2
Table of Contents Page No.
Amphe-EXTM Connector Series
Introduction ......................................................................................... 1
Performance Criteria, Specications ................................................. 2
How to Order ..................................................................................... 3
Shell Styles
EXM-A00 Flangeless Panel Mount Receptacle ........................... 4
EXM-A01 Fix Inline Receptacle ................................................... 5
EXM-A02 Panel Mount Receptacle ............................................. 6
EXM-A03 Flangeless Inline Receptacle ...................................... 7
EXM-A06 Straight Plug ................................................................ 8
Insert Availability and identication, contacts, sealing plugs .............. 9
Insert Arrangements ..........................................................................10-11
Standard insert alternate positioning .................................................. 12
RJ45 inserts .......................................................................................13
Cable Glands ......................................................................................14
Fiber Optic termini – MIL-PRF-29504/4 & /5 multi-mode, size 16 ...... 15
Fiber Optic termini – multi-mode, size 20 ........................................... 16
Application tools ................................................................................17
Assembly instructions .........................................................................18-23
Please visit our Website at www.amphenol-industrial.com
Amphenol technology provides
innovation interconnect solutions
for the demanding environmental
requirements for equipment used
in power generation, geophysical
and oil and gas exploration.
Sophisticated in-house testing
facilities provide the qualication
and specialization required for
many of our connector products.
Capabilities for testing include
vibration and shock testing,
humidity, engagement/separation
force evaluation, durability
testing, as well as salt spray/
fog, optical and many other
performance requirements.
Amphe-EX Series Mated Pair
1
INTRODUCTION
With the ever growing need for more power and
sig- nal in a smaller interface in ATEX rated areas,
Amphenol is pleased to introduce the Amphe-EX
circular connector series.
Designed for Hazardous Environments
AMPHE-EX Connector Series is designed for use in
ATEX and IECex rated areas. AMPHE-EX connectors
are equipped to handle signal, power, RF or ber optic
requirements in the most harsh environments. AMPHE-
EX connectors offer a complete array of insert patterns,
ranging from 2 # 20 contacts, right up through 79
# 22D contacts, and everything in between.
In addition, AMPHE-EX is able to provide RJ45
connections and ber optic termini into an ATEX and
IECex approved interconnect solution.
Chemical Manufacturing, Pharmaceutical
Manufacturing, Petrochemical Reneries, Land and
Offshore Drilling Platforms are just a few of the areas
that the new AMPHE-EX Series will provide
increased performance.
AMPHE-EX connectors are made from machined
aluminum components, and plated in a hard anodic
coating designed to withstand the most extreme
environments. Double-lead acme threads allow for a
self cleaning mating action that does not clog under
adverse conditions of ice, snow, mud or sand. The
specic materials and design features of the AMPHE-
EX series were originally selected to satisfy the
stringent requirements of the Military and Aerospace
industries. These connectors combine electrical and
mechanical capabilities that equal or exceed many of
the parameters established by the Military
specication MIL-5015.
Amphenol Industrial, one of the leading interconnect
suppliers to Industrial markets around the world,
welcomes this new product to it’s current offering of
harsh environment interconnect solutions.
Amphe-EXTM Series
Hazardous Rated Connectors EX Zone 1 & 2
smaller size and more contact options
Amphe-EX Shell Styles
EXM-A00. . . . Flangeless Panel Mount Receptacle (Resin)
EXM-A01 . . . .Fix Inline Receptacle
EXM-A02 . . . .Panel Mount Receptacle (Resin)
EXM-A03. . . . Flangeless Inline Receptacle
EXM-A06 . . . .Plug with EX Cable Gland
2
Amphe-EX connectors are Certied for EX Zone 1 and 2 (T6, T5 & T4)
Gases, Vapours and Mists - Ex de IIC Gb Tamb between -40°c to +55°c
Fiber Optic OP PR - Ex op pr IIC Gb Tamb between -40°c to +55°c *
Fiber Optic OP IS - Ex op is IIC Gb Tamb between -40°c to +55°c *
Combustible Dusts - Ex tb IIIC Db (T80°c & T95°c) IP6X Tamb between -40°c to +55°c
ATEX Certied Zone 1 & 2- Cert. # SIRA 07ATEX1229X
IECEx Certied Zone 1 & 2- Cert # SIR 08.0029X
EAC Ex Zone 1 & 2- Cert #
Cenelec IP68
HIGH TENSILE STRENGTH ALUMINUM: Bar Stock components precision machined, with points of impact designed for
extra strength.
HARD ANODIC PLATING: All machined aluminum parts are nished with a hard, scratch resistant coating per Mil-A-8625,
Type III. (300 days salt spray performance)
EASILY ACCESSIBLE WIRE TERMINALS: Conductors are readily terminated to contacts. Cable housings are slipped
over conductors after terminating. Cumbersome handling and seating of inserts with conductors attached is eliminated.
LARGE WIRE SPACING: Ample wire space is provided in cable housings and hardware.
CABLE OPTIONS: Cable Gland terminations available to allow variety of cable types including unarmored, armored and
sheathed cable built to the IEEE-45, UL1309, IEC, BS, DIN and JIC standards. Flexible cables like SOOW-A, W, G-GC
and DLO constructions can also be used with the AMPHE-EX series connectors. For Cable Gland information, ask for
Amphenol Cable Glands and Cord Grips catalog # 12- 055.
INSERT VARIATIONS: A broad variety of inserts are offered ranging from 2 # 20 awg, up to 79 # 22D awg contacts.
Numerous hybrid inserts available that offer combination copper and Coax/Twinax. In addition, Fiber Optic and RJ45
options available.
RoHS COMPLIANT PRODUCT
Contact Size
Test Current Maximum
Millivolt Drop
Crimp*
Crimp Well Data
Crimp Crimp Barrel
Diameter
Cable Range
AWG / SQMM
22D 5 73 .0345” (.0876mm) 22-26 / 0.25-0.34
20 7.5 55 .047” (1.194mm) 20-24 / 0.5-0.75
16 13 49 .067” (1.701mm) 16-20 / 1.0-1.5
12 23 42 .100” (2.540mm) 12-14 / 2.5
10 (Power) 33 33 .137” (3.480mm) 10-12 / 4.0-6.0
Measurements in inches ± .0010 size 22D to size 16 and ± .002 for size 12 and 10
Measurements in mm ± .0025 size 22D to size 16 and ± .050 for size 12 and 10
CONTACT RATING
Amphe-EXTM Series
Specications
Service Rating
Suggested Operating Voltage
(Sea Level) Test Voltage
(Sea Level)
AC (RMS) DC
M 400 550 1300 VRMS
N 300 450 1000 VRMS
I 600 850 1800 VRMS
II 900 1250 2300 VRMS
** Please note that the establishment of electrical factors is left entirely in the
designers hands, since they are in the best position to know what voltage,
switching surges, transients, etc. can be expected in a particular circuit.
SERVICE RATING
3
Connector Series
EXM . .designates Amphe-EX Series
Material
A. . . . .designates Aluminum Alloy Black Hardcoat
S. . . . .designates Stainless Steel 316L
Connector Style
00. . . . Flangeless Panel Mount Receptacle (Resin)
01 . . . .Fix Inline Receptacle with EX Cable Gland
02 . . . .Panel Mount Receptacle (Resin)
03. . . . Flangeless Inline Receptacle with EX cable Gland
06 . . . .Plug with EX Cable Gland
Shell Size
9 thru 21 available
Insert Arrangement
See insert arrangement chart, page 9 and illustrated on pages 10-11
Copper Contacts included - FO termini are optionals and can replace AWG16 contacts
Contact Type
P. . . . . Pin contacts ( Standard 500 cycles)
S.. . . . Socket contacts ( Standard 500 cycles)
Cable Back End
IF 01, 03 or 06 See chart page 14 for appropriate cable O.D.
IF 00 or 02 Connector comes with Resin (Epoxy / Potting Compound)
Alternate Positions
Rotation of minor keys on page 12. Omit for standard Keyway “N”
Specials Deviations
Omit for cable gland for Unarmored cable
BS. . . . EX cable gland for universal armored cable
BSR . . EX reduced cable gland for universal armored cable
Amphenol® Amphe-EX series Connectors can be ordered by coded part number.
