 6 6). 6 5(% $ %FFICIENCY VS ,OAD # !MBIENT %FFICIENCY %FFICIENCY /UTPUT #URRENT !MPS /UTPUT #URRENT !MPS # !MBIENT 65 0.49 VIN = 36V 0.99 /UTPUT #URRENT !MPS 1.49 1.99 2.49 3.00 3.50 4.00 4.50 Output Current (Amps) www.murata-ps.com 5.00 5.50 6.00 email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 7 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves # !MBIENT 5(% $ %FFICIENCY VS ,OAD 5(% $ %FFICIENCY VS ,OAD %FFICIENCY %FFICIENCY 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS 5(% $ %FFICIENCY VS ,OAD /UTPUT #URRENT !MPS # !MBIENT 5(% $ %FFICIENCY VS ,OAD %FFICIENCY %FFICIENCY 6). 6 # !MBIENT 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS 5(% $ %FFICIENCY VS ,OAD 5(% $ %FFICIENCY VS ,OAD # !MBIENT 6). 6 # !MBIENT 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS %FFICIENCY %FFICIENCY # !MBIENT /UTPUT #URRENT !MPS /UTPUT #URRENT !MPS www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 8 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves 5(% 1 %FFICIENCY VS ,OAD # !MBIENT 5(% 1 %FFICIENCY VS ,OAD %FFICIENCY %FFICIENCY # !MBIENT 6). 6 6). 6 6). 6 6). 6 6). 6 6). 6 /UTPUT #URRENT !MPS 5(% $ AND 5(% $ 4EMPERATURE $ERATING 6). 34),, !)2 6). 34),, !)2 6). ,&- 6). ,&- /UTPUT #IURRENT !MPS /UTPUT #IURRENT !MPS 5(% $ 4EMPERATURE $ERATING 6). ,& 6). ,& n n !MBIENT 4EMPERATURE o# !MBIENT 4EMPERATURE o# 5(% $ AND 5(% $ 4EMPERATURE $ERATING 5(% $ 4EMPERATURE $ERATING 6). 34),, !)2 6). 34),, !)2 6). 34),, !)2 6). ,& /UTPUT #IURRENT !MPS /UTPUT #IURRENT !MPS /UTPUT #URRENT !MPS 6). ,& 6). ,& 6). ,& 6). ,& n n !MBIENT 4EMPERATURE o# !MBIENT 4EMPERATURE o# www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 9 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves 5(% 1 4EMPERATURE $ERATING 5(% $ 4EMPERATURE $ERATING 6). 34),, !)2 6). 34),, !)2 6). ,&- /UTPUT 0OWER 7ATTS /UTPUT 0OWER 7ATTS .!452!, #/.6%#4)/. 6). ,&6). ,&- 6). ,&- n n !MBIENT 4EMPERATURE o# !MBIENT 4EMPERATURE o# 5(% 1 4EMPERATURE $ERATING UHE-3.3/7500-Q48 Maximum Current Temperature Derating (VIN = 48V, airflow = 300 LFM) 8 6). 34),, !)2 7 6). 34),, !)2 6 Output Power (Watts) /UTPUT 0OWER 7ATTS 6). ,&6). ,&6). ,& 6). ,&- 300 LFM 5 4 3 2 1 0 40 n 50 60 70 80 90 100 90 100 Ambient Temperature (oC) !MBIENT 4EMPERATURE o# UHE-5/5000-Q48 Maximum Current Temperature Derating (VIN = 48V, airflow = 300 LFM) 5(% $ 4EMPERATURE $ERATING 6 5 Output Power (Watts) /UTPUT 0OWER 7ATTS 6). 34),, !)2 6). 34),, !)2 6). 34),, !)2 6). ,&6). ,&- 4 300 LFM 3 2 1 0 40 n 50 60 70 80 Ambient Temperature (oC) !MBIENT 4EMPERATURE o# www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 10 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Typical Performance Curves 5(% $ 4EMPERATURE $ERATING 5(% AND 5(% !LL -ODELS 4EMPERATURE $ERATING 6). 34),, !)2 6). 34),, !)2 6). 34),, !)2 6). 34),, !)2 6). 3TILL !IR FOR 1 -ODELS /NLY /UTPUT 0OWER 7ATTS /UTPUT 0OWER 7ATTS 6). 34),, !)2 6). ,&6). ,&- 6). 34),, !)2 $ -ODELS /NLY n n !MBIENT 4EMPERATURE o# !MBIENT 4EMPERATURE o# www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 11 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Input Undervoltage Shutdown and Start-Up Threshold Under normal start-up conditions, devices will not begin to regulate until the ramping-up input voltage exceeds the Start-Up Threshold Voltage. Once operating, devices will not turn off until the input voltage drops below the Undervoltage Shutdown limit. Subsequent re-start will not occur until the input is brought back up to the Start-Up Threshold. This built in hysteresis prevents any unstable on/off situations from occurring at a single input voltage. Absolute Maximum Ratings Input Voltage: Continuous: D12 Models D24/Q12 Models D48/Q48 Models Transient (100msec): D12 Models D24/Q12 Models D48/Q48 Models 23 Volts 42 Volts 81 Volts 25 Volts 50 Volts 100 Volts On/Off Control (pin 4) Max. Voltages Referenced to -Input (pin 2) No Suffix "N" Suffix +15 Volts +7 Volts Input Reverse-Polarity Protection Current must be <5 Amps. Brief duration only. Fusing recommended. Output Current Current limited. Devices can withstand sustained output short circuits without damage. Case