RP502x SERIES Step-down DC/DC Converter with Synchronous Rectifier NO.EA-189-110315 OUTLINE The RP502x Series are CMOS-based step-down DC/DC converters with synchronous rectifier. Each of these ICs consists of an oscillator, a reference voltage unit, an error amplifier, a switching control circuit, a soft-start circuit, protection circuits, an UVLO circuit, and switching transistors. By adopting the synchronous rectification with built-in switching transistors, high efficient step-down DC/DC converter can be composed of only an inductor and capacitors. As protection circuits, the current limit circuit and the latch protection circuit are built into the ICs. The current limit circuit controls the peak current of LX at each clock cycle. Latch protection circuit maintains the built-in driver in OFF state if the load current exceeds the limit value for a certain period of time. To cancel the latch protection, disable the ICs with a chip enable circuit and then enable it again or make the power supply voltage lower than UVLO. The setting voltage for the RP502x Series is the output voltage fixed type with built-in feedback resistance that is adjustable in 0.1V step with the accuracy of 1.5% or 24mV. The packages for the ICs are WLCSP-6-P2 and DFN1616-6, which enable the high-density mounting. The switching mode for the ICs is selectable from the PWM/VFM auto switching type, which achieves the high efficiency at the light load condition or PWM fixed type, which switches at the fixed frequency. FEATURES * Supply Current ......................................................Typ. 750A (at normal) Typ. 180A (at light road) * Input Voltage Range .............................................2.5V to 5.5V(VOUT1.0V) 2.5V to 4.5V(VOUT<1.0V) * Absolute Maximum Ratings ..................................6.0V * Output Voltage Range...........................................0.8V to 3.3V (0.1V steps) * Output Voltage Accuracy.......................................1.5% (VOUT1.6V) 24mV (VOUT<1.6V) * Oscillator Frequency .............................................Typ. 3.3MHz * Maximum Duty ......................................................Min. 100% * Built-in Driver ON Resistance ...............................Typ. Pch. 0.5, Nch. 0.5(VIN=3.6V) * UVLO Detector Threshold.....................................Typ. 2.2V * Soft Start Time.......................................................Typ. 0.12ms * Lx Current Limit.....................................................Typ. 900mA(VOUT1.2V) Typ. 800mA(VOUT<1.2V) * Latch type Protection Circuit .................................Typ. 1.5ms * Chip Enable Function............................................"H" Active * Packages ..............................................................WLCSP-6-P2, DFN1616-6 APPLICATIONS * Power source for battery-powered equipments. * Power source for hand-held communication equipments, cameras, VCRs, camcorders. * Power source for HDDs, portable equipments. 1 RP502x BLOCK DIAGRAMS RP502xxx1B VIN CE CHIP ENABLE RAMP COMPENSATION CURRENT FEEDBACK OSCILLATOR VREF CURRENT PROTECTION LX SWITCHING CONTROL PWM SOFT START UVLO VOUT AGND PGND RP502xxx2B VIN CE CHIP ENABLE RAMP COMPENSATION CURRENT FEEDBACK OSCILLATOR VREF SOFT START AGND PGND 2 PWM CURRENT PROTECTION LX SWITCHING CONTROL UVLO VOUT RP502x RP502xxx3B VIN CE CHIP ENABLE RAMP COMPENSATION CURRENT FEEDBACK OSCILLATOR VREF CURRENT PROTECTION SWITCHING CONTROL PWM SOFT START LX UVLO VOUT AGND PGND RP502xxx4B VIN CE CHIP ENABLE RAMP COMPENSATION CURRENT FEEDBACK