Ordering procedure is illustrated by part number EXM-A06-9-35PA01 as shown below:
Amphe-EXTM Series
how to order
Connector Series
Material
Connector Style
Shell Size
Insert Arrangement
Contact Type
Cable Gland Size
Alternate Positions
Special Deviations
EXM- A 06- 9- 35 P A 01 ( )
Caps and cable glands come standard on all assemblies
RoHS COMPLIANT
PRODUCT AVAILABLE -
Consult Amphenol Industrial Operations.
4
Shell Size A
Flange Dimension
B
Mounting Dimension
C
Thread Adapter
9 1.658 (42,11) 2.058 (52,27) .750 NPT (M25)
11 1.786 (45,36) 2.180 (55,37) .750 NPT (M25)
13 1.900 (48,26) 2.366 (60,09) 1.00 NPT (M32)
15 2.025 (51,43) 2.454 (62,33) 1.00 NPT (M32)
17 2.150 (54,61) 2.576 (65,43) 1.25 NPT (M40)
19 2.256 (57,30) 2.698 (68,52) 1.25 NPT (M40)
21 2.381 (60,47) 2.819 (71,60) 1.25 NPT (M40)
All dimensions for reference only.
Inches (Millimeters)
Amphe-EXTM Series
EXM-A00 Flangeless Panel Mount Receptacle
EXM-A00*
A
BC THREAD
ADAPTER
Amphe-EX
EXM-A00 Flangeless Panel Mount Receptacle
2.44 in.
(62mm)
1.850 in.
(47mm)
* To complete PN see how to order in page 3.
Assembly includes contacts, resin, metal cap and lanyard.
5
Amphe-EXTM Series
EXM-A01 Fix Inline Receptacle
Shell Size A
Flange Dimension
B
Mounting Dimension
F
Metric Cable Gland
Entry Thread
9 1.772 (45) 1.299 (33) M16X1.5mm
11 1.772 (45) 1.299 (33) M16X1.5mm
13 2.008 (51) 1.535 (39) M20X1.5mm
15 2.008 (51) 1.535 (39) M25X1.5mm
17 2.126 (54) 1.693 (43) M25X1.5mm
19 2.126 (54) 1.693 (43) M32X1.5mm
21 2.126 (54) 1.693 (43) M32X1.5mm
All dimensions for reference only.
Inches (Millimeters)
EXM-A01*
B
A
4.56 in. REF.
DEPENDENT
ON EMPLOYED
GLAND
116mm REF.
.199 in. DIA.
5mm
(4 Places)
Amphe-EX
EXM-A01 Fix Inline Receptacle
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
2.44 in.
62mm
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
6
Amphe-EXTM Series
EXM-A02 Panel Mount Receptacle
Shell Size A
Flange Dimension
B
Mounting Dimension
C
Thread Adapter
9 1.772 (45) 1.299 (33) .750 NPT (M25)
11 1.772 (45) 1.299 (33) .750 NPT (M25)
13 2.008 (51) 1.535 (39) 1.00 NPT (M32)
15 2.008 (51) 1.535 (39) 1.00 NPT (M32)
17 2.126 (54) 1.693 (43) 1.25 NPT (M40)
19 2.126 (54) 1.693 (43) 1.25 NPT (M40)
21 2.126 (54) 1.693 (43) 1.25 NPT (M40)
All dimensions for reference only.
Inches (Millimeters)
EXM-A02*
2.44 in.
62mm
A
B
C THREAD
0.199 in. DIA.
5mm
(4 Places)
ADAPTER
Amphe-EX
EXM-A02 Panel Mount Receptacle
* To complete PN see how to order in page 3.
1.850 in.
(47mm)
Assembly includes contacts, resin, metal cap and lanyard.
* To complete PN see how to order in page 3.
Assembly includes contacts, resin, metal cap and lanyard.
7
Amphe-EXTM Series
EXM-A03 Flangeless Inline Receptacle
All dimensions for reference only.
Shell Size A
Flange Dimension
B
Mounting Dimension
F
Metric Cable Gland
Entry Thread
9 1.658 (42,11) 2.058 (52,27) M16X1.5mm
11 1.786 (45,36) 2.180 (55,37) M16X1.5mm
13 1.900 (48,26) 2.366 (60,09) M20X1.5mm
15 2.025 (51,43) 2.454 (62,33) M25X1.5mm
17 2.150 (54,61) 2.576 (65,43) M25X1.5mm
19 2.256 (57,30) 2.698 (68,52) M32X1.5mm
21 2.381 (60,47) 2.819 (71,60) M32X1.5mm
Inches (Millimeters)
EXM-A03*
4.56 in. REF.
2.44 in. REF. DEPENDENT
ON EMPLOYED
GLAND
62mm REF.
116mm REF.
Amphe-EX
EXM-A03 Flangeless Inline Receptacle
A
B
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
8
Amphe-EXTM Series
EXM-A06 Straight Plug
Shell Size
D
Diameter
±.0625 ±1.5875
F
Metric Cable Gland
Entry Thread
9 1.3125 (33,33) M16X1.5mm
11 1.4375 (36,51) M16X1.5mm
13 1.5625 (39,68) M20X1.5mm
15 1.6875 (42,86) M25X1.5mm
17 1.8125 (46,03) M25X1.5mm
19 1.9375 (49,21) M32X1.5mm
21 2.0625 (52,38) M32X1.5mm
All dimensions for reference only.
Inches (Millimeters)
EXM-A06*
2.44 in. REF
.
62mm REF
.
107mm REF
.
4.21 in. REF.
D
DIA.
F
THREAD
DEPENDENT
ON EMPL
OYED
GLAND
Amphe-EX
EXM-A06 straight plug
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
* To complete PN see how to order in page 3.
Assembly includes contacts, metal cap, lanyard and EX gland (page 14)
9
Shell
Size/Arrg.
Service
Rating
Total
Conatcts
Contact Size
22D 20 16 12 12
(coax)
10
(power)
8
(coax)
8††
(Twinax)
9-35 M 6 6
9-94 M 2 2
9-98 I 3 3
11-2 I 2 2
11-5 I 5 5
11-35 M 13 13
11-98 I 6 6
11-99 I 7 7
13-4 I 4 4
13-8 I 8 8
13-13 I, Fiber Optic 42* 2
13-35 M 22 22
13-98 I 10 10
13-71 I 2 2
15-2 I 2 2
15-5 II 5 5
15-15 I 15 14 1
15-18 I 18 18
15-19 I 19 19
15-35 M 37 37
15-97 I 12 8 4
15-AC M 26 24 2
17-2 M 39 38 1
17-6 I 6 6
17-8 II 8 8
17-22 NA 4 2 2
17-26 I 26 26
17-31 M 19 4 11 4
17-35 M 55 55
17-99 I 23 21 2
19-11 II 11 11
19-31 M 15 12 1 2
19-32 I 32 32
19-35 M 66 66
19-RJ CAT 5/6
21-11 I 11 11
21-16 II 16 16
21-35 M 79 79
21-39 I 39 37 2
21-41 I 41 41
21-75 M 4 2
Amphe-EXTM Series
insert availability and identication, contacts,
sealing plugs
CONTACTS SEALING PLUGS
Conatct
Size
Pin
Part Number
Socket
Part Number
Contact
Size
Proprietary
No.
8 (Coax) 21-33102-21 21-33101-21 8 (Coax) 10-482099-8
8 (Twinax) 21-33190-529 21-33191-530 8 (Twinax) T3-4008-59P
10 (Power) 10-597448-105 10-597449-105 10 (Power) 10-576225
12 10-597448-125 10-597449-125 12 10-405996-121
16 10-597448-165 10-597449-165 16 10-405996-161
20 10-597448-205 10-597449-205 20 10-405996-201
22D 10-597448-725 10-597449-452 22D 10-405996-221
STANDARD CONTACTS AND SEALING PLUGS FOR AMPHE-EX SERIES
Above part numbers include standard 500 cycle nish designation - gold plating over suitable underplate in accordance with MIL-C-39029.
For other contact options available for use in Amphe-EX connectors, (thermocouple) consult Amphenol, Sidney, NY.
