1
What Is Insulation Resistance?
Insulation resistance represents the state of insulation of electric equipment
or circuits. It is one of the important measurement parameters in terms of
safety and security. Methods of examining the state of insulation include us-
ing a clamp-on leakage tester for live circuits. Under normal circumstances,
however, such electric equipment or circuits are shut down temporarily and
their insulation is tested with an insulation tester.
Classifi cation of Applications
Applications are roughly classified into low-voltage, high-voltage and ultra-
high-voltage circuits. The table below summarizes examples of using rated
test voltages. A tester with the rated test voltage of 500 V or 100 V/250 V is
used for low-voltage circuits.
Rated test
voltage
General Electric
Equipment Electric Installations/Circuits
Insulation testing at
safe voltage levels
Insulation testing of telephone line cir-
cuits
25V
50V
Insulation testing of
telephone network
equipment and flame-
proof equipment
100 V
125 V
Insulation testing of
control equipment
Insulation testing for maintaining low-
voltage circuits or equipment handling
levels lower than 100 V
250 V
Insulation testing of
low-voltage circuits or
equipment
Insulation testing for maintaining low-
voltage circuits or equipment handling
200 V or lower levels lower than 100 V
500 V
Insulation testing of
newly installed circuits
or of circuits or equip-
ment handling levels
lower than 600 V
(general equipment)
Insulation testing for maintaining low-
voltage circuits or equipment handling
levels lower than 600 V; insulation test-
ing of circuits or equipment handling
100 V, 200 V, or 400 V levels upon
completion of installation
1000 V
Insulation testing of
circuits, equipment,
or facilities handling
levels higher than 600
V (general equipment)
Insulation testing of circuits or equip-
ment handling constantly high operat-
ing voltages (e.g., high-tension cables,
high-voltage electric equipment, and
communications equipment and elec-
tric circuits handling high voltages)
Test Methods for Low-voltage Circuits
Insulation resistance between cables of a low-voltage circuit and between
the circuit and ground is tested for each circuit that can be separated by a
switch or overcurrent breaker installed as specified by the electrotechnical
equipment standards.
The low-voltage circuit is shut down by opening the switch and insulation be-
tween cables of the circuit and between the circuit and ground is tested. If the
measured value is below the rated resistance, all shunt switches of a trunk
line are opened and insulation is tested separately for each shunt circuit.
The comparator function of the MY40 insulation tester allows for smooth
judgment when checking the insulation of electric circuits.
Methods of Scaling the 1st and 2nd Effective Measuring Ranges of
Moving-pointer Insulation Testers
Rated test voltage: 25 V
Maximum effective reading
: 5 M
5
2
1
0.5
0.2
0.1
0.05
0.02
0.01
0.005
0
= Central scale value
= First effective measuring range
= Second effective measuring
range
Maximum effective reading:
The maximum reading that is indicated on the insulation tester and falls with-
in the range with which the accuracy of the insulation tester is guaranteed.
Effective test range:
A test range or ranges, among those of the insulation tester, over which
accuracy specified in the standards is guaranteed. In moving-pointer insu-
lation testers, the range from a resistance value one-thousandth (1/1000)
the maximum effective reading to the resistance value that is nearest to
half (1/2) the maximum effective reading and equal to the maximum effec-
tive reading multiplied by 1, 2 or 5 or by any of these values multiplied by
ten (10) raised to a whole-number power, shall be referred to as a first ef-
fective measuring range. In addition, the range from the upper limit of the
first effective measuring range to the maximum effective reading and the
range from the lower limit of the first effective measuring range to the zero
(0) reading shall be referred to as second effective measuring ranges (see
the figure above). In digital insulation testers, the first and second effective
measuring ranges shall be those indicated on the insulation tester (Excerpt
from JIS C1302-2002).
Display readings Digital Analog
Applicable standard JIS C 1302
Model MY40 3213A MY10, 2406E
Effect of
AC components
A change in the reading must not exceed ±10% when a resistance calculated from the
rated measuring voltage and current is connected to the tester and a capacitance of 5
mF ±10% is connected in parallel across the resistance.
Same as to the left, except that the con-
nected resistance has the central scale
value.