OSCILLATOR VREF SOFT START PWM CURRENT PROTECTION LX SWITCHING CONTROL UVLO VOUT AGND PGND 3 RP502x SELECTION GUIDE In the RP502 Series, output voltage, switching mode, and auto discharge function for the ICs are selectable at the user's request. Product Name RP502ZxxB-E2-F RP502LxxB-TR Package Quantity per Reel Pb Free Halogen Free WLCSP-6-P2 5,000 pcs Yes Yes DFN1616-6 5,000 pcs Yes Yes 1 xx : The output voltage can be designated in the range of 0.8V(08) to 3.3V(33) in 0.1V steps . (For other voltages, please refer to MARK INFORMATIONS.) : The switching mode and auto discharge function can be designated as shown below. Code PWM/VFM auto switching Auto discharge function 1 Yes No 2 No No 3 Yes Yes 4 No Yes Auto-discharge function quickly lowers the output voltage to 0V, when the chip enable signal is switched from the active mode to the standby mode, by releasing the electrical charge accumulated in the external capacitor. 1) 0.05V step is also available as a custom code. 4 RP502x PIN CONFIGURATIONS * WLCSP-6-P2 Mark Side * DFN1616-6 Top View Bump Side 6 6 5 4 4 5 5 4 Bottom View 4 5 6 6 1 2 3 3 2 1 1 2 3 3 2 1 PIN DESCRIPTIONS * * WLCSP-6-P2 Pin No Symbol Pin Description 1 VOUT Output Pin 2 PGND Ground Pin 3 LX LX Switching Pin 4 VIN Input Pin 5 AGND 6 CE Ground Pin Chip Enable Pin ("H" Active) DFN1616-6 Pin No Symbol Pin Description 1 CE 2 AGND 3 VIN Input Pin 4 LX LX Switching Pin 5 PGND Ground Pin 6 VOUT Output Pin Chip Enable Pin ("H" Active) Ground Pin ) Tab is GND level. (They are connected to the reverse side of this IC.) The tab is better to be connected to the GND, but leaving it open is also acceptable. 5 RP502x ABSOLUTE MAXIMUM RATINGS Symbol AGND=PGND=0V Item Rating Unit VIN Input Voltage -0.3 to 6.0 V VLX LX pin Voltage -0.3 to VIN + 0.3 V VCE CE Pin Input Voltage -0.3 to 6.0 V VOUT Output Voltage -0.3 to 6.0 V 900 mA ILX PD Ta Tstg LX Pin Output Current Power Dissipation (WLCSP-6-P2) Power Dissipation (DFN1616-6) 650 640 mW Operating Temperature Range -40 to 85 C Storage Temperature Range -55 to 125 C ) For Power Dissipation, please refer to PACKAGE INFORMATION. ABSOLUTE MAXIMUM RATINGS Electronic and mechanical stress momentarily exceeded absolute maximum ratings may cause the permanent damages and may degrade the lifetime and safety for both device and system using the device in the field. The functional operation at or over these absolute maximum ratings is not assured. RECOMMENDED OPERATING CONDITIONS (ELECTRICAL CHARACTERISTICS) All of electronic equipment should be designed that the mounted semiconductor devices operate within the recommended operating conditions. The semiconductor devices cannot operate normally over the recommended operating conditions, even if when they are used over such conditions by momentary electronic noise or surge. And the semiconductor devices may receive serious damage when they continue to operate over the recommended operating conditions. 6 RP502x ELECTRICAL CHARACTERISTICS * RP502xxxxB Symbol (Ta=25C) Item Conditions Operating Input Voltage VOUT 1.0 VOUT <1.0 Output Voltage VIN = VCE =3.6V or VSET +1V Output Voltage Temperature Coefficient -40C < = Ta < = 85C fosc Oscillator Frequency VIN = VCE =3.6V or VSET +1V IDD1 Supply Current 1 VIN = VCE =5.5V, VOUT =0V IDD2 Supply Current 2 VIN = VCE = VOUT =5.5V Istandby Standby Current VIN = 5.5V, VCE = 0V ICEH CE "H" Input Current VIN = VCE = 5.5V ICEL CE "L" Input Current VIN VOUT VOUT/Ta 1 VOUT 1.6 VOUT <1.6 MIN. TYP. 2.5 2.5 -1.5% -0.024 MAX. 5.5 4.5 +1.5% +0.024 V V ppm/ C 