10
Amphe-EXTM Series
insert arrangements
51
6
4
3
2
B A
CA
B
A
B
C
D
E
12
3
4
5
6
7
8
9
10
11
31 21
A
B
E F
A
B
C
D
E
F
G
A
B
C
D
A
B
C
D
E
F
G
H
1
21
22
A
B
CD
E
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
A
B
C
D
E
F
G
H
J
K
L
M N
P
R
S
T U
AB
C
D
E
F G
H
J
K
L
M
NP
R
S
T
UV
1
21
31
AB
C
D
E
F
G
H
J
K
L
M
1
6
11
17
30
A
B
C
D
E
F
A
B
C
DE
F
G
H
1
3
4
9
10
16
17
24
25
31
32
39
40
47
46
52
53
55
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
STU
V
W
X
Y
Z
A
D
C
B
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
STU
V
W
X
Y
Z
ab
c
A
B
C
D
B
C
D
L
MN
P
V
U
K
J
T R
H
G
F
E
S
2
3
4
5
6
7
8 9
10
11
12
13
14
15 16
17
18
19
20
23
26
21
22
24
25
Amphe-EX
insert arrangements
8 10 12 16 20 22D
DC
AB
C
D
E
F
G
H
J
K
Insert Arrangement 9-35 9-94 9-98 11-2 11-5 11-35 11-98 11-99
Service Rating M M I I I M I I
Number of Contacts 6 2 3 2 5 13 6 7
Contact Size AWG 22D 20 20 16 20 22D 20 20
Insert Arrangement 13-4 13-8 13-13 13-35 13-98 15-5 15-15 15-18
Service Rating I I I, Fiber Optic M I II I I
Number of Contacts 4 8 2 2 22 10 5 14 1 18
Contact Size AWG 16 20 16 12 22D 20 16 20 16 20
Dedicated to
Fiber Optics
Insert Arrangement 15-19 15-35 15-97 15-AC 17-2 17-6
Service Rating I M I M M I
Number of Contacts 19 37 8 4 24 2 38 1 6
Contact Size AWG 20 22D 20 16 22D 16 22D 8 Twinax 12
Insert Arrangement 17-8 17-22 17-26 17-31 17-35 17-99
Service Rating II Coax I M M I
Number of Contacts 8 2 2 2 4 11 4 4 21 2
Contact Size AWG 16 12 Coax 8 Coax 20 22D 20 16 16 20 16
CONTACT LEGEND
Note: Size 8 cavities can be supplied with either
twinax or coax per customer requirement.
front face of pin inserts illustrated
*please check crimp well diameter on page 2
11
Amphe-EXTM Series
insert arrangements
51
6
4
3
2
B A
CA
B
A
B
C
D
E
12
3
4
5
6
7
8
9
10
11
31 21
A
B
E F
A
B
C
D
E
F
G
A
B
C
D
A
B
C
D
E
F
G
H
1
21
22
A
B
CD
E
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
A
B
C
D
E
F
G
H
J
K
L
M N
P
R
S
T U
AB
C
D
E
F G
H
J
K
L
M
NP
R
S
T
UV
1
21
31
AB
C
D
E
F
G
H
J
K
L
M
1
6
11
17
30
A
B
C
D
E
F
A
B
C
DE
F
G
H
1
3
4
9
10
16
17
24
25
31
32
39
40
47
46
52
53
55
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
STU
V
W
X
Y
Z
A
D
C
B
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
STU
V
W
X
Y
Z
ab
c
A
B
C
D
B
C
D
L
MN
P
V
U
K
J
T R
H
G
F
E
S
2
3
4
5
6
7
8 9
10
11
12
13
14
15 16
17
18
19
20
23
26
21
22
24
25
Amphe-EX
insert arrangements
8 10 12 16 20 22D
DC
AB
C
D
E
F
G
H
J
K
Insert Arrangement 19-11 19-31 19-32 19-35 19-RJ
Service Rating II M I M CAT5-CAT6
Number of Contacts 11 2 1 12 32 66 ETHERNET
Contact Size AWG 16 8 Coax 12 22D 20 22D
Insert Arrangement 15-19 15-35 15-97 15-AC 17-2 17-6
Service Rating I M I M M I
Number of Contacts 19 37 8 4 24 2 38 1 6
Contact Size AWG 20 22D 20 16 22D 16 22D 8 Twinax 12
Insert Arrangement 17-8 17-22 17-26 17-31 17-35 17-99
Service Rating II Coax I M M I
Number of Contacts 8 2 2 2 4 11 4 4 21 2
Contact Size AWG 16 12 Coax 8 Coax 20 22D 20 16 16 20 16
Insert Arrangement 19-68 21-11 21-16 21-35
Service Rating I I II M
Number of Contacts 18 11 16 79
Contact Size AWG 16 12 16 22D
Insert Arrangement 21-39 21-41 21-75
Service Rating I I M
Number of Contacts 37 2 41 4
Contact Size AWG 20 16 20 8 Coax
CONTACT LEGEND
Note: Size 8 cavities can be supplied with either
twinax or coax per customer requirement.
front face of pin inserts illustrated
*please check crimp well diameter on page 2 *please check crimp well diameter on page 2
A
B
C
D
E
F
G
H
J
K
L
A
B
C
E
K
M
N
R
S
U
V
W
g
h
f
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
W
X
Y
Z
a
b
c
d
e
f
g
h
j
1
2
3
4
9
10
16
17
24
25
33
34
42
43
50
51
57
58
63
64
66
A
B
C
D
E
F
G
H
J
K
L
A
B
C
D
E
F
G
H
J
K
L
M
N
PR
S
1
11
21
31
41
51
61 71
79
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
UVW
XYZ
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
AB
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
VW
XY
Z
a
b
c
d
e
f
g
h
i
j
k
m
n
p
q
r
s
t
A
BC
D
A
BL
CK
DJ
EH
F
R
U
M
T N
S P
G
12
MAIN
KEYWAY
AR
BSC
BR
BSC
CR
BSC
DR
BSC
˚
˚
˚
˚
MAIN
KEYWAY
AP
BSC
˚
BP
BSC
˚
CP
BSC
˚DP
BSC
˚
Amphe-EXTM Series
standard insert alternate positioning
A plug with a given rotation letter will mate with a receptacle
with the same rotation letter. The angles for a given connector
are the same whether it contains pins or sockets. Inserts are
not rotated in conjunction with the master key/keyway.
RECEPTACLE
(front face shown)
PLUG
(front face shown)
Shell
Size
Key & keyway
arrangement
identication
letter
AR°
or
AP°
BSC
BR°
or
BP°
BSC
CR°
or
CP°
BSC
DR°
or
DP°
BSC
9
N
01
02
03
04
05
105
102
80
35
64
91
140
132
118
140
155
131
215
248
230
205
234
197
265
320
312
275
304
240
11,
13,
and
15
N
01
02
03
04
05
95
113
90
53
119
51
141
156
145
156
146
141
208
182
195
220
176
184
236
292
252
255
298
242
17
and
19
N
01
02
03
04
05
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
21,
23,
and
25
N
01
02
03
04
05
80
135
49
66
62
79
142
170
169
140
145
153
196
200
200
200
180
197
293
310
244
257
280
272
MASTER KEY/KEYWAY POSITION
13
EXM
A06
19
RJF
A
BS
LXX
EXM
–
A06
–
19
–
RJF
–
A
–
BS
–
LXX
Amphe-EXTM Series
with RJ45
In addition to a complete line of power and signal inserts, the Amphe-EX also offers
RJ45 ethernet connection systems. The Amphe-EX RJ45 assemblies offer all the same
performance characteristics as the standard Amphe-EX hardware.
The Amphe-EX with RJ45 allows you to use an Ethernet Class 5/
Cat. 5e connection for 10Base T, 100 BaseTX or 1000 BaseT
networks in hazardous environments. With the patented RJStop®
system, you can use the standard RJ45 cordset in our Amphe-EX
connector sets which will provide a ame-proof protection system.
Connector Style
00=Flangeless Panel Mount Receptacle
01=Fix Inline Receptacle
02=Panel Mount Receptacle (standard)
03=Flangeless Inline Receptacle
06=Plug
RJ2 for 06
Picture 1
RJ1 for 06
Picture 2
RJ2 for 01/03
Picture 4
RJF for 02/00
Picture 5
Insert Type
RJ2= Picture 1 or 4
RJ1= Picture 2
RJF-00=Picture 3
RJF= Picture 5
Cable Type
Blank for unarmored
BS for armored cable
Material
A= Aluminum (Standard)
S= Stainless Steel
Cable length
L05=0.5 meter
L15=1.5 meter
EX Gland sizeProduct Series
RJF-00 for 02/00
Picture 4
14
Amphe-EXTM Series
cable glands
Amphenol offers an extensive line of explosion proof and general
duty cable glands. Consult Amphenol Industrial Operations and ask
for new catalog 12-055, Amphenol Cable Glands and Cord Grips.
