LTC4007
1
4007fc
TYPICAL APPLICATION
DESCRIPTION
4A, High Effi ciency,
Standalone Li-Ion Battery Charger
The LTC
®
4007 is a complete constant-current/constant-
voltage charger controller for 3- or 4-cell lithium-ion batteries.
The PWM controller uses a synchronous, quasi-constant
frequency, constant off-time architecture that will not
generate audible noise even when using ceramic capacitors.
Charging current is programmable to ±4% accuracy using
a programming resistor. Charging current can also be
monitored as a voltage across the programming resistor.
The output fl oat voltage is pin programmed for cell count
(3 cells or 4 cells) and chemistry (4.2V/4.1V). A timer,
programmed by an external resistor, sets the charge
termination time. Charging is automatically restarted when
cell voltage falls below 3.9V/cell.
LTC4007 includes a thermistor input, which suspends
charging if an unsafe temperature condition is detected.
If the cell voltage is less than 2.5V, a low-battery indicator
asserts and can be used to program a trickle charge current
to safely charge depleted batteries. The FAULT pin is also
asserted and charging terminates if the low-battery con-
dition persists for more than 1/4 of the total charge time.
12.6V, 4A Li-Ion Battery Charger
FEATURES
APPLICATIONS
n Complete Charger Controller for 3- or 4-Cell
Lithium-Ion Batteries
n High Conversion Effi ciency: Up to 96%
n Output Currents Exceeding 4A
n ±0.8% Charging Voltage Accuracy
n Built-In Charge Termination for Li-Ion Batteries
n AC Adapter Current Limiting Maximizes Charge Rate*
n Thermistor Input for Temperature Qualifi ed Charging
n Wide Input Voltage Range: 6V to 28V
n 0.5V Dropout Voltage; Maximum Duty Cycle: 98%
n Programmable Charge Current: ±4% Accuracy
n Indicator Outputs for Charging, C/10 Current Detection,
AC Adapter Present, Low Battery, Input Current
Limiting and Faults
n Charging Current Monitor Output
n Available in a 24-Pin Narrow SSOP Package
n Notebook Computers
n Portable Instruments
n Battery-Backup Systems
n Standalone Li-Ion Chargers
3C4C
CHEM
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
NTC
RT
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
DCIN
INFET
CLP
CLN
TGATE
BGATE
PGND
CSP
BAT
PROG
ITH
GND
LTC4007
32.4k
309k
0.47μF
THERMISTOR
10k
NTC TIMING RESISTOR
(~2 HOURS)
100k100k100k
VLOGIC
DCIN
0V TO 28V 0.1μF
INPUT SWITCH
15nF
Q1
Q2
20μF
10μH
4.99k
3.01k
3.01k
0.025Ω
0.025Ω
20μF
Li-Ion
BATTERY
CHARGING
CURRENT
MONITOR
Q1: Si4431DY
Q2: FDC6459
SYSTEM
LOAD
0.12μF
6.04k
26.7k
0.0047μF
4007 TA01
L, LT, LTC, LTM, Linear Technology and the Linear logo are registered trademarks of Linear
Technology Corporation. All other trademarks are the property of their respective owners.
Protected by U.S. Patents including 5723970.
LTC4007
2
4007fc
Voltage from DCIN, CLP, CLN to GND.......... +32V/–0.3V
PGND with Respect to GND .................................. ±0.3V
CSP, BAT to GND ......................................... +28V/–0.3V
CHEM, 3C4C, RT to GND ................................ +7V/–0.3V
NTC ............................................................. +10V/–0.3V
ACP, SHDN, CHG, FLAG,
FAULT, LOBAT, ICL ....................................... +32V/–0.3V
CLP to CLN ............................................................±0.5V
Operating Ambient Temperature Range
(Note 4) ............................................. –40°C to 85°C
Operating Junction Temperature ........... –40°C to 125°C
Storage Temperature Range ................... –65°C to 150°C
Lead Temperature (Soldering, 10 sec) .................. 300°C
(Note 1)
PIN CONFIGURATION ABSOLUTE MAXIMUM RATINGS
ELECTRICAL CHARACTERISTICS
The l denotes the specifi cations which apply over the full operating
temperature range (Note 4), otherwise specifi cations are at TA = 25°C. VDCIN = 20V, VBAT = 12V unless otherwise noted.
1
2
3
4
5
6
7
8
9
10
11
12
TOP VIEW
GN PACKAGE
24-LEAD PLASTIC SSOP
24
23
22
21
20
19
18
17
16
15
14
13
DCIN
CHG
ACP
RT
FAULT
GND
3C4C
LOBAT
NTC
ITH
PROG
NC
SHDN
INFET
BGATE
PGND
TGATE
CLN
CLP
FLAG
CHEM
BAT
CSP
ICL
TJMAX = 125°C, θJA = 90°C/W
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
DCIN Operating Range 628V
IQOperating Current Sum of Current from CLP, CLN , DCIN 3 5 mA
VTOL Charge Voltage Accuracy Nominal Values: 12.3V, 12.6V, 16.4V, 16.8V
(Note 2) l
–0.8
–1.0
0.8
1.0
%
%
ITOL Charge Current Accuracy (Note 3) VCSP – VBAT Target = 100mV
VBAT < 6V, VCSP – VBAT Target = 10mV
6V ≤ VBAT ≤ VLOBAT, VCSP – VBAT
Target = 10mV
l
–4
–5
–60
–35
4
5
60
35
%
%
%
%
TTOL Termination Timer Accuracy RRT = 270k l–15 15 %
Shutdown
Battery Leakage Current DCIN = 0V
SHDN = 3V
l
l–10
15 35
10
μA
μA
UVLO Undervoltage Lockout Threshold DCIN Rising, VBAT = 0 l4.2 4.7 5.5 V
Shutdown Threshold at SHDN l1 1.6 2.5 V
SHDN Pin Current –10 μA
Operating Current in Shutdown VSHDN = 0V, Sum of Current from CLP,
CLN, DCIN
23mA
LEAD FREE FINISH TAPE AND REEL PART MARKING PACKAGE DESCRIPTION TEMPERATURE RANGE
LTC4007EGN#PBF LTC4007EGN#TRPBF LTC4007EGN 24-Lead Plastic SSOP –40°C to 85°C
Consult LTC Marketing for parts specifi ed with wider operating temperature ranges.
Consult LTC Marketing for information on non-standard lead based fi nish parts.
