Color-Keyed (R) Connectors for Copper Conductors Bell Shaped Barrel Code Navy Flex Class G Class H 541048BS 8 23 37/24 541056BS 6 30 61/24 541065BS 4 40-50 91/24 541394BS 3 & 4 40-50 91/24 541423BS 2 60 125/24 541472BS 1 75 150, 175/24 541531BS 1/0 100 225/24 5411010BS 2/0 125 275/24 5416520BS 3/0 150 325/24 5417030BS 4/0 200 450/24 5816540BS 250 - 550/24 54114262BS 300 300 650/24 5411440BS 300 300 - 54115260BS 350 350 - 54185313BS 400 400 - 58177350BS 500 - 925/24 58180444BS 600 - 1100/24 54122535BS 700 - - 54123560BS 750 - - 54124620BS 800 800 - 54126777BS 900 - 1925/24 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 250 - 300 400 - 500 600 - - 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 250 - 300 400 - 500 - - - Class I Class K Class M Flex-/24 - 5 5 4 3 2 1 1/0 2/0 3/0 - 250 4/0 250 300 400 450 500 - - - 8 5 5 4 3 2 1 1/0 2/0 3/0 - 250 4/0 250 300 350 450 500 - 600 - 8 5 5 4 3 2 1 1/0 2/0 3/0 - - 4/0 250 300 350 450 500 550 - - - - - - - - - - - - - - - 650/24 775/24 - - 1325/24 - e - Bolt Size (in.) #10 b b j j j j c d d d d d d e e e e e 3g e Dimensions (in.) A B C D F 1h 1i 1s 1k 1w 1y 1e 1g 2r 2j 2v 2v 2c 2e 3k 3 3e 3e 3e 1m 4a v l l A z z z m 1h 1h 1a 1a 1a 1i 1L 1j 1L 1L 1L 1O 1m u k l x y H f m n 1o 1b 1b 1b 1c 1u 1e 1A 1A 1n j 2i Z Z Z a 9 /64 9 /64 9 /64 q i i i 13 /64 r b a s j g X r b b X X c c c d d d d d l m m m m m g g COMPRESSION CONNECTORS Wire Size* Cat. No. Die Colour Die Code Red Blue Grey Grey Brown Green PInk Black Orange Purple Yellow White - White Blue - Green Pink Black Orange Yellow 21 24 29 29 33 37 42 45 50 54 62 66 - 66 76 80 94 99 106 107 115 Not CSA approved. * Call your Regional Sales Office for sizes not listed. Existing Cat. Nos. Code Navy Flex New Series** (Same Tubing As Existing Cat. Nos.) 54104 54105 54106 54139 54142 54147 54153-TB 54110 54165 54170 58165 54114 54115 54185 58177 58180* 54122 54123 54124 54126 8 6 4 4 2 1 1/0 2/0 3/0 4/0 - 300 350 400 - - 700 750 800 900 23 30 40-50 40-50 60 75 100 125 150 200 - 300 350 400 - - - - 800 - 37/24 61/24 91/24 91/24 125/24 150, 175/24 225/24 275/24 325/24 450/24 550/24 - - - 925/24 1100/24 - - - 1925/24 541048BS 541056BS 541065BS 541394BS 541423BS 541472BS 541531BS 5411010BS 5416520BS 5417030BS 5816540BS 5411440BS 54115260BS 54185313BS 58177350BS 58180444BS 54122535BS 54123560BS 54124620BS 54126777BS Existing Connectors Are UL486A Listed For: Class G Class H Class I Class K Class M Flex-/24 Code 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 - 300 400 - 500 600 - - 8 5 5 4 3 2 1 1/0 2/0 3/0 4/0 250 - 300 400 - 500 - - - - 5 5 4 3 2 1 1/0 2/0 3/0 - 4/0 250 300 400 450 500 - - - 8 5 5 4 3 2 1 1/0 2/0 3/0 - 4/0 250 300 350 450 500 - - - 8 5 5 4 3 2 1 1/0 2/0 3/0 - 4/0 250 300 350 450 500 550 600 - - - - - - - - - - - - - 650/24 775/24 - - 1325/24 - - - - - - 3 - - - - - - 250 - - - 500 600 - - - - * Cat. No. 58180 is made of the same tubing as Cat. No. 54120. Cat. No. 54120 is listed for 600 kcmil. ** To be installed with the same installing tools as the existing line of connectors. 