100 2.64 Unit 3.3 3.96 MHz 750 900 A 180 750 240 900 A 0 5 A -1 0 1 A VIN = 5.5V, VCE = 0V -1 0 1 A PWM/VFM PWM fixed IVOUTH VOUT "H" Input Current VIN = VOUT = 5.5V, VCE = 0V -1 0 1 A IVOUTL VOUT "L" Input Current VIN = 5.5V, VCE = VOUT = 0V -1 0 1 A RLOW Low Output Nch Tr. ON Resistance 2 VIN = 3.6V, VCE =0V ILXLEAKH LX Leakage Current "H" VIN = VLX = 5.5V, VCE = 0V -1 0 1 A ILXLEAKL LX Leakage Current "L" VIN = 5.5V, VCE = VLX = 0V -5 0 5 A VCEH CE Input Voltage "H" VIN = 5.5V 1.0 VCEL CE Input Voltage "L" VIN = 2.5V RONP ON Resistance of Pch Tr. VIN = 3.6V, ILX = -100mA 0.5 RONN ON Resistance of Nch Tr. VIN = 3.6V, ILX = -100mA 0.5 40 V 0.4 100 V Maxduty Maximum Duty % tSTART Soft-start Time VIN = VCE =3.6V or VSET +1V ILXLIM LX Current Limit VIN = VCE =3.6V or VSET +1V VOUT 1.2 VOUT <1.2 600 500 900 800 tPROT Protection Delay Time VIN = VCE =3.6V or VSET +1V 0.5 1.5 5 ms VUVLO1 UVLO Detector Threshold VIN = VCE 2.1 2.2 2.3 V VUVLO2 UVLO Released Voltage VIN = VCE 2.2 2.3 2.4 V 120 150 s mA Test circuit is "OPEN LOOP" and AGND=PGND=0V unless otherwise noted. 1) without auto discharge function 2) with auto discharge function 7 RP502x TEST CIRCUITS CE V OUT CE V OUT RP502x Series RP502x Series AGND PGND AGND PGND V IN V IN LX LX OSCILLOSCOPE OSCILLOSCOPE Output Voltage CE CE V OUT V OUT RP502x Series RP502x Series AGND PGND AGND PGND V IN V IN LX A LX A Supply Current 1,2 CE A Oscillator Frequency V OUT Standby Current CE V OUT RP502x Series RP502x Series AGND PGND AGND PGND V IN V IN A LX CE "H"/"L" Input Current 8 LX VOUT "H"/"L" Current RP502x CE CE V OUT V OUT RP502x Series RP502x Series AGND PGND AGND PGND OSCILLOSCOPE V IN V IN LX LX A LX Leakage Current CE Input Voltage CE CE V OUT V OUT RP502x Series RP502x Series AGND PGND AGND PGND OSCILLOSCOPE V IN V IN LX LX OSCILLOSCOPE V Pch * Nch Tr. ON resistance / Output Delay for Protection / LX Current limit Soft-start Time V OUT CE RP502x Series AGND PGND OSCILLOSCOPE V IN LX UVLO Detector Threshold * Released Voltage 9 RP502x TYPICAL APPLICATION VIN VIN CE AGND Symbol 10 2.2H/1.0H RP502x Series CIN 4.7F V OUT LX V OUT COUT 4.7F PGND Parts Recommendation CIN 4.7F Ceramic JMK107BJ475MA (TAIYO YUDEN) COUT 4.7F Ceramic JMK107BJ475MA (TAIYO YUDEN) L 2.2H NR 3010T 2R2M (TAIYO YUDEN) ,1.0H MIPS 2520 D1R0 (FDK) RP502x TECHNICAL NOTES When using the R502x Series, consider the following points: Set AGND in the same level as PGND. Set external components such as an inductor, CIN, and COUT as close as possible to the ICs. VIN, CIN and PGND have to be wired as close as possible. If the impedances of VIN line and PGND line are high, the switching current will fluctuate the electric potential of the inside the ICs. As a result, the operation may become unstable. The impedances of power supply line and PGND line must be as low as possible. Please note that a large current caused by the switching current flows into VIN, PGND, Inductor, LX, and VOUT. Separate the wiring between VOUT pin and inductor from the wiring of load. For CIN, use a ceramic capacitor with a low ESR. The recommended condenser capacity for CIN is 4.7F or more. Also, the recommended condenser capacity for COUT is 4.7F. Choose an inductor from the range of 1.0 to 2.2H. The internal phase compensation has been determined based on the above-mentioned inductor value and the COUT value. For stable operation, these conditions are necessary. Choose an inductor that is low DC resistance, has enough permissive current, and is strong against magnetic saturation. Decide the