COMPRESSION CONNECTORS
35
Color-Keyed
®
Connectors for Copper Conductors
Bell Shaped Barrel
Wire Size* Bolt Dimensions (in.)
Cat. No. Code Navy Flex Class G Class H Class I Class K Class M Flex-/24 Size (in.) A B C D F Die Colour Die Code
541048BS 8 23 37/24 8 8 – 8 8 – #10 1hvu ZrRed 21
541056BS 6 30 61/24 5 5 5 5 5 – b1il k ƒbBlue 24
541065BS 4 40-50 91/24 5 5 5 5 5 – b1sl l ƒbGrey 29
541394BS 3 & 4 40-50 91/24 4 4 4 4 4 – j1kAx ZXGrey 29
541423BS 2 60 125/24 3 3 3 3 3 – j1wz y ZXBrown 33
541472BS 1 75 150, 175/24 2 2 2 2 2 – j1yz H a cGreen 37
541531BS 1/0 100 225/24 1 1 1 1 1 – j1ez f 9/64 cPInk 42
5411010BS 2/0 125 275/24 1/0 1/0 1/0 1/0 1/0 – c1gmm9/64 cBlack 45
5416520BS 3/0 150 325/24 2/0 2/0 2/0 2/0 2/0 – d2r1hn 9/64 dOrange 50
5417030BS 4/0 200 450/24 3/0 3/0 3/0 3/0 3/0 – d2j1h1oqdPurple 54
5816540BS 250 – 550/24 4/0 4/0 – – – – d2v1a1bidYellow 62
54114262BS 300 300 650/24 250 250 250 250 – – d2v1a1bidWhite 66
5411440BS 300 300 – 250 250 4/0 4/0 4/0 – d2c1a1bid – –
54115260BS 350 350 – – – 250 250 250 650/24 d2e1i1c13/64 lWhite 66
54185313BS 400 400 – 300 300 300 300 300 775/24 e3k1L1urmBlue 76
58177350BS 500 – 925/24 400 400 400 350 350 – e31j1ebm– 80
58180444BS 600 – 1100/24 – – 450 450 450 – e3e1L1AåmGreen 94
54122535BS 700 – – 500 500 500 500 500 1325/24 e3e1L1AsmPink 99
54123560BS
†
750 – – 600 – – – 550 – e3e1L1njmBlack 106
54124620BS
†
800 800 – – – – 600 – e3g1m1Oj ggOrange 107
54126777BS 900 – 1925/24 – – – – – – e4a1m2iXgYellow 115
†
Not CSA approved.
* Call your Regional Sales Office for sizes not listed.
Existing Connectors New Series**
Are UL486A Listed For: (Same Tubing
Existing As Existing
Cat. Nos. Code Navy Flex Cat. Nos.) Class G Class H Class I Class K Class M Flex-/24 Code
54104 8 23 37/24 541048BS 8 8 – 8 8 – –
54105 6 30 61/24 541056BS 5 5 5 5 5 – –
54106 4 40-50 91/24 541065BS 5 5 5 5 5 – –
54139 4 40-50 91/24 541394BS 4 4 4 4 4 – 3
54142 2 60 125/24 541423BS 3 3 3 3 3 – –
54147 1 75 150, 175/24 541472BS 2 2 2 2 2 – –
54153-TB 1/0 100 225/24 541531BS 1 1 1 1 1 – –
54110 2/0 125 275/24 5411010BS 1/0 1/0 1/0 1/0 1/0 – –
54165 3/0 150 325/24 5416520BS 2/0 2/0 2/0 2/0 2/0 – –
54170 4/0 200 450/24 5417030BS 3/0 3/0 3/0 3/0 3/0 – –
58165 – – 550/24 5816540BS 4/0 4/0 – – – – 250
54114 300 300 – 5411440BS 250 250 4/0 4/0 4/0 – –
54115 350 350 – 54115260BS – – 250 250 250 650/24 –
54185 400 400 – 54185313BS 300 300 300 300 300 775/24 –
58177 – – 925/24 58177350BS 400 400 400 350 350 – 500
58180* – – 1100/24 58180444BS – – 450 450 450 – 600
54122 700 – – 54122535BS 500 500 500 500 500 1325/24 –
54123 750 – – 54123560BS 600 – – – 550 – –
54124 800 800 – 54124620BS – – – – 600 – –
54126 900 – 1925/24 54126777BS – – – – – – –
* Cat. No. 58180 is made of the same tubing as Cat. No. 54120. Cat. No. 54120 is listed for 600 kcmil.
