MCT 0603 AT - Professional Vishay Beyschlag Professional Automotive Thin Film Chip Resistor FEATURES * Operating temperature 175 C, 1000 h * Superior moisture resistivity < 0.5 % (85 C; 85 % RH; 1000 h) RoHS COMPLIANT * Rated dissipation P85 = 150 mW * AEC-Q200 compliant * Green product, supports lead (Pb)-free soldering, RoHS compliant APPLICATIONS * Automotive * Telecommunication * Medical equipment MCT 0603 AT Professional Thin Film Chip Resistors are the perfect choice for most fields of modern professional electronics where reliability and stability is of major concern. Typical applications include automotive, telecommunication, industrial, medical equipment, precision test and measuring equipment. * Industrial equipment METRIC SIZE INCH: 0603 METRIC: RR1608M TECHNICAL SPECIFICATIONS DESCRIPTION MCT 0603 AT Metric size RR1608M 100 to 100 k Resistance range Resistance tolerance 1 %; 0.5 % Temperature coefficient 50 ppm/K; 25 ppm/K Rated dissipation P85 (1) 0.150 W Operating voltage, Umax. AC/DC 75 V Permissible film temperature (1) 175 C 550 K/W Thermal resistance (2) Insulation voltage 1 min; Uins 100 V continuous 75 V 0.1 x 10- 9/h Observed failure rate FITobserved Notes (1) Please refer to APPLICATION INFORMATION below (2) Measuring conditions in accordance with EN 140401-801 www.vishay.com 1 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Document Number: 28760 Revision: 07-May-08 MCT 0603 AT - Professional Professional Automotive Thin Film Chip Resistor Vishay Beyschlag APPLICATION INFORMATION The power dissipation on the resistor generates a temperature rise against the local ambient, depending on the heat flow support of the printed-circuit board (thermal resistance). The rated dissipation applies only if the permitted film temperature is not exceeded. These resistors do not feature a limited lifetime when operated within the permissible limits. However, resistance value drift increasing over operating time may result in exceeding a limit acceptable to the specific application, thereby establishing a functional lifetime. At the maximum permissible film temperature of 175 C the useful lifetime is specified for 1000 h. The designer may estimate the performance of the particular resistor application or set certain load and temperature limits in order to maintain a desired stability. MAXIMUM RESISTANCE CHANGE AT RATED POWER DESCRIPTION MCT 0603 AT Metric size RR1608M Operation mode Rated power Film temperature Standard Power Advanced Temperature P70 = 0.1 W P70 = 0.125 W P85 = 0.15 W 125 C 155 C 175 C 100 to 100 k Max. resistance change at P70 for resistance range: R/R max., after: 1000 h 0.15 % 0.25 % 8000 h 0.25 % 0.5 % 225 000 h 1.0 % 100 to 100 k Max. resistance change at P85 for resistance range: R/R max., after: 0.5 % 1000 h PART NUMBER AND PRODUCT DESCRIPTION (1) PART NUMBER: MCT0603MD4641DPW00 M MODEL/SIZE MCT0603 C T 0 6 SPECIAL CHARACTER M = AT (Automotive) 0 3 M D 4 6 4 1 D P W 0 0 TCR VALUE TOLERANCE PACKAGING (2) SPECIAL D = 25 ppm/K C = 50 ppm/K Z = Jumper 3 digit value 1 digit multiplier D = 0.5 % F=1% Z = Jumper P5 PW up to 2 digits 00 = standard MULTIPLIER 0 = *100 1 = *101 2 = *102 3 = *103 4 = *104 0000 = Jumper PRODUCT DESCRIPTION: MCT 0603 - 25 0.5 % AT PW 4K64 MCT 0603 - 25 0.5 % AT PW 4K64 SPECIAL CHARACTER PACKAGING (2) RESISTANCE VALUE AT = Automotive P5 PW 47K = 47 k 0R0 = Jumper MODEL SIZE TCR TOLERANCE VALUE MCT 0603 25 ppm/K 50 ppm/K 0.5 % 1% Notes (1) Products can be ordered using either the PART NUMBER and PRODUCT DESCRIPTION (2) Please refer to table PACKAGING below Document Number: 28760 Revision: 07-May-08 For technical questions, contact: filmresistors.thinfilmchip@vishay.com www.vishay.com 2 MCT 0603 AT - Professional Vishay Beyschlag Professional Automotive Thin Film Chip Resistor DIMENSIONS T1 W WT H T2 L DIMENSIONS - chip resistor types, mass and relevant physical dimensions H (mm) L (mm) W (mm) WT (mm) T1 (mm) T2 (mm) MASS (mg) 0.45 + 0.1/- 0.05 1.55 0.05 0.85 0.1 > 75 % of W 0.3 + 0.15/- 0.2 0.3 + 0.15/- 0.2 1.9 TYPE MCT 0603 AT TEMPERATURE COEFFICIENT AND RESISTANCE RANGE RESISTANCE VALUE (1) DESCRIPTION TCR TOLERANCE MCT 0603 AT 1% 100 to 100 k 0.5 % 100 to 100 k 25 ppm/K 0.5 % 100 to 100 k Jumper - 20 m; Imax. = 1 A 50 ppm/K Note (1) Resistance values