inductance value with consideration of the load current under the condition of use. If the inductance value is low, the peak value of LX current may increase along with the increase of the load current. As a result, the peak value of LX may reach to the "LX Limit Current" and may trigger the overcurrent protection circuit. Please note that overcurrent protection circuit may be affected by self-heating and heat radiation environment. The performance of power source circuits using these ICs largely depends upon the peripheral circuits. Pay attention to the setting of the peripheral components. In particular, when designing the peripheral circuit, the constant values (voltage, current and power) for each part, PCB pattern and the ICs should not be exceeded. 11 RP502x Operation of step-down DC/DC converter and Output Current The step-down DC/DC converter charges energy in the inductor when the Lx transistor is turned on, and discharges the energy when the Lx transistor is turned off. The step-down DC/DC converter also controls with the less energy loss and supplies the lower output voltage than the input voltage. The operation of the DC/DC converter will be explained with the following diagrams: IL i1 VIN Pch Tr Nch Tr VOUT L i2 ILmax ILmin i1 topen i2 CL GND ton toff T1/fosc Step 1 : Pch Tr. turns on and current IL (=i1) flows. Then, L and CL are charged with energy. At this moment, IL (=i1) increases from ILmin (=0) to ILmax in proportion to the On-time period (ton) of Pch Tr. Step 2 : When Pch Tr. turns off, Synchronous rectifier Nch Tr. turns on and IL(=i2) flows in order to maintain IL at ILmax. Step 3: IL (=i2) starts to decrease gradually when topen time period starts. IL reaches to ILmin (IL=ILmin=0) when topen time period ends and then Nch Tr. turns off. In the continuous mode, toff time period runs out before IL becomes ILmin (IL=ILmin=0). The next cycle starts. Pch Tr. turns on and Nch Tr, turns off. Since toff time period runs out before IL becomes ILmin (IL=ILmin=0), ILmin (>0) is still remaining. In this case, IL starts increasing from ILmin (>0). In the case of PWM control system, the output voltage is maintained constant by keeping the switching time (fosc) per unit constant, and by controlling the On-time period (ton). When the step-down operation is constant and stable, as shown in the above "Inductor Current", the maximum inductor current (ILmax) will be same as the on-time period of Pch Tr. (ton) and the minimum inductor current (ILmin) will be same as the on-time period of Pch Tr. (toff). The difference between ILmax and ILmin is described as I: I = ILmax - ILmin = VOUT x topen / L = (VIN - VOUT) x ton / L ....................................Equation 1 Wherein, T = 1 / fosc = ton + toff duty (%)= ton / T x 100 = ton x fosc x 100 topen < = toff In Equation 1, "VOUT x topen / L" shows the amount of current change at the on-time. "(VIN - VOUT) x ton / L" shows the amount of current change at the off-time". 12 RP502x Discontinuous mode and Continuous mode As the following diagram shows, when the output current (IOUT) is relatively small, topen will be smaller than toff (topen < toff). In this case, the all energy charged in the inductor during the time period of ton will be discharged during the time period of toff. As a result, IL will be ILmin (=0). If IOUT is gradually increased, eventually topen will be equal to toff (topen=toff). If IOUT is further increased, ILmin will be larger than zero (ILmin>0). The former mode (topen 1mA (V) OUT Output Voltage V (mA) Output