For more information on lead free part marking, go to: http://www.linear.com/leadfree/
For more information on tape and reel specifi cations, go to: http://www.linear.com/tapeandreel/
ORDER INFORMATION
LTC4007
3
4007fc
ELECTRICAL CHARACTERISTICS
The l denotes the specifi cations which apply over the full operating
temperature range (Note 4), otherwise specifi cations are at TA = 25°C. VDCIN = 20V, VBAT = 12V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
Current Sense Amplifi er, CA1
Input Bias Current Into BAT Pin 11.67 μA
CMSL CA1/I1 Input Common Mode Low l0V
CMSH CA1/I1 Input Common Mode High lVCLN – 0.2 V
Current Comparators ICMP and IREV
ITMAX Maximum Current Sense Threshold (VCSP – VBAT)V
ITH = 2.5V l140 165 200 mV
ITREV Reverse Current Threshold (VCSP – VBAT) –30 mV
Current Sense Amplifi er, CA2
Transconductance 1 mmho
Source Current Measured at ITH, VITH = 1.4V –40 μA
Sink Current Measured at ITH, VITH = 1.4V 40 μA
Current Limit Amplifi er
Transconductance 1.4 mmho
VCLP Current Limit Threshold l93 100 107 mV
ICLP CLP Input Bias Current 100 nA
Voltage Error Amplifi er, EA
Transconductance 1 mmho
Sink Current Measured at ITH, VITH = 1.4V 36 μA
OVSD Overvoltage Shutdown Threshold as a Percent of
Programmed Charger Voltage
l102 107 110 %
Input P-Channel FET Driver (INFET)
DCIN Detection Threshold (VDCIN – VCLN) DCIN Voltage Ramping Up
from VCLN – 0.1V
l0 0.17 0.25 V
Forward Regulation Voltage (VDCIN – VCLN)l25 50 mV
Reverse Voltage Turn-Off Voltage (VDCIN – VCLN ) DCIN Voltage Ramping Down l–60 –25 mV
INFET “On” Clamping Voltage (VDCIN – VINFET)I
INFET = 1μA l5 5.8 6.5 V
INFET “Off” Clamping Voltage (VDCIN – VINFET)I
INFET = –25μA 0.25 V
Thermistor
NTCVR Reference Voltage During Sample Time 4.5 V
High Threshold VNTC Rising lNTCVR
• 0.48
NTCVR
• 0.5
NTCVR
• 0.52
V
Low Threshold VNTC Falling lNTCVR
• 0.115
NTCVR
• 0.125
NTCVR
• 0.135
V
Thermistor Disable Current VNTC ≤ 10V 10 μA
Indicator Outputs (ACP, CHG, FLAG, LOBAT, ICL, FAULT
C10TOL FLAG (C/10) Accuracy Voltage Falling at PROG l0.375 0.397 0.420 V
LBTOL LOBAT Threshold Accuracy 3C4C = 0V, CHEM = 0V
3C4C = 0V, CHEM = Open
3C4C = Open, CHEM = 0V
3C4C = Open, CHEM = Open
l
l
l
l
7.10
7.27
9.46
9.70
7.32
7.50
9.76
10
7.52
7.71
10.10
10.28
V
V
V
V
RESTART Threshold Accuracy 3C4C = 0V, CHEM = 0V
3C4C = 0V, CHEM = Open
3C4C = Open, CHEM = 0V
3C4C = Open, CHEM = Open
l
l
l
l
11.13
11.40
14.84
15.20
11.42
11.70
15.23
15.60
11.65
11.94
15.54
15.92
V
V
V
V
ICL Threshold Accuracy 83 93 1O5 mV
LTC4007
4
4007fc
ELECTRICAL CHARACTERISTICS
The l denotes the specifi cations which apply over the full operating
temperature range (Note 4), otherwise specifi cations are at TA = 25°C. VDCIN = 20V, VBAT = 12V unless otherwise noted.
SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS
VOL Low Logic Level of ACP, CHG, FLAG, LOBAT,
ICL, FAULT
IOL = 100μA l0.5 V
VOH High Logic Level of CHG, LOBAT, ICL IOH = –1μA l2.7 V
IOFF Off State Leakage Current of ACP, FLAG, FAULT VOH = 3V –1 1 μA
IPO Pull-Up Current on CHG, LOBAT, ICL V = 0V –10 μA
Charge Termination Defeat Threshold at CHG 1 V
Programming Inputs (CHEM and 3C4C)
VIH High Logic Level l3.3 V
VIL Low Logic Level l1V
IPI Pull-Up Current V = 0V –14 μA
Oscillator
fOSC Regulator Switching Frequency 255 300 345 kHz
fMIN Regulator Switching Frequency in Drop Out Duty Cycle ≥ 98% 20 25 kHz
DCMAX Regulator Maximum Duty Cycle VCSP = VBAT 98 99 %
Gate Drivers (TGATE, BGATE)
VTGATE High (VCLN – VTGATE)I
TGATE = –1mA 50 mV
VBGATE High CLOAD = 3000pF 4.5 5.6 10 V
VTGATE Low (VCLN – VTGATE)C
LOAD = 3000pF 4.5 5.6 10 V
VBGATE Low IBGATE = 1mA 50 mV
TGTR
TGTF
TGATE Transition Time
TGATE Rise Time
TGATE Fall Time
CLOAD = 3000pF, 10% to 90%
CLOAD = 3000pF, 10% to 90%
50
50
110
100
ns
ns
BGTR
BGTF
BGATE Transition Time
BGATE Rise Time
BGATE Fall Time
CLOAD = 3000pF, 10% to 90%
CLOAD = 3000pF, 10% to 90%
40
40
90
80
ns
ns
VTGATE at Shutdown (VCLN – VTGATE)I
TGATE = –1μA, DCIN = 0V, CLN = 12V 100 mV
VBGATE at Shutdown IBGATE = 1μA, DCIN = 0V, CLN = 12V 100 mV
Note 1: Stresses beyond those listed under Absolute Maximum Ratings
may cause permanent damage to the device. Exposure to any Absolute
Maximum Rating condition for extended periods may affect device
reliability and lifetime.
Note 2: See Test Circuit.
Note 3: Does not include tolerance of current sense resistor or current
programming resistor.
Note 4: The LTC4007E is guaranteed to meet performance specifi cations
from 0°C to 70°C. Specifi cations over the –40°C to 85°C operating
temperature range are assured by design, characterization and correlation
with statistical process controls.
LTC4007
5
4007fc
TYPICAL PERFORMANCE CHARACTERISTICS
PWM Frequency vs Duty Cycle
Disconnect/Reconnect Battery
(Load Dump) 1A Load Step (Battery Present)
1A Load Step
(Battery Not Present)
Battery Leakage Current
vs Battery Voltage
INFET Response Time to
Reverse Current Line Regulation VOUT vs IOUT
TEST PERFORMED ON DEMOBOARD
VIN = 15VDC
CHARGER = ON
ICHARGE = <10mA
Vs OF PFET (5V/DIV)
Id (REVERSE) OF
PFET (5A/DIV)
Vgs OF PFET (2V/DIV)
4007 G01
VCHARGE = 12.6V
PFET = 1/2 Si4925DY
Vgs = 0
Vs = 0V
Id = 0A
1.25μs/DIV
VDCIN (V)
13 15 17 21 25 2919 23 27 31
VOUT ERROR (%)
4007 G02
0.10
0.05
0
–0.05
–0.10
–0.15
–0.20
–0.25
–0.30
–0.35
–0.40
–0.45
C3C4 = GND
C3C4 = OPEN
OUTPUT CURRENT (A)
0 0.5 1.0 2.0 3.0 4.01.5 2.5 3.5 4.5
OUTPUT VOLTAGE ERROR (%)
4007 G03
3C4C = GND
3C4C = OPEN
0
–0.5
–1.0
–1.5
–2.0
–2.5
–3.0
–3.5
–4.0
–4.5
–5.0
DUTY CYCLE (VOUT/VIN)
0 0.1 0.2 0.4 0.6 0.90.80.3 0.5 0.7 1.0
PWM FREQUENCY (kHz)
4007 G04
PROGRAMMED CURRENT = 10%
DCIN = 15V
DCIN = 20V
DCIN = 24V
350
300
250
200
150
100
50
0
4007 G05
LOAD CURRENT = 1A, 2A, 3A
DCIN = 20V
VFLOAT = 12.6V (3C4C = GND, CHEM = OPEN)
VFLOAT
1V/DIV
LOAD
STATE DISCONNECT
1A STEP
3A STEP
RECONNECT
3A STEP
1A STEP
DCIN = 20V
VFLOAT = 12.6V
OUTPUT VOLTAGE (500mV/DIV)
CHARGER CURRENT (1A/DIV)
4007 G06
DCIN = 20V
VFLOAT = 12.6V
OUTPUT VOLTAGE (5V/DIV)
CHARGER CURRENT (500mA/DIV)
4007 G07
BATTERY VOLTAGE (V)
0 5 10 15 20 25 30
BATTERY LEAKAGE CURRENT (μA)
4007 G08
40
35
30
25
20
15
10
5
0
VDCIN = 0V
LTC4007
6
4007fc
TYPICAL PERFORMANCE CHARACTERISTICS
Effi ciency at 19VDC VIN Effi ciency at 12.6V with 15VDC VIN
CHARGE CURRENT (A)
1.000.50 1.50 2.00 2.50 3.00
EFFICIENCY (%)
4007 G10
16.8V
12.6V
100
95
90
85
80
75
CHARGE CURRENT (A)
1.000.50 1.50 2.00 2.50 3.00
EFFICIENCY (%)
4007 G11
100
95
90
85
80
75
PIN FUNCTIONS
DCIN (Pin 1): External DC Power Source Input. Bypass this
pin with at least 0.01μF. See Applications Information.