Effect of temperature
A change in the reading at an ambient
temperature of 23°C must not exceed
±2% at each of the maximum, minimum,
and central scale values of the first effective
measuring range when the temperature is
changed from 23°C to 0°C or to 40°C.
A change in the reading at an ambient tem-
perature of 23°C must not exceed ±5% at
the central scale value and be no more than
±0.7% of the scale length at either the infi-
nite scale value or the zero scale value when
the temperature is changed from 23°C to 0°
C or to 40°C.
A change in the reading must not exceed
±5% at the central scale value and be no
more than ±0.7% of the scale length at ei-
ther the infinite scale value or the zero scale
value when the temperature is changed
from 20°C to 0°C or to 40°C.
Effect of humidity A change in the reading must be within the specified tolerance range when the tester is left to stand for one hour under a relative hu-
midity of 90%.
Effect of external
magnetic field
A change in the reading must not exceed ±3% (analog) and be no more than ±1.2%
(digital) at each of the maximum, minimum, and central scale values of the first effective
measuring range when an external magnetic field of 400 A/m DC is applied to the direc-
tion where the effect thereof is the most significant.
Same as to the left, except that a change at
the central scale value must be read.
Effect of inclination
A change in the infinite scale value ()
must not exceed ±2% of the scale length
when the tester is inclined 90° forward or
backward and leftward or rightward from
the horizontal position. Also, a change in
the reading must not exceed ±15% at each
of the maximum, minimum, and central
scale values of
A change in the infinite scale value ()
must not exceed ±2% of the scale length
when the tester is inclined 30° forward or
backward and leftward or rightward from
the horizontal position.
Effect of external
voltage application
No damage should be present when a 50 Hz or 60 Hz AC voltage with an amplitude 1.2
times the rated test range is applied across the test terminals for 10 seconds each time
the tester switch is turned ON and OFF. Nor should the user be subjected to any danger.
Same as to the left, except that the voltage
is applied for 10 seconds with the tester
switch turned OFF.
Effect of vibration
No structural damage should be present and a change in the reading must be within
the specified tolerance after applying a vibration frequency of 25 Hz and a displacement
amplitude width of 1 mm for 20 minutes to each of three axis directions.
No mechanical or electrical damage should
be present and the rating within the speci-
fied tolerance must be satisfied after apply-
ing a vibration frequency of 16.7 Hz and a
double amplitude of 4 mm for one hour to
each of three axis directions.
Effect of shock
No structural damage should be present and a change in the reading must be within the
specified tolerance after directly and reversely applying 1000 m/s2, 6 ms half sine-wave
shocks to the three axis directions three times each (i.e., 18 times in total).
The rating within the specified tolerance
must be satisfied after applying a shock of
1000 m/s2 to each of three directions twice
each.
Operating temperature/
humidity range
0°C to 40°C/90% RH maximum (no condensation)
Storag temperature/
humidity range
-10°C to 60°C/70% RH maximum (no condensation – batteries should be removed)
Insulation Testers General Specifi cations
2
Two choices:
Choose an analog model if
visual recognition is of utmost
importance, or a digital model
if precise numeric recognition
is of utmost importance.
Type
A wide choice of voltage/resistance
ratings, from 25 V/5 M to 1000
V/2000 M
Some models have two or three ran-
ges; thus, you need not take more
than one instrument to the site.
Ratings
Each series includes a model
or models with a backlight for
working in dark places. Multi-
functional models capable of,
for example, AC voltage meas-
urement, are also available.
Functionality
Optional test probes and
probe tips are available for a
variety of test environments.