EX-35 glands provide a single pull resistant seal on the
outer sheath of unarmored cable.
EX-20 provide a seal on the inner and outer sheath,
an entry thread seal with a universal armor clamp.
Fiber Optic Custom Cable Assembly
Design and Fabrication
Amphenol’s cable assembly expertise dates back to the rst
industry standard ber optic connector, over 25 years ago.
Our depth of understanding of connector and termini design,
and the complete control of connector materials, make
Amphenol Fiber Optic cable assemblies one of the best in
the industry. Amphenol offers a comprehensive line of single
mode and multi-mode cable assemblies in a variety of cable
congurations. From simplex jumpers to multi-ber custom
assemblies, Amphenol can design and supply all of your
cable needs.
High quality polishing processes have been developed
to meet and exceed industry standard specications
for insertion loss, return loss and endface geometry. All
assemblies are designed to intermateability standards for
optical and physical performance criteria.
Amphenol can assemble, polish and test many harsh
environment and commercial grade connectors including:
MIL-PRF-29504 standard
MTC/MP0 (for availability, consult Amphenol Industrial)
Shell size 9 and 11 can only accept A1 gland type
Shell size 13 can only accept A1 A2 and A gland type
EEx d Cable
Gland Size
Unarmored Cable
No deviation if Unarmored
Armored & Sheathed Cable-BS Armored & Sheathed
with reduced bore
Under Armor Standard Outer Diameter OD-Reduced
Min Max Min Max Min Max Min Max
A1 .1575 (4.0) .3307 (8.4) .1339 (3.4) .3307 (8.4) .3543 (9.0) .5315 (13.5) .2638 (6.7) .4055 (10.3)
A2 .2835 (7.2) .4606 (11.7) .2835 (7.2) .4606 (11.7) .4528 (11.5) .6299 (16.0) .3701 (9.4) .4921 (12.5)
A.3780 (9.6) .5512 (14.0) .3701 (9.4) .5512 (14.0) .6102 (15.5) .8307 (21.1) .4724 (12.0) .6929 (17.6)
B .5315 (13.5) .7874 (20.0) .5315 (13.5) .7874 (20.0) .7992 (20.3) 1.079 (27.4) .6614 (16.8) .9409 (23.9)
C.7677 (19.5) 1.035 (26.3) .7677 (19.5) 1.035 (26.3) 1.051 (26.7) 1.339 (34.0) .9134 (23.2) 1.201 (30.5)
Inches (Millimeters)
15
Amphe-EXTM Series
ber optic termini – MIL-PRF-29504/4 & /5
multi-mode, size 16
Amphenol® Multi-mode, Size 16 Termini Features:
• Precision ceramic ferrules which precisely position the ber within the termini.
• Precision ceramic alignment sleeves insure accurate ber to ber alignment.
• Socket has threaded protective shroud with anti-rotation key, manufactured from rugged
PEEKTM material, provides protection for the ceramic alignment sleeve.
• Stainless steel termini bodies and springs.
• Laser welded components for stronger construction.
• Allows for multiple ber accommodations
Order multi-mode termini by Amphenol part number designation or MIL-PRF-29504 designation
as shown in the charts below. Consult Amphenol, Sidney, NY for further availability.
* Indicated dimension when fully assembled.
** Alignment sleeve shipped unassembled.
*** FO Socket Termini its not suitable for Resin (Potting)
Do not install FO Sockets terminus on EXM-A00 or EXM-A02
1.176 MAX.*
CERAMIC FERRULE
A DIA.
REF.
.102 ±.001
DIA.
.06248 ±.00002 DIA. .297 +.003
–.002 STRENGTH
MEMBER
SHRINK TUBE .040 MAX.
BUFFER
CABLE DIA.
.080 MAX.
CABLE DIA.
TERMINUS
.525 REF.
.128 +.002
–.001
SHRINK
TUBE
STRENGTH
MEMBER
.06248 ±.0002 DIA.
TERMINUS
CERAMIC FERRULE
A DIA. REF.
.128 DIA.
+.002
–.001
ALIGNMENT
SHROUD SLEEVE**
1.093 ±.020
.080 MAX
CABLE DIA.
.040 MAX
BUFFER
CABLE DIA.
1.500 MAX*
.537 ±.008
.525 REF.
Size 16 Multi-mode
Socket Terminus
Size 16 Multi-mode
Pin Terminus
***
Amphenol Part
Number
Fiber Size†
Core/
Cladding
A Dia.
Ref.
(Microns)
Ferrule
Hole
Tolerance
Reference Only
M29504/4*-XXXX
CF-198142-009 50/125 &
62.5/125 126 +2,–0 M29504/4-4210
CF-198036-010 50/125 &
62.5/125 127 +2,–0 superseded by
MIL-PRF
CF-198142-010 50/125 &
62.5/125 127 +2,–0 M29504/4-4040
CF-198036-017 100/140 145 +3,–0 superseded by
MIL-PRF
CF-198142-017 100/140 145 +3,–0 M29504/4-4044
CF-198036-29A 100/140/172
(Polyimide) 173.5 +1,–0 superseded by
MIL-PRF
CF-198142-29A 100/140/172
(Polyimide) 173 +1,–0 M29504/4-4293
CF-198036-053 200/230 236 +4,–0 superseded by
MIL-PRF
CF-198142-053 200/230 236 +4,–0 M29504/4-4214
Amphenol Part
Number
Fiber Size†
Core/
Cladding
A Dia.
Ref.
(Microns)
Ferrule
Hole
Tolerance
Reference Only
M29504/4*-XXXX
CF-198143-009 50/125 &
62.5/125 126 +2,–0 M29504/4-4210
CF-198035-010 50/125 &
62.5/125 127 +2,–0 superseded by
MIL-PRF
CF-198143-010 50/125 &
62.5/125 127 +2,–0 M29504/4-4040
CF-198035-017 100/140 145 +3,–0 superseded by
MIL-PRF
CF-198143-017 100/140 145 +3,–0 M29504/4-4044
CF-198035-29A 100/140/172
(Polyimide) 173.5 +1,–0 superseded by
MIL-PRF
CF-198143-29A 100/140/172
(Polyimide) 173 +1,–0 M29504/4-4293
CF-198035-053 200/230 236 +4,–0 superseded by
MIL-PRF
CF-198143-053 200/230 236 +4,–0 M29504/4-4214
Fiber Optic Pins Ordering Information Fiber Optic Sockets Ordering Information
Inches (Millimeters)
16
Amphe-EXTM Series
ber optic termini – multi-mode, size 20
Amphenol® Multi-mode, Size 20 Termini Features:
• Offers increased termini density
• Designed with similar high performance components as the proven size 16 termini
• Maintains ber optic/electrical hybrid capabilities
• Allows for multiple ber accommodations
• Termination accomplished using the industry proven epoxy/polish method. Can be
polished Air Gap (AG) or Physical contact (PC).
Order multi-mode termini by Amphenol part number designation as shown in the chart
below. Consult Amphenol, Sidney, NY for further availability.
+.00012
.03937–.00000 DIA.
.069 ±.001
DIA. A DIA.
REF. CERAMIC
FERRULE
1.176 MAX.*
SHRINK TUBE .037 MAX BUFFER
CABLE DIA.
.063 MAX.
CABLE DIA.
STRENGTH
MEMBER
.297+.003
–.002
.263 ±.004
.03937+.00012
–.00000 DIA.
ALIGNMENT
SLEEVE**
A DIA.
REF
CERAMIC
FERRULE
.162 ±.002
1.500 MAX.*
.069 ±.001
DIA.
1.093 ±.020
STRENGTH
MEMBER
SHRINK TUBE
.037 MAX. BUFFER
CABLE DIA.
.063 MAX.
CABLE DIA.
.123 MIN.
Size 20 Multi-mode
Socket Terminus
Size 20 Multi-mode
Pin Terminus
* Indicated dimension when fully assembled.