35 Color-Keyed (R) Connectors for Copper Conductors Bell Shaped Copper Lugs with Two Bolt Holes Wire Size* Cat. No. Code Navy Flex 54850BE8BS 54851BE8BS 256-1157-8BS 256-1158-6BS 54852BE6BS 256-1225-6BS 54854BE5BS 256-1246-5BS 256-1159-5BS 256-1300-3BS 54855BE3BS 54856BE3BS 256-1160-3BS 54811BE3BS 54809BE2BS 54812BE2BS 54958BE2BS 54857BE2BS 54859BE1BS 54813BE1BS 54860BE1BS 256-1162-1BS 5414BE10BS 256-1299-10BS 256-1116-10BS 54862BE10BS 54815BE20BS 54816BE20BS 54864BE20BS 54817BE30BS 256-1117-30BS 54818BE30BS 54866BE30BS 256-1245-40BS 54868BE40BS 54819BE262BS 54870BE262BS 54822BE313BS 54821BE313BS 54874BE313BS 54823BE373BS 256-1119-373BS 54876BE373BS 54824BE444BS 54878BE444BS 54880BE535BS 58826BE777BS 8 8 8 6 6 6 4-3 4-3 4-3 2 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 2/0 3/0 3/0 3/0 4/0 4/0 4/0 4/0 250 250 300 300 400 400 400 500 500 500 - - 700 900 23 8 23 8 23 8 30 6 30 6 30 6 40-50 5 40-50 5 40-50 5 60 3 60 3 60 3 60 3 60 3 75 2 75 2 75 2 75 2 100 1 100 1 100 1 100 1 125 1/0 125 1/0 125 1/0 125 1/0 150 2/0 150 2/0 150 2/0 200 3/0 200 3/0 200 3/0 200 3/0 - 4/0 - 4/0 300 262 kcmil 300 262 kcmil 400 313 kcmil 400 313 kcmil 400 313 kcmil - 373 kcmil - 373 kcmil - 444 kcmil - 444 kcmil - 444 kcmil - 535 kcmil - 777 kcmil Bolt Class G Class H Class I Class K Class M Size (in.) 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 kcmil 250 kcmil 300 kcmil 300 kcmil 300 kcmil 400 kcmil 400 kcmil - - - 500 kcmil - 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 - - - 500 - - - - 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 400 400 450 450 450 500 - 8 8 8 5 5 5 5 5 5 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 250 250 300 300 300 350 350 450 450 450 500 - - - - - - - - - - 3 3 3 3 3 2 2 2 2 1 1 1 1 1/0 1/0 1/0 1/0 2/0 2/0 2/0 3/0 3/0 3/0 3/0 4/0 4/0 - - - - - - - - - - - - b b c C b b b b c b b j c d b b j d b b j c b b c d b c d b c c d c d c d b c d b c d c d d c Dimensions (in.) A B C D E F G Die Colour Die Code 2.19 2.31 3.00 2.93 2.28 2.43 2.31 2.31 3.13 2.63 2.43 2.78 3.08 4.28 2.88 2.75 2.97 4.43 2.63 2.71 2.97 3.23 2.62 2.69 3.19 4.20 2.89 3.25 4.45 3.15 3.35 4.38 4.70 3.83 4.92 5.04 5.23 4.38 4.43 5.51 4.93 5.00 6.00 5.70 5.83 6.20 6.49 1.88 1.29 2.10 1.93 1.28 1.43 1.19 1.31 1.98 1.35 1.28 1.63 1.94 3.00 1.19 1.40 1.63 3.00 1.19 1.38 1.63 1.93 1.25 1.31 1.81 2.81 1.45 1.63 3.00 1.38 1.81 2.63 3.00 1.93 3.00 2.80 3.00 1.93 1.93 3.00 1.94 1.93 3.00 2.80 3.00 3.00 2.80 .42 .47 .56 .59 .44 .43 .52 .56 .59 .68 .59 .59 .59 .88 .67 .67 .67 .88 .75 .75 .75 .75 .83 .81 .83 .83 .92 .92 .92 1.03 1.03 1.03 1.03 1.13 1.13 1.25 1.25 1.41 1.41 1.41 1.61 1.61 