Accessories
Points on How to Choose an Insulation Tester
3 1/2-digit
LCD
Automatic discharge
Conductor resistance
measurement
Comparator function
Memory function
P.3
125V/200M
250V/200M
500V/2000M
1000V/2000M
Automatic discharge
Battery check
Automatic discharge
Battery check
Battery check
P.4
P.5
P.6
3213A
*
Digital insulation
testers Analog insulation testers
4
ranges
2 & 3
ranges
Single
range
Single
range
Analog
Analog
Analog
MY40
*
2406E
MY10
Type Rating
Suffix Code
& Backlight
Series/
Model Display
Additional Function
External View
Page
AC Voltage
Measuring range
25V/5M
50V/10M
125V/20M
125V/20M
250V/50M
125V/20M
250V/50M
500V/100M
250V/50M
500V/100M
1000V/2000M
250V/500M
500V/1000M
1000V/2000M
125V/20M
250V/50M
500V/100M
500V/1000M
1000V/2000M
100V/20M
250V/50M
500V/100M
500V/1000M
1000V/2000M
125V/20M
31 (N/A)
41 (EL-illuminated)
32 (N/A)
42 (EL-illuminated)
33 (N/A)
43 (EL-illuminated)
34 (N/A)
44 (EL-illuminated)
35 (N/A)
45 (EL-illuminated)
01 (afterglow-illuminated)
02 (afterglow-illuminated)
03 (afterglow-illuminated)
04 (afterglow-illuminated)
05 (afterglow-illuminated)
41 (N/A)
42 (N/A)
43 (N/A)
44 (N/A)
45 (N/A)
46 (N/A)
01 (EL-illuminated) 0–600V
0–300V
0–300V
0–600V
0–600V
0–600V
0–250V
0–300V
0–500V
0–500V
0–500V
0–150V
0–250V
0–300V
0–300V
0–300V
0–250V
* JIS mark has changed from 2008
Insulation Testers Selection Guide
3
Digital model with 4 voltage/resistance ratings
Multifunction
Insulation resistance, AC voltage and conductor resistance measurement
Insulation test mode: Comparator, memory, auto-hold and
discharge functions
All test modes: Live-line alarm (excluding AC voltage
measurement), battery check and automatic power-off
Easy-to-view, fluctuation-free display
Double-action safety mechanism
Testing Performance Specifications
The data value is fixed.
The data value is
changing.
MY40 Digital Insulation Tester
General Specifications
Comparator function:The MY40 alerts you by turning on the LOW
symbol and sounding the buzzer if the measured value is smaller than
the reference value. You can allocate as many as three user-defined
reference values to each rating. The factory-set defaults are 0.1 M,
0.2 M and 0.4 M.
Memory function:For each rating, you can save as many as 20 meas-
urements at desired memory address numbers.
Automatic discharge function:The MY40 automatically begins dis-
charge when you turn off the MEAS switch. You can monitor the state
of discharge by checking the bar graph and make sure discharge is
complete by checking that the segment bar disappear.
Example of Extension Bar Indicator View
125V/200M
250V/200M
500V/2000M
1000V/2000M
MY40
-01
.4000
4.000
40.00
200.0
.4000
4.000
40.00
200.0
4.000
40.00
400.0
2000
4.000
40.00
400.0
2000
.1k
1k
10k
100k
.1k
1k
10k
100k
1k
10k
100k
1M
1k
10k
100k
1M
0–.0199M
.0200–10.00M
10.01–200.0M
0–.0499M
.0500–20.00M
20.01–200.0M
0–0.999M
1.000–500M
501–2000M
0–1.999M
2.000–1000M
1001–2000M
*
*
*
*
± (5%of rdg+6dgt)
± (2%of rdg+6dgt)
± 5%of rdg
± (5%of rdg+6dgt)
± (2%of rdg+6dgt)
± 5%of rdg
± (5%of rdg+6dgt)
± (2%of rdg+6dgt)
± 5%of rdg
± (5%of rdg+6dgt)
± (2%of rdg+6dgt)
± 5%of rdg
0.125M
0.25M
0.5M
2M
1mA
1mA
1mA
0.5mA
5M
5M
50M
50M
Model Rating Range
Option
Resolution
Measuring Range Tolerance
Lower Limit of
measured
Rated
Current
Central Scale
Value
AC voltage measurement (45-400 Hz)
Conductor resistance measurement
Model Range
Resolution
Accuracy Input Impedance
MY40-01 600V 1V ±(2% of rdg + 6dgt) Approx. 2 M
Model Range
Resolution
Accuracy
Open-circuit Voltage
MY40-01 4000.1Ω±(2% of rdg + 8dgt)
Buzzer sound
resistance: <40.