Temperature +100C Storage Temperature -55 to +125C Lead Temperature (soldering, 10 sec.) See soldering specifications The On/Off Control to VOUT start-up time assumes the converter has its nominal input voltage applied but is turned off via the On/Off Control pin. The specification defines the interval between the point at which the converter is turned on and the fully loaded output voltage enters and remains within its specified accuracy band. Similar to the VIN to VOUT start-up, the On/Off Control to VOUT start-up time is also governed by the internal soft start circuitry and external load capacitance. These are stress ratings. Exposure of devices to any of these conditions may adversely affect long-term reliability. Proper operation under conditions other than those listed in the Performance/Functional Specifications Table is not implied. T E C H N I C A L The difference in start up time from VIN to VOUT and from On/Off Control to VOUT is therefore insignificant. N O T E S Input Fusing Certain applications and/or safety agencies may require the installation of fuses at the inputs of power conversion components. Fuses should also be used if the possibility of sustained, non-current-limited, input-voltage polarity reversals exists. For MPS's UHE 12-30 Watt DC/DC Converters, you should use slow-blow type fuses, installed in the ungrounded input supply line, with values no greater than the following. Model Output/Input Start-Up Time The VIN to VOUT Start-Up Time is the interval of time between the point at which the ramping input voltage crosses the Start-Up Threshold and the fully loaded output voltage enters and remains within its specified accuracy band. Actual measured times will vary with input source impedance, external input/output capacitance, and load. The UHE Series implements a soft start circuit that limits the duty cycle of its PWM controller at power up, thereby limiting the input inrush current. Fuse Values in Amps D12 Q12 D24 Q48 D48 1.2 VOUT 3 -- 2 -- 1 1.5 VOUT 4 -- 2 -- 1 1.8 VOUT 5 -- 2.5 -- 1 2.5 VOUT 5 -- 2.5 -- 1 3.3 VOUT -- 7.5 - 3 1.5 5 VOUT -- 5 - 3 2 12 VOUT 6 3 3 5 2 15 VOUT 6 3 3 5 2 All relevant national and international safety standards and regulations must be observed by the installer. For system safety agency approvals, the converters must be installed in compliance with the requirements of the end-use safety standard, e.g. IEC/EN/UL60950-1. Input Overvoltage Shutdown All D12/Q12 and D24 Models of the UHE DC/DC converters are equipped with Input Overvoltage Protection. Input voltages exceeding the input overvoltage shutdown specification listed in the Performance/Functional Specifications will cause the device to shutdown. A built-in hysteresis for all models will not allow the converter to restart until the input voltage is sufficiently reduced. All 48VIN models have this overvoltage shutdown function disabled because of requirements for withstanding brief input surges to 100V for up to 100sec without output voltage interruption. Please contact MPS to have input overvoltage shutdown for D48/Q48 models enabled. Input Source Impedance UHE converters must be driven from a low ac-impedance input source. The DC/DC's performance and stability can be compromised by the use of highly inductive source impedances. The input circuit shown in Figure 2 is a practical solution that can be used to minimize the effects of inductance in the input traces. For optimum performance, components should be mounted close to the DC/DC converter. If the application has a high source impedance, low VIN models can benefit of increased external input capacitance. I/O Filtering, Input Ripple Current, and Output Noise All models in the UHE 12-30 Watt DC/DC Converters are tested/specified for input reflected ripple current and output noise using the specified external input/ output components/circuits and layout as shown in the following two figures. External input capacitors (CIN in Figure 2) serve primarily as energy-storage elements, minimizing line voltage variations caused by transient IR drops www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 12 