1
What Is Insulation Resistance?
Insulation resistance represents the state of insulation of electric equipment
or circuits. It is one of the important measurement parameters in terms of
safety and security. Methods of examining the state of insulation include us-
ing a clamp-on leakage tester for live circuits. Under normal circumstances,
however, such electric equipment or circuits are shut down temporarily and
their insulation is tested with an insulation tester.
Classifi cation of Applications
Applications are roughly classified into low-voltage, high-voltage and ultra-
high-voltage circuits. The table below summarizes examples of using rated
test voltages. A tester with the rated test voltage of 500 V or 100 V/250 V is
used for low-voltage circuits.
Rated test
voltage
General Electric
Equipment Electric Installations/Circuits
Insulation testing at
safe voltage levels
Insulation testing of telephone line cir-
cuits
25V
50V
Insulation testing of
telephone network
equipment and flame-
proof equipment
100 V
125 V
Insulation testing of
control equipment
Insulation testing for maintaining low-
voltage circuits or equipment handling
levels lower than 100 V
250 V
Insulation testing of
low-voltage circuits or
equipment
Insulation testing for maintaining low-
voltage circuits or equipment handling
200 V or lower levels lower than 100 V
500 V
Insulation testing of
newly installed circuits
or of circuits or equip-
ment handling levels
lower than 600 V
(general equipment)
Insulation testing for maintaining low-
voltage circuits or equipment handling
levels lower than 600 V; insulation test-
ing of circuits or equipment handling
100 V, 200 V, or 400 V levels upon
completion of installation
1000 V
Insulation testing of
circuits, equipment,
or facilities handling
levels higher than 600
V (general equipment)
Insulation testing of circuits or equip-
ment handling constantly high operat-
ing voltages (e.g., high-tension cables,
high-voltage electric equipment, and
communications equipment and elec-
tric circuits handling high voltages)
Test Methods for Low-voltage Circuits
Insulation resistance between cables of a low-voltage circuit and between
the circuit and ground is tested for each circuit that can be separated by a
switch or overcurrent breaker installed as specified by the electrotechnical
equipment standards.
The low-voltage circuit is shut down by opening the switch and insulation be-
tween cables of the circuit and between the circuit and ground is tested. If the
measured value is below the rated resistance, all shunt switches of a trunk
line are opened and insulation is tested separately for each shunt circuit.
The comparator function of the MY40 insulation tester allows for smooth
judgment when checking the insulation of electric circuits.
Methods of Scaling the 1st and 2nd Effective Measuring Ranges of
Moving-pointer Insulation Testers
Rated test voltage: 25 V
Maximum effective reading
: 5 MΩ
5
2
1
0.5
0.2
0.1
0.05
0.02
0.01
0.005
0
∞
= Central scale value
= First effective measuring range
= Second effective measuring
range
Maximum effective reading:
The maximum reading that is indicated on the insulation tester and falls with-
in the range with which the accuracy of the insulation tester is guaranteed.
Effective test range:
A test range or ranges, among those of the insulation tester, over which
accuracy specified in the standards is guaranteed. In moving-pointer insu-
lation testers, the range from a resistance value one-thousandth (1/1000)
the maximum effective reading to the resistance value that is nearest to
half (1/2) the maximum effective reading and equal to the maximum effec-
tive reading multiplied by 1, 2 or 5 or by any of these values multiplied by
ten (10) raised to a whole-number power, shall be referred to as a first ef-
fective measuring range. In addition, the range from the upper limit of the
first effective measuring range to the maximum effective reading and the
range from the lower limit of the first effective measuring range to the zero
(0) reading shall be referred to as second effective measuring ranges (see
the figure above). In digital insulation testers, the first and second effective
measuring ranges shall be those indicated on the insulation tester (Excerpt
from JIS C1302-2002).
Display readings Digital Analog
Applicable standard JIS C 1302
Model MY40 3213A MY10, 2406E
Effect of
AC components
A change in the reading must not exceed ±10% when a resistance calculated from the
rated measuring voltage and current is connected to the tester and a capacitance of 5
mF ±10% is connected in parallel across the resistance.
Same as to the left, except that the con-
nected resistance has the central scale
value.
Effect of temperature
A change in the reading at an ambient
temperature of 23°C must not exceed
±2% at each of the maximum, minimum,
and central scale values of the first effective
measuring range when the temperature is
changed from 23°C to 0°C or to 40°C.
A change in the reading at an ambient tem-
perature of 23°C must not exceed ±5% at
the central scale value and be no more than
±0.7% of the scale length at either the infi-
nite scale value or the zero scale value when
the temperature is changed from 23°C to 0°
C or to 40°C.
A change in the reading must not exceed
±5% at the central scale value and be no
more than ±0.7% of the scale length at ei-
ther the infinite scale value or the zero scale
value when the temperature is changed
from 20°C to 0°C or to 40°C.
Effect of humidity A change in the reading must be within the specified tolerance range when the tester is left to stand for one hour under a relative hu-
midity of 90%.
Effect of external
magnetic field
A change in the reading must not exceed ±3% (analog) and be no more than ±1.2%
(digital) at each of the maximum, minimum, and central scale values of the first effective
measuring range when an external magnetic field of 400 A/m DC is applied to the direc-
tion where the effect thereof is the most significant.
Same as to the left, except that a change at
the central scale value must be read.
Effect of inclination
A change in the infinite scale value (∞)
must not exceed ±2% of the scale length
when the tester is inclined 90° forward or
backward and leftward or rightward from
the horizontal position. Also, a change in
the reading must not exceed ±15% at each
of the maximum, minimum, and central
scale values of
A change in the infinite scale value (∞)
must not exceed ±2% of the scale length
when the tester is inclined 30° forward or
backward and leftward or rightward from
the horizontal position.
Effect of external
voltage application
No damage should be present when a 50 Hz or 60 Hz AC voltage with an amplitude 1.2
times the rated test range is applied across the test terminals for 10 seconds each time
the tester switch is turned ON and OFF. Nor should the user be subjected to any danger.
Same as to the left, except that the voltage
is applied for 10 seconds with the tester
switch turned OFF.
Effect of vibration
No structural damage should be present and a change in the reading must be within
the specified tolerance after applying a vibration frequency of 25 Hz and a displacement
amplitude width of 1 mm for 20 minutes to each of three axis directions.
No mechanical or electrical damage should
be present and the rating within the speci-
fied tolerance must be satisfied after apply-
ing a vibration frequency of 16.7 Hz and a
double amplitude of 4 mm for one hour to
each of three axis directions.
Effect of shock
No structural damage should be present and a change in the reading must be within the
specified tolerance after directly and reversely applying 1000 m/s2, 6 ms half sine-wave
shocks to the three axis directions three times each (i.e., 18 times in total).
The rating within the specified tolerance
must be satisfied after applying a shock of
1000 m/s2 to each of three directions twice
each.
Operating temperature/
humidity range
0°C to 40°C/90% RH maximum (no condensation)
Storag temperature/
humidity range
-10°C to 60°C/70% RH maximum (no condensation – batteries should be removed)
Insulation Testers General Specifi cations