1.61 1.75 1.75 1.94 2.27 .07 .06 .06 .06 .08 .07 .10 .09 .09 .11 .11 .11 .11 .09 .11 .11 .11 .10 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .13 .14 .14 .14 .14 .14 .14 .15 .15 .17 .17 .17 .22 .22 .22 .24 .24 .27 .30 .26 .26 .26 .30 .30 .30 .37 .37 .37 .41 .41 .41 .41. .41 .47 .47 .47 .47 .52 .52 .52 .52 .57 .57 .57 .57 .63 .63 .63 .70 .70 .70 .70 .77 .77 .85 .85 .96 .96 .96 1.10 1.10 1.10 1.20 1.20 1.33 1.50 .25 .25 .38 .38 .25 .25 .25 .25 .38 .25 .25 ..38 .38 .50 .25 .25 .38 .50 .25 .25 .38 .38 .25 .25 .38 .50 .25 .38 .50 .50 .25 .38 .50 .50 .50 .50 .50 .63 .63 .63 .50 .50 .50 .63 .63 .63 .63 .63 .75 1.00 1.00 .63 .75 .63 .75 1.00 .75 .63 .75 1.00 1.75 .63 .75 .88 1.75 .63 .75 .88 1.00 .63 .75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.75 1.00 1.75 1.00 1.75 .75 1.00 1.75 .75 1.00 1.75 1.00 1.75 1.75 1.00 Red Red Red Blue Blue Blue Grey Grey Grey Brown Brown Brown Brown Brown Green Green Green Green Pink Pink Pink Pink Black Black Black Black Orange Orange Orange Purple Purple Purple Purple Yellow Yellow White White Blue Blue Blue Brown Brown Brown Green Green Black Yellow 21 21 21 24 24 24 29 29 29 33 33 33 33 33 37 37 37 37 42 42 42 42 45 45 45 45 50 50 50 54 54 54 54 62 62 66 66 76 76 76 87 87 87 94 94 106 115 *Call your Regional Sales Office for sizes not listed. Not CSA approved. A BOLT SIZE B C E G 36 F D Color-Keyed (R) Connectors for Copper Conductors Narrow Tongue Lugs -- Standard Barrel for 600V to 35 kV Applications Wire Size* Code Flex #4 #2 #4 91/24 125/24 Cat. No. Fig No. Bolt Size A B C Dimensions (in.) D E Die Code Colour Key 55112 1 b l d 1c b p 29 Grey 55116 1 b l d 1u b j 33 Brown F G #1 #2 150/24 175/24 55122 1 b n { 1g b a 37 Green 1/0 225/24 55130 1 b n G 1g b a 42 Pink 55136 1 b 1! G 2 b a 45 Black 55142 1 b 1! A 2R b a 50 Orange 2/0 3/0 1/0 275/24 2/0 325/24 4/0 450/24 55148 1 b 1! A 2S b ! 54 Purple 250 kcmil 4/0 550/24 55156 1 b 1$ (c) 2H j q 62 Yellow 55162 1 b 1$ (c) 2z j TM 66 White 300 kcmil 350 kcmil 262 650/24 55165 1 d 1S 1p 2(R) l r 71 Red 500 kcmil 350/373 925/24 55171 1 d 1S 1$ 3$ { r 87 Brown 750 kcmil 500/535 1325/24 54879NT 55178 2 1 c e 5 1} 2a 1M 1y 3V s m 1j 900 kcmil 750/777 1925/24 58825NT 58825NT0828 2 2 c d 5 6 2a 3 1y 1c j j 1v 1v d 1 106 106 Black Black d d 1 1f 115 115 Yellow Yellow a COMPRESSION CONNECTORS Material: High Conductivity Wrought Copper Finish: Electro Tin Plate Can be used for 600V to 35kV applications provided proper insulation techniques are used. U.L. and C.S.A. listing of T&B connectors is a continual process; please call your Regional Sales Office for the latest listings. Many tongue sizes are available undrilled; please call your Regional Sales Office for availability. Not CSA approved. *Call your Regional Sales Office for sizes not listed. For tool and die selection see page 40. Fig. 1 Fig. 2 37