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters in conductors from backplane to the DC/DC. Input caps should be selected for bulk capacitance (at appropriate frequencies), low ESR, and high rmsripple-current ratings. The switching nature of DC/DC converters requires that dc voltage sources have low ac impedance as highly inductive source impedance can affect system stability. In Figure 2, CBUS and LBUS simulate a typical dc voltage bus. Your specific system configuration may necessitate additional considerations. TO OSCILLOSCOPE CURRENT PROBE +INPUT Floating Outputs Since these are isolated DC/DC converters, their outputs are "floating" with respect to their input. Designers will normally use the -Output (pin 7) as the ground/return of the load circuit. You can, however, use the +Output (pin 6) as ground/return to effectively reverse the output polarity. Minimum Output Loading Requirements UHE converters employ a synchronous-rectifier design topology and all models regulate within spec and are stable under no-load to full load conditions. Operation under no-load conditions however might slightly increase the output ripple and noise. LBUS + VIN CBUS Thermal Shutdown These UHE converters are equipped with thermal-shutdown circuitry. If environmental conditions cause the internal temperature of the DC/DC converter to rise above the designed operating temperature, a precision temperature sensor will power down the unit. When the internal temperature decreases below the threshold of the temperature sensor, the unit will self start. See Performance/ Functional Specifications. CIN - -INPUT CIN = 33F, ESR < 700m7 @ 100kHz CBUS = 220F, ESR < 100m7 @ 100kHz LBUS = 12H Figure 2. Measuring Input Ripple Current In critical applications, output ripple/noise (also referred to as periodic and random deviations or PARD) may be reduced below specified limits using filtering techniques, the simplest of which is the installation of additional external output capacitors. These output caps function as true filter elements and should be selected for bulk capacitance, low ESR and appropriate frequency response. All external capacitors should have appropriate voltage ratings and be located as close to the converter as possible. Temperature variations for all relevant parameters should also be taken carefully into consideration. The most effective combination of external I/O capacitors will be a function of line voltage and source impedance, as well as particular load and layout conditions. Our Applications Engineers can recommend potential solutions and discuss the possibility of our modifying a given device's internal filtering to meet your specific requirements. Contact our Applications Engineering Group for additional details. +SENSE COPPER STRIP +OUTPUT C1 C2 RLOAD SCOPE -OUTPUT -SENSE COPPER STRIP C1 = 0.47F CERAMIC C2 = NA LOAD 2-3 INCHES (51-76mm) FROM MODULE Figure 3. Measuring Output Ripple/Noise (PARD) In Figure 3, the two copper strips simulate real-world pcb impedances between the power supply and its load. In order to minimize measurement errors, scope measurements should be made using BNC connectors, or the probe ground should be less than 1/2 inch and soldered directly to the fixture. Output Overvoltage Protection UHE output voltages are monitored for an overvoltage condition via magnetic feedback. The signal is coupled to the primary side and if the output voltage rises to a level which could be damaging to the load, the sensing circuitry will power down the PWM controller causing the output voltages to decrease. Following a time-out period the PWM will restart, causing the output voltages to ramp to their appropriate values. If the fault condition persists, and the output voltages again climb to excessive levels, the overvoltage circuitry will initiate another shutdown cycle. This on/off cycling is referred to as "hiccup" mode. Contact MPS for an optional output overvoltage monitor circuit using a comparator which is optically coupled to the primary side thus allowing tighter and more precise control. Current Limiting As soon as the output current increases to 10% to 