CHG (Pin 2): Charge Status Output. When the battery is
being charged, the CHG pin is pulled low by an internal
N-channel MOSFET. Internal 10μA pull-up to 3.5V. If
VLOGIC is greater than 3.3V, add an external pull-up. The
timer charge termination can be defeated by forcing this
pin below 1V (or connecting it to GND).
ACP (Pin 3): Open-Drain output to indicate if the AC adapter
voltage is adequate for charging. This pin is pulled low
by an internal N-channel MOSFET if DCIN is below BAT. A
pull-up resistor is required. The pin is capable of sinking
at least 100μA.
RT (Pin 4): Timer Resistor. The timer period is set by placing
a resistor, RRT
, to GND. This resistor is always required.
The timer period is tTIMER = (1hour • RRT/154K).
If this resistor is not present, the charger will not start.
FAULT (Pin 5): Active low open-drain output that indicates
charger operation has stopped due to a low-battery
conditioning error, or that charger operation is suspended
due to the thermistor exceeding allowed values. A pull-
up resistor is required if this function is used. The pin is
capable of sinking at least 100μA.
GND (Pin 6): Ground for Low Power Circuitry.
3C4C (Pin 7): Select 3-cell or 4-cell fl oat voltage by
connecting this pin to GND or open, respectively. Internal
14μA pull-up to 5.3V. This pin can also be driven with open-
collector/drain logic levels. High: 4 cell. Low: 3 cell.
LOBAT (Pin 8): Low-Battery Indicator. Active low digital
output. Internal 10μA pull-up to 3.5V. If the battery voltage is
below 2.5V/cell (or 2.44V/cell for 4.1V chemistry batteries)
LOBAT will be low. The pin is capable of sinking at least
100μA. If VLOGIC is greater than 3.3V, add an external
pull-up.
NTC (Pin 9): A thermistor network is connected from NTC
to GND. This pin determines if the battery temperature is
safe for charging. The charger and timer are suspended
and the FAULT pin is driven low if the thermistor indicates
a temperature that is unsafe for charging. The thermistor
function may be disabled with a 300k to 500k resistor
from DCIN to NTC.
LTC4007
7
4007fc
PIN FUNCTIONS
ITH (Pin 10): Control Signal of the Inner Loop of the
Current Mode PWM. Higher ITH voltage corresponds to
higher charging current in normal operation. A 6k resistor,
in series with a capacitor of at least 0.1μF to GND provides
loop compensation. Typical full-scale output current is
40μA. Nominal voltage range for this pin is 0V to 3V.
PROG (Pin 11): Current Programming/Monitoring Input/
Output. An external resistor to GND programs the peak
charging current in conjunction with the current sensing
resistor. The voltage at this pin provides a linear indication of
charging current. Peak current is equivalent to 1.19V. Zero
current is approximately 0.3V. A capacitor from PROG to
ground is required to fi lter higher frequency components.
The maximum resistance to ground is 100k. Values higher
than 100k can cause the charger to shut down.
NC (Pin 12): No Connect.
ICL (Pin 13): Input Current Limit Indicator. Active low
digital output. Internal 10μA pull-up to 3.5V. Pulled low if
the charger current is being reduced by the input current
limiting function. The pin is capable of sinking at least
100μA. If VLOGIC is greater than 3.3V, add an external
pull-up.
CSP (Pin 14): Current Amplifi er CA1 Input. The CSP and
BAT pins measure the voltage across the sense resistor,
RSENSE, to provide the instantaneous current signals
required for both peak and average current mode
operation.
BAT (Pin 15): Battery Sense Input and the Negative
Reference for the Current Sense Resistor. A precision
internal resistor divider sets the fi nal oat potential on
this pin. The resistor divider is disconnected during
shutdown.
CHEM (Pin 16): Select 4.1V or 4.2V cell chemistry by
connecting the pin to GND or open, respectively. Internal
14μA pull-up to 5.3V. Can also be driven with open-
collector/drain logic levels.
FLAG (Pin 17): Active low open-drain output that indicates
when charging current has declined to 10% of maximum
programmed current. A pull-up resistor is required if this
function is used. The pin is capable of sinking at least
100μA.
CLP (Pin 18): Positive input to the supply current limiting
amplifi er, CL1. The threshold is set at 100mV above the
voltage at the CLN pin. When used to limit supply current, a
lter is needed to fi lter out the switching noise. If no current
limit function is desired, connect this pin to CLN.
CLN (Pin 19): Negative Reference for the Input Current
Limit Amplifi er, CL1. This pin also serves as the power
supply for the IC. A 10μF to 22μF bypass capacitor should
be connected as close as possible to this pin.
TGATE (Pin 20): Drives the top external P-channel MOSFET
of the battery charger buck converter.
PGND (Pin 21): High Current Ground Return for the
BGATE Driver.
BGATE (Pin 22): Drives the bottom external N-channel
MOSFET of the battery charger buck converter.
INFET (Pin 23): Drives the Gate of the External Input PFET.
SHDN (Pin 24):
Charger is shut down and timer is reset when this pin is
HIGH. Internal 10μA pull-up to 3.5V. This pin can also be
used to reset the charger by applying a positive pulse that
is a minimum of 0.1μs long.
LTC4007
8
4007fc
BLOCK DIAGRAM
+
+
7
6
16
9k
1.19V
11.67μA
TBAD
RESTART
MUX
1.105V
EA
gm = 1m
gm = 1m
gm = 1.4m
708mV
1.19V
3C4C
FLAG
GND
CHEM
8
LOBAT
13
20
ICL
TGATE
BGATE
Q1
Q2
18
CLP
100mV
15nF
20μF
RCL
5k
19
CLN
22
PGND
L1
397mV
CHG
RT
NTC
0.47μF 10k
NTC
RRT
+
+
CL1
TIMER/CONTROLLER
THERMISTOR
OSCILLATOR
2
4
9
BAT 3k
RSENSE
CSP
ITH
10
32.4k
WATCHDOG
DETECT tOFF
CLN
DCIN
OV
OSCILLATOR
1.28V
PWM
LOGIC
S
R
Q
CHARGE
IREV
+
ICMP
+
÷5 BUFFERED ITH
21
PROG
4007 BD
RPROG
26.7k
0.0047μF
11
17
FAULT 5
SHDN 24
ACP 3
INFET
Q3
DCIN
0.1μF
VIN
23
1
+
CLN
5.8V
3k
20μF
6K
0.12μF
15
14
+
CA1
CA2
+
+
C/10
35mV
+
+
17mV
Ω
Ω
Ω
LTC4007
9
4007fc
TEST CIRCUIT
+
+
EA
LT1055
LTC4007
VREF
CHEM
3C4C
BAT
DIVIDER/
MUX
16
7
15
CSP
14 ITH
0.6V
4007 TC
10
OPERATION
Overview
The LTC4007 is a synchronous current mode PWM step-
down (buck) switcher battery charger controller. The charge
current is programmed by the combination of a program
resistor (RPROG) from the PROG pin to ground and a sense
resistor (RSENSE) between the CSP and BAT pins. The fi nal
oat voltage is programmed to one of four values (12.3V,
12.6V, 16.4V, 16.8V) with ±1% maximum accuracy using
pins 3C4C and CHEM. Charging begins when the potential
at the DCIN pin rises above the voltage at BAT (and the
UVLO voltage) and the SHDN pin is low; the CHG pin is
set low. At the beginning of the charge cycle, if the cell
voltage is below 2.5V (2.44V if CHEM is low), the LOBAT
pin will be low. The LOBAT indicator can be used to reduce
the charging current to a low value, typically 10% of full
scale. If the cell voltage stays below 2.5V for 25% of the
total charge time, the charge sequence will be terminated
immediately and the FAULT pin will be set low.