** Alignment sleeve shipped unassembled.
Fiber Size†
Core/Cladding
Dia (Microns)
Amphenol Part Numbers A Dia Ref Ferrule Hole
Tolerance
Size 20 Socket Size 20 Pin Inches Microns
50/125 CF-198080-010 CF-198081-010 0.0050 127 +3,–0
62.5/125
100/140 CF-198080-017 CF-198081-017 0.0057 145 +3,–0
† Additional sizes available upon request: consult Sidney, NY for availability.
Ordering Information
Multi-mode Termini (Size 20) for MIL-DTL-38999 Connectors
17
Amphe-EXTM Series
application tools
* Indicated dimension when fully assembled.
** Alignment sleeve shipped unassembled.
Contact
Size/Type Crimping Tool Turret Die
or Positioner
12 Pin and Socket M22520/1-01 M22520/1-04
16 Pin and Socket M22520/1-01
M22520/7-01
M22520/1-04
M22520/7-04
20 Pin and Socket
M22520/1-01
M22520/2-01
M22520/7-01
M22520/1-04
M22520/2-10
M22520/7-08
22D Pin M22520/2-01
M22520/7-01
M22520/2-09
M22520/7-07
22D Socket M22520/2-01
M22520/7-01
M22520/2-07
M22520/7-05
8 Twinax Center
Pin and Socket M22520/2-01 M22520/2-37
8 Twinax
Intermediate Outer Pin
& Socket
M22520/5-01 M22520/5-200
Contact
Size/Type Crimping Tool Turret Die
or Positioner
8 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-31
8 Coaxial Outer
Pin and Socket
M22520/5-01 M22520/5-05
Die Closure B
M22520/5-01 M22520/5-41
Die Closure B
M22520/10-01 M22520/10-07
Die Closure B
16 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-35
16 Coaxial Outer Pin
and Socket M22520/4-01 M22520/4-02
12 Coaxial Inner
Pin and Socket M22520/2-01 M22520/2-34
12 Coaxial Outer Pin
and Socket M22520/31-01 M22520/31-02
10 (Power) TP201423 1716P-1
Where 2 or 3 tools are listed for a contact size, only one tool and its die or
positioner are required to crimp the contact.
The above crimping tools and positioners are available from the approved
tool manufacturer.
The following data includes information pertaining to the application tools which have been established for crimping, inserting, and removing
contacts incorporated in the Amphe-Lite Series connectors. For additional information on coaxial contact tools see catalog 12-130.
All crimping tools included are the “full cycling” type.
There is a possibility of additional crimping tools other than those included being available at present or in the future for this specic application.
Use with Contact
Plastic Tools Metal Tools
MS
Part Number Color
Angle Type Straight Type
Proprietary Part
Number
Color
MS
Part Number
Proprietary Part
Number
10 (Power) M81969/14-05* Gray / (White) N/A N/A †Green
12 M81969/14-04* Yellow / (White) N/A N/A 11-8794-12 Yellow
16 M81969/14-03* Blue / (White) N/A N/A 11-8794-16 Blue
20 M81969/14-10* Red / (Orange) N/A N/A 11-8794-20 Red
22/22D N/A N/A N/A N/A TP-201465 Brown
22D M81969/14-01* Green / (White) N/A N/A 11-8794-24 Black
8 Coaxial None Required
8 Twinax None None Red
The M81969/8, 11-8674, 11-8675,and 11-8794 metal contact insertion and removal tools will accommodate wires having the maximum outside
diameter as follows: Contact size 12–.155, 16–.109, 20–.077, 22D–.050. When wire diameters exceed those specied, the plastic tools must be used.
RECOMMENDED CRIMPING TOOLS
INSERTION TOOLS
REMOVAL TOOLS
Use with
Plastic Tools Metal Tools
MS
Part Number Color
For Unwired
Contacts
Proprietary Part
Angle Type Straight Type
Proprietary Part
Number
Color
MS
Part Number
Proprietary Part
Number
10 (Power) M81969/14-05* (Gray) / White †N/A N/A †Green / White
12 M81969/14-04* (Yellow) / White 11-10050-11 N/A N/A 11-8795-12 Yellow / White
16 M81969/14-03* (Blue) / White 11-10050-10 N/A N/A 11-8795-16 Blue / White
20 M81969/14-10* (Orange) / Red 11-10050-9 N/A N/A 11-8795-20 Red / White
22D M81969/14-01* (Green) / White 11-10050-7 N/A N/A 11-8795-24 Green / White
8 Coaxial M81969/14-12 Green None N/A N/A DRK264-8†† N/A
8 Twinax M81969/14-12 Green None N/A N/A N/A N/A
18
Amphe-EXTM Series
assembly instructions
1. Read manufacturer’s assembly instructions before actually
starting to assemble connectors. Besides the matter of
instruction on correct procedures, there are two important
reasons for this preliminary step: To identify the various
component parts, and to check for any missing parts.
2. Cut cable jacket and sheathing squarely and sheathing
squarely and to correct length, using only wire strippers
that have been approved for the operation. In preparing the
individual wires in cables and harnesses for assembly, make
allowances in length for reaching the outer most circle of
contacts cavities in the conductors. The insulation should be
cut progressively longer as they extend out from the center
of the cable or harness to assure sufcient length.
3. Follow chart on Page 5 covering maximum cable stripping
lengths for effective cable gland sealing. All conductors
should be t into contact wire wells correctly. A practice
layout should be done so that an assembler can oversee
what the nished will look like when nished.
4. Before starting actual termination of wires, it is essential
that cables and harnesses be laid out in a specic order
in accordance with the wiring diagram. Proper layout will
eliminate the need for twisting and crossover of conductors.
If the wiring layout is not correct, the termination operation
will be difcult or even impossible and the chances for
making errors will be increased. Cable and harness
assemblies having a spiral layout must also be matched
carefully to the correct contacts in both the male and female
inserts.
5. Some cables that will be used will have a “basket weave”
type of armor under the outer jacket (sheath) and over the
inner jacket. Since many regulatory entities require that the
armor be grounded at least at the source end, it is benecial
to ground the armor via a spare contact within the connector.
Follow the removal of sufcient amount of outer jacket (see
chart on Page 5) ample amount of armor can be clipped
away, but not all. An adequate amount should remain in
order that a small cross-section conductor, short in length,
be woven into the remaining armor weave and either
soldered or covered with mastic impregnated heat shrink,
creating an intimate bond to the armor. At the opposite end
of the short piece of wire a contact should be crimped and
inserted into the insert.
6. Use only correctly sized and ingress protected certied
glands provided to assure resistance to moisture and other
contaminates.
7. Use only the proper crimping tools that have been set or
calibrated with precision gages.
8. Make certain that all contacts are the correct size before
attempting to assemble in insert cavities. This point is
particularly important when both power and control types of
contacts are used in the same connector.
9. Be sure that any ground contacts (when applicable) are
correctly located.
10. Seat all contacts properly so that they will not be damaged or
become disengaged during connectors mating operation.
11. Use only the proper insertion tools and be sure that they are
aligned axially when pushing contact into their fully seated
position.
12. When inserts have more cavities than the conductors, plug
unused cavities with furnished contacts.
13. After all terminated contacts are inserted in their respective
cavities and inspected (detailed on page 5), the cable
adapter should be installed and tightened with a strap
wrench (detailed on page 8).
14. When handling cables, use adequate support to prevent
damage to the internal wires. Exd glands are intended for
sealing purposes and should not be used as a cable grip.
15. If for any reason, terminated conductors have to be removed
from an insert because of an assembly error or change in
circuitry, be sure to remove the cable gland or cable adapter
rst before extracting the contact and re-inserting it.
16. If one of the connector poles is a ground wire, make sure
that it is grounded properly before the connector actually is
engaged.
17. When connectors have the same conguration are to
be mounted closer together, different or alternate key
arrangements should be used to prevent mismatching and
possible damage to the electrical system.
18. Always inspect all aspects of connector assembly operations
before putting connector into actual operation.
19. Crimping and terminating of conductors to contacts must be
done carefully. Make certain that all wire strands are fully
bottomed in contact wells by checking through inspection
hole provided (detailed on page 5).
20. Never try to straighten bent contacts. Straightening cannot
be done properly and the plating on contacts very likely will
be marred. This will result in a high resistance connection
and will expose the base material to possible corrosion.