Product Part Number Qty
Protection cover
Shoulder strap
Line probe
Earth probe
User's manual
Batteries
93013
99005
98001
98002
1
1
1
1
1
4
Standard Accessories
* First effective measuring range; ** The minimum value at which the rated voltage can be maintained
125
103
52.5
Clr
Enter
Select
250V
1000V
500V
2000M
200M
OFF
600V MAX
V
125V
MEM
LIGHT
COMP
ALARM
INSULATION TESTER
1000V RELEASE
MEAS
PULL LOCK
Protection against inad-
vertent setting of rotary
switch to 1000 V rating
Standard test conditions
Ambient temperature/humidity ranges: 23 ±5:/45-75% RH
Tolerances under the above-mentioned conditions:
Deviation from zero scale value: 6 digits maximum
Indication of mark on bar graph: Approx. 4000 M min. (500 V/1000 V)
Approx. 400 M min. (125 V/250 V)
Open circuit voltage: 130% max. of rated voltage
Rated measuring current:
1 mA (0 to 20%) when in first effective measuring range
Short-circuit Current: 2 mA max.
Display: 3 1/2-digit LCD; 4000 count; backlight-illuminated; logarithmic
bar graph; extension bar graph–no fluctuations, as the display shows
the digits of a reading in the order in which each digit settles.
High-voltage indicators: The high-voltage symbol and LED lamp
come on to alert you when the MY40 is in insulation testing mode or if
any voltage remains to be discharged.
Live-line alarm:If you apply an AC voltage of approximately 40 V or
higher across the input terminals, the MY40 alerts you by blinking the
LED lamp and sounding the buzzer.
Overrange input alarm: If the voltage being measured exceeds 600 V
during AC voltage measurement, the MY40 alerts you by flashing the
Maximum Value indicator and sounding the buzzer.
Auto-hold function: The tester retains the measured resistance for
approximately 5 seconds after the MEAS switch is turned off.
Dimensions: 125 (W) ҂ 103 (H) ҂ 53 (D) (mm), excluding protrusions
Weight: 420 g (main unit and batteries only, excluding accessories)
Batteries: Four AA (R6P) batteries
Note: See the list of accessories on the backside of this bulletin for more information on
accessories.
B9108XA
Accessory-housing case
93015
Carrying case
(case for housing both the main
unit and accessories)
93013
Protection cover
SERIES
External Dimensions Unit: mm
4
Testing Performance Specifications
2406E Series of Analog Insulation Testers
SERIES
General Specifications
Product Part Number Qty
Earth and Line probes
Carrying case
User's manual
Batteries
98007
B9075MU
1
1
1
6
Remarks
Standard Accessories
External Dimensions Unit: mm
240631
240641
240632
240642
240633
240643
240634
240644
240635
240645
25V/5M
50V/10M
125V/20M
125V/20M
250V/50M
125V/20M
250V/50M
500V/100M
250V/50M
500V/100M
1000V/2000M
250V/500M
500V/1000M
1000V/2000M
0.001–5M
0.005–10M
0.01–20M
0.01–20M
0.01–50M
0.01–20M
0.01–50M
0.05–100M
0.01–50M
0.05–100M
1–2000M
0.1–500M
0.5–1000M
1–2000M
0.1M
0.2M
0.5M
0.5M
1M
0.5M
1M
2M
1M
2M
50M
10M
20M
50M
0.025M
0.05M
0.125M
0.125M
0.25M
0.125M
0.25M
0.5M
0.25M
0.5M
1M
0.25M
0.5M
1M
* The minimum value at which the rated voltage can be maintained;
** 0.55 mA in the case of the first effective measuring range
0–300V
0–300V
0–600V
0–600V
0–600V
Lower limit of
measured
Model
-E
-E
-E
-E
-E
-E
-E
-E
-E
-E
Suffix
Code
Rating
Effective
Measuring range
Central
Scale Value
AC Voltage
Measuring range
Rated Current
1mA
1mA
1mA
1mA
1mA
1mA
1mA
1mA
1mA
1mA
1mA**
1mA**
1mA**
1mA**
Non-backlitEL-backlit
Analog models with two and three ratings
AC voltage measurement
Automatic discharge
Sky blue EL backlight
Standard test conditions:
Ambient temperature/humidity ranges: 23 ±5:/45-75% RH
Position of use: Horizontal (5° max. of angle of inclination)
External magnetic fields: None
Battery voltage: Within effective voltage range
(The pointer must stay within the range indicated by the BAT symbol
when the battery check is performed.)