An external thermistor network is sampled at regular inter-
vals. If the thermistor value exceeds design limits, charging
is suspended and the FAULT pin is set low. If the thermistor
value returns to an acceptable value, charging resumes
and the FAULT pin is set high. An external resistor on the
RT pin sets the charge termination time. Charge termination
can be defeated by forcing the CHG pin to a low voltage.
As the battery approaches the fi nal oat voltage, the charge
current will begin to decrease. When the current drops
to 10% of the full-scale charge current, an internal C/10
comparator will indicate this condition by latching the
FLAG pin low. The charge timer is also reset to 1/4 of the
total charge time when FLAG goes low. If this condition
is caused by an input current limit condition, described
below, then the FLAG indicator will be inhibited. When
a time-out occurs, charging is terminated immediately
and the CHG pin is forced to a high impedance state.
The charger will automatically restart if the cell voltage
is below 3.9V (or 3.81V if CHEM is low). To restart the
charge cycle manually, simply remove the input voltage
and reapply it, or set the SHDN pin high momentarily.
When the input voltage is not present, the charger goes
into a sleep mode, dropping battery current drain to 15μA.
This greatly reduces the current drain on the battery and
increases the standby time. The charger is inhibited any
time the SHDN pin is high.
Input FET
The input FET circuit performs two functions. It enables
the charger if the input voltage is higher than the CLN
pin and provides the logic indicator of AC present on the
ACP pin. It controls the gate of the input FET to keep a low
forward voltage drop when charging and also prevents
reverse current fl ow through the input FET.
If the input voltage is less than VCLN, it must go at least
170mV higher than VCLN to activate the charger. When
this occurs the ACP pin is released and pulled up with an
external load to indicate that the adapter is present. The
gate of the input FET is driven to a voltage suffi cient to
LTC4007
10
4007fc
OPERATION
keep a low forward voltage drop from drain to source. If the
voltage between DCIN and CLN drops to less than 25mV,
the input FET is turned off slowly. If the voltage between
DCIN and CLN is ever less than –25mV, then the input FET
is turned off in less than 10μs to prevent signifi cant reverse
current from fl owing in the input FET. In this condition, the
ACP pin is driven low and the charger is disabled.
Battery Charger Controller
The LTC4007 charger controller uses a constant off-time,
current mode step-down architecture. During normal
operation, the top MOSFET is turned on each cycle when
the oscillator sets the SR latch and turned off when the
main current comparator ICMP resets the SR latch. While
the top MOSFET is off, the bottom MOSFET is turned
on until either the inductor current trips the current
comparator IREV or the beginning of the next cycle. The
oscillator uses the equation:
tVV
Vf
OFF DCIN BAT
DCIN OSC
=
to set the bottom MOSFET on time. The result is a nearly
constant switching frequency over a wide input/output
voltage range. This activity is diagrammed in Figure 1.
Table 1. Truth Table For Indicator States
MODE DCIN SHDN ACP** LOBAT FLAG** FAULT** ICL
TIMER
STATE CHG**
Shut down by low adapter voltage <BAT LOW LOW LOW HIGH HIGH LOW Reset HIGH
Charging a low bat >BAT LOW HIGH LOW HIGH* HIGH* HIGH* Running LOW
Normal charging >BAT LOW HIGH HIGH HIGH HIGH* HIGH* Running LOW
Input current limited charging >BAT LOW HIGH HIGH HIGH* HIGH* LOW Running LOW
Charger paused due to thermistor out of range >BAT LOW HIGH X X LOW
(from
NTC)
HIGH Paused LOW
Shut down by SHDN pin X HIGH X X HIGH HIGH LOW Reset HIGH
Terminated by low-battery fault (Note 1) >BAT LOW HIGH LOW HIGH* LOW LOW >T/4 HIGH
(Faulted)
Timer is reset when FLAG goes low, then
terminates after 1/4 T
>BAT LOW HIGH HIGH LOW HIGH LOW >T/4
after
FLAG =
LOW
HIGH
(Waiting for
Restart
Terminated by expired timer >BAT LOW HIGH HIGH HIGH HIGH LOW >T HIGH
(Waiting for
Restart
Charge termination defeated X X X X X X X X Forced LOW
Shut down by undervoltage lockout >BAT +
<UVL
LOW HIGH HIGH HIGH HIGH* LOW Reset HIGH*
*Most probable condition X = Don’t care, ** Open-drain output HIGH = OPEN with pull-up
Note 1: If a depleted battery is inserted while the charger is in this state,
the charger must be reset to initiate charging.
TGATE
OFF
ON
BGATE
INDUCTOR
CURRENT
tOFF
TRIP POINT SET BY ITH VOLTAGE
ON
OFF
4006 F01
Figure 1
LTC4007
11
4007fc
OPERATION
The peak inductor current, at which ICMP resets the SR
latch, is controlled by the voltage on ITH. ITH is in turn
controlled by several loops, depending upon the situation
at hand. The average current control loop converts the
voltage between CSP and BAT to a representative cur-
rent. Error amp CA2 compares this current against the
desired current programmed by RPROG at the PROG pin
and adjusts ITH until:
V
R
VV Ak
k
REF
PROG
CSP BAT
=
Ω
–..
.
11 67 3 01
301
μ
therefore,
IV
RAk
CHARGE MAX REF
PROG
() –.
.
=
Ω
11 67 301
μRRSENSE
The voltage at BAT is divided down by an internal resis-
tor divider and is used by error amp EA to decrease ITH
if the divider voltage is above the 1.19V reference. When
the charging current begins to decrease, the voltage at
PROG will decrease in direct proportion. The voltage at
PROG is then given by:
VI R Ak
R
PROG CHARGE SENSE PROG
=+Ω
()
•..11 67 3 01μ3301.kΩ
VPROG is plotted in Figure 2.
The amplifi er CL1 monitors and limits the input current,
normally from the AC adapter to a preset level (100mV/RCL).
At input current limit, CL1 will decrease the ITH voltage,
ICHARGE (% OF MAXIMUM CURRENT)
0
0
VPROG (V)
0.2
0.4
0.6
0.8
20 40 60 80 100
4007 F02
1.0
1.2 1.19V
0.309V
Figure 2. VPROG vs ICHARGE
thereby reducing charging current. The ICL indicator output
will go low when this condition is detected and the FLAG
indicator will be inhibited if it is not already LOW.
If the charging current decreases below 10% to 15%
of programmed current while engaged in input current
limiting, BGATE will be forced low to prevent the charger
from discharging the battery. Audible noise can occur in
this mode of operation.
An overvoltage comparator guards against voltage tran-
sient overshoots (>7% of programmed value). In this
case, both MOSFETs are turned off until the overvoltage
condition is cleared. This feature is useful for batteries
which “load dump” themselves by opening their protection
switch to perform functions such as calibration or pulse
mode charging.
PWM Watchdog Timer
There is a watchdog timer that observes the activity on
the BGATE and TGATE pins. If TGATE stops switching for
more than 40μs, the watchdog activates and turns off the
top MOSFET for about 400ns. The watchdog engages to
prevent very low frequency operation in dropout—a po-
tential source of audible noise when using ceramic input
and output capacitors.
Charger Start-Up
When the charger is enabled, it will not begin switching
until the ITH voltage exceeds a threshold that assures initial
current will be positive. This threshold is 5% to 15% of the
maximum programmed current. After the charger begins
switching, the various loops will control the current at a
level that is higher or lower than the initial current. The
duration of this transient condition depends upon the loop
compensation, but is typically less than 100μs.