** To be installed with the same installing tools as the existing line of connectors.
36
Color-Keyed
®
Connectors for Copper Conductors
Bell Shaped Copper Lugs with Two Bolt Holes
Wire Size* Bolt Dimensions (in.) Die Die
Cat. No. Code Navy Flex Class G Class H Class I Class K Class M Size (in.) A B C D E F G Colour Code
54850BE8BS 8238 8 8 – 8 – b2.19 1.88 .42 .07 .26 .25 .63 Red 21
54851BE8BS 8238 8 8 – 8 – b2.31 1.29 .47 .06 .26 .25 .75 Red 21
256-1157-8BS 8238 8 8 – 8 – c3.00 2.10 .56 .06 .26 .38 1.00 Red 21
256-1158-6BS 6306 5 5 5 5 – C2.93 1.93 .59 .06 .30 .38 1.00 Blue 24
54852BE6BS 6306 5 5 5 5 – b2.28 1.28 .44 .08 .30 .25 .63 Blue 24
256-1225-6BS 6306 5 5 5 5 – b2.43 1.43 .43 .07 .30 .25 .75 Blue 24
54854BE5BS 4-3 40-50 5 5 5 5 5 – b2.31 1.19 .52 .10 .37 .25 .63 Grey 29
256-1246-5BS 4-3 40-50 5 5 5 5 5 – b2.31 1.31 .56 .09 .37 .25 .75 Grey 29
256-1159-5BS 4-3 40-50 5 5 5 5 5 – c3.13 1.98 .59 .09 .37 .38 1.00 Grey 29
256-1300-3BS 2603 3 3 3 3 3 b2.63 1.35 .68 .11 .41 .25 .75 Brown 33
54855BE3BS 2603 3 3 3 3 3 b2.43 1.28 .59 .11 .41 .25 .63 Brown 33
54856BE3BS 2603 3 3 3 3 3 j2.78 1.63 .59 .11 .41 ..38 .75 Brown 33
256-1160-3BS 2603 3 3 3 3 3 c3.08 1.94 .59 .11 .41. .38 1.00 Brown 33
54811BE3BS 2603 3 3 3 3 3 d4.28 3.00 .88 .09 .41 .50 1.75 Brown 33
54809BE2BS 1752 2 2 2 2 2 b2.88 1.19 .67 .11 .47 .25 .63 Green 37
54812BE2BS 1752 2 2 2 2 2 b2.75 1.40 .67 .11 .47 .25 .75 Green 37
54958BE2BS
†
1752 2 2 2 2 2 j2.97 1.63 .67 .11 .47 .38 .88 Green 37
54857BE2BS 1752 2 2 2 2 2 d4.43 3.00 .88 .10 .47 .50 1.75 Green 37
54859BE1BS 1/0 100 1 1 1 1 1 1 b2.63 1.19 .75 .13 .52 .25 .63 Pink 42
54813BE1BS 1/0 100 1 1 1 1 1 1 b2.71 1.38 .75 .13 .52 .25 .75 Pink 42
54860BE1BS 1/0 100 1 1 1 1 1 1 j2.97 1.63 .75 .13 .52 .38 .88 Pink 42
256-1162-1BS 1/0 100 1 1 1 1 1 1 c3.23 1.93 .75 .13 .52 .38 1.00 Pink 42
5414BE10BS 2/0 125 1/0 1/0 1/0 1/0 1/0 1/0 b2.62 1.25 .83 .13 .57 .25 .63 Black 45
256-1299-10BS 2/0 125 1/0 1/0 1/0 1/0 1/0 1/0 b2.69 1.31 .81 .13 .57 .25 .75 Black 45
256-1116-10BS 2/0 125 1/0 1/0 1/0 1/0 1/0 1/0 c3.19 1.81 .83 .13 .57 .38 1.00 Black 45
54862BE10BS 2/0 125 1/0 1/0 1/0 1/0 1/0 1/0 d4.20 2.81 .83 .13 .57 .50 1.75 Black 45
54815BE20BS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 b2.89 1.45 .92 .13 .63 .25 .75 Orange 50
54816BE20BS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 c3.25 1.63 .92 .13 .63 .38 1.00 Orange 50
54864BE20BS 3/0 150 2/0 2/0 2/0 2/0 2/0 2/0 d4.45 3.00 .92 .13 .63 .50 1.75 Orange 50
54817BE30BS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 b3.15 1.38 1.03 .14 .70 .50 .75 Purple 54
256-1117-30BS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 c3.35 1.81 1.03 .14 .70 .25 1.00 Purple 54
54818BE30BS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 c4.38 2.63 1.03 .14 .70 .38 1.75 Purple 54
54866BE30BS 4/0 200 3/0 3/0 3/0 3/0 3/0 3/0 d4.70 3.00 1.03 .14 .70 .50 1.75 Purple 54