to be selected for 1 % tolerance from E24 and E96; for 0.5 % tolerance from E24 and E192 Resistance ranges printed in bold are preferred TCR/tolerance combinations with optimized availability. PACKAGING REEL MODEL PIECES/ PAPER TAPE ON REEL CODE 5000 P5 20 000 PW MCT 0603 AT www.vishay.com 3 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Document Number: 28760 Revision: 07-May-08 MCT 0603 AT - Professional Professional Automotive Thin Film Chip Resistor DESCRIPTION Production is strictly controlled and follows an extensive set of instructions established for reproducibility. A homogeneous film of metal alloy is deposited on a high grade (96 % Al2O3) ceramic substrate and conditioned to achieve the desired temperature coefficient. Specially designed inner contacts are deposited on both sides. A special laser is used to achieve the target value by smoothly cutting a meander groove in the resistive layer without damaging the ceramics. The resistor elements are covered by a protective coating designed for electrical, mechanical and climatic protection. The terminations receive a final pure tin on nickel plating. The result of the determined production is verified by an extensive testing procedure and optical inspection performed on 100 % of the individual chip resistors. Only accepted products are laid directly into the paper tape in accordance with EN 60286-3. ASSEMBLY The resistors are suitable for processing on automatic SMD assembly systems. They are suitable for automatic soldering using wave, reflow or vapour phase as shown in IEC 61760-1*. The encapsulation is resistant to all cleaning solvents commonly used in the electronics industry, including alcohols, esters and aqueous solutions. The suitability of conformal coatings, if applied, shall be qualified by appropriate means to ensure the long-term stability of the whole system. The resistors are RoHS compliant; the pure tin plating provides compatibility with lead (Pb)-free and lead-containing soldering processes. Solderability is specified for 2 years after production or requalification. The permitted storage time is 20 years. The immunity of the Vishay Beyschlag plating against tin whisker growth has been proven under extensive testing. All products comply with the GADSL (1) and the CEFIC-EECA-EICTA (2) list of legal restrictions on hazardous substances. This includes full compliance with the following directives: * 2000/53/EC End of Vehicle life Directive (ELV) and Annex II (ELV II) * 2002/95/EC Restriction of Substances directive (RoHS) the use of Hazardous * 2002/96/EC Waste Electrical and Electronic Equipment Directive (WEEE) APPROVALS The resistors are tested in accordance with EN 140401-801 (superseding CECC 40401-801) which refers to EN 60115-1 and EN 140400. The approval is valid with regards to rated power P70 and a temperature range of - 55 C to 155 C. Approval of conformity is indicated by the CECC logo on the package label. Vishay BEYSCHLAG has achieved "Approval of Manufacturer" in accordance with EN 100114-1. The release certificate for "Technology Approval Schedule" in accordance with CECC 240 001 based on EN 100114-6 is granted for the Vishay BEYSCHLAG manufacturing process. SPECIALS This product family of thin film flat chip resistors is completed by Zero Ohm Jumpers. Notes * The quoted IEC standards marked with an asterisk (*) are also released as EN standards with the same number and identical contents (1) Global Automotive Declarable Substance List, see www.gadsl.org (2) CEFIC (European Chemical Industry Council), EECA (European Electronic Component Manufacturers Association), EICTA (European trade organisation representing the information and communications technology and consumer electronics), see www.eicta.org issue environment policy chemicals chemicals for electronics Document Number: 28760 Revision: 07-May-08 For technical questions, contact: filmresistors.thinfilmchip@vishay.com www.vishay.com 4 MCT 0603 AT - Professional Vishay Beyschlag Professional Automotive Thin Film Chip Resistor Power Dissipation P FUNCTIONAL PERFORMANCE Standard Power Advanced Temperature 0.2 W 0.1 - 50 0 50 70 85 100 150 C 175 Ambient Temperature amb For permissible resistance change please refer to table MAXIMUM RESISTANCE CHANGE AT