Thermistor Detection
The thermistor detection circuit is shown in Figure 3. It
requires an external resistor and capacitor in order to
function properly.
The thermistor detector performs a sample-and-hold
function. An internal clock, whose frequency is determined
LTC4007
12
4007fc
OPERATION
by the timing resistor connected to RT, keeps switch S1
closed to sample the thermistor:
t
SAMPLE = 127.5 • 20 • RRT • 17.5pF = 13.8ms,
for RRT = 309k
The external RC network is driven to approximately 4.5V
and settles to a fi nal value across the thermistor of:
VVR
RR
RTH FINAL TH
TH
()
.•
=+
45
9
This voltage is stored by C7. Then the switch is opened
for a short period of time to read the voltage across the
thermistor.
t
HOLD = 10 • RRT • 17.5pF = 54μs,
for RRT = 309k
When the tHOLD interval ends the result of the thermistor
testing is stored in the D fl ip-fl op (DFF). If the voltage at
NTC is within the limits provided by the resistor divider
feeding the comparators, then the NOR gate output will
be low and the DFF will set TBAD to zero and charging will
continue. If the voltage at NTC is outside of the resistor
divider limits, then the DFF will set TBAD to one, the charger
will be shut down, FAULT pin is set low and the timer will
be suspended until TBAD returns to zero (see Figure 4).
9
R9
32.4k
C7
0.47μF
RTH
10k
NTC
+
+
+
NTC
LTC4007
S1
60k
~4.5V
CLK
45k
15k
TBAD
4007 F03
D
C
Q
CLK
(NOT TO
SCALE)
VNTC
tSAMPLE
VOLTAGE ACROSS THERMISTOR
tHOLD
4007 F04
COMPARATOR HIGH LIMIT
COMPARATOR LOW LIMIT
Figure 3
Figure 4
LTC4007
13
4007fc
APPLICATIONS INFORMATION
Battery Detection
It is generally not good practice to connect a battery while
the charger is running. The timer is in an unknown state
and the charger could provide a large surge current into
the battery for a brief time. The Figure 5 circuit keeps the
charger shut down and the timer reset while a battery is
not connected.
Charging current can be programmed by pulse width
modulating RPROG with a switch Q1 to RPROG at a frequency
higher than a few kHz (Figure 6). CPROG must be increased
to reduce the ripple caused by the RPROG switching. The
compensation capacitor at ITH will probably need to be
increased also to improve stability and prevent large
overshoot currents during start-up conditions. Charging
current will be proportional to the duty cycle of the switch
with full current at 100% duty cycle and zero current when
Q1 is off.
Maintaining C/10 Accuracy
The C/10 comparator threshold that drives the FLAG pin
has a fi xed threshold of approximately VPROG = 400mV.
This threshold works well when RPROG is 26.7k, but will
not yield a 10% charging current indication if RPROG is
a different value. There are situations where a standard
value of RSENSE will not allow the desired value of charging
current when using the preferred RPROG value. In these
cases, where the full-scale voltage across RSENSE is within
±20mV of the 100mV full-scale target, the input resistors
connected to CSP and BAT can be adjusted to provide the
desired maximum programming current as well as the
correct FLAG trip point.
For example, the desired max charging current is 2.5A
but the best RSENSE value is 0.033Ω. In this case, the
voltage across RSENSE at maximum charging current is
only 82.5mV, normally RPROG would be 30.1k but the
nominal FLAG trip point is only 5% of maximum charging
current. If the input resistors are reduced by the same
1DCIN
LTC4007
ADAPTER
POWER
SWITCH CLOSED
WHEN BATTERY
CONNECTED
24 SHDN
4007 F05
Figure 5
Charger Current Programming
The basic formula for charging current is:
IVkR V
R
CHARGE MAX REF PROG
SENSE
() •. / –.
=Ω3 01 0 035
V
REF = 1.19V
This leaves two degrees of freedom: RSENSE and RPROG.
The 3.01k input resistors must not be altered since in-
ternal currents and voltages are trimmed for this value.
Pick RSENSE by setting the average voltage between CSP
and BAT to be close to 100mV during maximum charger
current. Then RPROG can be determined by solving the
above equation for RPROG.
RVk
RI V
PROG REF
SENSE CHARGE MAX
=Ω
+
•.
•.
()
301
0 035
Table 2. Recommended RSNS and RPROG Resistor Values
IMAX (A) RSENSE (Ω) 1% RSENSE (W) RPROG (kΩ) 1%
1.0 0.100 0.25 26.7
2.0 0.050 0.25 26.7
3.0 0.033 0.5 26.7
4.0 0.025 0.5 26.7
RZ
102k
CPROG
4007 F06
PROG
11
LTC4007
Q1
2N7002
RPROG
0V
5V
Figure 6. PWM Current Programming
LTC4007
14
4007fc
APPLICATIONS INFORMATION
amount as the full-scale voltage is reduced then, R4 =
R5 = 2.49k and RPROG = 26.7k, the maximum charging
current is still 2.5A but the FLAG trip point is maintained
at 10% of full scale.
There are other effects to consider. The voltage across the
current comparator is scaled to obtain the same values as
the 100mV sense voltage target, but the input referred sense
voltage is reduced, causing some careful consideration of
the ripple current. Input referred maximum comparator
threshold is 117mV, which is the same ratio of 1.4x the
DC target. Input referred IREV threshold is scaled back to
–24mV. The current at which the switcher starts will be
reduced as well so there is some risk of boost activity.
These concerns can be addressed by using a slightly larger
inductor to compensate for the reduction of tolerance to
ripple current.
Charger Voltage Programming
Pins CHEM and C3C4 are used to program the charger
nal output voltage. The CHEM pin programs Li-Ion bat-
tery chemistry for 4.1V/cell (low) or 4.2V/cell (high). The
C3C4 pin selects either 3 series cells (low) or 4 series
cells (high). It is recommended that these pins be shorted
to ground (logic low) or left open (logic high) to effect
the desired logic level. Use open-collector or open-drain
outputs when interfacing to the CHEM and 3C4C pins from
a logic control circuit.
Table 3. Charger Voltage Programming
VFINAL (V) 3C4C CHEM
12.3 LOW LOW
12.6 LOW HIGH
16.4 HIGH LOW
16.8 HIGH HIGH
Setting the Timer Resistor
The charger termination timer is designed for a range
of 1hour to 3 hour with a ±15% uncertainty. The timer
is programmed by the resistor RRT using the following
equation:
t
TIMER = 10 • 227 • RRT • 17.5pF (seconds)
It is important to keep the parasitic capacitance on the RT
pin to a minimum. The trace connecting RT to RRT should
be as short as possible.
Soft-Start
The LTC4007 is soft started by the 0.12μF capacitor on
the ITH pin. On start-up, ITH pin voltage will rise quickly
to 0.5V, then ramp up at a rate set by the internal 40μA
pull-up current and the external capacitor. Battery charging
current starts ramping up when ITH voltage reaches 0.8V
and full current is achieved with ITH at 2V. With a 0.12μF
capacitor, time to reach full charge current is about 2ms and
it is assumed that input voltage to the charger will reach
full value in less than 2ms. The capacitor can be increased
up to 1μF if longer input start-up times are needed.
Input and Output Capacitors
The input capacitor (C2) is assumed to absorb all input
switching ripple current in the converter, so it must have
adequate ripple current rating. Worst-case RMS ripple
current will be equal to one half of output charging current.
Actual capacitance value is not critical. Solid tantalum
low ESR capacitors have high ripple current rating in a
relatively small surface mount package, but caution must
RRT (kΩ)
100
0
tTIMER (MINUTES)
20
60
80
100
200
140
200 300 350
4007 F07
40
160
180
120
150 250 400 450 500
Figure 7. tTIMER vs RRT
LTC4007
15
4007fc
APPLICATIONS INFORMATION
be used when tantalum capacitors are used for input or
output bypass. High input surge currents can be created
when the adapter is hot-plugged to the charger or when
a battery is connected to the charger. Solid tantalum
capacitors have a known failure mechanism when subjected
to very high turn-on surge currents. Kemet T495 series
of “Surge Robust” low ESR tantalums are rated for high
surge conditions such as battery to ground.