Tolerances under the above-mentioned conditions:
Resistance measurement: First effective measuring range = ±5% of reading
Second effective measuring range = ±10% of reading
Infinite and zero scale values: 0.7% max. of scale length
AC voltage: ±10% of maximum scale value
No-load voltage: 130% max. of rated voltage
Rated measuring current: 1 mA (0 to 20%) when in first effective measuring range
Short-circuit current: 12 mA max.
Scale length: Approx. 86 mm (outer scale)
Discharge function: The tester automatically begins discharge when you turn off the
MEAS switch. The pointer swings if there is any residual voltage in the circuit under test.
You can make sure discharge is complete by checking that the pointer swings back to
the infinite () scale value. Under this condition, the tester is ready to enter voltage
measurement mode.
AC voltage measurement: AC voltage measurement is possible wherever the rotary
switch is positioned.
Dimensions (main unit): Approx. 120 (W) ҂ 110 (H) ҂ 60 (D) (mm)
Weight: Approx. 500 g (including batteries)
Batteries: Six AA (R6P) batteries
Accessories: See the list of accessories on the backside of this bulletin for information
on accessories.
B9108XA
Accessory-housing case
B9705MU
Hard case
120
110
53 7
240631 240632 240633 240634 240635 240641
240642 240643 240644 240645
Earth probe(blake);approx. 1mlong
Line probe(vermilion);approx. 1m long
w/probe-housing
pocket and neck strap
5
Testing Performance Specifications
MY10 Series of Analog Insulation Testers
SERIES
External Dimensions Unit: mm
Lower Limit of
Measured *
Model Rating Effective Measuring Range Central Scale
Value
AC Voltage
Measuring Range Rated Current
125V/20M
250V/50M
500V/100M
500V/1000M
1000V/2000M
0.5M
1M
2M
20M
50M
0.01–20M
0.01–50M
0.05–100M
0.5–1000M
1–2000M
0–250V
0–300V
0–500V
0–500V
0–500V
0.125M
0.25M
0.5M
1M
2M
1–1.2mA
1–1.2mA
1–1.2mA
0.5–0.6mA
0.5–0.6mA
MY10-01
MY10-02
MY10-03
MY10-04
MY10-05
General Specifications
MY10-01:125V/20M
MY10-02:250V/50M
MY10-03:500V/100M
MY10-04:500V/1000M
MY10-05:1000V/2000M
* The minimum value at which the rated voltage can be maintained
Product Part Number Qty
Protection cover
Shoulder strap
Line probe
Earth probe
User's manual
Batteries
93013
99005
98001
98002
1
1
1
1
1
4
Standard Accessories
125
103
52.5
Analog models with single rating
AC voltage measurement
Automatic discharge
A wide choice of accessories
–Designed for shared use with the MY40
Standard test conditions:
Ambient temperature/humidity ranges: 23 ±5:/45-75% RH
Position of use: Horizontal (5° max. of angle of inclination)
Effect of geomagnetism: None
Battery voltage: Within effective voltage range
(The pointer must stay within the range indicated by the BAT symbol when the battery check is performed.)
Tolerances under the above-mentioned conditions:
Resistance measurement: First effective measuring range = ±5% of reading
Second effective measuring range = ±10% of reading
Infinite and zero scale values: 0.7% max. of scale length
AC voltage: ±10% of maximum scale value
No-load voltage: 130% max. of rated voltage
Rated measuring current: 1 mA (0 to 20%) when in first effective measuring range
Short-circuit current: 12 mA max.
Overall scale length:
Approx. 78 mm; afterglow-illuminated scale plate
AC voltage measurement: If any AC voltage is present across the
test terminals, the tester lets you know by pointing to an AC voltage
value and turning on the LED lamp. You can perform AC voltage
measurement with the MEAS switch turned off.