50% above its rated value, the DC/DC converter will go into a current-limiting mode. In this condition, the output voltage will decrease proportionately with increases in output current, thereby maintaining somewhat constant power dissipation. This is commonly referred to as power limiting. Current limit inception is defined as the point at which the full-power output voltage falls below the specified tolerance. See Performance/Functional Specifications. If the load current, being drawn from the converter, is significant enough, the unit will go into a short circuit condition as specified under "Performance." Short Circuit Condition When a converter is in current-limit mode, the output voltage will drop as the output current demand increases. If the output voltage drops too low, the magnetically coupled voltage used to develop primary side voltages will also drop, thereby shutting down the PWM controller. Following a time-out period, the PWM will restart causing the output voltages to begin ramping to their appropriate values. If the short-circuit condition persists, another shutdown cycle will be initiated. This on/off cycling is referred to as "hiccup" mode. The hiccup cycling reduces the average output current, thereby preventing internal temperatures from rising to excessive levels. The UHE is capable of enduring an indefinite short circuit output condition. www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 13 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Features and Options 2 On/Off Control The input-side, remote On/Off Control function (pin 4) can be ordered to operate with either polarity: Standard models are equipped with Positive-polarity (no part-number suffix) and these devices are enabled when pin 4 is left open (or is pulled high, applying to +15V with respect to -Input, pin 2) as per Figure 4. Positive-polarity devices are disabled when pin 4 is pulled low (0 to 0.8V with respect to -Input). 6 +OUTPUT -INPUT 5 +SENSE 4 ON/OFF CONTROL +INPUT LOAD 8 -SENSE 1 20k7 5-22 TURNS 9 TRIM 7 -OUTPUT Figure 6. Trim Connections Using A Trimpot + Vcc 2 13V CIRCUIT 6 +OUTPUT -INPUT 4 ON/OFF CONTROL 4 ON/OFF CONTROL 9 TRIM 1 +INPUT Figure 4. Driving the Positive Polarity On/Off Control Pin Optional Negative-polarity devices ("N" suffix) are off when pin 4 is left open (or pulled high, applying +3.5V to +15V), and on when pin 4 is pulled low (0 to 0.8V) with respect to -VIN as shown in Figure 5. LOAD R1 8 -SENSE -INPUT 2 5 +SENSE 5V CIRCUIT 7 -OUTPUT Figure 7. Trim Connections To Decrease Output Voltages Using a Fixed Resistor (for all models except 1.2V models which will increase VOUT) 2 +OUTPUT -INPUT +SENSE 6 5 + Vcc 4 4 ON/OFF CONTROL TRIM 2 LOAD R2 ON/OFF CONTROL -SENSE 1 9 +INPUT -OUTPUT 8 7 -INPUT Figure 5. Driving the Negative Polarity On/Off Control Pin Dynamic control of the remote on/off function is best accomplished with a mechanical relay or an open-collector/open-drain drive circuit (optically isolated if appropriate). The drive circuit should be able to sink appropriate current (see Performance Specs) when activated and withstand appropriate voltage when deactivated. Applying an external voltage to pin 4 when no input power is applied to the converter can cause permanent damage to the converter. Trimming Output Voltage UHE converters have a trim capability (pin 9) that allows users to adjust the output voltages 5% of VOUT (10% for T models). Adjustments to the output voltages can be accomplished via a trim pot (Figure 6) or a single fixed resistor as shown in Figures 7 and 8. A single fixed resistor can increase or decrease the output voltage depending on its connection. The resistor should be located close to the converter and have a TCR less than 100ppm/C to minimize sensitivity to changes in temperature. If the trim function is not used, leave the trim pin floating. Figure 8. Trim Connections To Increase Output Voltages (for all models except 1.2V models which will decrease VOUT) or -Sense where applicable, will increase the output voltage for all models with the exception of the 1.2V models, which will decrease the output voltage in this