The relatively high ESR of an aluminum electrolytic for
C1, located at the AC adapter input terminal, is helpful in
reducing ringing during the hot-plug event. Refer to AN88
for more information.
Highest possible voltage rating on the capacitor will
minimize problems. Consult with the manufacturer before
use. Alternatives include high capacity ceramic (at least
20μF) from Tokin, United Chemi-Con/Marcon, et al. Other
alternative capacitors include OS-CON capacitors from
Sanyo.
The output capacitor (C3) is also assumed to absorb
output switching current ripple. The general formula for
capacitor current is:
I
VV
V
Lf
RMS
BAT BAT
DCIN
=
()
()()
029 1
1
.–
For example:
V
DCIN = 19V, VBAT = 12.6V, L1 = 10μH, and
f = 300kHz, IRMS = 0.41A.
EMI considerations usually make it desirable to minimize
ripple current in the battery leads, and beads or induc-
tors may be added to increase battery impedance at the
300kHz switching frequency. Switching ripple current splits
between the battery and the output capacitor depending
on the ESR of the output capacitor and the battery imped-
ance. If the ESR of C3 is 0.2Ω and the battery impedance
is raised to 4Ω with a bead or inductor, only 5% of the
current ripple will fl ow in the battery.
Inductor Selection
Higher operating frequencies allow the use of smaller
inductor and capacitor values. A higher frequency gener-
ally results in lower effi ciency because of MOSFET gate
charge losses. In addition, the effect of inductor value
on ripple current and low current operation must also be
considered. The inductor ripple current ΔIL decreases with
higher frequency and increases with higher VIN.
Δ=
()()
IfL
VV
V
L OUT OUT
IN
11–
Accepting larger values of ΔIL allows the use of low
inductances, but results in higher output voltage ripple
and greater core losses. A reasonable starting point for
setting ripple current is ΔIL = 0.4(IMAX). In no case should
ΔIL exceed 0.6(IMAX) due to limits imposed by IREV and
CA1. Remember the maximum ΔIL occurs at the maxi-
mum input voltage. In practice 10μH is the lowest value
recommended for use.
Lower charger currents generally call for larger inductor
values. Use Table 4 as a guide for selecting the correct
inductor value for your application.
Table 4
MAX AVERAGE
CURRENT (A) INPUT VOLTAGE (V)
MINIMUM INDUCTOR
VALUE (μH)
1 ≤20 40 ±20%
1 >20 56 ±20%
2 ≤20 20 ±20%
2 >20 30 ±20%
3 ≤20 15 ±20%
3 >20 20 ±20%
4 ≤20 10 ±20%
4 >20 15 ±20%
LTC4007
16
4007fc
APPLICATIONS INFORMATION
Charger Switching Power MOSFET
and Diode Selection
Two external power MOSFETs must be selected for use
with the charger: a P-channel MOSFET for the top (main)
switch and an N-channel MOSFET for the bottom (syn-
chronous) switch.
The peak-to-peak gate drive levels are set internally. This
voltage is typically 6V. Consequently, logic-level threshold
MOSFETs must be used. Pay close attention to the BVDSS
specifi cation for the MOSFETs as well; many of the logic
level MOSFETs are limited to 30V or less.
Selection criteria for the power MOSFETs include the “ON”
resistance RDS(ON), total gate capacitance QG, reverse
transfer capacitance CRSS, input voltage and maximum
output current. The charger is operating in continuous
mode at moderate to high currents so the duty cycles for
the top and bottom MOSFETs are given by:
Main Switch Duty Cycle = VOUT/VIN
Synchronous Switch Duty Cycle = (VIN – VOUT)/VIN.
The MOSFET power dissipations at maximum output
current are given by:
PMAIN = VOUT/VIN(IMAX)2(1 + δΔT)RDS(ON)
+ k(VIN)2(IMAX)(CRSS)(fOSC)
PSYNC = (VIN – VOUT)/VIN(IMAX)2(1 + δΔT)RDS(ON)
Where δΔT is the temperature dependency of RDS(ON) and
k is a constant inversely related to the gate drive current.
Both MOSFETs have I2R losses while the PMAIN equation
includes an additional term for transition losses, which
are highest at high input voltages. For VIN < 20V the high
current effi ciency generally improves with larger MOSFETs,
while for VIN > 20V the transition losses rapidly increase to
the point that the use of a higher RDS(ON) device with lower
CRSS actually provides higher effi ciency. The synchronous
MOSFET losses are greatest at high input voltage or during
a short circuit when the duty cycle in this switch in nearly
100%. The term (1 +δΔT) is generally given for a MOSFET
in the form of a normalized RDS(ON) vs temperature curve,
but δ = 0.005/°C can be used as an approximation for low
voltage MOSFETs. CRSS = QGD/ΔVDS is usually specifi ed
in the MOSFET characteristics. The constant k = 2 can be
used to estimate the contributions of the two terms in the
main switch dissipation equation.
If the charger is to operate in low dropout mode or with
a high duty cycle greater than 85%, then the topside P-
channel effi ciency generally improves with a larger MOSFET.
Using asymmetrical MOSFETs may achieve cost savings
or effi ciency gains.
The Schottky diode D1, shown in the Typical Application
on the back page, conducts during the dead-time between
the conduction of the two power MOSFETs. This prevents
the body diode of the bottom MOSFET from turning on and
storing charge during the dead-time, which could cost as
much as 1% in effi ciency. A 1A Schottky is generally a good
size for 4A regulators due to the relatively small average
current. Larger diodes can result in additional transition
losses due to their larger junction capacitance.
The diode may be omitted if the effi ciency loss can be
tolerated.
Calculating IC Power Dissipation
The power dissipation of the LTC4007 is dependent upon
the gate charge of the top and bottom MOSFETs (QG1 &
QG2 respectively) The gate charge is determined from the
manufacturers data sheet and is dependent upon both
the gate voltage swing and the drain voltage swing of the
MOSFET. Use 6V for the gate voltage swing and VDCIN for
the drain voltage swing.
PD = VDCIN • (fOSC (QG1 + QG2) + IQ)
Example:
V
DCIN = 19V, fOSC = 345kHz, QG1 = QG2 = 15nC,
I
Q = 5mA
PD = 292mW
LTC4007
17
4007fc
APPLICATIONS INFORMATION
Adapter Limiting
An important feature of the LTC4007 is the ability to auto-
matically adjust charging current to a level which avoids
overloading the wall adapter. This allows the product to
operate at the same time that batteries are being charged
without complex load management algorithms. Addition-
ally, batteries will automatically be charged at the maximum
possible rate of which the adapter is capable.
This feature is created by sensing total adapter output
current and adjusting charging current downward if a preset
adapter current limit is exceeded. True analog control is
used, with closed-loop feedback ensuring that adapter load
current remains within limits. Amplifi er CL1 in Figure 8
senses the voltage across RCL, connected between the
CLP and CLN pins. When this voltage exceeds 100mV,
the amplifi er will override programmed charging current
to limit adapter current to 100mV/RCL. A lowpass fi lter
formed by 5kΩ and 15nF is required to eliminate switching
noise. If the current limit is not used, CLP and CLN should
be connected together and tied to DCIN.
Note that the ICL pin will be asserted when the voltage
across RCL is 93mV, before the adapter limit regulation
threshold.
current limit tolerance and use that current to determine
the resistor value.