RATED POWER Pulse Load Pmax. Derating MCT 0603 AT 100 W 10 1 0.1 10 s 100 s 1 ms 10 ms 100 ms 10 s 1s Pulse Duration t i Maximum pulse load, single pulse; for permissible resistance change equivalent to 8000 h operation Continuous Pulse Load Pmax. Single Pulse MCT 0603 AT 100 W 10 1 0.1 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Maximum pulse load, continous pulses; for permissible resistance change equivalent to 8000 h operation Continuous Pulse www.vishay.com 5 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Document Number: 28760 Revision: 07-May-08 MCT 0603 AT - Professional Pulse Voltage U max. Professional Automotive Thin Film Chip Resistor 1 *kV 2 Vishay Beyschlag MCT 0603 AT 100 V 10 V 10 s 100 s 1 ms 10 ms 100 ms 1s 10 s Pulse Duration t i Maximum pulse voltage, single and continuous pulses; for permissible resistance change equivalent to 8000 h operation Test Voltage Pulse Voltage MCT 0603 AT 10 kV 1 kV 100 V 10 V 10 100 1 k 10 k 100 k 1 M 10 M Resistance Value R Pulse load rating in accordance with EN 60115-1 clause 4.27; 1.2 s/50 s; 5 pulses at 12 s interval; for permissible resistance change 0.5 % Test Voltage 1.2/50 Pulse 10 kV MCT 0603 AT 1 kV 100 V 10 V 10 100 1 k 10 k 100 k 1 M 10 M Resistance Value R Pulse load rating in accordance with EN 60115-1 clause 4.27; 10 s/700 s; 10 pulses at 1 minute intervals; for permissible resistance change 0.5 % 10/700 Pulse Document Number: 28760 Revision: 07-May-08 For technical questions, contact: filmresistors.thinfilmchip@vishay.com www.vishay.com 6 MCT 0603 AT - Professional Current Noise A 1 Vishay Beyschlag Professional Automotive Thin Film Chip Resistor 1 V/V 0.1 MCT 0603 AT 0.01 1 k 10 k 100 k 1 M 10 M Resistance Value R Current noise A1 in accordance with IEC 60 195 IZI/R Current Noise 2.0 1.5 *) 1.0 MCT 0603 AT *) 0.5 0.1 0.3 1 10 GHz 20 3 Frequency f IZI/R for 49.9 chip resistor RF-Behaviour TESTS AND REQUIREMENTS All tests are carried out in accordance with the following specifications: EN 60115-1, Generic specification EN 140 400, Sectional specification EN 140 401-801, Detail specification The components are approved in accordance with the European CECC-system, where applicable. The following table contains only the most important tests. For the full test schedule refer to the documents listed above. The testing also covers most of the requirements specified by EIA/IS-703 and JIS-C-5202. The tests are carried out in accordance with IEC 60068 and under standard atmospheric conditions in accordance with IEC 60068-1, 5.3. Climatic category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper www.vishay.com 7 Category Temperature; damp heat, long term, 56 days) is valid (LCT = - 55 C/UCT = 155 C). Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 45 % to 75 % Air pressure: 86 kPa to 106 kPa (860 mbar to 1 060 mbar). The components are mounted for testing on boards in accordance with EN 60115-1, 4.31 unless otherwise specified. The requirements stated in the Test Procedures and Requirements table are based on the required tests and permitted limits of EN 140 401-801. However, some additional tests and a number of improvements against those minimum requirements have been included. For technical questions, contact: filmresistors.thinfilmchip@vishay.com Document Number: 28760 Revision: 07-May-08 MCT 0603 AT - Professional Professional Automotive Thin Film Chip Resistor Vishay Beyschlag TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R/R) STABILITY CLASS 0.5 Stability for product types: 100 to 100 k MCT 0603 AT 4.5 - Resistance 4.8.4.2 - Temperature coefficient Endurance at 70 C: standard operation mode 4.25.1 Endurance at 70 C: power operation mode 1 %; 0.5 % At 20/- 55/20 C and 20/155/20 C 50 ppm/K; 25 ppm/K U = P 70 x R or U = Umax.; whichever is the less severe; 70 C; 1000 h (0.15 % R + 0.05 ) 70 C; 8000 h (0.25 % R + 0.05 ) U = P 70 x R or U = Umax.; whichever is the less severe; 70 C; 1000 h (0.3 % R + 0.05 ) 70 C; 8000 h (0.5 % R + 0.05 ) - Endurance at upper category temperature 125 C; 1000 h 155 C; 1000 h 175 C; 1000 h (0.15 % R + 0.05 ) (0.3 % R + 0.05 ) (0.5 % R + 0.05 ) 4.24 78 (Cab) Damp heat, steady state (40 2) C; 56 days; (93 3) % RH U = 0.3 Urated (0.1 % R + 0.05 ) 4.39 67 (Cy) Damp heat, steady state, accelerated (85 2) C; (85 5) % RH U = 0.3 Urated 1000 h (0.5 % R + 0.05 ) 4.25.3 4.23 Climatic sequence: 4.23.2 2 (Ba) dry heat 155 C; 16 h 4.23.3 30 (Db) damp heat, cyclic 55 C; 24 h; > 90 % RH; 1 cycle 4.23.4 1 (Aa) cold - 55 C; 2 h 4.23.5 13 (M) low air pressure 8.5 kPa; 2 h; 25 10 C 4.23.6 30 (Db) damp heat, cyclic 55 C; 5 days > 90 % RH; 5 cycles 4.23.7 - d.c. load U = P 70 x R Umax.; 1 min 1 (Aa) Storage at low temperature - 55 C; 2 h (0.1 % R + 0.01 ) 14 (Na) Rapid change of temperature 30 min at - 55 C and 30 min at 155 C; 1000 cycles (0.5 % R + 0.01 ) - 4.19 Document Number: 28760 Revision: 07-May-08 For technical questions, contact: filmresistors.thinfilmchip@vishay.com (0.5 % R + 0.05 ) www.vishay.com 8 MCT 0603 AT - Professional Vishay Beyschlag Professional Automotive Thin Film Chip Resistor TEST PROCEDURES AND REQUIREMENTS EN 60115-1 CLAUSE IEC 60068-2 TEST METHOD TEST PROCEDURE REQUIREMENTS PERMISSIBLE CHANGE (R/R) STABILITY CLASS 0.5 Stability for product types: 100 to 100 k MCT 0603 AT 4.13 4.27 4.37 - 4.22 4.17.2 - - - - 6 (Fc) 58 (Td) Short time overload; standard operation mode Short time overload; power operation mode Single pulse high voltage overload; standard operation mode Single pulse high voltage overload; power operation mode Periodic electric overload; standard operation mode Periodic electric overload; power operation mode (0.1 % R + 0.01 ) U = 2.5 x P 70 x R 2 x Umax.; 5 s (0.25 % R + 0.05 ) Severity no. 4: U = 10 x P 70 x R 2 x Umax.; 10 pulses (0.25 % R + 0.05 ) (0.5 % R + 0.05 ) (0.5 % R + 0.05 ) U= 15 x P 70 x R 2 x Umax.; 0.1 s ON; 2.5 s OFF; 1000 cycles (1.0 % R + 0.05 ) ESD (Electro Static Discharge) MIL-STD-883, Method 3015; 1000 V (0.5 % R + 0.05 ) Vibration Endurance by sweeping; 10 to 2000 Hz; no resonance; amplitude 1.5 mm or 200 m/s2; 6 h (0.1 % R + 0.01 ) no visible damage Solder bath method; SnPb40; non-activated flux (215 3) C; (3 0.3) s Good tinning ( 95 % covered); no visible damage Solder bath method; SnAg3Cu0.5 or SnAg3.5; non-activated flux; (245 3) C; (3 0.2) s Good tinning ( 95 % covered); no visible damage Solderability 4.18.2 58 (Td) Resistance to soldering heat Solder bath method; (260 5) C; (10 1) s (0.1 % R + 0.01 ) no visible damage 4.29 45 (XA) Component solvent resistance Isopropyl alcohol + 50 C; method 2 No visible damage 4.32 21 (Ue3) Shear (adhesion) RR 1608M; 9 N No visible damage 4.33 21 (Ue1) Substrate bending Depth 2 mm, 3 times (0.1 % R + 0.01 ) no visible damage; no open circuit in bent position 4.7 - Voltage proof Urms = Uins; 60 5 s No flashover or breakdown 4.35 - Flammability Needle flame test; 10 s No burning after 30 s www.vishay.com 9 For technical questions, contact: filmresistors.thinfilmchip@vishay.com Document Number: 28760 Revision: 07-May-08 Legal Disclaimer Notice Vishay Disclaimer All product specifications and data are subject to change without notice. Vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, "Vishay"), disclaim any and all liability for any errors, inaccuracies or incompleteness contained herein or in any other disclosure relating to any product. Vishay disclaims any and all liability arising out of the use or application of any product described herein or of any information provided herein to the maximum extent permitted by law. The product specifications do not expand or otherwise modify Vishay's terms and conditions of purchase, including but not limited to the warranty expressed therein, which apply to these products. No license, express or implied, by estoppel or otherwise, to any intellectual property rights is granted by this document or by any conduct of Vishay. The products shown herein are not designed for use in medical, life-saving, or life-sustaining applications unless otherwise expressly indicated. Customers using or selling Vishay products not expressly indicated for use in such applications do so entirely at their own risk and agree to fully indemnify Vishay for any damages arising or resulting from such use or sale. Please contact authorized Vishay personnel to obtain written terms and conditions regarding products designed for such applications. Product names and markings noted herein may be trademarks of their respective owners. Document Number: 91000 Revision: 18-Jul-08 www.vishay.com 1