configuration. Soldering Guidelines Murata Power Solutions recommends the specifications below when installing these converters. These specifications vary depending on the solder type. Exceeding these specifications may cause damage to the product. Be cautious when there is high atmospheric humidity. Your production environment may differ; therefore please thoroughly review these guidelines with your process engineers. Wave Solder Operations for through-hole mounted products (THMT) For Sn/Ag/Cu based solders: Maximum Preheat Temperature 115 C. Maximum Pot Temperature 270 C. Maximum Solder Dwell Time 7 seconds For Sn/Pb based solders: A single resistor connected from the Trim (pin 9) to the +Output (pin 6), or +Sense where applicable, will decrease the output voltage for all models with the exception of the 1.2V models, which will increase the output voltage in this configuration. A resistor connected from the Trim (pin 9) to the -Output (pin 7), Maximum Preheat Temperature 105 C. Maximum Pot Temperature 250 C. Maximum Solder Dwell Time 6 seconds www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 14 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters Trim Equations Trim Up R1 (k7) = Trim Down UHE-1.2/10000-D12, -D24, -D48 0.4432(VO - 0.397) VO - 1.2 - 1.413 R2 (k7) = Trim Down 0.397 1.2 - VO - 1.413 Trim Up Trim adjustments greater than the specified 5% can have an adverse affect on the converter's performance and are not recommended. Excessive voltage differences between VOUT and Sense, in conjunction with trim adjustment of the output voltage, can cause the overvoltage protection circuitry to activate (see Performance Specifications for overvoltage limits). Power derating is based on maximum output current and voltage at the converter's output pins. Use of trim and sense functions can cause output voltages to increase, thereby increasing output power beyond the converter's specified rating or cause output voltages to climb into the output overvoltage region. Therefore: UHE-1.5/10000-D12, -D24, -D48 R1 (k7) = 0.459(VO - 0.7096) - 3.169 1.5 - VO R2 (k7) = (VOUT at pins) x (IOUT) < = rated output power 0.3232 VO - 1.5 - 3.169 UHE-1.8/10000-D12, -D24, -D48 R1 (k7) = 1.027(VO - 0.9352) - 7.596 1.8 - VO R2 (k7) = 0.9647 VO - 1.8 - 7.596 UHE-2.5/10000-D12, -D24, -D48 R1 (k7) = 2.226(VO - 0.9625) 2.5 - VO - 7.503 R2 (k7) = 2.142 VO - 2.5 - 7.503 UHE-3.3/7500-Q12, -Q24, -D48 3.21(VO - 1.759) R1 (k7) = - 22.42 3.3 - VO R2 (k7) = 5.65 VO - 3.3 - 22.42 UHE-5/5000-Q12, -Q48, UHE-5/6000-D48, -Q48 R1 (k7) = 2.15(VO - 2.592) - 15.52 5 - VO R2 (k7) = 5.58 - 15.52 VO - 5 UHE-12/2500-D12, -D24, -D48, -Q12, -Q48 R1 (k7) = 10(VO - 2.5) 12 - VO - 34.8 R2 (k7) = 13.3(VO - 2.5) 15 - VO - 38.3 R2 (k7) = 29.5 - 34.8 VO - 12 37.875 - 38.3 VO - 15 UHE-15/2000-Q12, -Q48 R1 (k7) = 13.3(VO - 2.5) 15 - VO - 34.8 R2 (k7) = Remote Sense (Optional on 1.2-5VOUT models) Note: The Sense and VOUT lines are internally connected through 10: resistors. Nevertheless, if the sense function is not used for remote regulation the user should connect the +Sense to +VOUT and -Sense to -VOUT at the DC/DC converter pins. UHE series converters have a sense feature to provide point of use regulation, thereby overcoming moderate IR drops in pcb conductors or cabling. The remote sense lines carry very little current and therefore require minimal cross-sectionalarea conductors. The sense lines are used by the feedback control-loop to regulate the output. As such, they are not low impedance points and must be treated with care in layouts and cabling. Sense lines on a pcb should be run adjacent to dc signals, preferably ground. In cables and discrete wiring applications, twisted pair or other techniques should be implemented. UHE series converters will compensate for drops between the output voltage at the DC/DC and the sense voltage at the DC/DC provided that: [VOUT(+) -VOUT(-)] -[Sense(+) -Sense (-)] d 5% VOUT UHE-15/2000-D12, -D24, -D48 R1 (k7) = Note: Resistor values are in k. Adjustment accuracy is subject to resistor tolerances and factory-adjusted output accuracy. VO = desired output voltage. 