21. Each assembly operator should be his own inspector. Worn,
damaged, or defective tolls should be reported immediately
to foreman and supervisors. Assembly operators should
be indoctrinated with this attitude and made to understand
the importance of always guarding quality. Assembly
workmanship is signicant factor in terminating the quality of
multiple contact connectors. Quality cannot be “inspected”
into connectors; it must be “built-in” during each and every
assembly operation.
L-2124
19
Amphe-EXTM Series
assembly instructions
The following instructions apply to equipment covered by
certicate number: SIRA 07ATEX1229X
The equipment may be used with ammable gases and vapors
with apparatus group(s) IIA, IIB, & IIC and with temperature
classes T6, T5 & T4
The equipment is only certied for use in ambient temperatures
in the range -40°C to +55°C and should not be used outside
this range.
The product compliances with the following standards:
EN 60079-0:2006 General requirements for electrical
apparatus for explosive gas atmospheres
EN 60079-1:2007 Electrical apparatus for explosive gas
atmospheres - Part 1: Flameproof
enclosures“d” (Plus Cor 1)
(IEC 60079-1:2003)
EN 60079-7:2007 Electrical apparatus for explosive gas
atmospheres - Part 7: Increased safety
“e” (IEC 60079-7:2001)
EN 61241-0:2006 General requirements for electrical
apparatus for use in the presence of
combustible dust
EN 61241-1:2004 Electrical apparatus for use in the presence
of combustible dust. Protection by
enclosures “tD”
EN 60079-28:2007 Explosive atmospheres. Protection of
equipment and tranmission systems using
optical radiation.
Installation shall be carried out by suitably-trained personnel in
accordance with the applicable code of practice e.g. EN 60079-
14. It is the end user’s responsibility to ensure that the product,
as specied and conrmed by the product label, is suitable for
it’s intended application.
Inspection and maintenance of this equipment shall be carried
out by suitably trained personnel in accordance with the
applicable code of practice e.g. EN 60079-17.
Repair of this equipment shall be carried out by suitably trained
personnel in accordance with the applicable code of practice
e.g. EN 60079-19.
20
Amphe-EXTM Series
assembly instructions
The certication of this equipment relies upon the following
materials used in its construction:
Connector Material: ASTM B211 or B221 6061-T6 Aluminum
O-ring Seal Material: Buna Rubber w/ Durometer of 70 SHORE A
Viton O-ring (Available under request)
Potting Compound: Epoxy Resin Part 50-3150RFR BK
If the equipment is likely to come into contact with aggressive
substances, then it is the responsibility of the user to take
suitable precautions that prevent it from being adversely affected,
thus ensuring that the type of protection provided by the
equipment is not compromised.
Aggressive substances: e.g. acidic liquids or gases that may
attack metals, or solvents that may affect polymeric materials.
Suitable precautions: e.g. regular checks as part of routine
inspections or establishing from the material’s data sheets that it
is resistant to specic chemicals.
SPECIAL CONDITIONS FOR SAFE USE:
The “X” sufx to the certicate number relates to the following
special conditions(s) for safe use:
1. The plugs and receptacles shall only be used with suitable
certied cable glands capable of a temperature
range at their point of mounting between -20°C to 90.°C.
2. Cables tted to the plugs and receptacles shell be suitable
for continuous operating temperature of at least 90°C.
3. Plugs are not permitted to remain energized when not
engaged to the receptacles as per EN 60079-0; clause 20.2
4. The plugs and receptacles are not to be energized when
tted with the environmental blanking caps.
5. An explosion proof receptacle cap must be tted to the
receptacles to be re-energized when they are not mated
to a plug.
6. The connector does not incorporate an external earth
facility. It is the responsibility of the user or installer to
ensure adequate internal earth continuity by means of
terminating ground wire to spare contact within the insert
patterns for both plug and receptacles to allow for continuity.
7. The panel mount receptacles shall only be used where
the temperature at the point of entry in service on the
associated enclosure is between -20°C to +105°C.
Contact Preparation Instructions
Crimp Tools:
M22520 Series is recommended. See Tool Table for choice of
turret head and selection setting according to contact size, part
number and wire gage size.
Setting Up and Operation: Consult Tool Manufacturer
Wire Preparation and Crimping
Strip wire to required length. (See Figure 1). When using hot
wire stripping do not wipe melted insulation material on wire
strands; with mechanical strippers do no cut or nick strands. See
Table 1 for proper nished outside wire dimensions.
Figure 1
**Min. diameters to insure moisture proof assembly; max
diameters to permit use of metal removal tools. Twist
Strands together to form a form bundle.
Insert stripped wire into contact applying slight pressure until
wire insulation butts against wire well. Check inspection hole to
see that wire strands are visible. If there are strayed wire
strands, entire wire end should be re-twisted.
Insert wire and contact into crimping tool as far as possible.
Crimp contact wire well.
SIZE 22, 22M, 22D
SIZE 12, 16, 20
1/8 INCH – 5/32 INCH
7/32 INCH – 1/4 INCH
Table 1: Conductor Diameters
Contact Size Wire Diameters in. (mm)
Min. Max.
10 0.135 (3.43) 0.162 (4.11)
12 0.097 (2.46) 0.142 (3.60)
16 0.065 (1.65) 0.109 (2.76)
20 0.040 (1.01) 0.077 (1.95)
22 0.034 (0.86) 0.060 (1.52)
22M, 22D 0.030 (0.76) 0.050 (1.27)
21
Contact Insertion and Removal
When inserting or removing contacts, rst remove securing
devices and slide devices over wires in proper sequence
Consult page 14 for correct insertion or removal tool (metal or
plastic) according to contact size
Insertion:
Slip correct size tool (with plastic tool, use colored end) over wire
insulation and slide forward until tool bottoms against rear contact
shoulder. Contact must be aligned with grommet hole and not
inserted at an angle. Push forward until contact is felt to snap into
position within insert. Remove tool, holding forward on the wire
in order to prevent contact from being dragged back with tool.
Gently pull each wire to ensure contact is properly seated.
Uncrimped Contacts and Sealing Plugs: Fill in unused holes with
an uncrimped contact. Follow with a teon sealing plug, small
diameter rst, so that one end protrudes out the rear of grommet.
See Table 2 for sealing plug application data. (Optional insertion
of large end rst is possible, but not recommended).
Slide securing devices forward and tighten using connector
pliers. Connector holding tools are recommended while tightening
back accessories.
CAUTION: WHEN INSERTING OR REMOVING CONTACTS,
DO NOT SPREAD OR ROTATE TOOL TIPS.
Removal:
Slip correct sized tool (with plastic tool, use white end) over
wire insulation and slide forward on wire until tool tip enters rear
grommet and comes to a positive stop on contact shoulder.
Grip wire, and simultaneously remove tool, contact and wire.
(On occasion, it may be necessary to remove tool, rotate 90°
and reinsert).
Unwired Contacts: Remove sealing plugs. Standard Removal
Tools: Using applicable removal tool, insert and carefully work
tool tips over wire well. When tips bottom, contact will release
from internal retention clip. Push contact from connector front
face out connector rear with round ended non-metallic rod. Rod
will follow contact. (See page 14 for applicable removal tool and
correct rod diameter). Unwired Removal Tool (11-10050-XX):
Removal procedure is same as with standard tools with the
exception that tool will withdraw contact without pushing from
front. Push plunger to remove contact from tool. (See page 15).
Connector Assembly Instructions
Assembling an Inline Plug and Inline Receptacle Connectors
1. Slide the EX gland onto the cable about 12”, threaded
end last.
2. Slide the Cable Adapter onto the cable, up to the EX Gland,
large diameter rst.
3. Slide the Coupling nut onto the cable, up to the Cable
Adapter, Grub Screw end rst.
4. Group all conductors according to size to facilitate
orderly termination.
5. Working on one conductor at a time, strip the insulation off
per the wire stripping length given in Figure 1 and terminate
a contact to it, using a properly adjusted crimp tool, following
crimp instruction found in section II of Contact Preparation
Instructions. Repeat the process for each conductor.
6. Make sure the Grub Screws are fully retracted, then slide
the Coupling Nut up onto the plug shell, until seated against
it’s mating shoulder.
7. Thread the Cable Adapter onto the plug shell, and
hand tighten.