Additional functions:
• Automatic discharge function
- If the object under test remains electrified after the MEAS switch is
turned off, the tester lets you know by turning on the LED lamp. If you
leave the tester connected to the electrified object, the tester
automatically begins to discharge electricity and then finishes
discharging—the LED lamp comes on and then goes out.
- When the object under test is capacitive and electrified, the tester lets
you know by turning on the LED lamp. When left connected to the
object, the tester automatically discharges electricity, thus preventing
possible electric shock or spike noise at power-on.
• Battery check (BAT mark on the scale plate)
Battery life: Approx. 10 hours when continuously operated on manga-
nese-oxide batteries with the pointer pointing to the central scale value.
Batteries: Four AA (R6P) batteries
Dimensions: Approx. 125 (W) ҂ 103 (H) ҂ 53 (D) (mm), excluding
protrusions
Weight:
Approx. 400 g (main unit and batteries only, excluding accessories)
Compliance: EN61010-1:1993; EN61010-2-31:1995
(Overvoltage Category III, Pollution Degree 2 installations for indoor use)
B9108XA
Accessory-housing case
93013
Protection cover
93015
Carrying case
(case for housing both the main
unit and accessories)
6
Testing Performance Specifications
3213A Series of Analog Insulation Testers
SERIES
Related Products
Lower Limit of
measured
Model Rating Effective
Measuring Range
Central
Scale Value
AC Voltage
Measuring Range
Rated Current
General Specifications
* The minimum value at which the rated voltage can be maintained; ** 0.55 mA in the case of the first effective measuring range
Product Part Number Qty
Test lead
Hard case
Handle
User's manual
Batteries
98050
B9600HA
B9303XE
1 (consist of earth/line terminal)
1 (w/leads-housing case)
1
1
8
Standard Accessories
External Dimensions Unit: mm
Earth Tester Automatic Power Distribution Tester
Model 3235: (including case)
Dimensions: Approx. 210 ҂ 140 ҂ 135 (mm)
Weight: Approx. 2.5 kg, including case
Model 3207: (with case)
Dimensions: Approx. 210 ҂ 140 ҂ 142 (mm)
Weight: Approx. 2.3 kg (main unit only)
100V/20M
250V/50M
500V/100M
500V/1000M
1000V/2000M
0.5M
1M
2M
20M
50M
0.02–20M
0.05–50M
0.1–100M
1–1000M
2–2000M
0–150V
0–250V
0–300V
0–300V
0–300V
0.1M
0.25M
0.5M
0.5M
1M
1mA
1mA
1mA
1mA**
1mA**
321341
321342
321343
321344
321345
Analog models with single rating
AC voltage measurement and check live
lines such as motive power lines
One-touch operation Press-and-lock switch for
continuous measurement
A wide choice of accessories to meet various
testing requirements
Vibration- and shock-resistant hand-held
compact testers
Standard test conditions:
Ambient temperature/humidity ranges: 23 ±5:/45-75% RH
Position of use: Horizontal (5° max. of angle of inclination)
Effect of geomagnetism: None
Battery voltage: Within effective voltage range
(The pointer must stay within the range indicated by the BAT symbol when the battery
check is performed.)
Tolerances under the above-mentioned conditions:
Resistance measurement:
First effective measuring range = ±5% of reading
Second effective measuring range = ±10% of reading
Infinite and zero scale values: 0.7% max. of scale length
AC voltage: ±10% of maximum scale value
Open circuit voltage: 130% max. of rated voltage
Rated measuring current: 1 mA (0 to 20%) when in first effective measuring range
Short-circuit current: 12 mA max.
Scale length: Approx. 88 mm
Dimensions (main unit): Approx. 110 (W) ҂ 180 (H) ҂ 60 (D) (mm)
Weight: Approx. 700 g including batteries, or approx. 1.2 kg including hard case, handle,
test leads and batteries
Batteries: Eight AA (R6P) batteries
Accessories: See the list of accessories on the backside of this bulletin for information
on accessories such as probes with a switch.
B9600HA
Carrying case
B9600NV
Bag for housing spare probe tips
105
59.5
55.5
177
177
177