tyco / Electronics Crimping of 025 G Tab Contact Application Specification AMP 114-5302 07 OCT 02 RevB The performance of applicable product is guaranteed only when processed by proper application tooling and condition described in this specification and/or AMP recognized ones. No product is guaranteed when processed with the other tool or condition. 1. Scope This specification covers the requirements for crimping of 025 G Tab Contact. 2. Applicable Contacts AMP Part Numbers . . . Strip Form Loose Piece Finish Applicable Wires . . AVSS/CAVS/AVSSH 0.3~0.5 1473579-1 1674075-1 Tin Plating CAVUS 0.3~0.5 3. Nomenclature Bend-Up a ) Rolling "a LA) Bend-Down @Wire Barrel Seam ve @Deformation after Crimping ote i - == @) Contact Width ,_ *@ Insulation Stripping Length = -= Wire End Protrusion Length @Front Bell mouth ===6)Insulation End er [ a +t) pS. a > a LC wire Barrel Crimp Height @Rear Bell mouths-Las nsulation Barrel Crimp Height coped [afore 1Cut-off Tab Length Fig.1 Tyco Electronics AMP K.K. Hisamoto 3-5-8, Takatsu-ku, Kawasaki-shi, Kanagawa-ken,Japan 1 0f 3 AMP FAX/PRODUCT INFO 1-800-522-6752 This AMP controlled document is subject to change. For latest revision call the AMP FAX number. Copyright 1996 by AMP incorporated. All Right Reserved. se Tradamarlr Revised Per EC FJ00-1859-02 tyca / Fleetronics Crimping of 025 G Tab Contact 114-5302 ASP 4, Crimping Condition 4.1 Applicator Crimp AVSS/CAVS/AVSSH 0.3 Check Items CAVUS 0.3~0.5 AVSS/CAVS/AVSSH 0.5 | Remarks 1 Cut-off Tab Length 0.1~0.5 mm Fig.1-@ Front 0.2 mm Max. . 2 | Bell mouth Rear 0.1~0.4 mm Fig.1-@ Deformation Bend -1 , +2 Max. 3 After Twist +4 Max. Fig.1-@) Crimping Rolling +10 Max. 4 Contact Width after 1.6mm Max. 1.8mm Max. Fig.1-@) Crimping 5 Wire End Protrusion . Length 0~1.0 mm Fig.1-6) 6 | Insulation Stripping Length 3.0~3.5 mm Fig.1- . Seam must be closed . 7 Wire Barrel Seam (No strand looses out of the seam) Fig.1-@ : Insulation End must be between Wire barrel and . 8 Insulation End insulation Barrel Fig.1-) N(@B= | (1) There is possibility of the dimension is different caused of the ability of operator. Make sure the contact must be inserted smoothly into the Cap housing. 4.2 Hand Tool Crimp AVSS/CAVS/AVSSH 0.3 Check Items CAVUS 0.3~0.5 AVSS/CAVS/AVSSH 0.5 | Remarks 1 Cut-off Tab Length 0.1~0.5 mm Fig.1-D Front 0.1~0.4 mm Bell t ig.1- 2 ell mouth Rear 0.1~0.4 mm Fig.1-@) Deformation Bend +4 Max. 3 After Twist +4 Max. Fig.1-@) Crimping Rolling +10 Max. 4 Contact Width after Fig.1-@ Crimping 1.6mm Max. 1.8mm Max. 5 Wire End Protrusion . Length 0~1.0 mm Fig.1-G) 6 | Insulation Stripping Length 3.0~3.5 mm Fig.1- : Seam must be closed . 7 Wire Barrel Seam (No strand looses out of the seam) Fig.1-@ . Insulation End must be between Wire barrel and . 8 Insulation End Insulation Barrel Fig.1-@) N(@E= (1) There is possibility of the dimension is different with operator's skill level. Make sure the contact must be inserted smoothly into the cap housing. 2 of 3 Rev B Cyca / Electronics Crimping of 025 G Tab Contact 114-5302 ee 5. Crimp Data 5.1 Applicator Crimp , Wire Barrel Crimp Insulation Barrel Crimp | Crimp Contact Wire Size Applicator (mm) (mm) Tensile Part Number | (Nominal) | Patt <7 Strength (Strip Form) Number | wiath | Height ri width | Height ask (N) 0.3 14 | 098 | B | 14 See 70 Min. 1473579-1 0.3f 1463982-2 EA . ng Para. 6 . mary 0.5 1.01 A , 90 Min. NOH F = (1)Wire Barrel Crimp Height to be within 40.05 (2)Crimp Width dimensions are not the product width after crimping, but given by the width of crimper slot for reference (3) Crimp Tensile Strength of 0.3 wires includes the wire grip of insulation barrel crimp. 5.2 Hand Tool Crimp Contact Hand Tool | Insulation Crimp Symbol Wire Barrel Crimp Part Number | Wire Size Part Diameter p symbo Crimp Height Tensile L Nominal t th Piece) ( ) | Number (mm) Wire | Insulation (mm) s (N) 0.3 in (2) 1674075-1 ost | 1463260-1 | 1.1-1.7 | 20-22 | INS 0.84-1.00 | 90 Min. 0.5 63 Min. NOTE (1) This tool is for maintenance. The different dimensions may be caused with operator's skill level. Except for the purpose above, you should use the applicator. (2) Crimp Tensile Strength of 0.3 wires includes the wire grip of insulation barrel crimp. (3) Common hand tool for receptacle and 025G tab. 6. Insulation Barrel Crimp Data Contact Wire Size AVSSH/AVSS/CAVS CAVUS Part Number (Nominal) Height Disk Ltr. Height Disk Ltr. (Strip Form) (mm) (Ref.) (mm) (Ref.) . 0.3/0.3f 1.85 4 1.75 5 1473579-1 0.5 1.85 4 1.85 4 N(@E=) (1) Insulation Barrel Crimp Height to be within +0.1 7. Applicable Wire Data oe Number/ Calculated insulation Diameter (mm) Neon map Diameter (mm) Cross AVSSH/AVSS/CAVS CAVUS omina sectional of Conductor Area (mm?) STD. MAX. STD. MAX. 0.3 7/0.26 0.3716 1.4 1.5 1.1 1.2 0.3f 19/0.16 0.3821 1.4 1.5 _ _ 0.5 7/0.32 0.5629 1.6 1.7 1.3 1.4 3 of 3 Rev B