256-1245-40BS 250 – 4/0 4/0 4/0 4/0 4/0 4/0 c3.83 1.93 1.13 .14 .77 .50 1.00 Yellow 62
54868BE40BS 250 – 4/0 4/0 4/0 4/0 4/0 4/0 d4.92 3.00 1.13 .14 .77 .50 1.75 Yellow 62
54819BE262BS 300 300 262 kcmil 250 kcmil 250 250 250 – c5.04 2.80 1.25 .15 .85 .50 1.00 White 66
54870BE262BS 300 300 262 kcmil 250 kcmil 250 250 250 – d5.23 3.00 1.25 .15 .85 .50 1.75 White 66
54822BE313BS 400 400 313 kcmil 300 kcmil 300 300 300 – b4.38 1.93 1.41 .17 .96 .63 .75 Blue 76
54821BE313BS 400 400 313 kcmil 300 kcmil 300 300 300 – c4.43 1.93 1.41 .17 .96 .63 1.00 Blue 76
54874BE313BS 400 400 313 kcmil 300 kcmil 300 300 300 – d5.51 3.00 1.41 .17 .96 .63 1.75 Blue 76
54823BE373BS 500 – 373 kcmil 400 kcmil 400 400 350 – b4.93 1.94 1.61 .22 1.10 .50 .75 Brown 87
256-1119-373BS 500 – 373 kcmil 400 kcmil 400 400 350 – c5.00 1.93 1.61 .22 1.10 .50 1.00 Brown 87
54876BE373BS 500 – 444 kcmil – – 450 450 – d6.00 3.00 1.61 .22 1.10 .50 1.75 Brown 87
54824BE444BS – – 444 kcmil – – 450 450 – c5.70 2.80 1.75 .24 1.20 .63 1.00 Green 94
54878BE444BS – – 444 kcmil – – 450 450 – d5.83 3.00 1.75 .24 1.20 .63 1.75 Green 94
54880BE535BS 700 – 535 kcmil 500 kcmil 500 500 500 – d6.20 3.00 1.94 .27 1.33 .63 1.75 Black 106
58826BE777BS 900 – 777 kcmil – – – – – c6.49 2.80 2.27 .30 1.50 .63 1.00 Yellow 115
*Call your Regional Sales Office for sizes not listed.
†
Not CSA approved.
BOLT SIZE
GF
C
A
B
D
G
E
BOLT SIZE
COMPRESSION CONNECTORS
37
Color-Keyed
®
Connectors for Copper Conductors
Narrow Tongue Lugs— Standard Barrel for 600V to 35 kV Applications
Material: High Conductivity Wrought Copper
Finish: Electro Tin Plate
Wire Size* Fig Bolt Dimensions (in.) Die Colour
Code Flex Cat. No. No. Size A B C D E F G Code Key
#4
#4 91/24 55112 1 b
ld
1
c
b
p
29 Grey
#2 125/24 55116 1 b
ld
1
u
b
j
33 Brown
#2
#1 150/24 55122 1 b
n{
1
g
b
a
37 Green
175/24
1/0 225/24 55130 1 b
nG
1
g
b
a
42 Pink
1/0
2/0 275/24 55136 1 b1
!G
2
∫
b
a
45 Black
2/0
3/0 325/24 55142 1 b1
!A
2
R
b
a
50 Orange
4/0 450/24 55148 1 b1
!A
2
S
b
!
54 Purple
250 4/0
kcmil 550/24 55156 1 b1
$©
2
Hj q
62 Yellow
300
kcmil 55162 1 b1
$©
2
zj ™
66 White
350 262
kcmil 650/24 55165 1
d
1
S
1
p
2
®l r
71 Red
500 350/373
kcmil 925/24 55171 1
d
1
S
1
$
3
${ r
87 Brown
750 500/535 54879NT
†
2
c
5 2
a
1
ys
1
jd
1 106 Black
kcmil 1325/24 55178 1
e
1
}
1
M
3
Vmå
106 Black
900 750/777 58825NT
†
2
c
5 2
a
1
yj
1
vd
1 115 Yellow
kcmil 1925/24 58825NT0828
†
2
d
6 3 1
cj
1
vd
1
f
115 Yellow
Can be used for 600V to 35kV applications provided proper insulation techniques are used.
U.L. and C.S.A. listing of T&B connectors is a continual process; please call your Regional Sales Office for the latest listings.
Many tongue sizes are available undrilled; please call your Regional Sales Office for availability.
†
Not CSA approved.
*Call your Regional Sales Office for sizes not listed.
For tool and die selection see page 40.
Fig. 1 Fig. 2