37.875 - 34.8 VO - 15 Output overvoltage protection is monitored at the output voltage pin, not the Sense pin. Therefore, excessive voltage differences between VOUT and Sense in conjunction with trim adjustment of the output voltage can cause the overvoltage protection circuitry to activate (see Performance Specifications for overvoltage limits). Power derating is based on maximum output current and voltage at the converter's output pins. Use of trim and sense functions can cause output voltages to increase thereby increasing output power beyond the UHE's specified rating or cause output voltages to climb into the output overvoltage region. Therefore, the designer must ensure: (VOUT at pins) x (IOUT) d rated output power UHE-3.3/7500-D48T (Quantity order only) R1 (k) = (2.54/y - 4.08)/2 where y = (3.3 - VO)/3.3 Contact and PCB resistance losses due to IR drops R2 (k) = 1.55/2y where y = (VO - 3.3)/3.3 2 +OUTPUT -INPUT UHE-5/6000-Q48T, -D48T (Quantity order only) +SENSE R1 (k) = 1.25/y - 2.69 R2 (k) = 1.25/y where y = (5 - VO)/5 where y = (VO - 5)/5 6 5 IOUT Sense Current 4 ON/OFF CONTROL TRIM 9 LOAD Sense Return -SENSE 8 IOUT Return 1 +INPUT -OUTPUT 7 Contact and PCB resistance losses due to IR drops Figure 9. Remote Sense Circuit Configuration www.murata-ps.com email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 15 of 16 UHE Series Isolated, High Efficiency, 1.6" x 2" 2-10 Amp, 12-30 Watt DC/DC Converters ,E/A>A>AiI IV>EUU 1IEOiA IiAIE11/(R) Vertical Wind Tunnel Murata Power Solutions employs a custom-designed enclosed vertical wind tunnel, infrared video camera system and test instrumentation for accurate airflow and heat dissipation analysis of power products. The system includes a precision low flow-rate anemometer, variable speed fan, power supply input and load controls, temperature gauges and adjustable heating element. 6>A>Li AiiEv> The IR camera can watch thermal characteristics of the Unit Under Test (UUT) with both dynamic loads and static steadystate conditions. A special optical port is used which is transparent to infrared wavelengths. The computer files from the IR camera can be studied for later analysis. ,E6iE >iA> i>I}E iiiI *AiVA UA>Ii >iiIiA IELiUE11/ LiIE IiiA>IOAi AiAA AvU V>IA Figure 10. Vertical Wind Tunnel Murata Power Solutions, Inc. 11 Cabot Boulevard, Mansfield, MA 02048-1151 U.S.A. ISO 9001 and 14001 REGISTERED Both through-hole and surface mount converters are soldered down to a host carrier board for realistic heat absorption and spreading. Both longitudinal and transverse airflow studies are possible by rotation of this carrier board since there are often significant differences in the heat dissipation in the two airflow directions. The combination of both adjustable airflow, adjustable ambient heat and adjustable Input/Output currents and voltages mean that a very wide range of measurement conditions can be studied. The airflow collimator mixes the heat from the heating element to make uniform temperature distribution. The collimator also reduces the amount of turbulence adjacent to the UUT by restoring laminar airflow. Such turbulence can change the effective heat transfer characteristics and give false readings. Excess turbulence removes more heat from some surfaces and less heat from others, possibly causing uneven overheating. Both sides of the UUT are studied since there are different thermal gradients on each side. The adjustable heating element and fan, built-in temperature gauges and no-contact IR camera mean that power supplies are tested in real-world conditions. Murata Power Solutions, Inc. makes no representation that the use of its products in the circuits described herein, or the use of other technical information contained herein, will not infringe upon existing or future patent rights. The descriptions contained herein do not imply the granting of licenses to make, use, or sell equipment constructed in accordance therewith. Specifications are subject to change without notice. (c) 2011 Murata Power Solutions, Inc. www.murata-ps.com/locations email: sales@murata-ps.com 28 Mar 2011 MDC_UHE_12-30W Series.B16 Page 16 of 16