RCL = 100mV/ILIM
ILIM = Adapter Min Current –
(Adapter Min Current • 7%)
Table 5. Common RCL Resistor Values
ADAPTER
RATING (A)
RCL VALUE*
(Ω) 1%
RCL POWER
DISSIPATION (W)
RCL POWER
RATING (W)
1.5 0.06 0.135 0.25
1.8 0.05 0.162 0.25
2 0.045 0.18 0.25
2.3 0.039 0.206 0.25
2.5 0.036 0.225 0.5
2.7 0.033 0.241 0.5
3 0.03 0.27 0.5
* Values shown above are rounded to nearest standard value.
As is often the case, the wall adapter will usually have
at least a +10% current limit margin and many times
one can simply set the adapter current limit value to the
actual adapter rating (see Table 5).
Designing the Thermistor Network
There are several networks that will yield the desired
function of voltage vs temperature needed for proper
operation of the thermistor. The simplest of these is the
voltage divider shown in Figure 9. Unfortunately, since
the HIGH/LOW comparator thresholds are fi xed internally,
there is only one thermistor type that can be used in this
network; the thermistor must have a HIGH/LOW resistance
ratio of 1:7. If this happy circumstance is true for you, then
simply set R9 = RTH(LOW).
100mV
+
5k
CLP
LTC4007
18
CLN
19
4007 F08
15nF
+
RCL*
CIN
VIN
CL1
AC ADAPTER
INPUT
*RCL = 100mV
ADAPTER CURRENT LIMIT
+
Figure 8. Adapter Current Limiting
Setting Input Current Limit
To set the input current limit, you need to know the mini-
mum wall adapter current rating. Subtract 7% for the input
LTC4007
NTC
R9
9
C7 RTH
4007 F09
Figure 9. Voltage Divider Thermistor Network
LTC4007
18
4007fc
APPLICATIONS INFORMATION
If you are using a thermistor that doesn’t have a 1:7
HIGH/LOW ratio, or you wish to set the HIGH/LOW limits
to different temperatures, then the more generic network
in Figure 10 should work.
Once the thermistor, RTH, has been selected and the
thermistor value is known at the temperature limits, then
resistors R9 and R9A are given by:
For NTC thermistors:
R9 = 6 RTH(LOW) • RTH(HIGH)/(RTH(LOW) – RTH(HIGH))
R9A = 6 RTH(LOW) • RTH(HIGH)/(RTH(LOW) – 7 • RTH(HIGH))
Where RTH(LOW) > 7 • RTH(HIGH)
For PTC thermistors:
R9 = 6 RTH(LOW) • RTH(HIGH)/(RTH(HIGH) – RTH(LOW))
R9A = 6 RTH(LOW) • RTH(HIGH)/(RTH(HIGH) – 7 • RTH(LOW))
Where RTH(HIGH) > 7 • RTH(LOW)
Example #1: 10kΩ NTC with custom limits
TLOW = 0°C, THIGH = 50°C
R
TH = 10k at 25°C,
R
TH(LOW) = 32.582k at 0°C
R
TH(HIGH) = 3.635k at 50°C
R9 = 24.55k 24.3k (nearest 1% value)
R9A = 99.6k 100k (nearest 1% value)
Example #2: 100kΩ NTC
TLOW = 5°C, THIGH = 50°C
R
TH = 100k at 25°C,
R
TH(LOW) = 272.05k at 5°C
R
TH(HIGH) = 33.195k at 50°C
R9 = 226.9k 226k (nearest 1% value)
R9A = 1.365M 1.37M (nearest 1% value)
Example #3: 22kΩ PTC
TLOW = 0°C, THIGH = 50°C
R
TH = 22k at 25°C,
R
TH(LOW) = 6.53k at 0°C
R
TH(HIGH) = 61.4k at 50°C
R9 = 43.9k 44.2k (nearest 1% value)
R9A = 154k
Sizing the Thermistor Hold Capacitor
During the hold interval, C7 must hold the voltage across
the thermistor relatively constant to avoid false readings.
A reasonable amount of ripple on NTC during the hold
interval is about 10mV to 15mV. Therefore, the value of
C7 is given by:
C7 = tHOLD/(R9/7 • –ln(1 – 8 • 15mV/4.5V))
= 10 • RRT • 17.5pF/(R9/7 • –ln(1 – 8 • 15mV/4.5V)
Example:
R9 = 24.3k
R
RT = 309k (~2 hour timer)
C7 = 0.57μF 0.56μF (nearest value)
LTC4007
NTC
R9
9
C7 R9A RTH
4007 F10
Figure 10. General Thermistor Network
LTC4007
19
4007fc
APPLICATIONS INFORMATION
Disabling the Thermistor Function
If the thermistor is not needed, connecting a resistor be-
tween DCIN and NTC will disable it. The resistor should be
sized to provide at least 10μA with the minimum voltage
applied to DCIN and 10V at NTC. Do not exceed 30μA.
Generally, a 301k resistor will work for DCIN less than
15V. A 499k resistor is recommended for DCIN between
15V and 24V.
Conditioning Depleted Batteries
Severely depleted batteries, with less than 2.5V/cell, should
be conditioned with a trickle charge to prevent possible
damage. This trickle charge is typically 10% of the 1C
rate of the battery. The LTC4007 can automatically trickle
charge depleted batteries using the circuit in Figure 11.
If the battery voltage is less than 2.5V/cell (2.44V/cell if
CHEM is low) then the LOBAT indicator will be low and Q4
is off. This programs the charging current with RPROG = R6
+ R14. Charging current is approximately 300mA. When
the cell voltage becomes greater than 2.5V the LOBAT
indicator goes high, Q4 shorts out R13, then RPROG = R6.
Charging current is then equal to 3A.
PCB Layout Considerations
For maximum effi ciency, the switch node rise and fall
times should be minimized. To prevent magnetic and
electrical fi eld radiation and high frequency resonant
problems, proper layout of the components connected to
the IC is essential (see Figure 12). Here is a PCB layout
priority list for proper layout. Layout the PCB using this
specifi c order.
1. Input capacitors need to be placed as close as possible
to switching FETs supply and ground connections.
Shortest copper trace connections possible. These
parts must be on the same layer of copper. Vias must
not be used to make this connection.
2. The control IC needs to be close to the switching FETs
gate terminals. Keep the gate drive signals short for a
clean FET drive. This includes IC supply pins that connect
to the switching FET source pins. The IC can be placed
on the opposite side of the PCB relative to above.
3. Place inductor input as close as possible to switching
FETs output connection. Minimize the surface area of
this trace. Make the trace width the minimum amount
needed to support current—no copper fi lls or pours.
Avoid running the connection using multiple layers in
parallel. Minimize capacitance from this node to any
other trace or plane.
4. Place the output current sense resistor right next to the
inductor output but oriented such that the IC’s current
sense feedback traces going to resistor are not long. The
feedback traces need to be routed together as a single
pair on the same layer at any given time with smallest
trace spacing possible. Locate any fi lter component on
these traces next to the IC and not at the sense resistor
location.
5. Place output capacitors next to the sense resistor output
and ground.
6. Output capacitor ground connections need to feed into
same copper that connects to the input capacitor ground
before tying back into system ground.
LTC4007
20
4007fc
APPLICATIONS INFORMATION
General Rules
7. Connection of switching ground to system ground or
internal ground plane should be single point. If the
system has an internal system ground plane, a good
way to do this is to cluster vias into a single star point
to make the connection.
8. Route analog ground as a trace tied back to IC ground
(analog ground pin if present) before connecting to any
other ground. Avoid using the system ground plane.
CAD trick: make analog ground a separate ground net
and use a 0Ω resistor to tie analog ground to system
ground.
9. A good rule of thumb for via count for a given high
current path is to use 0.5A per via. Be consistent.
10. If possible, place all the parts listed above on the
same PCB layer.
11. Copper fi lls or pours are good for all power connec-
tions except as noted above in Rule 3. You can also use
copper planes on multiple layers in parallel too—this
helps with thermal management and lower trace in-
ductance improving EMI performance further.
12. For best current programming accuracy provide a
Kelvin connection from RSENSE to CSP and BAT. See
Figure 12 as an example.