8. Thread the EX Gland onto the Cable adapter, and
hand tighten.
9. Using a strap wrench, fully tighten the cable adapter onto
the plug shell.
10. Position the cable correctly. Using a hex wrench, tighten
the EX Gland The seal must grip the outer jacket of the
cable when the cable gland is tightened. Tighten Back Nut
(or Conduit Receptor) to Entry Body. Ensure seal makes full
contact with cable sheath. Tighten an extra 1½ turns (up to
2½ turns for minimum cable).
Amphe-EXTM Series
assembly instructions
Table 2: Sealing Plugs
Contact Size Color Code MS Part Number
10 Green M85049/81-10
12 Yellow MS27488-12
16 Blue MS27488-16
20 Red MS27488-20
22, 22M, 22D Black MS27488-22
22
Amphe-EXTM Series
assembly instructions
Preparing a Bulkhead Receptacle Connector
for Enclosure Mounting.
All receptacle shells have, contained within them, contact
positioning inserts that are permanently installed by the factory.
1. Slide the Bulkhead Adapter up onto the cable, or conductor
group; knurled end rst.
2. Terminate each conductor with it’s proper contact.
3. Populate the insert with contacts by poking each of the wired
contacts into it’s respective insert cavity, following an
electrical schematic for the system you are wiring.
4. Slide the bulkhead adapter back down the conductors, and
screw it onto the panel mount receptacle.
5. Use a strap wrench to tighten the bulkhead adapter until fully
tightened to shoulder.
6. Referring to Amphe-EX potting instructions, stand the
assembly vertical, conductors pointing up, and ll the
adapter with cement to a level 1/16” below the top of the
adapter. After curing, this assembly is now permanently
cemented, non-separable and non-repairable, and can be
mounted to the bulkhead.
7. It is best to t the connector to the bulkhead at a time
when the free end of the cable is not terminated to the
electrical system. If this is not possible, then it is necessary
to rotate the connector assembly counter-clockwise to wind
the cable/ conductors so that when the assembly is threaded
into a bulkhead in the subsequent instruction, the cable/
conductors regain their most natural lay, once the connector
is mounted to the bulkhead. (Rotations required to be
determined by end-user).
8. Thread the receptacle assembly into the bulkhead until the
seal touches down, then tighten it by the smallest fraction of
a revolution to the rst instance that the mounting holes line
up with the threaded enclosure holes.
9. Position the protective covers’ lanyard tab over one of
the mounting holes and screw a fastener through it. Apply
the remaining fasteners to the other three holes with torque
suitable for screw size used.
10. Install the protective cover and tighten fully.
11. Secure both grub screws to prevent unauthorized removal.
AMPHE-EXTM Potting Instructions
All cable adapters, other than ones suited for mating with an
EX- certied gland, must be lled with epoxy (potted).
The material certied for use in lling this connector line is
Epoxies Etc., 503150FR/Cat190. The user or installer shall
consider the performance of these materials with regard to attack
by aggressive substances that may be present in the hazardous
area. This material is a two-component casting system with a
100:5 volume.
More information is available by contacting the following
authorized suppliers:
Amphenol Industrial Operations
191 Delaware Avenue Sidney, New York 13838 USA Phone
888-364-9011
Amphenol Industrial Operations Optimize Nogales
180 N Freeport Drive
Nogales, AZ 85621
Phone: 520-397-7053
Bulkhead Adapter
Bulkhead adapters should be lled to a maximum of 1/16” below
the top of the adapter. Care must be exercised so that the potting
compound does not contaminate the bulkhead threads, or spill
onto the outer surfaces of the receptacle ange.
In preparation for potting, the receptacle is to be mated to it’s
corresponding plug, so that all contacts are mated and in their
optimal post-potted position. When potting, the receptacle ange
should be rigidly xtured in a horizontal position. This xture must
be capable of holding the mated connector pair in that position
for a minimum of 2 hours at room temperature. The exiting
conductor/cable should be xtured inline above the connector
pair, during the entire curing process.
23
Mixing/Potting Instructions
1. CAUTION: Wear goggles or other eye protection during
all operations.
2. The potting compound is premeasured in “burst bag”
packaging. This packaging consists of a single plastic bag
that is compartmentalized into two chambers, each
containing one part of the two part compound. The
segregating feature is called a ‘burst seal’.
3. Lay the bag on a at surface. Choosing either end of the
bag that is parallel to the burst seal, start coiling/rolling
the bag so that the compound in that half of the bag is
pushed up against the burst seal.
4. Squeeze and apply pressure to the rolled side of the bag so
that the compound bursts through the burst seal and joins
the compound on the other side of the bag. Unroll the bag.
5. Mix the entire contents of the bag, by alternately squeezing
the bag, and working the bag across the edge of a table, to
fully move the entire contents of the bag, back and forth,
between chambers. Work the material in this manner,
constantly, for a minimum of 4 minutes.
6. Once mixed, squeeze all the contents away from one
corner of the bag. fully clearing that corner of the bag of
all compound.
7. Make a 3/16” pouring spout by snipping off the bags
cleared corner.
8. To minimize air entrapment, slowly pour the compound
into the back end of the bulkhead adapter, to a level shown
in Figure Z.
9. Set the bag containing the remaining compound aside,
so that it may cure. After cure, the bag may be disposed of
safely, along with common consumer refuse. CAUTION:
As the remaining compound cures, the bag will become hot.
Hysol Volume Per Bulkhead Adapter
Note: This is the maximum volume of cement needed, without
considering volume claimed by the conductors
SIRA Product Labeling Information
Information below must be attached to connectors via non-
removable label.
Amphenol Industrial
Sidney NY 13838 USA
Part Number, Size Ref
Work Order Number; Date Code
EEx dIIC T6 / Ex tD A21 IP68
(Plug and Receptacles)
EEx de IIC T6 / Ex tD A21 IP68
(Panel mount receptacles lled with cement)
Sira 07ATEX1229X
IECEx SIR 08.0029X
EAC No. RU C-US.ΓЂ08.B.01483
“max volts, max amp. Current rating per pin”
Do not separate when energized.
Do not open when an explosive gas or dust atmosphere
is present.
0518 II 2 GD
Shell
Size
Fill Length
Inside Adapter
(inches)
Adapter
Diameter
(inches)
Internal
Volume
(in ^ 2)
Internal
Volume
(ounces
9 1.3 0.652 0.434 0.24
11 1.3 0.652 0.434 0.24
13 1.3 0.927 0.877 0.49
15 1.3 0.927 0.877 0.49
17 1.3 1.242 1.575 0.87
19 1.3 1.242 1.575 0.87
21 1.3 1.242 1.575 0.87
Amphe-EXTM Series
assembly instructions
24
DIVISION HEADQUARTERS
AMPHENOL OIL &
GAS TECHNOLOGIES
4300 N. Sam Houston Parkway West
Suite 400
Houston, TX 77086
Phone: 1-281-866-0588
Fax: 1-281-866-0597
www.amphenol-industrial.com
INTERNATIONAL SALES OFFICES
ASIA – AMPHENOL TECHNOLOGY
SHENZHEN, CHINA
Block C, Aoda Technology Park, XiaShiJia
2nd Industrial Zone, Gongming Street
Shenzhen, PRC 518106
Tel: +86-755-29918389 ext. 244
Fax: +86-755-29918310
www.amphenol-industrial.com
AUSTRALIA AMPHENOL AUSTRALIA PTY LTD
2 Fiveways Blvd. Keysborough Melbourne,
Victoria 31733, Australia
Phone: 613 8796 8888
Fax: 613 8796 8801
E-mail: infor@amphenolaust.com.au
BRAZIL AMPHENOL do
BRASIL LTDA
Rua Diogo Moreira 132 CEP 05423-010
Sao Paulo - SP, Brazil
Phone: (55-11) 3815.1003
Fax: (55-11) 3815.1629
E-mail: vendas@amphenol.com.br
ITALY AMPHENOL ITALIA S.p.A.