Current I (V) OUT 0 1.25 1.15 800 1000 V IN=3.6V 400 200 Output Current 1mA --> 300mA 400 600 Time t (s) RP502x121B/123B OUT V IN=3.6V 200 400 200 0 1.30 1.25 1.20 1.15 Output Voltage 1.10 0 20 40 60 Time t (s) 80 100 0 200 400 600 Time t (s) 800 (mA) 40 60 Time t (s) OUT 20 Output Current I 0 Output Voltage V 1000 Output Current 500mA --> 200mA OUT (V) 0 Output Voltage V OUT Output Voltage V 400 200 0.75 800 V IN=3.6V 600 (mA) (V) Output Current 200mA --> 500mA 400 600 Time t (s) RP502x081B/083B OUT V IN=3.6V 200 (mA) 40 60 Time t (s) OUT 20 Output Current I 0 26 200 (mA) OUT (V) Output Current 300mA --> 1mA 400 Output Current I 0.85 Output Voltage V Output Current I OUT Output Voltage V 200 0 0.75 V IN=3.6V 400 (mA) Output Current 1mA --> 300mA RP502x081B/083B OUT (V) V IN=3.6V OUT RP502x081B/083B 1000 RP502x 400 200 0 1.25 1.20 Output Voltage 1.15 VIN=3.6V 600 Output Voltage VOUT (V) Output Current 200mA --> 500mA RP502x121B/123B Output Current IOUT (mA) 1.10 200 1.30 0 1.25 1.20 1.15 Output Voltage 40 60 Time t (s) 80 100 0 200 600 800 1000 Time t (s) 200 0 1.90 VIN=3.6V 400 1.85 1.80 Output Voltage Output Voltage VOUT (V) Output Current 1mA --> 300mA RP502x181B/183B Output Current IOUT (mA) VIN=3.6V 1.75 400 1.70 Output Current 300mA --> 1mA 400 200 0 1.90 1.85 1.80 Output Voltage 1.75 Output Current IOUT (mA) 20 RP502x181B/183B Output Voltage VOUT (V) 400 Output Current 500mA --> 200mA 1.10 0 1.70 0 20 40 60 Time t (s) 80 100 0 200 RP502x181B/183B 400 200 1.90 0 1.85 1.80 Output Voltage 1.75 800 1000 VIN=3.6V 600 1.70 Output Voltage VOUT (V) Output Current 200mA --> 500mA 400 600 Time t (s) RP502x181B/183B Output Current IOUT (mA) VIN=3.6V Output Voltage VOUT (V) 600 Output Current 500mA --> 200mA 600 400 200 1.90 0 1.85 1.80 1.75 Output Voltage Output Current IOUT (mA) Output Voltage VOUT (V) VIN=3.6V Output Current IOUT (mA) RP502x121B/123B 1.70 0 20 40 60 Time t (s) 80 100 0 20 40 60 Time t (s) 80 100 27 RP502x 200 0 1.90 1.85 1.80 Output Voltage 1.75 VIN=3.6V 400 Output Voltage VOUT (V) Output Current 1mA --> 300mA RP502x182B/184B Output Current IOUT (mA) 1.70 Output Current 300mA --> 1mA 0 1.90 1.85 1.80 Output Voltage 1.75 40 60 Time t (s) 80 100 0 200 400 200 1.90 0 1.85 1.80 Output Voltage 1.75 1000 VIN=3.6V 600 Output Voltage VOUT (V) Output Current 200mA --> 500mA 800 RP502x182B/184B Output Current IOUT (mA) Output Voltage VOUT (V) VIN=3.6V 400 600 Time t (s) 1.70 600 400 Output Current 500mA --> 200mA 200 1.90 0 1.85 1.80 1.75 Output Voltage Output Current IOUT (mA) 20 RP502x182B/184B 1.70 0 20 40 60 Time t (s) 80 100 0 RP502x332B/334B 200 0 3.35 3.30 3.25 40 60 Time t (s) 80 100 VIN=5.0V 400 Output Voltage 3.20 3.15 3.10 Output Voltage VOUT (V) Output Current 1mA --> 300mA 20 RP502x332B/334B Output Current IOUT (mA) VIN=5.0V Output Voltage VOUT (V) 200 1.70 0 Output Current 300mA --> 1mA 400 200 0 3.35 3.30 3.25 3.20 Output Voltage 3.15 3.10 0 28 400 20 40 60 Time t (s) 80 100 0 200 400 600 Time t (s) 800 1000 Output Current IOUT (mA) Output Voltage VOUT (V) VIN=3.6V Output Current IOUT (mA) RP502x182B/184B RP502x 400 200 0 3.35 3.30 3.25 3.20 Output Voltage 3.15 VIN=5.0V 600 3.10 Output Voltage VOUT (V) Output Current 200mA --> 500mA RP502x332B/334B Output Current IOUT (mA) Output Voltage VOUT (V) VIN=5.0V Output Current 500mA --> 200mA 600 400 200 0 3.35 3.30 3.25 3.20 Output Voltage 3.15 Output Current IOUT (mA) RP502x332B/334B 3.10 0 20 40 60 Time t (s) 80 100 0 20 40 60 Time t (s) 80 100 29 1. 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