It is important to keep the parasitic capacitance on the RT,
CSP and BAT pins to a minimum. The traces connecting
these pins to their respective resistors should be as short
as possible.
LTC4007
21
4007fc
APPLICATIONS INFORMATION
3C4C
CHEM
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
NTC
RT
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
DCIN
INFET
CLP
CLN
TGATE
BGATE
PGND
CSP
BAT
PROG
ITH
GND
LTC4007
R9 32.4k 1%
RT
309k
1%
C7
0.47μF
THERMISTOR
TIMING RESISTOR
(~2 HOURS)
R12
100k
R11
100k
R10
100k
VLOGIC *
*
DCIN
0V TO 20V
3A C1
0.1μF
Q3
INPUT SWITCH
C4
15nF
Q1
Q2 D1
C2
20μF
L1
15μH 3A
R1
4.99k
1%
R4
3.01k
1%
R5 3.01k 1%
RSENSE
0.033Ω
1%
RCL
0.033Ω
1%
C3
20μF
*PIN OPEN
D1: MBRM140T3
Q1: Si4431ADY
Q2: FDC645N
Q4: 2N7002 OR BSS138
BAT
MONITOR
(CHARGING
CURRENT
MONITOR)
SYSTEM
LOAD
C6
0.12μF
R7
6.04k
1%
R14
52.3k
1%
C5
0.0047μF
4007 F11
R6
26.7k
1%
Q4
Figure 11. Circuit Application (16.8V/3A) to Automatically Trickle Charge Depleted Batteries
LTC4007
22
4007fc
PACKAGE DESCRIPTION
APPLICATIONS INFORMATION
4007 F12
VBAT
L1
VIN
HIGH
FREQUENCY
CIRCULATING
PATH
BAT
SWITCH NODE
C2 C3
D1
Figure 12. High Speed Switching Path
CSP
4007 F13
DIRECTION OF CHARGING CURRENT
RSENSE
BAT
Figure 13. Kelvin Sensing of Charging Current
GN Package
24-Lead Plastic SSOP (Narrow .150 Inch)
(Reference LTC DWG # 05-08-1641)
.337 – .344*
(8.560 – 8.738)
GN24 (SSOP) 0204
12
345678 9 10 11 12
.229 – .244
(5.817 – 6.198)
.150 – .157**
(3.810 – 3.988)
161718192021222324 15 1413
.016 – .050
(0.406 – 1.270)
.015 p .004
(0.38 p 0.10) s 45o
0o – 8o TYP
.0075 – .0098
(0.19 – 0.25)
.0532 – .0688
(1.35 – 1.75)
.008 – .012
(0.203 – 0.305)
TYP
.004 – .0098
(0.102 – 0.249)
.0250
(0.635)
BSC
.033
(0.838)
REF
.254 MIN
RECOMMENDED SOLDER PAD LAYOUT
.150 – .165
.0250 BSC.0165 p.0015
.045 p.005
* DIMENSION DOES NOT INCLUDE MOLD FLASH. MOLD FLASH
SHALL NOT EXCEED 0.006" (0.152mm) PER SIDE
** DIMENSION DOES NOT INCLUDE INTERLEAD FLASH. INTERLEAD
FLASH SHALL NOT EXCEED 0.010" (0.254mm) PER SIDE
INCHES
(MILLIMETERS)
NOTE:
1. CONTROLLING DIMENSION: INCHES
2. DIMENSIONS ARE IN
3. DRAWING NOT TO SCALE
LTC4007
23
4007fc
Information furnished by Linear Technology Corporation is believed to be accurate and reliable.
However, no responsibility is assumed for its use. Linear Technology Corporation makes no representa-
tion that the interconnection of its circuits as described herein will not infringe on existing patent rights.
REVISION HISTORY
REV DATE DESCRIPTION PAGE NUMBER
B 7/10 Changed ±5% to ±4% in Description text 1
Updated Figure 6 13
C 8/10 “Charge Termination” text added 1, 4, 6, 9, 10, 17
(Revision history begins at Rev B)
LTC4007
24
4007fc
Linear Technology Corporation
1630 McCarthy Blvd., Milpitas, CA 95035-7417
(408) 432-1900 FAX: (408) 434-0507 www.linear.com
© LINEAR TECHNOLOGY CORPORATION 2003
LT 0810 REV C • PRINTED IN USA
RELATED PARTS
TYPICAL APPLICATION
12.6V/4A Li-Ion Battery Charger
3C4C
CHEM
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
NTC
RT
LOBAT
ICL
ACP
SHDN
FAULT
CHG
FLAG
DCIN
INFET
CLP
CLN
TGATE
BGATE
PGND
CSP
BAT
PROG
ITH
GND
LTC4007
R9 32.4k 1%
RRT
309k
1%
C7
0.47μF
THERMISTOR
10k
NTC
TIMING RESISTOR
(~2 HOURS)
R12
100k *
R11
100k
R10
100k
VLOGIC
DCIN
0V TO 20V
3A C1
0.1μF
Q3
INPUT SWITCH
C4
15nF
Q1
Q2 D1
C2
20μF
L1
10μH 4A
R1
4.99k
1%
R4
3.01k 1%
R5 3.01k 1%
RSENSE
0.025Ω
1%
RCL
0.033Ω
1%
C3
20μF
BAT
CHARGING
CURRENT
MONITOR
SYSTEM
LOAD
C6
0.12μF
R7
6.04k
1% RPROG
26.7k
1%
C5
0.0047μF *PIN OPEN
D1: MBRS130T3
Q1: Si4431ADY
Q2: FDC645N
4007 TA02
PART NUMBER DESCRIPTION COMMENTS
LT
®
1511 Constant-Current/Constant-Voltage 3A Battery
Charger with Input Current Limiting
High Effi ciency Current Mode PWM with 4A Internal Switch
LT1513 SEPIC Constant- or Programmable-Current/
Constant-Voltage Battery Charger
Charger Input Voltage May Be Higher, Equal to or Lower Than Battery Voltage;
Charges Any Number of Cells Up to 20V, 500kHz Switching Frequency
LT1571 1.5A Switching Charger 1- or 2-Cell Li-Ion, 500kHz or 200kHz Switching Frequency, Termination Flag
LTC1628-PG 2-Phase, Dual Synchronous Step-Down Controller Minimizes CIN and COUT
, Power Good Output, 3.5V ≤ VIN ≤ 36V
LTC1709 2-Phase, Dual Synchronous Step-Down Controller
with VID
Up to 42A Output, Minimum CIN and COUT
, Uses Smallest Components for
Intel and AMD Processors
LTC1729
LT1769 2A Switching Battery Charger Constant-Current/Constant-Voltage Switching Regulator, Input Current
Limiting Maximizes Charge Current
LTC1778 Wide Operating Range, No RSENSE Synchronous
Step-Down Controller
2% to 90% Duty Cycle at 200kHz, Stable with Ceramic COUT
LTC1960 Dual Battery Charger/Selector with SPI Interface Simultaneous Charge or Discharge of Two Batteries, DAC Programmable
Current and Voltage, Input Current Limiting Maximizes Charge Current
LTC3711 No RSENSE™ Synchronous Step-Down Controller
with VID
3.5V ≤ VIN ≤ 36V, 0.925V ≤ VOUT ≤ 2V, for Transmeta, AMD and Intel
Mobile Processors
LTC4006 Small, High Effi ciency, Fixed Voltage, Lithium-Ion
Battery Charger
Constant-Current/Constant-Voltage Switching Regulator with Termination Timer,
AC Adapter Current Limit and Thermistor Sensor in a Small 16-Pin Package
LTC4008 High Effi ciency, Programmable Voltage/Current
Battery Charger
Constant-Current/Constant-Voltage Switching Regulator, Resistor Voltage Current
Programming, AC Adapter Current Limit and Thermistor Sensor
No RSENSE is a trademark of Linear Technology Corporation.