Via Barbaiana 5 20020 Lainate (Milano), Italy
Phone: 39-02-932541
Fax: 39-02-93254444
JAPAN AMPHENOL JAPAN
471-1, Deba, Ritto-city Shiga 520-3041, Japan
Phone: 81-77553-8501
Fax: 81-77551-2200
GAFFNEY-KROESE SUPPLY – USA
Kennedy Greens Business Park
14000 Vickery Dr.
Houston, TX 77032
Main: 281-449-5000
Fax: 281-449-5007
gksales@gaffney-kroese.com
www.gaffney-kroese.com
GEOPHYSICAL ELECTRIC SUPPLY
(GESCO) – USA
Houston, TX
Phone: 713-645-5999
Fax: 713-645-4999
E-mail: duggan@gesco-e.com
www.gesco-e.com
HILLCREST ENTERPRISES – USA
Ashland, VA
Phone: 800-848-3106 or 804-798-8390
Fax: 804-752-7830
E-mail: cordgrip@aol.com
www.plugs.cc
JACKSON POWER – CANADA
Edmonton, Alberta Canada
Phone: 780-435-9275
Fax: 780-436-0308
E-mail: ljackson@jacksonpower.com
www.jacksonpower.com
PEI GENESIS, UK – UNITED KINGDOM
George Curl Way
Southampton, SO182RZ
Phone: +44(0)2380621260
Phone: +44(0)8448716060
Fax: +44 (0)8448716070
Email: peiuk@peigenesis.con
www.peigenesis.com
STECK CONNECTIONS – CANADA
Mississauga, Ontario, Canada
Phone: 905-608-2444
Fax: 905-608-2895
E-mail: steck@ican.net
www.steckconnections.com
STEINER ELECTRIC – USA
Elk Grove Village, IL
Phone: 847-228-0400
Fax: 847-228-1352
E-mail: infor@stnr.com www.steinerelectric.com
WHOLESALE ELECTRIC – USA
Houston, TX
Phone: 800-486-8563 or 713-748-6100
Fax: 713-749-8415
E-mail: donniejr@wholesaleelectric.com
www.wholesaleelectric.com
MEXICO – AMPHENOL MEXICO
Prolongacion Reforma 61-6 B2
Col. Paseo de las Lomas C.P. 01330 Mexico
D.F., Mexico
Phone: (52-55) 5258.9984
Fax: (52-55) 5081.6890
E-mail: info@amphenolmexico.com
MIDDLE EAST – AMPHENOL MIDDLE
EAST ENT. FZE
P.O.Box 21107, Office No C1-16
Ajman Free Zone- UAE
Tel: +9716-7422494
SOUTH AFRICA – AMPHENOL SOUTH
AFRICA
30 Impapa Road 2196 Sandton -
Chislehurston South Africa
Tel: (27-11) 783-9517
Fax: (27-11) 783-9519
E-mail: amphenol_africa@csi.com
SINGAPORE AMPHENOL EAST ASIA LTD.
300 Beach Road #34-06
The Concourse Singapore 199555
Phone: 65-6294-2128
Fax: 65-6294-3522
OIL & GAS DISTRIBUTORS
BARTEC-TECHNOR ASA – NORWAY
Stavanger, Norway
Phone: 47 51 84 4100
Fax: 47 51 84 4103
www.bartec-technor.no
CRAWFORD ELECTRIC SUPPLY – USA
10051 Porter Rd.
Laporte, TX 77571
Phone: 281-417-7540
Fax: 281-470-2659
www.cescoltd.com
25
Amphenol Nelson-Dunn Technologies Inc
17707 Valley View Ave
Cerritos, CA 90703
Phone: 1-714-249-7700
Email: aogt@amphenol-aio.com
www.amphenol-industrial.com
DIVISION HEADQUARTERS
AMPHENOL OIL &
GAS TECHNOLOGIES
4300 N. Sam Houston Parkway West
Suite 400
Houston, TX 77086
Phone: 1-281-866-0588
Fax: 1-281-866-0597
www.amphenol-industrial.com
INTERNATIONAL SALES OFFICES
ASIA – AMPHENOL TECHNOLOGY
SHENZHEN, CHINA
Block C, Aoda Technology Park, XiaShiJia
2nd Industrial Zone, Gongming Street
Shenzhen, PRC 518106
Tel: +86-755-29918389 ext. 244
Fax: +86-755-29918310
www.amphenol-industrial.com
AUSTRALIA AMPHENOL AUSTRALIA PTY LTD
2 Fiveways Blvd. Keysborough Melbourne,
Victoria 31733, Australia
Phone: 613 8796 8888
Fax: 613 8796 8801
E-mail: infor@amphenolaust.com.au
BRAZIL AMPHENOL do
BRASIL LTDA
Rua Diogo Moreira 132 CEP 05423-010
Sao Paulo - SP, Brazil
Phone: (55-11) 3815.1003
Fax: (55-11) 3815.1629
E-mail: vendas@amphenol.com.br
ITALY AMPHENOL ITALIA S.p.A.
Via Barbaiana 5 20020 Lainate (Milano), Italy
Phone: 39-02-932541
Fax: 39-02-93254444
JAPAN AMPHENOL JAPAN
471-1, Deba, Ritto-city Shiga 520-3041, Japan
Phone: 81-77553-8501
Fax: 81-77551-2200
GAFFNEY-KROESE SUPPLY – USA
Kennedy Greens Business Park
14000 Vickery Dr.
Houston, TX 77032
Main: 281-449-5000
Fax: 281-449-5007
gksales@gaffney-kroese.com
www.gaffney-kroese.com
GEOPHYSICAL ELECTRIC SUPPLY
(GESCO) – USA
Houston, TX
Phone: 713-645-5999
Fax: 713-645-4999
E-mail: duggan@gesco-e.com
www.gesco-e.com
HILLCREST ENTERPRISES – USA
Ashland, VA
Phone: 800-848-3106 or 804-798-8390
Fax: 804-752-7830
E-mail: cordgrip@aol.com
www.plugs.cc
JACKSON POWER – CANADA
Edmonton, Alberta Canada
Phone: 780-435-9275
Fax: 780-436-0308
E-mail: ljackson@jacksonpower.com
www.jacksonpower.com
PEI GENESIS, UK – UNITED KINGDOM
George Curl Way
Southampton, SO182RZ
Phone: +44(0)2380621260
Phone: +44(0)8448716060
Fax: +44 (0)8448716070
Email: peiuk@peigenesis.con
www.peigenesis.com
STECK CONNECTIONS – CANADA
Mississauga, Ontario, Canada
Phone: 905-608-2444
Fax: 905-608-2895
E-mail: steck@ican.net
www.steckconnections.com
STEINER ELECTRIC – USA
Elk Grove Village, IL
Phone: 847-228-0400
Fax: 847-228-1352
E-mail: infor@stnr.com www.steinerelectric.com
WHOLESALE ELECTRIC – USA
Houston, TX
Phone: 800-486-8563 or 713-748-6100
Fax: 713-749-8415
E-mail: donniejr@wholesaleelectric.com
www.wholesaleelectric.com
MEXICO – AMPHENOL MEXICO
Prolongacion Reforma 61-6 B2
Col. Paseo de las Lomas C.P. 01330 Mexico
D.F., Mexico
Phone: (52-55) 5258.9984
Fax: (52-55) 5081.6890
E-mail: info@amphenolmexico.com
MIDDLE EAST – AMPHENOL MIDDLE
EAST ENT. FZE
P.O.Box 21107, Office No C1-16
Ajman Free Zone- UAE
Tel: +9716-7422494
SOUTH AFRICA – AMPHENOL SOUTH
AFRICA
30 Impapa Road 2196 Sandton -
Chislehurston South Africa
Tel: (27-11) 783-9517
Fax: (27-11) 783-9519
E-mail: amphenol_africa@csi.com
SINGAPORE AMPHENOL EAST ASIA LTD.
300 Beach Road #34-06
The Concourse Singapore 199555
Phone: 65-6294-2128
Fax: 65-6294-3522
OIL & GAS DISTRIBUTORS
BARTEC-TECHNOR ASA – NORWAY
Stavanger, Norway
Phone: 47 51 84 4100
Fax: 47 51 84 4103
www.bartec-technor.no
CRAWFORD ELECTRIC SUPPLY – USA
10051 Porter Rd.
Laporte, TX 77571
Phone: 281-417-7540
Fax: 281-470-2659
www.cescoltd.com
25
25
AMPHENOL CORPORATION
Amphenol Industrial
Email: aogt@amphenol-aio.com
191 Delaware Avenue
Sidney, NY 13838-1395
www.amphenol-industrial.com
